A portable intelligent toolbox based on RFID technology

Through a portable intelligent toolbox based on RFID technology, the problem of inconvenience in management of railway maintenance workers is solved, and the intelligent management of tools is realized, efficiency and security are improved, and management costs are reduced.

CN119748395APending Publication Date: 2025-04-04SHAANXI KAIDENG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202411846939.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

Railway maintenance tools are carried by maintenance personnel. It is inconvenient and difficult to collect, return, find and maintain the portable tools, resulting in missed and lost tools that cannot be discovered in time, causing safety hazards.

Method used

The portable intelligent toolbox based on RFID technology is adopted to track the usage status of the tool in real time through ultra-high frequency RFID readers and writers and multiple antenna units, and realize intelligent and refined management of the tool, including query, lending, return, inventory and other operations.

Benefits of technology

Real-time monitoring and management of tools is realized, the time and error of manual inventory is reduced, the efficiency and management level of tools are improved, security is enhanced, tool loss and safety accidents are prevented, and management costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a portable intelligent toolbox based on RFID technology, which specifically relates to the field of toolboxes, including a box cover and a box body, one end of the box cover is installed with a hinge, and the box cover is hinged to the box body through the hinge, an upper buckle and a lower buckle are arranged between the box cover and the other end of the box body, and the locking between the box cover and the box body is completed by the upper buckle and the lower buckle bite jaw; tools, the tools are placed inside the box body, and the number of tools is a certain, and the outer surface of the tools is pasted with electronic tags. The present invention adopts RFID technology, and is an intelligent product composed of an ultra-high frequency RFID reader and a plurality of antenna units. It can query, lend, return, inventory and other operations on tools with RFID tags in the toolbox, track the use status of the tools in real time, facilitate access, and provide missing prompt alarms to prompt users to return the borrowed tools in time. It can reduce the loss of tools and reduce the losses caused by tool out of control.
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Description

Technical Field

[0001] The present invention relates to the field of tool boxes, and more specifically, to a portable intelligent tool box based on RFID technology. Background Art

[0002] Railway inspection and maintenance workload is heavy, a large number of tools are used, and the working environment is complex. Inspection and maintenance tools are carried by maintenance personnel, and it is inconvenient and difficult to collect, return, find, and maintain portable tools. Therefore, safe and efficient management and use of tools is very important for railway locomotive crews.

[0003] The traditional management method is manual counting and confirmation. Due to the large number of tools used, and the fact that maintenance work is usually done at night with a narrow field of vision, manual counting is prone to errors, resulting in tools being missed or lost without being discovered in time. Tools lost on the railway will cause major safety problems for running trains. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, the embodiment of the present invention provides a portable intelligent toolbox based on RFID technology, which can record the use of tools in a timely manner to avoid safety accidents caused by tools lost on the track, and automatically remind you when the tools are missing after the operation is completed. In view of the current pain points of railway tool maintenance, the portable intelligent toolbox based on RFID technology can realize intelligent and refined management of tools required for outdoor mobile operations.

[0005] Using RFID technology, this intelligent product, which consists of an ultra-high frequency RFID reader and multiple antenna units, can query, borrow, return, and take inventory of tools with RFID tags in the toolbox, and track the usage status of the tools in real time.

[0006] Convenient access, missing reminder alarm, and prompting users to return borrowed tools in time can reduce tool loss and reduce losses caused by tool out of control.

[0007] The present invention can transmit the status of tools in the tool box to the administrator's computer, so that the administrator can clearly understand the status of the tools and can remind the users to return the tools in time. The purpose of using this system is to enable the administrator to always effectively monitor the use of tools, prevent the loss of tools, facilitate the effective use of tools, avoid losses caused by improper tool management, and more importantly, prevent safety accidents caused by tools forgotten on the track, so as to nip them in the bud.

[0008] To achieve the above object, the present invention provides the following technical solution: a portable intelligent tool box based on RFID technology, comprising:

[0009] The box cover and the box body, one end of the box cover is equipped with a hinge, and the box cover is hinged to the box body through the hinge, and an upper buckle and a lower buckle are arranged between the other ends of the box cover and the box body, and the locking between the box cover and the box body is completed by the bite of the upper buckle and the lower buckle;

[0010] Tools, the tools are placed inside the box, and there are a certain number of tools, the outer surface of the tools is pasted with an electronic tag, and the outer surface of the electronic tag is pasted with a label protection cover;

[0011] The protective cover is installed on the inner side of the box cover. A reader / writer, an antenna and a battery are installed between the box cover and the protective cover. The reader / writer has a module self-check function to prevent the module from freezing or getting stuck, and automatically restarts when freezing.

[0012] RFID tag antennas are divided into active antennas. Antennas play a key role in the data communication between tags and readers. The energy for the chip startup circuit of the electronic tag to start working is obtained through the antenna in the electromagnetic field generated by the reader. In addition, the antenna determines the communication channel and communication method between the tag and the reader.

[0013] The antenna has a small physical size, which meets the needs of miniaturized tool boxes. It has omnidirectional or hemispherical coverage, which adapts to the small space in the tool box. It has high gain, which can provide the maximum signal to the tag chip, and the tool can choose a variety of electronic tags. The impedance matching is good, no matter what direction the tag is in, the polarization of the tag antenna can match the signal of the reader, which improves the reading efficiency of the electronic tag.

[0014] A charging port is provided on the top outer surface of the box lid on one side of the display screen. The charging port adopts a universal USB Type-C interface. The smart toolbox comes with a rechargeable battery. The battery charging port is located on the side of the display screen on the box lid surface and adopts a universal USB Type-C interface. It can be charged through a charger or a mobile power supply. It is easy to move and adapt to various field scenarios.

[0015] Furthermore, a switch is provided on the outer surface of the handle groove, and the output end of the switch is electrically connected to the power indicator light. The outer surface of the box cover is fixedly installed with a power indicator light and a buzzer. When the switch is turned on, the power indicator light is on, and the buzzer sounds when a tool missing alarm occurs.

[0016] Furthermore, a handle groove is provided at the center of the outer surface of the top end of the box cover, a handle is accommodated inside the handle groove, and the bottom end of the handle is movably connected to the inside of the handle groove, so that the handle stands upright when in use.

[0017] Furthermore, a display screen is fixedly mounted on one side of the top outer surface of the box cover. The display screen can be used to check the number of tools in the smart toolbox, the exact number of tools and their name numbers, and the battery power. The password can be entered through the display screen to complete personnel login and authorize employees to borrow and return tools.

[0018] Furthermore, a shoulder strap is provided on the outer surface of the box, and both ends of the shoulder strap are movably connected to the outer surfaces of both sides of the box, so the shoulder strap can be adjusted, which saves effort and is convenient to carry.

[0019] Furthermore, a shock-absorbing pad is pasted on the inner wall of the box, which reduces the collision between the tool and the box when the tool is placed in the box, thereby protecting the box, the tool and the electronic tag installed on the tool.

[0020] Furthermore, screw holes are provided on both sides of the bottom end of the protective cover plate, and the protective cover plate is fixedly connected to the box cover through the screw holes.

[0021] Technical effects and advantages of the present invention:

[0022] Improve work efficiency, save inventory and management time by quickly identifying and tracking tools. Facilitate tool use and management, monitor tool status in real time, reduce manual inventory time and errors, and improve tool use efficiency and management level.

[0023] Enhance safety, effectively avoid the risks caused by lost or forgotten tools, and prevent safety accidents caused by missed inspections.

[0024] Reduce costs by reducing the risk of loss and theft, reducing procurement costs and inventory costs, and reducing personnel management costs. By recording the usage history of each tool, tool damage can be discovered in a timely manner and repaired or replaced, supporting tool life cycle management and preventing losses caused by tool damage during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is an appearance diagram of a tool box of the present invention.

[0026] Figure 2 It is a schematic diagram of the internal structure of the tool box of the present invention.

[0027] Figure 3 This is an installation diagram of the electronic tag of the present invention.

[0028] Figure 4 This is a toolbox detection diagram of the present invention.

[0029] Figure 5 It is a tool box system diagram of the present invention.

[0030] The accompanying drawings are marked as follows: 1. box cover; 2. box body; 3. power indicator light; 4. buzzer; 5. handle slot; 6. handle; 7. switch; 8. display screen; 9. charging port; 10. shoulder strap; 11. upper buckle; 12. lower buckle; 13. shock-absorbing pad; 14. reader / writer; 15. antenna; 16. battery; 17. protective cover; 18. screw hole; 19. hinge; 20. tool; 21. electronic tag; 22. tag protective cover. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] according to Figure 1-5 The portable intelligent toolbox based on RFID technology shown in the figure includes installing RFID electronic tags on the tools. The toolbox is equipped with RFID detection equipment to monitor the real-time status of the tools, and to register the borrowing and returning of the tools required for each operation to grasp the status of the tools in each link.

[0033] Real-time status monitoring of tools in the operation process can ensure that the tools are in a controllable state in each operation link to the greatest extent possible, minimize tool loss, and reduce accidents caused by tool loss-of-control.

[0034] RFID electronic tags can automatically collect data wirelessly over long distances, can be read and written repeatedly, can be read and written through general objects, can be read and written while moving, and can store large amounts of data.

[0035] The outside of the tool box includes a box cover 1, a box body 2, a power indicator light 3, a buzzer 4, a handle slot 5, a handle 6, a switch 7, a display screen 8, a charging port 9, a shoulder strap 10, an upper buckle 11, a lower buckle 12, and a hinge 19.

[0036] The tool box includes a shock-absorbing pad 13, a reader 14, an antenna 15, a battery 16, a protective cover 17, screw holes 18, tools 20, an electronic tag 21, and a tag protective cover 22;

[0037] The toolbox is composed of a box body 2 and a box cover 1. The box body 2 is at the bottom and the box cover 1 is at the top connected by a hinge 19. The power indicator light 3 is used in conjunction with the switch 7. When the switch 7 is turned on, the power indicator light 3 is on. When the tool is missing, the buzzer 4 sounds. The handle slot 5 is the installation position of the handle 6. When in use, the handle 6 is erected. The display screen 8 displays the status of the tools in the toolbox, the total number of tools, the number of tools counted, the power supply and other information.

[0038] The smart toolbox comes with a rechargeable battery 16. The battery charging port 9 is located on the side of the display screen 8 on the surface of the box cover 1. It uses a universal USB Type-C interface and can be charged through a charger or a mobile power supply. It is easy to move and adapt to various field scenarios.

[0039] The smart tool box is equipped with an adjustable shoulder strap 10, which is labor-saving and convenient to carry.

[0040] The locking of the intelligent tool box body 2 and the box cover 1 is completed by the bite of the upper buckle 11 and the lower buckle 12.

[0041] A shock-absorbing pad 13 is attached to the inside of the tool box, and its function is to reduce the collision between the tool and the box when the tool is placed in it, and to protect the box, the tool and the electronic tag 21 installed on the tool 20.

[0042] The electronic tag 21 is installed and fixed at a suitable position of the tool 20, and the electronic tag 21 is protected by a tag protection cover 22 to prevent the electronic tag from falling off or being damaged.

[0043] The reader / writer 14 , the antenna 15 , and the battery 16 are installed between the box cover 1 and the protective cover plate 17 , and the protective cover plate 17 is fixed to the box cover 1 through screw holes 18 .

[0044] The reader 14 is a device for reading and writing the information in the memory of the electronic tag. The RFID reader communicates wirelessly with the electronic tag through the antenna. At the same time, the reader 14 can also be connected to the computer network to complete the storage and management of data. The supported protocols are ISO18000-6B and ISO18000-6C (EPC GEN2). The standard configuration of the working frequency is ISM 902~928MHz and ISM 865~868MHz, and other frequency bands can be customized. The working mode is wide spectrum frequency hopping (FHSS), the radio frequency power is 0~30dBm, and the software is adjustable. The standard configuration of the communication interface is RS232, RS485, RJ45 (TCP / IP) and WIFI. The power supply is DC+9-24V (with AC / DC power adapter), the working temperature is -35℃~+65℃, and the card reading distance is 1m.

[0045] The reader / writer 14 has a module self-checking function to prevent the module from freezing or getting stuck, and automatically restarts when it freezes.

[0046] The RFID tag antenna 15 is classified as an active antenna. The antenna plays a key role in the data communication process between the tag and the reader. The energy for the chip startup circuit of the electronic tag to start working is obtained through the antenna in the electromagnetic field generated by the reader. In addition, the antenna determines the communication channel and communication method between the tag and the reader.

[0047] The antenna 15 has a small physical size, which meets the needs of a miniaturized toolbox; it has omnidirectional or hemispherical coverage directivity, which adapts to the small space in the toolbox; it has high gain, which can provide the maximum signal to the tag chip, and the tool can select a variety of electronic tags; it has good impedance matching, and no matter what direction the tag is in, the polarization of the tag antenna can match the signal of the reader, thereby improving the reading efficiency of the electronic tag.

[0048] The display screen 8 can check the number of tools in the smart tool box, the exact number of tools and their name and number, and can display the battery power. The password can be entered through the display screen 8 to complete personnel login and authorize employees to borrow and return tools.

[0049] The toolbox has a map positioning function. When the work is completed, if there are any missing tools, you can open the map to find the toolbox itinerary and find the lost tools according to the itinerary. The map search function can be performed through the WBE software or the handheld software.

[0050] When tools are not returned in time, the tool box will issue a warning and quickly identify the person responsible;

[0051] Fully automatic tool entry and exit record management eliminates the tedious and error-prone manual scanning and data entry work.

[0052] The smart toolbox has multiple wireless communication network interfaces, including WIFI, 4G, and wireless sensor networks, and supports remote wake-up. It supports Bluetooth 5.0 and can be directly connected to a mobile phone for spot inspection.

[0053] Remote monitoring can be carried out through WBE software and handheld software, information can be obtained anytime and anywhere, and automatic alarm can be given when tools are missing, thus reducing accidents caused by tool loss.

[0054] Through the smart toolbox, the usage history of each tool can be recorded, and the damage of the tool can be discovered in time and repaired or replaced.

[0055] When workers return tools, the RFID smart briefcase can automatically identify the returned tools and count them, reducing the time and errors of manual inventory.

Claims

1. A portable intelligent toolbox based on RFID technology, characterized in that: include: A box cover (1) and a box body (2), wherein a hinge (19) is installed at one end of the box cover (1), and the box cover (1) is hingedly connected to the box body (2) through the hinge (19), and an upper buckle (11) and a lower buckle (12) are arranged between the other ends of the box cover (1) and the box body (2), and the box cover (1) and the box body (2) are locked by the upper buckle (11) and the lower buckle (12) biting together; A tool (20), the tool (20) is placed inside the box (2), and there are a plurality of tools (20); an electronic tag (21) is attached to the outer surface of the tool (20), and a tag protection cover (22) is attached to the outer surface of the electronic tag (21); A protective cover plate (17) is installed on the inner side of the box cover (1), and a reader / writer (14), an antenna (15) and a battery (16) are installed between the box cover (1) and the protective cover plate (17).

2. The portable intelligent toolbox based on RFID technology according to claim 1, characterized in that: A power indicator light (3) and a buzzer (4) are fixedly mounted on the outer surface of the box cover (1).

3. The portable intelligent toolbox based on RFID technology according to claim 1, characterized in that: A handle groove (5) is provided at the center of the outer surface of the top end of the box cover (1), a handle (6) is accommodated inside the handle groove (5), and the bottom end of the handle (6) is movably connected to the inside of the handle groove (5).

4. The portable intelligent tool box based on RFID technology according to claim 3, characterized in that: A switch (7) is provided on the outer surface of the handle groove (5), and the output end of the switch (7) is electrically connected to the power indicator light (3).

5. The portable intelligent tool box based on RFID technology according to claim 1, characterized in that: A display screen (8) is fixedly mounted on one side of the outer surface of the top end of the box cover (1).

6. The portable intelligent tool box based on RFID technology according to claim 5, characterized in that: A charging port (9) is provided on the top outer surface of the box cover (1) on one side of the display screen (8), and the charging port (9) adopts a universal USB Type-C interface.

7. The portable intelligent tool box based on RFID technology according to claim 1, characterized in that: The outer surface of the box body (2) is provided with a shoulder strap (10), and the two ends of the shoulder strap (10) are movably connected to the outer surfaces of both sides of the box body (2).

8. The portable intelligent tool box based on RFID technology according to claim 1, characterized in that: A shock-absorbing pad (13) is pasted on the inner wall of the box body (2).

9. The portable intelligent tool box based on RFID technology according to claim 1, characterized in that: Screw holes (18) are provided on both sides of the bottom end of the protective cover plate (17), and the protective cover plate (17) is fixedly connected to the box cover (1) through the screw holes (18).