A new type of automatic batching system for resin reactor
By designing a new type of automatic batching system for resin reactors, using supporting tables, mixing racks, separating shells and sealing ceilings, the quality and efficiency problems caused by uneven raw material addition during the production process are solved, and higher production quality and lower raw material residues are achieved.
Patent Information
- Application Number
- CN202411859293.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-04
AI Technical Summary
During the production process, more or less pressure is easily added in the resin reactor, which increases the difficulty of raw material control, reduces processing efficiency and equipment quality, and easily leads to residual raw materials inside the equipment.
A new type of automatic batching system for resin reactors is designed, including a support table, a stirring rack, a partition shell and a sealed ceiling. Through the tight fit of these components and the motor drive, the uniform drop and quantitative discharge of raw materials are achieved to avoid residues of raw materials.
It improves the production quality and efficiency of the equipment, reduces the residue of raw materials inside the equipment, enhances the stability and sealing of the equipment, and thus improves the overall processing effect.
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Figure CN119746672A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of resin batching, and in particular to a novel automatic batching system for a resin reactor. Background Art
[0002] Resin usually refers to an organic polymer that softens or melts after being heated, tends to flow under external force when softened, is solid, semi-solid, or sometimes liquid at room temperature. Broadly speaking, any polymer compound that can be used as a raw material for plastic product processing is called a resin. Resin is the main raw material for making plastics, and is also used to make coatings, adhesives, insulating materials, etc. Synthetic resins are widely used in industrial production to separate and purify impurities in liquids. There are macroporous adsorption resins, ion exchange resins, and some special resins. The reactor is a container that has physical or chemical reactions. The structural design and parameter configuration of the container can achieve the heating, evaporation, cooling and low-speed mixing functions required by the process. However, it is easy to add more or less pressure during the production process, which increases the difficulty of raw material control during production, reduces the processing efficiency of subsequent production, and then reduces the quality of equipment production, which can easily lead to raw material residues inside the equipment during the production process. In summary, more or less pressure is likely to be added during the production process, which increases the difficulty of raw material control during production, reduces the processing efficiency of subsequent production, and further reduces the quality of equipment production, which can easily lead to raw material residues inside the equipment during the production process. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention provides a new automatic batching system for a resin reactor, which solves the problem of more or less pressure being easily added during the production process, thereby increasing the difficulty of raw material control during production, reducing the processing efficiency of subsequent production, and further reducing the quality of equipment production, which easily leads to the problem of raw material residue inside the equipment during the production process.
[0004] In order to solve the above technical problems, the present invention provides a novel automatic batching device for a resin reactor, comprising a fixed bottom plate, and support platforms are fixedly connected to both sides of the top of the fixed bottom plate. The support platform is tightly fitted with the fixed bottom plate, so that the support platform can squeeze the fixed bottom plate, thereby ensuring that the support platform is in a balanced state, thereby improving the stability of the component itself, and the support platform is in contact with the preparation device, thereby increasing the stability of the equipment during operation, avoiding the situation where too much or too little raw materials are added due to shaking of the equipment, thereby improving the overall production quality of the equipment and further accelerating the production efficiency of the equipment. The top of the support platform is fixed A preparation device is connected, the middle position of the bottom of the preparation device passes through the support platform and extends to the outside of the support platform, a control panel is fixedly connected to the middle position of the bottom of the front of the preparation device, and a sealing top cover is rotatably connected to the top of the preparation device, and the preparation device can be sealed by the sealing top cover, thereby increasing the sealing performance of the connection position, thereby improving the quality of internal processing of the equipment, and the sealing top cover is tightly fitted with the storage barrel, which is convenient for protecting the storage barrel, so that after the sealing top cover leaves the preparation device, the range of cleaning inside the preparation device is increased, and the residual impurities inside the equipment are further reduced, and the top of the sealing top cover is connected to the storage barrel; The preparation device comprises a preparation barrel, and a partition shell is fixedly connected to the top of the inner wall of both sides of the preparation barrel, and the partition shell can play a partitioning effect inside the preparation barrel, which is convenient for the raw materials to fall evenly from the preparation barrel, thereby accelerating the processing efficiency inside the preparation barrel, and the protective bracket is tightly fitted with the preparation barrel, thereby increasing the strength of the outside of the preparation barrel, avoiding the situation that the surface of the preparation barrel is cracked or bent due to collision, thereby reducing the difficulty of raw material production inside the equipment, and the middle position of the inner cavity bottom of the partition shell is rotatably connected with a stirring frame, which is driven by the motor to rotate inside the partition shell, so that the stirring frame The raw materials in contact can be processed to speed up the reaction rate of subsequent raw materials and prevent the raw materials from agglomerating inside the equipment. The stirring frame is not prone to slipping as the motor rotates, thereby reducing the residue of raw materials inside the separation shell. Pushing devices are slidably connected to the two sides of the bottom of the separation shell, and collecting devices are fixedly connected to the bottom of the inner walls of both sides of the preparation cylinder. The tops of the outer walls of both sides of the collecting device are connected to the pushing devices. Protective brackets are fixedly connected to the middle of the outer sides of the preparation cylinder. The bottom of the collecting device passes through the preparation cylinder and extends to the outside of the preparation cylinder. The middle parts of the inner walls of both sides of the preparation cylinder are rotatably connected to the pushing devices.
[0005] Preferably, the pushing device includes a linkage sleeve, and the outer walls on both sides of the linkage sleeve are fixedly connected with pushing upright plates, and the pushing upright plates are tightly fitted with the linkage sleeve so that they can rotate when pushed by the motor, so as to push the raw materials dropped from the heating device during the rotation, thereby ensuring that the raw materials can fall evenly, and at the same time, it is not easy to get blocked during the falling process, and the pushing upright plates can be supported, thereby increasing the contact surface of the stop device, thereby improving the working stability of the stop device, and the bottom of the pushing upright plates is rotatably connected with the heating device, and the top of the pushing upright plates is rotatably connected with the stop device, and the outer walls on both sides of the stop device are rotatably connected with positioning rings, and the top two sides of the positioning ring are fixedly connected with vibration rods, and the vibration rods are tightly fitted with the positioning rings, so that the vibration rods vibrate after the raw materials fall to make the raw materials adhered to the partition shell fall, further reducing the residual raw materials inside the equipment, and the positioning rings have a limiting effect, avoiding the loosening of the connection position when the vibration rods shake for a long time, facilitating the transmission of part of the vibration force, and further increasing the scope of cleaning inside the equipment.
[0006] Preferably, the collecting device includes a mounting base, a discharge pipe is connected to the right side of the bottom of the mounting base, a guide sleeve is rotatably connected to the middle position of the bottom of the inner cavity of the mounting base, and the mounting base is in contact with the guide sleeve, so that the mounting base can fix the guide sleeve, thereby enhancing the strength of the surface of the guide sleeve, avoiding the guide sleeve from playing a guiding role during the installation of the power shaft of the motor, and protecting the power shaft of the motor, reducing contact with the raw materials, the top of the guide sleeve is rotatably connected to the quantitative device, the top of the quantitative device is rotatably connected to the cooling device, and the tops of the outer walls on both sides of the cooling device are rotatably connected to blocking sleeves The blocking sleeve is tightly fitted with the mounting base, so that the blocking sleeve can fix the connection position of the component, thereby increasing the tightness of the component connection, avoiding loosening when the cooling device contacts the blocking sleeve, resulting in extrusion damage to the component, and there is a movable space between the blocking sleeve and the mounting base, which is convenient for collecting raw materials, so that the raw materials are not easily adhered to the cooling device during the collection process, causing the quality of raw material collection to decrease. The bottom of the outer surface of the blocking sleeve is fixedly connected to the mounting base, the top of the outer walls on both sides of the quantitative device is fixedly connected to the mounting base, and the bottom of the guide sleeve passes through the mounting base and extends to the outside of the mounting base.
[0007] Preferably, the stopping device includes a reinforced shell, and the bottoms of the outer walls on both sides of the reinforced shell are fixedly connected with reinforcing plates, and the bottoms of the inner walls on both sides of the reinforced shell are fixedly connected with clamping blocks, which are tightly fitted with the inner balance plate through the clamping blocks, and the clamping blocks are evenly distributed on the inner balance plate, thereby increasing the bearing capacity of the reinforced shell itself, and at the same time, the power of the stop clamp can cause the adhered raw materials of the reinforced shell to fall off, further extending the service life of the reinforced shell, so that the reinforced shell is in contact with the reinforcing plate, and the contact range of the connection position between the two components is further increased, and the clamping blocks are far An inner balance plate is fixedly connected to one side of the reinforced shell, and the bottom of the inner balance plate is fixedly connected to the reinforced shell. Stop clamps are rotatably connected to the top two sides of the inner balance plate. The power shaft of the motor can be urgently stopped on the reinforced shell through the stop clamps, which is convenient for improving the accuracy of raw material pushing and avoids the situation where the components continue to push the raw materials after the motor stops, resulting in inconsistent weight of the collected raw materials, thereby improving the convenience of raw material use and reducing the residue in the subsequent raw material use process, thereby improving the processing effect of the equipment and further accelerating the speed of the equipment in batching.
[0008] Preferably, the heating device includes a positioning connection plate, which is tightly fitted with the heater by the positioning connection plate, so that the positioning connection plate can fully transfer the heat of the heater, and the flow holes on the surface of the positioning connection plate are not easily affected by the limiting frame, thereby improving the convenience of the raw materials on the surface of the positioning connection plate falling off, so that the limiting frame increases the strength of the internal support of the thermal insulation shell, the bottom middle position of the positioning connection plate is fixedly connected with the heater, and the middle parts of the outer walls on both sides of the heater are slidably connected with the limiting frame, and the bottom of the positioning connection plate is located on both sides of the limiting frame and is fixedly connected with the thermal insulation shell, and the thermal insulation shell and the positioning connection plate are tightly fitted, so that the thermal insulation shell can ensure that the temperature inside the equipment is in a constant state during operation, thereby avoiding the temperature inside the equipment from fluctuating during operation, and the thermal insulation shell is tightly fitted with the arc assembly plate, so that the parts that the arc assembly plate can contact are clamped and fixed, thereby increasing the tightness of the connection between the parts, and facilitating precise temperature control, the two sides of the bottom of the thermal insulation shell are fixedly connected with the arc assembly plates, and the limiting frame is slidably connected to the thermal insulation shell at a position away from the heater.
[0009] Preferably, the cooling device includes a transition frame, a sealing guide sleeve is fixedly connected to the middle position of the top of the transition frame, and a material guide connecting frame is fixedly connected to the top of the transition frame on both sides of the sealing guide sleeve. The material guide connecting frame is in contact with the transition frame so that the material guide connecting frame guides the fallen raw materials, which is convenient for fully collecting the raw materials and reduces the residual raw materials inside the equipment. At the same time, the material guide connecting frame can support the transition frame at multiple positions, thereby improving the stability of the components during operation and preventing the raw materials from being stuck due to gaps between the material guide connecting frame and the transition frame. In the present invention, a shielding ring is fixedly connected to the top of the outer walls of both sides of the material guide connecting frame, and the shielding ring is in contact with the cooling pipe rack through the shielding ring, so that the shielding ring can protect the cooling pipe rack, thereby avoiding the surface of the cooling pipe rack from being broken or dented due to extrusion, thereby improving the fastening of the component connection position, facilitating the cooling pipe rack to speed up the cooling work of the equipment after the work is completed, and the shielding ring is tightly fitted with the transition frame, thereby increasing the bearing capacity of the shielding ring itself, the bottom of the shielding ring is fixedly connected to the cooling pipe rack, and the top two sides of the transition frame are fixedly connected to the shielding ring.
[0010] Preferably, the quantitative device includes an arc-shaped telescopic member, the bottom of which is fixedly connected to a receiving tray, and the receiving tray is closely fitted with the gravity sensor, so that the gravity sensor monitors the raw materials dropped from the receiving tray in real time, and cleans them up when the raw materials reach a set weight, thereby ensuring that the weight of the collected raw materials is consistent, and the receiving tray is in contact with the mounting pipe, so that the collection of raw materials is not easily affected during the power transmission process, thereby improving the qualified rate of raw material processing by the equipment main body, and the bottom middle position of the receiving tray is fixedly connected to the mounting pipe. A mounting tube is provided, the top of which passes through a receiving tray and extends to the outside of the receiving tray, the bottom of the receiving tray is located on both sides of the mounting tube and is fixedly connected with gravity sensors, and the middle parts of the outer walls on both sides of the arc-shaped telescopic member are fixedly connected with cleaning plates, and the cleaning plates are tightly fitted with the arc-shaped telescopic member, so that the arc-shaped telescopic member pushes the cleaning plates to clean the receiving tray, thereby preventing the raw materials remaining on the receiving tray from affecting the collection quality, and the cleaning plates are in contact with the arc-shaped telescopic member when moving, which further ensures the cleanliness of the receiving tray itself, thereby improving the accuracy of raw material collection.
[0011] A method for using a novel automatic batching system for a resin reactor, step 1: transporting the raw materials in a storage barrel to the inside of a preparation device through a sealing top cover, and fixing the sealing top cover to the preparation device so that the sealing top cover can be opened and closed on the preparation device, and fixing the fixed bottom plate to the ground; Step 2: pre-treat the raw materials through the stirring chamber generated by the partition shell and the stirring frame, and separate the collected raw materials inside the preparation cylinder with the partition shell, fix the partition shell to the preparation cylinder, and rotate the stirring frame driven by the motor to make it drop the raw materials inside the partition shell; Step 3: Use the linkage sleeve to drive the push plate to rotate on the heating device along with the rotation of the motor, so that the push plate pushes the fallen raw materials for a second time, and the linkage sleeve is fixedly connected to the push plate, and the vibration rod is fixedly connected to the positioning ring; Step 4: Use the blocking sleeve to seal the connection position of the mounting base, and discharge the collected raw materials quantitatively along the discharge pipe so that the weight of the collected raw materials is consistent, connect the discharge pipe with the mounting base, and fix the mounting base with the blocking sleeve; Step 5: Use the stopper to stop the rotation of the motor urgently, and protect the installation position of the stopper with the reinforced shell, rotatably connect the stopper to the reinforced shell, and fix the inner balance plate to the reinforced shell, so that the inner balance plate can support the inside of the reinforced shell; Step 6: Maintain the internal temperature of the device through the heat preservation cavity generated by the positioning connection plate and the heat insulation shell, and use the heater to generate heat on the positioning connection plate to accelerate the reaction inside the device, fix the heater to the positioning connection plate, and fix the positioning connection plate to the heat insulation shell; Step 7: The cooling pipe rack is fixed through the cooling cavity formed by the transition frame and the shielding ring, and as the cooling pipe rack accelerates the internal temperature reduction after the equipment processing is completed, the cooling pipe rack is fixedly connected to the shielding ring, and the shielding ring is fixedly connected to the material guide connecting frame; Step 8: Receive the raw materials through the receiving cavity created by the gravity sensor and the receiving tray, and use the arc-shaped telescopic part to push the gravity sensor when it receives the raw materials with sufficient gravity, fix the arc-shaped telescopic part to the cleaning plate, and slide the cleaning plate to the receiving tray to clean the raw materials in the receiving tray.
[0012] The present invention provides a novel automatic batching system for a resin reactor, which has the following beneficial effects: (I) The new type of automatic batching system for resin reactor is provided with a support platform, a fixed bottom plate, a stirring frame, and a partition shell. The support platform is tightly fitted with the fixed bottom plate, so that the support platform can squeeze the fixed bottom plate, thereby avoiding the situation where too much or too little raw materials are added due to shaking of the equipment. The stirring frame is driven by the motor to rotate inside the partition shell, so that the stirring frame can process the raw materials it contacts, which is convenient for accelerating the reaction rate of subsequent raw materials and preventing the raw materials from agglomerating inside the equipment. The partition shell can play a partitioning effect inside the preparation cylinder, which is convenient for the raw materials to fall evenly from the preparation cylinder, thereby accelerating the processing efficiency inside the preparation cylinder.
[0013] (ii) The new automatic batching system of the resin reactor has a receiving tray that fits tightly with the gravity sensor, so that the gravity sensor can monitor the raw materials dropped on the receiving tray in real time and clean them up when the raw materials reach the set weight, thereby ensuring that the weight of the collected raw materials is consistent. The cleaning plate fits tightly with the arc-shaped telescopic part, so that the arc-shaped telescopic part pushes the cleaning plate to clean the receiving tray, thereby avoiding the residual raw materials on the receiving tray affecting the collection quality.
[0014] (III) The new automatic batching system of the resin reactor contacts the cooling pipe rack through the shielding ring, so that the shielding ring can protect the cooling pipe rack, thereby avoiding the surface of the cooling pipe rack from being broken or dented due to extrusion, thereby improving the fastening of the component connection position, facilitating the cooling pipe rack to speed up the cooling work after the equipment is completed. The material guide connecting frame contacts the transition frame, so that the material guide connecting frame guides the dropped raw materials, which is convenient for fully collecting the raw materials and reducing the residual raw materials inside the equipment.
[0015] (IV) The new automatic batching system of the resin reactor has a heat-insulating shell and a positioning connection plate that fit tightly together, so that the heat-insulating shell can ensure that the temperature inside the equipment is in a constant state during operation, thereby avoiding the temperature inside the equipment from fluctuating during operation. The positioning connection plate fits tightly together with the heater, so that the positioning connection plate can fully transfer the heat of the heater, thereby improving the convenience of raw materials falling off the surface of the positioning connection plate, and the limit frame increases the strength of the internal support of the heat-insulating shell.
[0016] (V) The new automatic batching system of the resin reactor uses a stopper to urgently stop the power shaft of the motor on the reinforced shell, which is convenient for improving the accuracy of pushing the raw materials and avoiding the situation where the components continue to push the raw materials after the motor stops, resulting in inconsistent weight of the collected raw materials. The clamping blocks fit tightly with the inner balance plate, and the clamping blocks are evenly distributed on the inner balance plate, thereby increasing the bearing capacity of the reinforced shell itself, making the reinforced shell contact with the reinforcement plate, and further increasing the contact range of the connection position between the two components.
[0017] (VI) The new resin reactor automatic batching system has a blocking sleeve that fits tightly with the mounting base, so that the blocking sleeve can fix the connection position of the component, thereby increasing the tightness of the component connection and avoiding the loosening of the cooling device when it contacts the blocking sleeve, resulting in the extrusion damage of the component. The guide sleeve contacts the mounting base, so that the mounting base can fix the guide sleeve, avoiding the guide sleeve playing a guiding role during the installation of the motor's power shaft.
[0018] (VII) The new automatic batching system of the resin reactor is tightly fitted with the push plate and the linkage sleeve, so that it can rotate when pushed by the motor, which is convenient for pushing the raw materials dropped from the heating device during the rotation, thereby ensuring that the raw materials can fall evenly and are not prone to blockage during the falling process. The vibration rod and the positioning ring are tightly fitted, so that the vibration rod vibrates after the raw materials fall to drop the raw materials adhered to the partition shell, further reducing the residual raw materials inside the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the preparation device of the present invention; Figure 3 It is a structural schematic diagram of the material pushing device of the present invention; Figure 4 It is a schematic diagram of the structure of the collecting device of the present invention; Figure 5 It is a structural schematic diagram of the stopping device of the present invention; Figure 6 It is a structural schematic diagram of the heating device of the present invention; Figure 7 It is a structural schematic diagram of the cooling device of the present invention; Figure 8 It is a schematic diagram of the structure of the quantitative device of the present invention; Fig. 9 It is a flow chart of the automatic batching system of the reactor of the present invention.
[0020] In the figure: 1, fixed bottom plate; 2, support platform; 3, control panel; 4, preparation device; 41, partition shell; 42, stirring frame; 43, preparation cylinder; 44, protective bracket; 45, pushing device; 451, positioning ring; 452, vibration rod; 453, pushing plate; 454, linkage sleeve; 455, stop device; 61, reinforcement plate; 62, reinforcement shell; 63, clamping block; 64, inner balance plate; 65, stop clamp; 456, heating device; 71, insulation shell; 72, limit frame; 73, Heater; 74, positioning connection plate; 75, arc-shaped assembly plate; 46, collecting device; 461, discharge pipe; 462, mounting base; 463, guide sleeve; 464, cooling device; 81, cooling pipe rack; 82, transition frame; 83, material guide connection rack; 84, sealing guide sleeve; 85, shielding ring; 465, quantitative device; 91, receiving tray; 92, gravity sensor; 93, mounting tube; 94, arc-shaped telescopic member; 95, cleaning plate; 466, blocking sleeve; 5, sealing top cover; 6, storage barrel. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0022] Example 1: Please refer to Figure 1-Figure 6The present invention provides a technical solution: a novel automatic batching device for a resin reactor, comprising a fixed bottom plate 1, and support platforms 2 are fixedly connected to both sides of the top of the fixed bottom plate 1. The support platforms 2 are closely fitted with the fixed bottom plate 1, so that the support platforms 2 can squeeze the fixed bottom plate 1, thereby ensuring that the support platforms 2 are in a balanced state, thereby improving the stability of the component itself, and the support platforms 2 are in contact with the preparation device 4, thereby increasing the stability of the equipment during operation, avoiding the situation where too much or too little raw materials are added due to shaking of the equipment, thereby improving the overall production quality of the equipment, and further accelerating the production efficiency of the equipment, and the top of the support platform 2 is fixedly connected There is a preparation device 4, the middle position of the bottom of the preparation device 4 passes through the support platform 2 and extends to the outside of the support platform 2, the middle position of the bottom of the front of the preparation device 4 is fixedly connected with a control panel 3, and the top of the preparation device 4 is rotatably connected with a sealing top cover 5, and the preparation device 4 can be sealed by the sealing top cover 5, thereby increasing the sealing of the connection position, thereby improving the quality of the internal processing of the equipment, and the sealing top cover 5 is tightly fitted with the storage barrel 6, which is convenient for protecting the storage barrel 6, so that after the sealing top cover 5 leaves the preparation device 4, the cleaning range of the inside of the preparation device 4 is increased, and the residual impurities in the equipment are further reduced, and the top of the sealing top cover 5 is connected with the storage barrel 6; The preparation device 4 includes a preparation barrel 43, and a partition shell 41 is fixedly connected to the top of the inner wall of both sides of the preparation barrel 43. The partition shell 41 can play a partitioning effect inside the preparation barrel 43, which is convenient for the raw materials to fall evenly from the preparation barrel 43, thereby accelerating the processing efficiency inside the preparation barrel 43, and the protective bracket 44 is tightly fitted with the preparation barrel 43, thereby increasing the strength of the outside of the preparation barrel 43, avoiding the surface of the preparation barrel 43 from cracking or bending due to collision, thereby reducing the difficulty of raw material production inside the equipment, and the middle position of the bottom of the inner cavity of the partition shell 41 is rotatably connected to the stirring frame 42, through the stirring frame 42 is driven by the motor to rotate inside the partition shell 41, so that the stirring frame 42 can process the raw materials it contacts, which is convenient for accelerating the reaction rate of subsequent raw materials and preventing the raw materials from caking inside the equipment. The stirring frame 42 is not easy to slip as the motor rotates, thereby reducing the residue of raw materials inside the partition shell 41. Pushing devices 45 are slidably connected to the two sides of the bottom of the partition shell 41, and the bottom of the inner walls on both sides of the preparation cylinder 43 are fixedly connected to the collecting devices 46. The tops of the outer walls on both sides of the collecting device 46 are connected to the pushing devices 45, and the middle of the outer sides of the preparation cylinder 43 are fixedly connected to the protective brackets 44.
[0023] The pushing device 45 includes a linkage sleeve 454, and the outer walls of both sides of the linkage sleeve 454 are fixedly connected with a pushing plate 453. The pushing plate 453 is tightly fitted with the linkage sleeve 454, so that it can rotate when pushed by the motor, so as to push the raw materials dropped by the heating device 456 during the rotation, thereby ensuring that the raw materials can fall evenly and are not easily blocked during the falling process. The pushing plate 453 can provide support, thereby increasing the contact surface of the stopping device 455, thereby improving the working stability of the stopping device 455. The bottom of the pushing plate 453 is rotatably connected to the heating device 4 56. The top of the material pushing vertical plate 453 is rotatably connected to a stop device 455, and the outer walls on both sides of the stop device 455 are rotatably connected to positioning rings 451. The top two sides of the positioning ring 451 are fixedly connected with vibration rods 452. The vibration rod 452 fits tightly with the positioning ring 451, so that the vibration rod 452 vibrates after the raw materials fall to make the raw materials adhered to the partition shell 41 fall off, further reducing the residual raw materials inside the equipment, and the positioning ring 451 has a limiting effect, avoiding the loose connection position of the vibration rod 452 when it shakes for a long time, making it easier to transmit part of the vibration force, and further increasing the scope of cleaning inside the equipment.
[0024] The collecting device 46 includes a mounting base 462, the bottom right side of the mounting base 462 is connected with a discharge pipe 461, the middle position of the bottom of the inner cavity of the mounting base 462 is rotatably connected with a guide sleeve 463, and the mounting base 462 is in contact with the guide sleeve 463, so that the mounting base 462 can fix the guide sleeve 463, thereby enhancing the strength of the surface of the guide sleeve 463, avoiding the guide sleeve 463 from playing a guiding role in the installation process of the power shaft of the motor, and protecting the power shaft of the motor, reducing the contact with the raw material, and the top of the guide sleeve 463 is rotatably connected with a quantitative device 465, and the top of the quantitative device 465 is rotatably connected with a cooling device The cooling device 464 is provided with a blocking sleeve 466 which is rotatably connected to the top of the outer walls on both sides thereof. The blocking sleeve 466 fits tightly with the mounting base 462, so that the blocking sleeve 466 can fix the connection position of the component, thereby increasing the tightness of the component connection, avoiding loosening of the cooling device 464 and the blocking sleeve 466 when they are in contact, thereby causing the component to be squeezed and damaged, and there is a movable space between the blocking sleeve 466 and the mounting base 462, which is convenient for collecting raw materials, so that the raw materials are not easily adhered to the cooling device 464 during the collection process, causing the quality of the raw material collection to decrease, and the bottom of the outer surface of the blocking sleeve 466 is fixedly connected to the mounting base 462.
[0025] Among them, the stopping device 455 includes a reinforced shell 62, and the bottom of the outer walls on both sides of the reinforced shell 62 are fixedly connected with a reinforcing plate 61, and the bottom of the inner walls on both sides of the reinforced shell 62 are fixedly connected with a clamping block 63, which is tightly fitted with the inner balance plate 64 through the clamping block 63, and the clamping block 63 is evenly distributed on the inner balance plate 64, thereby increasing the bearing capacity of the reinforced shell 62 itself, and at the same time, the power of the stop clamp 65 can make the raw materials adhered to the reinforced shell 62 fall off, further extending the service life of the reinforced shell 62, so that the reinforced shell 62 is in contact with the reinforcing plate 61, and the contact range of the connection position between the two components is further increased. The side of the clamping block 63 away from the reinforcement shell 62 is fixedly connected to an inner balance plate 64, the bottom of the inner balance plate 64 is fixedly connected to the reinforcement shell 62, and the top two sides of the inner balance plate 64 are rotatably connected with stop clamps 65. The power shaft of the motor is stopped urgently on the reinforcement shell 62 through the stop clamps 65, which is convenient for improving the accuracy of raw material pushing and avoiding the situation that the parts still push the raw materials after the motor stops, resulting in inconsistent weight of the collected raw materials, thereby improving the convenience of raw material use and reducing the residue in the subsequent raw material use process, thereby improving the processing effect of the equipment and further accelerating the speed of the equipment in batching.
[0026] Among them, the heating device 456 includes a positioning connection plate 74, which is tightly fitted with the heater 73 through the positioning connection plate 74, so that the positioning connection plate 74 can fully transfer the heat of the heater 73, and the flow holes on the surface of the positioning connection plate 74 are not easily affected by the limiting frame 72, thereby improving the convenience of the raw materials on the surface of the positioning connection plate 74 falling off, so that the limiting frame 72 increases the strength of the internal support of the heat insulating shell 71, and the heater 73 is fixedly connected to the middle position of the bottom of the positioning connection plate 74, and the middle parts of the outer walls on both sides of the heater 73 are slidably connected to the limiting frame 72, and the bottom of the positioning connection plate 74 is located on both sides of the limiting frame 72. An insulating shell 71 is fixedly connected, and the insulating shell 71 fits tightly with the positioning connection plate 74, so that the insulating shell 71 can ensure that the temperature inside the equipment is in a constant state during operation, thereby avoiding the temperature inside the equipment from fluctuating during operation, and the insulating shell 71 fits tightly with the arc-shaped assembly plate 75, so that the parts that the arc-shaped assembly plate 75 can contact can be clamped and fixed, thereby increasing the tightness of the connection between the parts, and facilitating precise temperature control, the bottom two sides of the insulating shell 71 are fixedly connected with the arc-shaped assembly plates 75, and the limit frame 72 is slidably connected to the insulating shell 71 away from the heater 73.
[0027] When in use, the sealing top cover 5 and the preparation barrel 43 are closed, and the raw materials inside the storage barrel 6 slowly fall into the partition shell 41. The motor drives the stirring frame 42 to rotate, so that the stirring frame 42 pushes the raw materials inside the partition shell 41 to fall, and the linkage sleeve 454 and the pushing plate 453 rotate on the positioning connecting disk 74, and the raw materials fall into the mounting base 462. The heater 73 further heats the inside of the equipment, and the vibration rod 452 vibrates on the positioning ring 451 and transmits it to the partition shell 41. When the equipment stops, the stop clamp 65 clamps the power shaft of the motor to stop, and the reinforcing plate 61 reinforces and supports the positioning ring 451.
[0028] Example 2: Please refer to Figure 7-Figure 8 On the basis of the first embodiment, the present invention provides a technical solution: the cooling device 464 includes a transition frame 82, a sealing guide sleeve 84 is fixedly connected to the middle position of the top of the transition frame 82, and a material guide connecting frame 83 is fixedly connected to the top of the transition frame 82 on both sides of the sealing guide sleeve 84. The material guide connecting frame 83 contacts the transition frame 82, so that the material guide connecting frame 83 guides the fallen raw materials, which is convenient for fully collecting the raw materials and reducing the residual raw materials inside the equipment. At the same time, the material guide connecting frame 83 can support the transition frame 82 at multiple positions, thereby improving the stability of the components during operation and preventing the material guide connecting frame 83 from slipping out of the transition frame 82. In order to prevent the raw materials from getting stuck due to the gap, the top of the outer walls of both sides of the material guide connecting frame 83 are fixedly connected with a shielding ring 85, which is in contact with the cooling pipe rack 81 through the shielding ring 85, so that the shielding ring 85 can protect the cooling pipe rack 81, thereby avoiding the surface of the cooling pipe rack 81 from being broken or dented due to extrusion, thereby improving the fastening of the component connection position, facilitating the cooling pipe rack 81 to speed up the cooling work after the equipment is completed, and the shielding ring 85 is tightly fitted with the transition frame 82, thereby increasing the bearing capacity of the shielding ring 85 itself, the bottom of the shielding ring 85 is fixedly connected with the cooling pipe rack 81, and the top two sides of the transition frame 82 are fixedly connected to the shielding ring 85.
[0029] Among them, the quantitative device 465 includes an arc-shaped telescopic member 94, and a receiving tray 91 is fixedly connected to the bottom of the arc-shaped telescopic member 94. The receiving tray 91 is tightly fitted with the gravity sensor 92, so that the gravity sensor 92 can monitor the raw materials dropped on the receiving tray 91 in real time, and clean up the raw materials when they reach the set weight, thereby ensuring that the weight of the collected raw materials is consistent, and the receiving tray 91 is in contact with the mounting tube 93, so that the collection of raw materials is not easily affected during the power transmission process, thereby improving the qualified rate of raw material processing by the equipment main body, and the mounting tube 93 is fixedly connected to the middle position of the bottom of the receiving tray 91. The top of the tube 93 passes through the receiving tray 91 and extends to the outside of the receiving tray 91. The bottom of the receiving tray 91 is located on both sides of the mounting tube 93 and is fixedly connected with gravity sensors 92. The middle of the outer walls on both sides of the arc-shaped telescopic member 94 is fixedly connected with a cleaning plate 95. The cleaning plate 95 fits tightly with the arc-shaped telescopic member 94, so that the arc-shaped telescopic member 94 pushes the cleaning plate 95 to clean the receiving tray 91, thereby avoiding the residual raw materials on the receiving tray 91 affecting the collection quality, and the cleaning plate 95 contacts with the arc-shaped telescopic member 94 when moving, which further ensures the cleanliness of the receiving tray 91 itself, thereby improving the accuracy of raw material collection.
[0030] When in use, the raw material falls onto the material guide connecting frame 83, and then slides and falls onto the receiving tray 91, resulting in the receiving tray 91 being subjected to the gravity of the raw material and transmitted to the gravity sensor 92 for measuring the raw material collection. When the collected weight reaches a specified weight, the arc-shaped telescopic member 94 is extended and retracted, so that the cleaning plate 95 pushes and collects the raw material, and the raw material can fall into the discharge pipe 461. After the raw material is collected, the cooling pipe rack 81 cools the inside of the equipment.
[0031] Example 3: Please refer to Figure 1-Figure 9 On the basis of the first and second embodiments, the present invention provides a technical solution: a method for using a novel automatic batching system for a resin reactor, step 1: transporting the raw materials in the storage barrel 6 to the inside of the preparation device 4 through the sealing top cover 5, and fixing the sealing top cover 5 to the preparation device 4 so that the sealing top cover 5 can be opened and closed on the preparation device 4, and fixing the fixed bottom plate 1 to the ground; Step 2: Pre-treat the raw materials through the stirring chamber generated by the partition shell 41 and the stirring frame 42, and as the partition shell 41 separates the collected raw materials inside the preparation cylinder 43, the partition shell 41 is fixedly connected to the preparation cylinder 43, and the stirring frame 42 is rotated by the motor to make it drop the raw materials inside the partition shell 41; Step 3: Use the linkage sleeve 454 to drive the push plate 453 to rotate on the heating device 456 along with the rotation of the motor, so that the push plate 453 pushes the fallen raw materials for a second time, and the linkage sleeve 454 is fixedly connected to the push plate 453, and the vibration rod 452 is fixedly connected to the positioning ring 451; Step 4: Use the blocking sleeve 466 to seal the connection position of the mounting base 462, and discharge the collected raw materials quantitatively along the discharge pipe 461 so that the weight of the collected raw materials is consistent, connect the discharge pipe 461 with the mounting base 462, and fix the mounting base 462 with the blocking sleeve 466; Step 5: Use the stopper 65 to stop the rotation of the motor urgently, and protect the installation position of the stopper 65 with the reinforcement shell 62, rotate the stopper 65 and the reinforcement shell 62 together, and fix the inner balance plate 64 to the reinforcement shell 62, so that the inner balance plate 64 can support the inside of the reinforcement shell 62; Step 6: The temperature inside the device is maintained by the heat preservation cavity generated by the positioning connection disk 74 and the heat insulation shell 71, and the heater 73 is used to generate heat on the positioning connection disk 74 to accelerate the reaction inside the device, and the heater 73 is fixedly connected to the positioning connection disk 74, and the positioning connection disk 74 is fixedly connected to the heat insulation shell 71; Step 7: The cooling tube rack 81 is fixed through the cooling cavity formed by the transition frame 82 and the shielding ring 85, and as the cooling tube rack 81 accelerates the internal temperature reduction after the equipment processing is completed, the cooling tube rack 81 is fixedly connected to the shielding ring 85, and the shielding ring 85 is fixedly connected to the material guide connecting frame 83; Step eight: Receive the raw materials through the receiving cavity created by the gravity sensor 92 and the receiving tray 91, and use the arc-shaped telescopic member 94 to push the gravity sensor 92 when it receives the raw materials with sufficient gravity, fix the arc-shaped telescopic member 94 to the cleaning plate 95, and slide the cleaning plate 95 to the receiving tray 91 to clean the raw materials in the receiving tray 91.
[0032] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A novel automatic batching device for a resin reactor, comprising a fixed bottom plate (1), characterized in that: The top sides of the fixed bottom plate (1) are fixedly connected to a support platform (2), the top of the support platform (2) is fixedly connected to a preparation device (4), the middle position of the bottom of the preparation device (4) passes through the support platform (2) and extends to the outside of the support platform (2), the middle position of the bottom of the front of the preparation device (4) is fixedly connected to a control panel (3), the top of the preparation device (4) is rotatably connected to a sealing top cover (5), and the top of the sealing top cover (5) is connected to a material storage barrel (6); The preparation device (4) comprises a preparation barrel (43), the top of the inner walls on both sides of the preparation barrel (43) are fixedly connected to a partition shell (41), the middle position of the bottom of the inner cavity of the partition shell (41) is rotatably connected to a stirring frame (42), the two sides of the bottom of the partition shell (41) are slidably connected to a pushing device (45), the bottom of the inner walls on both sides of the preparation barrel (43) are fixedly connected to a collecting device (46), the top of the outer walls on both sides of the collecting device (46) are connected to the pushing device (45), and the middle of the outer walls on both sides of the preparation barrel (43) are fixedly connected to a protective bracket (44).
2. The novel automatic batching device for resin reaction kettle according to claim 1 is characterized in that: The pushing device (45) comprises a linkage sleeve (454), the outer walls on both sides of the linkage sleeve (454) are fixedly connected to a pushing plate (453), the bottom of the pushing plate (453) is rotatably connected to a heating device (456), the top of the pushing plate (453) is rotatably connected to a stopping device (455), the outer walls on both sides of the stopping device (455) are rotatably connected to a positioning ring (451), and the top two sides of the positioning ring (451) are fixedly connected to a vibration rod (452).
3. The novel automatic batching device for resin reaction kettle according to claim 1 is characterized in that: The collecting device (46) comprises a mounting base (462), the right side of the bottom of the mounting base (462) is connected to a discharge pipe (461), a guide sleeve (463) is rotatably connected to the middle position of the bottom of the inner cavity of the mounting base (462), a quantitative device (465) is rotatably connected to the top of the guide sleeve (463), a cooling device (464) is rotatably connected to the top of the quantitative device (465), and blocking sleeves (466) are rotatably connected to the tops of the outer walls on both sides of the cooling device (464), and the bottom of the outer surface of the blocking sleeve (466) is fixedly connected to the mounting base (462).
4. The novel automatic batching device for resin reaction kettle according to claim 2 is characterized in that: The stopping device (455) comprises a reinforcement shell (62), the bottoms of the outer walls on both sides of the reinforcement shell (62) are fixedly connected to reinforcing plates (61), the bottoms of the inner walls on both sides of the reinforcement shell (62) are fixedly connected to clamping blocks (63), the side of the clamping block (63) away from the reinforcement shell (62) is fixedly connected to an inner balancing plate (64), the bottom of the inner balancing plate (64) is fixedly connected to the reinforcement shell (62), and the top of the inner balancing plate (64) is rotatably connected to stop clamps (65) on both sides.
5. The novel automatic batching device for resin reaction kettle according to claim 2 is characterized in that: The heating device (456) comprises a positioning connection plate (74), a heater (73) is fixedly connected to the middle position of the bottom of the positioning connection plate (74), the middle of the outer walls on both sides of the heater (73) are slidably connected to a limiting frame (72), the bottom of the positioning connection plate (74) is located on both sides of the limiting frame (72) and is fixedly connected to a heat insulation shell (71), the two sides of the bottom of the heat insulation shell (71) are fixedly connected to arc-shaped assembly plates (75), and the limiting frame (72) is slidably connected to the heat insulation shell (71) at a position away from the heater (73).
6. The novel automatic batching device for resin reaction kettle according to claim 3 is characterized by: The cooling device (464) comprises a transition frame (82), a sealing guide sleeve (84) being fixedly connected to the middle position of the top of the transition frame (82), a material guide connecting frame (83) being fixedly connected to both sides of the sealing guide sleeve (84) at the top of the transition frame (82), a shielding ring (85) being fixedly connected to the top of the outer walls of both sides of the material guide connecting frame (83), a cooling pipe rack (81) being fixedly connected to the bottom of the shielding ring (85), and both sides of the top of the transition frame (82) being fixedly connected to the shielding ring (85).
7. The novel automatic batching device for resin reaction kettle according to claim 3 is characterized by: The quantitative device (465) comprises an arc-shaped telescopic member (94), the bottom of which is fixedly connected to a material receiving tray (91), a mounting tube (93) is fixedly connected to the middle of the bottom of the material receiving tray (91), the top of the mounting tube (93) passes through the material receiving tray (91) and extends to the outside of the material receiving tray (91), the bottom of the material receiving tray (91) is fixedly connected to gravity sensors (92) on both sides of the mounting tube (93), and a material clearing plate (95) is fixedly connected to the middle of the outer walls on both sides of the arc-shaped telescopic member (94).
8. The novel automatic batching device for resin reaction kettle according to claim 3 is characterized by: The tops of the outer walls on both sides of the quantitative device (465) are fixedly connected to the mounting base (462), and the bottom of the guide sleeve (463) passes through the mounting base (462) and extends to the outside of the mounting base (462).
9. The novel automatic batching device for resin reaction kettle according to claim 1 is characterized by: The bottom of the collecting device (46) penetrates the preparation cylinder (43) and extends to the outside of the preparation cylinder (43), and the middle parts of the inner walls on both sides of the preparation cylinder (43) are rotatably connected to the pushing device (45).
10. A method for using a novel automatic batching system for a resin reactor, characterized in that: Step 1: transporting the raw materials in the storage barrel (6) to the inside of the preparation device (4) through the sealing top cover (5), and fixing the sealing top cover (5) to the preparation device (4) so that the sealing top cover (5) can be opened and closed on the preparation device (4), and fixing the fixed bottom plate (1) to the ground; Step 2: pre-treating the raw materials through the stirring chamber generated by the partition shell (41) and the stirring frame (42), and as the partition shell (41) separates the collected raw materials inside the preparation cylinder (43), the partition shell (41) and the preparation cylinder (43) are fixedly connected, and the stirring frame (42) is rotated under the drive of the motor to cause the raw materials inside the partition shell (41) to fall; Step 3: Using the linkage sleeve (454) to rotate with the motor, the push plate (453) is driven to rotate on the heating device (456), so that the push plate (453) pushes the fallen raw materials a second time to make them fall, the linkage sleeve (454) is fixedly connected to the push plate (453), and the vibration rod (452) is fixedly connected to the positioning ring (451); Step 4: Use the blocking sleeve (466) to seal the connection position of the mounting base (462), and discharge the collected raw materials quantitatively along the discharge pipe (461) so that the weight of the collected raw materials is consistent, connect the discharge pipe (461) with the mounting base (462), and fix the mounting base (462) and the blocking sleeve (466) in a fixed connection; Step 5: Using the stopper (65) to urgently stop the rotation of the motor, and with the reinforcement shell (62) protecting the installation position of the stopper (65), the stopper (65) is rotatably connected to the reinforcement shell (62), and the inner balance plate (64) is fixedly connected to the reinforcement shell (62), so that the inner balance plate (64) can support the interior of the reinforcement shell (62); Step 6: Maintaining the temperature inside the device through the heat preservation cavity generated by the positioning connection disk (74) and the heat insulation shell (71), and using the heater (73) to generate heat on the positioning connection disk (74) to accelerate the reaction inside the device, and fixing the heater (73) and the positioning connection disk (74) and fixing the positioning connection disk (74) and the heat insulation shell (71); Step 7: The cooling tube rack (81) is fixed through the cooling cavity formed by the transition frame (82) and the shielding ring (85), and as the internal temperature of the cooling tube rack (81) is reduced at an accelerated rate after the equipment processing is completed, the cooling tube rack (81) is fixedly connected to the shielding ring (85), and the shielding ring (85) is fixedly connected to the material guide connecting frame (83); Step 8: The raw materials are received through the receiving cavity generated by the gravity sensor (92) and the receiving tray (91), and the arc-shaped telescopic member (94) is used to push the gravity sensor (92) when it receives the raw materials with sufficient gravity, the arc-shaped telescopic member (94) is fixedly connected to the cleaning plate (95), and the cleaning plate (95) is slidably connected to the receiving tray (91), so as to clean the raw materials in the receiving tray (91).