A photovoltaic panel processing apparatus and method of use thereof

Abstract

The application discloses a kind of photovoltaic panel processing equipment and its using method, belong to photovoltaic panel processing technical field.A kind of photovoltaic panel processing equipment and its using method, including workbench, clamping component includes clamping plate, screw rod three circumferential outer wall sleeve joint has punch assembly, mobile frame two bottom is provided with protective cover, mobile frame two top is provided with liquid storage tank, ultrasonic wave fog eliminator is arranged in the inner chamber bottom of liquid storage tank, dust collector is arranged in the outer wall of collection tank bottom, the effect of multiple installation barrels can be supported to the area to be punched, so as to facilitate the punching precision when punching is not affected by insufficient support, second installation barrel not only can be better supported, but also can collect the debris formed at the bottom, and can be blocked to the noise formed when punching by the action of protective cover, reduce the spread of noise, it can also clean the inside of hole and drill bit, and can further improve the waterproofness of the inside of hole after drilling.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of photovoltaic panel processing, in particular to a photovoltaic panel processing equipment and a using method thereof. BACKGROUND

[0002] The photovoltaic panel is an important equipment for converting solar energy into electric energy and has a wide application in the field of solar power generation. The photovoltaic panel processing is one of the operations in the manufacturing process of the photovoltaic panel, and the punching processing is one of the key links. In the processing process, due to the installation of the frame and other components of the photovoltaic panel and the overall structure requirement, the drilling device is needed to carry out the punching operation. Thus, the photovoltaic panel is facilitated to be installed and used.

[0003] However, the existing photovoltaic panel processing and punching equipment still has many deficiencies:

[0004] Firstly, when the photovoltaic panel is punched, the current equipment mostly uses the clamping device to fix the two sides of the photovoltaic panel, and then uses the punching device to punch the top of the photovoltaic panel. However, this way exposes the problem of poor support in actual application, especially when a long photovoltaic panel is processed. When the middle position of the photovoltaic panel is punched, the photovoltaic panel is prone to have the condition of non-concentration of punching stress due to the instability of the punching area, which not only leads to the reduction of the accuracy of the punched hole, the deviation of the hole diameter and the non-smoothness of the hole wall, but also causes the aggravation of the tool wear and the shortening of the service life of the tool, thereby bringing great negative influence to the actual punching processing.

[0005] Secondly, the existing photovoltaic panel punching device mainly relies on the dust collector matched with the dust cover to block and collect the debris generated during the punching process. Although this solves the problem of debris pollution to a certain extent, it is difficult to further reduce the noise generated during the punching process in actual punching operation. The tool rotating at high speed rubs against the photovoltaic panel material during the punching, which generates sharp and continuous noise, often causing great noise pollution. Long-term exposure to such high-noise environment not only affects the hearing health of the workers, but also easily leads to the fatigue and inattention of the workers, thereby affecting the work efficiency and quality and further deteriorating the working environment of the workers.

[0006] Thirdly, the existing photovoltaic panel punching device has great difficulty in cleaning the debris attached to the inner wall of the hole in actual use. If these debris are not cleaned in time, they may affect the subsequent installation process, such as causing the connecting piece to be unable to be tightly installed and reducing the stability of the photovoltaic panel as a whole. Moreover, the cleaning of the tool currently also excessively relies on manual operation, which undoubtedly consumes a lot of manpower and time and brings many inconveniences to the actual use of the equipment.

[0007] Fourth, the existing photovoltaic panel after completing the hole, the hole wall is usually lack of effective protection treatment, in the subsequent use process of photovoltaic panel, moisture in the external environment is easy to penetrate into the photovoltaic panel through these hole wall, thereby corroding the cell, encapsulant and other key components of photovoltaic panel, the cell may be short-circuit after getting wet, the encapsulant may be aged, delaminated, which will undoubtedly seriously affect the normal use of photovoltaic panel in later period, greatly shorten its service life, increase maintenance cost, cause great disturbance to actual use. SUMMARY

[0008] The photovoltaic panel processing equipment and the use method thereof provided by the application have the advantages that the photovoltaic panel processing equipment comprises a workbench, a lead screw motor one and a dust suction conveying pipe are arranged on the front outer wall of the workbench, a lead screw motor two is arranged on the side wall of the workbench, a lead screw two is connected to the output end of the lead screw motor two, a clamping assembly is sleeved on the circumferential outer wall of the lead screw two, the clamping assembly comprises clamping plates, and a positioning plate is clamped between the clamping plates, a through groove is further arranged on the side wall of the workbench, a guide rod is arranged on the inner wall of the through groove, a lead screw one is connected to the output end of the lead screw motor one, the lead screw one extends into the through groove, a moving frame one is sleeved on the circumferential outer wall of the lead screw one and the guide rods, a support plate is arranged on the outer wall of the moving frame one, a support frame is arranged on the top of the support plate, an electric push rod one is arranged on the top of the support frame, a lifting frame is connected to the output end of the electric push rod one, the lifting frame is movably sleeved in the moving frame one, a lead screw motor three is arranged on the outer wall of the lifting frame, a lead screw three is connected to the output end of the lead screw motor three, a punching assembly is sleeved on the circumferential outer wall of the lead screw three, the punching assembly comprises a moving frame two, an electric push rod two is arranged on the top of the moving frame two, a protective cover is arranged on the bottom of the moving frame two, a dust suction pipe two is connected to the outer wall of the protective cover, a connecting circular plate is connected to the output end of the electric push rod two, a drilling motor is arranged on the bottom of the connecting circular plate, a liquid storage tank is arranged on the top of the moving frame two, an ultrasonic wave mist eliminator is arranged on the bottom of the inner cavity of the liquid storage tank, a partition frame is arranged on the top of the inner cavity of the liquid storage tank, a sealing plate is further fixedly connected to the inner wall of the liquid storage tank, a collecting assembly is arranged on the outer wall of the moving frame one, the collecting assembly comprises a collecting box, a dust collector is arranged on the bottom outer wall of the collecting box, a connecting barrel is arranged on the top of the collecting box, and a dust blocking net is slidably connected to the inner wall of the collecting box.

[0009] Preferably, support seats are arranged on the outer walls of the clamping plates, positioning plates are slidably connected in the support seats, and positioning bolts are threadedly sleeved on the outer walls of the positioning plates.

[0010] Preferably, the top of the positioning seat is provided with a plurality of mounting barrels, the circumferential inner wall of the plurality of mounting barrels is fixedly connected with cleaning brushes, the bottom of the plurality of mounting barrels is provided with a connecting pipe, the connecting pipe is communicated with the mounting barrel, the ends of the plurality of connecting pipes are commonly connected with a fixed cylinder and communicated, the circumferential outer wall of the fixed cylinder is connected with a dust suction pipe one, and the end of the dust suction pipe one is threadedly sleeved at one end of the dust suction conveying pipe.

[0011] Preferably, the output end of the drilling motor is connected with a mounting rod, the circumferential outer wall of the mounting rod is welded with a fixing sleeve, the bottom of the fixing sleeve is connected with a metal hole sleeve, the end of the mounting rod is connected in the inner cavity of the bottom of the metal hole sleeve, the circumferential outer wall of the metal hole sleeve is fixedly sleeved with a brush sleeve, and the bottom of the metal hole sleeve is connected with a drilling tool.

[0012] Preferably, the circumferential outer wall of the fixing sleeve is provided with a connecting pipe, the ends of the plurality of connecting pipes are connected with a mounting ring, the top of the mounting ring is rotatably connected with a rotating ring, the top of the rotating ring is provided with a metal pipe, and the top of the plurality of metal pipes is provided with a mist conveying pipe.

[0013] Preferably, the outer wall of the partition frame is provided with a liquid level sensor, the output end of the ultrasonic wave mist generator is connected with a mist body traction pipe, the other side of the outer wall of the partition frame is provided with a fixing cylinder, and the end of the mist body traction pipe extends into the inside of the fixing cylinder.

[0014] Preferably, the outer wall of the sealing plate is provided with a feeding port, the outer wall of the feeding port is also threadedly sleeved with a threaded sleeve cover, and the ends of the plurality of mist conveying pipes are connected to the outer wall of the threaded sleeve cover.

[0015] Preferably, the ends of the dust suction pipe one and the dust suction pipe two are respectively connected to the output end of the dust collector, the top of the connecting cylinder is provided with an electromagnetic valve one and an electromagnetic valve two, the output end of the electromagnetic valve two is connected with a wind conveying pipe, and the end of the wind conveying pipe is connected to the circumferential outer wall of the fixing cylinder and extends into the inside.

[0016] In summary, the operation method of the photovoltaic panel processing equipment is as follows:

[0017] S1: Preparation: when using, appropriate positioning seats can be selected according to the size of the photovoltaic panel, the positioning seats are placed between the two clamping plates, then a plurality of positioning plates are slid to further position and clamp the positioning seats, the positioning seats can be effectively clamped, then the corresponding photovoltaic panel is placed on the top of the positioning seat, and the position needing to be punched can correspond to the plurality of mounting barrels.

[0018] S2: Drilling processing: after positioning for the photovoltaic panel is completed, the lead screw motor one can drive the moving frame one to move, and then the position of the longitudinal adjustment drilling assembly can be adjusted, and the lead screw motor three can adjust the drilling assembly horizontally, so as to facilitate the adjustment of the drilling position for multiple drilling positions of the photovoltaic panel. Then the electric push rod one can drive the lifting frame to move down, so that the bottom of the protective cover can contact the top of the area to be drilled of the photovoltaic panel for shielding protection. Finally, the electric push rod two can drive the drill bit to move down, so that it can cooperate with the action of the drilling motor to drill the photovoltaic panel.

[0019] S3: Drilling dust collection and cleaning: during the drilling process of the drill bit on the photovoltaic panel, the debris on the top of the photovoltaic panel due to drilling can be shielded by the protective cover, reducing the splashing of the debris, so that the debris can be enclosed in the protective cover. The drilling debris on the bottom of the photovoltaic panel can be collected by the installation cylinder. Then start the dust collector, so that the dust collector can collect the debris inside the protective cover and the debris falling into the installation cylinder and transfer it to the collection box, so as to facilitate the collection of the drilling debris. During the drilling process, the metal hole sleeve circumferential outer wall is provided with a brush sleeve, so that the inner wall of the hole after drilling can be cleaned. In cooperation with the action of the dust collector, it can further reduce the trouble caused by the debris remaining on the inner wall of the hole. And the drill bit can enter the installation cylinder after drilling, and the inner wall of the installation cylinder is provided with a cleaning brush, which can clean the surface of the drill bit, reducing the situation that the debris adheres to the drill bit.

[0020] S4: hole processing: after the punching for the photovoltaic panel is completed, the organic silicon waterproof liquid inside the liquid storage tank can be atomized by the ultrasonic atomizer, and then the gas generated when the debris is collected by the vacuum cleaner can be reused. The gas filled in the collection tank is filtered through the dust screen into the connecting cylinder, and then the electromagnetic valve two can deliver the airflow in the output pipe into the fixed cylinder. The electromagnetic valve one can discharge part of the gas in the collection tank, and the other part of the gas can enter the air pipe for use, reducing the amount of air entering the fixed cylinder and affecting the uniformity of the atomized delivery. When a small amount of airflow is injected, the organic silicon waterproof liquid converted into mist can enter the rotating ring through the action of multiple mist pipes and metal pipes, and then enter the fixed sleeve through the connecting pipe and finally be uniformly sprayed out through the metal hole sleeve. Thus, the inner wall of the hole after punching can be attached and form an elastic sealing layer, which has excellent high and low temperature resistance, ultraviolet resistance and chemical stability. The atomized organic silicon material can penetrate into the gap of the hole wall, and after solidification, it can provide reliable waterproof, dustproof and moistureproof sealing, and can maintain good sealing effect in long-term outdoor environment. It can ensure the waterproof performance of the inner wall of the hole of the photovoltaic panel after punching, reduce the erosion of water to the battery piece and packaging material inside the photovoltaic panel, avoid short circuit and performance degradation of the battery piece due to moisture, and prevent EVA film and other packaging materials from aging, delamination, discoloration, or moisture from breeding microorganisms to damage the internal structure of the photovoltaic panel.

[0021] Compared with the prior art, the beneficial effects of the present application are: when in use, the appropriate positioning seat can be selected according to the size of the photovoltaic panel, the positioning seat is placed between the two clamping plates, then the positioning plates are slid to further position and clamp the positioning seat, then the corresponding photovoltaic panel is placed on the top of the positioning seat, so that the position to be punched can correspond to the multiple installation cylinders, so that the positioning seat can support the whole photovoltaic panel, and the installation cylinder can support the area to be punched, so that the punching precision is not affected by insufficient support during punching, and the downward pressure of the punching tool during punching will not cause uneven stress on the photovoltaic panel.

[0022] Moreover, the protective cover can shield the debris formed on the top of the photovoltaic panel during punching. On this basis, the installation cylinder is arranged on the top of the punching area, which can not only provide better support, but also collect the debris formed at the bottom, and can block the noise generated during punching in cooperation with the protective cover, thereby reducing the propagation of the noise.

[0023] Secondly, during the punching process, the metal hole sleeve circumferential outer wall is provided with a brush sleeve, so that the inner wall of the hole after punching can be cleaned, and the dust remaining on the inner wall of the hole can be further reduced by cooperating with the dust collector. After the drilling tool finishes drilling, it can enter the inside of the mounting cylinder, and the inner wall of the mounting cylinder is provided with a cleaning brush to clean the surface of the drilling tool, effectively reducing the trouble caused by manual cleaning of the dust attached to the inner wall of the hole and the surface of the drilling tool.

[0024] After the punching of the photovoltaic panel is completed, the organic silicon waterproof liquid in the liquid tank can be atomized by the ultrasonic atomizer, and then the gas generated during the negative pressure collection of the dust collector can be reused. The air flow is sent to the fixed cylinder through the air supply pipe of the electromagnetic valve two 450 output end. At this time, due to the injection of air flow, the organic silicon waterproof liquid converted into mist body can enter the rotating ring through the action of multiple mist pipes and metal pipes, and then enter the fixed sleeve through the connecting pipe and finally be sprayed out through the metal hole sleeve. Thus, the inner wall of the hole after punching can be attached and form an elastic sealing layer. It has excellent high and low temperature resistance, ultraviolet resistance and chemical stability. The atomized organic silicon material can penetrate into the gap of the inner wall of the hole, and after solidification, it can provide reliable waterproof, dustproof and moistureproof sealing, and can maintain good sealing effect in long-term outdoor environment. Ensure the waterproof performance of the inner wall of the hole of the photovoltaic panel after punching, reduce the erosion of water to the battery piece and packaging material inside the photovoltaic panel, avoid short circuit of battery piece due to damp, performance decline, also can prevent EVA film and other packaging materials from aging, delamination, discoloration, or due to damp and breed microorganisms to cause damage to the internal structure of the photovoltaic panel, thereby better improving the waterproof performance of the inner wall of the hole of the photovoltaic panel after punching. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is the overall structure schematic diagram of the present application;

[0026] Figure 2 It is the A structure schematic diagram of the present application;

[0027] Figure 3 It is the positioning seat top internal structure schematic diagram of the present application;

[0028] Figure 4 It is the drilling assembly structure schematic diagram of the present application;

[0029] Figure 5 It is the drilling tool structure schematic diagram of the present application;

[0030] Figure 6 It is the mounting ring structure schematic diagram of the present application;

[0031] Figure 7 Fig. 1 is a schematic diagram of the liquid storage tank structure of the present application;

[0032] Figure 8 Fig. 2 is a schematic diagram of the collection tank structure of the present application;

[0033] The figure label explanation: 100, workbench; 110, lead screw motor one; 120, dust suction conveying pipe; 130, lead screw motor two; 131, clamping plate; 132, support seat; 133, positioning plate; 134, positioning bolt; 140, through slot; 150, guide rod; 160, positioning seat; 161, mounting cylinder; 162, cleaning brush; 163, connecting pipe; 164, fixed cylinder; 165, dust suction pipe one; 200, moving frame one; 210, support plate; 220, support frame; 230, electric push rod one; 240, lifting frame; 250, lead screw motor three; 260, moving frame two; 261, electric push rod two; 262, protective cover; 263, connecting round plate; 264, drilling motor; 265, mounting rod; 266, fixed sleeve; 267, metal hole sleeve; 268, brush sleeve; 269, drilling tool; 270, mounting ring; 271, rotating ring; 272, metal pipe; 273, mist conveying pipe; 280, dust suction pipe two; 300, liquid storage tank; 310, ultrasonic wave mist generator; 320, mist body traction pipe; 330, partition frame; 340, liquid level sensor; 350, fixed cylinder; 360, closing plate; 361, feeding port; 362, threaded sleeve cover; 400, collection tank; 410, dust collector; 420, dust blocking net; 430, connecting cylinder; 440, electromagnetic valve one; 450, electromagnetic valve two. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0035] Please refer to Figures 1-8 The present application provides a technical solution:

[0036] A photovoltaic panel processing device and a using method thereof, comprising a workbench 100, a lead screw motor one 110 and a dust suction conveying pipe 120 are arranged on the outer wall in front of the workbench 100, a lead screw motor two 130 is arranged on the side wall of the workbench 100, a lead screw two is connected to the output end of the lead screw motor two 130, a clamping assembly is sleeved on the circumferential outer wall of the lead screw two, the clamping assembly comprises a clamping plate 131;

[0037] In some embodiments: a plurality of clamping plates 131 are sleeved on the second lead screw, and the second lead screw is a bidirectional lead screw, so that the two clamping plates 131 can move away from or close to each other, thereby facilitating positioning and clamping of the positioning seat 160 and the photovoltaic panel.

[0038] The positioning plate 133 is clamped between the plurality of clamping plates 131, the side wall of the workbench 100 is also provided with a through groove 140, the inner wall of the through groove 140 is provided with a guide rod 150, the output end of the first lead screw motor 110 is connected with a first lead screw, the first lead screw extends into the through groove 140, and the circumferential outer wall of the first lead screw and the plurality of guide rods 150 is sleeved with a first moving frame 200.

[0039] In some embodiments: the first lead screw motor 110 facilitates movement of the first moving frame 200, so as to adjust the longitudinal movement of the punching assembly.

[0040] The outer wall of the first moving frame 200 is provided with a support plate 210, the top of the support plate 210 is provided with a support frame 220, the top of the support frame 220 is provided with a first electric push rod 230, the output end of the first electric push rod 230 is connected with a lifting frame 240, the bottom of the lifting frame 240 is movably sleeved in the first moving frame 200, the outer wall of the lifting frame 240 is provided with a third lead screw motor 250, the output end of the third lead screw motor 250 is connected with a third lead screw, the circumferential outer wall of the third lead screw is sleeved with a punching assembly, the punching assembly comprises a second moving frame 260, the top of the second moving frame 260 is provided with a second electric push rod 261, and the bottom of the second moving frame 260 is provided with a protective cover 262.

[0041] In some embodiments: the protective cover 262 and the outer wall of the plurality of mounting barrels 161 can be provided with air holes, so as to avoid the vacuum state in the interior due to the internal negative pressure suction of debris when the dust collector 410 collects debris, thereby affecting the collection of debris.

[0042] The outer wall of the protective cover 262 is connected with a dust suction pipe 280, the output end of the second electric push rod 261 is connected with a connecting circular plate 263, the bottom of the connecting circular plate 263 is provided with a drilling motor 264, the top of the second moving frame 260 is provided with a liquid storage tank 300, and the inner cavity bottom of the liquid storage tank 300 is provided with an ultrasonic wave mist eliminator 310.

[0043] In some embodiments: the ultrasonic atomizer is mainly composed of an ultrasonic transducer and a controller and the like. The core component of the ultrasonic transducer is usually made of piezoelectric ceramic material. When the controller converts the mains into high-frequency alternating current and inputs it into the ultrasonic transducer, the piezoelectric ceramic will produce high-frequency mechanical vibration under the action of the electric signal. This high-frequency vibration acts on the liquid in the water tank, so that the water molecules on the surface of the liquid obtain enough energy to overcome the surface tension and be atomized into tiny mist droplets with a diameter of 1-5 microns. These tiny mist droplets will float with the flow of the surrounding air, thereby realizing the effect of converting liquid into mist. The above all belong to the prior art and do not need to be described.

[0044] The inner cavity of the liquid storage tank 300 is provided with a baffle frame 330 at the top, and the inner wall of the liquid storage tank 300 is further fixedly connected with a closing plate 360. The outer wall of the moving frame 200 is provided with a collection assembly, which includes a collection box 400. The outer wall of the bottom of the collection box 400 is provided with a dust collector 410, and the top of the collection box 400 is provided with a connecting barrel 430. The inner wall of the collection box 400 is slidably connected with a dust blocking net 420, which facilitates the interception of debris by the dust blocking net 420.

[0045] Specifically, the outer wall of the plurality of clamping plates 131 is provided with a support seat 132, the inner part of the support seat 132 is slidably connected with a positioning plate 133, and the outer wall of the positioning plate 133 is threadedly sleeved with a positioning bolt 134, which facilitates the positioning of the photovoltaic panel and the positioning seat 132 by the positioning plate 133.

[0046] Further, the top of the positioning seat 160 is provided with a plurality of mounting barrels 161, the circumferential inner wall of the plurality of mounting barrels 161 is fixedly connected with a cleaning brush 162, the cleaning brush 162 can be fixed by screws, the bottom of the plurality of mounting barrels 161 is provided with a connecting pipe 163, the connecting pipe 163 is communicated with the mounting barrel 161, the ends of the plurality of connecting pipes 163 are commonly connected with a fixed cylinder 164 and are communicated, the circumferential outer wall of the fixed cylinder 164 is connected with a dust suction pipe 165, and the end of the dust suction pipe 165 is threadedly sleeved at one end of the dust suction conveying pipe 120, which facilitates the cleaning of the punching area at the bottom of the photovoltaic panel and the collection of debris.

[0047] Still further, the output end of the drilling motor 264 is connected with a mounting rod 265, the circumferential outer wall of the mounting rod 265 is welded with a fixed sleeve 266, the bottom of the fixed sleeve 266 is connected with a metal hole sleeve 267, the end of the mounting rod 265 is connected in the inner cavity of the metal hole sleeve 267, the circumferential outer wall of the metal hole sleeve 267 is fixedly sleeved with a brush sleeve 268, and the bottom of the metal hole sleeve 267 is connected with a drilling tool 269.

[0048] In some embodiments: the mounting rod 265 facilitates the improvement of the torsional strength of the rotation of the drilling tool 269, improves the stability of the long-term use of the drilling tool 269, and avoids the deformation of the metal hole sleeve 267 caused by low strength.

[0049] Further, the outer wall of the fixing sleeve 266 is provided with connecting pipes, the ends of the plurality of connecting pipes are connected with mounting rings 270, the top of the mounting ring 270 is rotatably connected with a rotating ring 271, the top of the rotating ring 271 is provided with metal pipes 272, and the top of the plurality of metal pipes 272 is provided with mist pipes 273, so that the organic silicon waterproof liquid after atomization can be conveniently transported without affecting the rotation of the drilling cutter 269.

[0050] It is worth noting that the outer wall of the partition frame 330 is provided with a liquid level sensor 340, the output end of the ultrasonic wave mist generator 310 is connected with a mist body traction pipe 320, the outer wall of the other side of the partition frame 330 is provided with a fixed cylinder 350, and the end of the mist body traction pipe 320 extends into the inside of the fixed cylinder 350.

[0051] It is worth noting that the outer wall of the sealing plate 360 is provided with an inlet 361, and the outer wall of the inlet 361 is further threadedly sleeved with a threaded sleeve cover 362, and the ends of the plurality of mist pipes 273 are connected to the outer wall of the threaded sleeve cover 362, so that the mist body can be conveniently transported.

[0052] In addition, the ends of the dust suction pipe one 165 and the dust suction pipe two 280 are respectively connected to the output end of the dust collector 410, the top of the connecting cylinder 430 is provided with an electromagnetic valve one 440 and an electromagnetic valve two 450, the output end of the electromagnetic valve two 450 is connected with a wind conveying pipe, and the end of the wind conveying pipe is connected to the circumferential outer wall of the fixed cylinder 350 and extends into the inside.

[0053] In some embodiments: the electromagnetic valve one 440 and the electromagnetic valve two 450 can adjust the air output, and the principle of adjusting the air output of the electromagnetic valve one 440 and the electromagnetic valve two 450 is mainly based on electromagnetic induction and valve opening control. Both the electromagnetic valve one 440 and the electromagnetic valve two 450 contain key components such as electromagnetic coils and valve cores inside. When current passes through the electromagnetic coil, a magnetic field is generated. Under the action of the magnetic field, the valve core is attracted by the electromagnetic force and moves. The position of the valve core determines the size of the gas passage. When a small current is passed, the magnetic field generated by the electromagnetic coil is weak, the attraction force on the valve core is small, the valve core moves a short distance, the opening degree of the gas passage is limited, and the gas flow is small. With the increase of current, the magnetic field becomes stronger, the valve core moves further, the opening degree of the gas passage increases, and the gas flow increases. It is convenient to control the air output of the two electromagnetic valves, so as to control the speed of driving the mist body to transport, and better spray the organic silicon waterproof liquid after atomization on the inner wall of the hole.

[0054] In summary, the operation method of the photovoltaic panel processing equipment is as follows:

[0055] S1: Preparation: When in use, according to the size of the photovoltaic panel, the appropriate positioning seat 160 can be selected, and the positioning seat 160 is placed between the two clamping plates 131. Then slide the positioning plates 133 to further position and clamp the positioning seat 160. Then the photovoltaic panel can be placed on the positioning seat 160, and the position to be punched can correspond to the installation cylinder 161.

[0056] S2: Punching: After the photovoltaic panel is positioned, the lead screw motor one 110 can drive the moving frame one 200 to move, thereby adjusting the position of the punching assembly longitudinally. The lead screw motor three 250 can adjust the position of the punching assembly transversely, thereby facilitating the adjustment of the punching position of the photovoltaic panel. Then the electric push rod one 230 can drive the lifting frame 240 to move down, so that the bottom of the protective cover 262 can contact the top of the area to be punched on the photovoltaic panel for shielding and protection. Finally, the electric push rod two 261 can drive the drill bit 269 to move down, so that it can cooperate with the drill motor 264 to punch the photovoltaic panel.

[0057] S3: Punching and dust cleaning: During the punching process of the drill bit 269 on the photovoltaic panel, the debris on the top of the photovoltaic panel caused by punching can be shielded by the protective cover 262, reducing the splashing of debris, so that the debris can be enclosed in the protective cover 262. The debris on the bottom of the photovoltaic panel can be collected by the installation cylinder 161. Then start the dust collector 410, so that the dust collector 410 can collect the debris inside the protective cover 262 and the debris falling into the installation cylinder 161 and transfer them to the collection box 400, thereby facilitating the collection of the punching debris. During the punching process, the metal hole sleeve 267 is provided with a brush sleeve 268, so that the inner wall of the hole after punching can be cleaned, and the dust collector 410 can further reduce the trouble caused by the debris remaining on the inner wall of the hole. After the drilling of the drill bit 269 is completed, it can enter the installation cylinder 161, and the inner wall of the installation cylinder 161 is provided with a cleaning brush 162, which can clean the surface of the drill bit 269, reducing the adhesion of debris on the drill bit.

[0058] S4: hole processing: after the punching for the photovoltaic panel is completed, the organic silicon waterproof liquid inside the liquid storage tank 300 can be atomized by the ultrasonic atomizer 310, and then the gas generated when the debris is collected by the dust collector 410 can be reused. The gas filled in the collection tank 400 is filtered by the dust screen 420 and enters the connecting cylinder 430, and then the electromagnetic valve two 450 can deliver the airflow in the output end to the fixed cylinder 350. The electromagnetic valve one 440 can discharge part of the gas in the collection tank 400, and the other part of the gas can be used in the air conveying pipe, which reduces the amount of air entering the fixed cylinder 350 and affects the uniformity of the atomized delivery. When a small amount of airflow is injected, the organic silicon waterproof liquid converted into mist can enter the rotating ring 271 through the action of the mist conveying pipe 273 and the metal pipe 272, and then enter the fixed sleeve 266 through the connecting pipe and finally be uniformly sprayed out through the metal hole sleeve 267. Thus, the inner wall of the hole after punching can be attached and form an elastic sealing layer, which has excellent high and low temperature resistance, ultraviolet resistance and chemical stability. The atomized organic silicon material can penetrate into the gap of the inner wall of the hole, and after solidification, it can provide reliable waterproof, dustproof and moistureproof sealing, and can maintain good sealing effect in long-term outdoor environment, which can ensure the waterproof performance of the inner wall of the hole of the photovoltaic panel after punching, reduce the erosion of water to the battery piece and packaging material inside the photovoltaic panel, avoid short circuit and performance degradation of the battery piece due to moisture, and prevent the aging, delamination and discoloration of EVA film and other packaging materials, or the possibility of damage to the internal structure of the photovoltaic panel due to moisture and breeding of microorganisms.

[0059] In some embodiments: the device can use an external conventional power supply for power supply, and the device can be controlled by an external control console, which all belong to the prior art.

[0060] The working principle of the present application is as follows: in use, the appropriate positioning seat 160 is selected according to the size of the photovoltaic panel, the positioning seat 160 is placed between the two clamping plates 131, then the positioning plates 133 are slid to further position and clamp the positioning seat 160, then the positioning seat 160 is effectively clamped, then the corresponding photovoltaic panel is placed on the top of the positioning seat 160, so that the positions needing to be punched can correspond to the installation barrels 161, after positioning the photovoltaic panel, the moving frame one 200 is driven by the lead screw motor one 110 to move, so that the position of the punching assembly can be adjusted longitudinally, and the lead screw motor three 250 can adjust the position of the punching assembly transversely, so that the punching positions of the multiple punching positions of the photovoltaic panel can be adjusted, then the lifting frame 240 is driven by the electric push rod one 230 to move downward, so that the protective cover 262 can contact the area to be punched of the photovoltaic panel to shield and protect, then the drill bit 269 is driven by the electric push rod two 261 to move downward, so that it can cooperate with the drill motor 264 to punch the photovoltaic panel, in the process of punching the photovoltaic panel by the drill bit 269, the debris generated on the top of the photovoltaic panel due to punching can be shielded by the protective cover 262, reducing the splashing of the debris, so that the debris can be enclosed in the protective cover 262, and the punching debris on the bottom of the photovoltaic panel can be collected by the installation barrel 161, then the dust collector 410 is started, so that the dust collector can collect the debris in the protective cover 262 and the debris falling into the installation barrel 161 and transfer them into the collection box 400, so that the punching debris can be collected, and in the punching process, the metal hole sleeve 267 is provided with a brush sleeve 268, so that the inner wall of the hole after punching can be cleaned, cooperating with the dust collector 410 can further reduce the trouble caused by the debris remaining on the inner wall of the hole, and the drill bit 269 can enter the installation barrel 161 after drilling, and the inner wall of the installation barrel 161 is provided with a cleaning brush 162, which can clean the surface of the drill bit 269, reducing the adhesion of debris on the drill bit, after punching the photovoltaic panel, the organic silicon waterproof liquid in the liquid storage tank 300 is atomized by the ultrasonic atomizer 310, then the gas generated during the negative pressure collection of the debris by the dust collector 410 is reused, so that the electromagnetic valve two 450 can deliver the airflow in the air delivery pipe to the fixed barrel 350, at this time, the organic silicon waterproof liquid converted into mist can enter the rotating ring 271 through the action of the mist delivery pipe 273 and the metal pipe 272, then enter the fixed sleeve 266 through the connecting pipe and finally be sprayed out through the metal hole sleeve 267, so that it can adhere to the inner wall of the hole after punching and form an elastic sealing layer, which has excellent high and low temperature resistance, ultraviolet resistance and chemical stability, the atomized organic silicon material can penetrate into the gap of the inner wall of the hole,The sealing after curing is reliable, waterproof, dustproof and moistureproof, and can maintain good sealing effect in long-term outdoor environment, ensure the waterproof performance of the inner wall of the hole of the photovoltaic panel after punching, reduce the erosion of water to the internal battery piece and packaging material of the photovoltaic panel, avoid the short circuit and performance decline of the battery piece due to damp, prevent the aging, delamination and discoloration of the EVA adhesive film and other packaging materials, and prevent the possibility of damage to the internal structure of the photovoltaic panel due to damp and breeding of microorganisms. At the same time, the photovoltaic panel failure risk caused by the penetration of rainwater and other liquids is also reduced.

[0061] The above is a further detailed description of the present application in combination with the specific embodiments, and cannot be considered as limiting the specific embodiments of the present application to these descriptions. For ordinary skilled persons in the technical field to which the present application belongs, some simple deductions or substitutions can be made without departing from the concept of the present application, and all of them should be considered as belonging to the protection scope determined by the claims submitted by the present application.

Claims

1. Photovoltaic panel processing apparatus comprising a worktable (100), characterized in that: The outer wall in front of the workbench (100) is provided with a lead screw motor one (110) and a dust suction conveying pipe (120), the side wall of the workbench (100) is provided with a lead screw motor two (130), the output end of the lead screw motor two (130) is connected with a lead screw two, the circumferential outer wall of the lead screw two is sleeved with a clamping assembly, the clamping assembly comprises a clamping plate (131), a plurality of clamping plates (131) are clamped with positioning plates (133) between them, the side wall of the workbench (100) is also provided with a through slot (140), the inner wall of the through slot (140) is provided with a guide rod (150), the output end of the lead screw motor one (110) is connected with a lead screw one, the lead screw one extends to the inside of the through slot (140), the circumferential outer wall of the lead screw one and a plurality of guide rods (150) is sleeved with a moving frame one (200), the outer wall of the moving frame one (200) is provided with a supporting plate (210), the top of the supporting plate (210) is provided with a support frame (220), the top of the support frame (220) is provided with an electric push rod one (230), the output end of the electric push rod one (230) is connected with a lifting frame (240), the bottom of the lifting frame (240) is movably sleeved in the inside of the moving frame one (200), the outer wall of the lifting frame (240) is provided with a lead screw motor three (250), the output end of the lead screw motor three (250) is connected with a lead screw three, the circumferential outer wall of the lead screw three is sleeved with a punching assembly, the punching assembly comprises a moving frame two (260), the top of the moving frame two (260) is provided with an electric push rod two (261), the bottom of the moving frame two (260) is provided with a protective cover (262), the outer wall of the protective cover (262) is connected with a dust suction pipe two (280), the output end of the electric push rod two (261) is connected with a connecting circular plate (263), the bottom of the connecting circular plate (263) is provided with a drilling motor (264), the top of the moving frame two (260) is provided with a liquid storage tank (300), the bottom of the inner cavity of the liquid storage tank (300) is provided with an ultrasonic wave mist eliminator (310), the top of the inner cavity of the liquid storage tank (300) is provided with a partition frame (330), the inner wall of the liquid storage tank (300) is also fixedly connected with an enclosing plate (360), the outer wall of the moving frame one (200) is provided with a collecting assembly, the collecting assembly comprises a collecting box (400), the outer wall of the bottom of the collecting box (400) is provided with a dust collector (410), the top of the collecting box (400) is provided with a connecting cylinder (430), the inner wall of the collecting box (400) is slidably connected with a dust blocking net (420), the outer wall of a plurality of clamping plates (131) is provided with a supporting seat (132), the inside of the supporting seat (132) is slidably connected with a positioning plate (133), the outer wall of the positioning plate (133) is threadedly sleeved with a positioning bolt (134), the top of the positioning seat (160) is provided with a plurality of mounting cylinders (161), the circumferential inner wall of a plurality of mounting cylinders (161) is fixedly connected with cleaning brushes (162), the bottom of a plurality of mounting cylinders (161) is provided with a connecting pipe (163),The connecting pipe (163) is communicated with the mounting cylinder (161), a plurality of ends of the connecting pipe (163) are connected with a fixed cylinder (164) and communicated, a dust suction pipe one (165) is connected to the circumferential outer wall of the fixed cylinder (164), the dust suction pipe one (165) is screwed to one end of the dust suction conveying pipe (120), the drill motor (264) is connected with a mounting rod (265), the mounting rod (265) is welded with a fixed sleeve (266) on the circumferential outer wall, the fixed sleeve (266) is connected with a metal hole sleeve (267) at the bottom, the mounting rod (265) is connected in the inner cavity bottom of the metal hole sleeve (267), the circumferential outer wall of the metal hole sleeve (267) is fixedly sleeved with a brush sleeve (268), the bottom of the metal hole sleeve (267) is connected with a drill cutter (269), the circumferential outer wall of the fixed sleeve (266) is provided with a connecting pipe, a plurality of ends of the connecting pipe are connected with a mounting ring (270), the top of the mounting ring (270) is rotatably connected with a rotating ring (271), the top of the rotating ring (271) is provided with a metal pipe (272), a plurality of tops of the metal pipe (272) are provided with mist pipes (273), the outer wall of the partition frame (330) is provided with a liquid level sensor (340), the output end of the ultrasonic wave mist generator (310) is connected with a mist body traction pipe (320), the other side of the outer wall of the partition frame (330) is provided with a fixed cylinder (350), the end of the mist body traction pipe (320) extends to the inside of the fixed cylinder (350), the outer wall of the closing plate (360) is provided with a feeding port (361), the outer wall of the feeding port (361) is also screwed with a threaded sleeve cover (362), a plurality of ends of the mist pipe (273) are connected to the outer wall of the threaded sleeve cover (362), the ends of the dust suction pipe one (165) and the dust suction pipe two (280) are connected to the output end of the dust collector (410) respectively, the top of the connecting cylinder (430) is provided with an electromagnetic valve one (440) and an electromagnetic valve two (450), the output end of the electromagnetic valve two (450) is connected with a wind conveying pipe, the end of the wind conveying pipe is connected to the circumferential outer wall of the fixed cylinder (350) and extends to the inside.

2. The photovoltaic panel processing equipment according to claim 1, the use method is as follows: S1: preparation: when using, the appropriate positioning seat (160) can be selected according to the size of the photovoltaic panel, the positioning seat (160) is placed between the two clamping plates (131), then the positioning plates (133) are slid to further position and clamp the positioning seat (160), then the positioning seat (160) is effectively clamped, then the corresponding photovoltaic panel is placed on the top of the positioning seat (160), and the position to be punched corresponds to the plurality of installation cylinders (161); S2: punching processing: after the positioning of the photovoltaic panel is completed, the lead screw motor one (110) drives the moving frame one (200) to move, so that the position of the punching assembly can be adjusted longitudinally, and the lead screw motor three (250) can adjust the punching assembly transversely, so that the punching position of the plurality of punching positions of the photovoltaic panel can be adjusted, then the electric push rod one (230) drives the lifting frame (240) to move downward, so that the bottom of the protective cover (262) can contact the top of the area to be punched of the photovoltaic panel to shield and protect, finally the electric push rod two (261) drives the drilling tool (269) to move downward, so that it can cooperate with the drilling motor (264) to punch the photovoltaic panel; S3: punching dust collection and cleaning: during the punching of the punching tool (269) on the photovoltaic panel, the debris on the top of the photovoltaic panel due to punching can be shielded by the protective cover (262), reducing the splashing of the debris, so that the debris can be enclosed in the protective cover (262), and the punching debris on the bottom of the photovoltaic panel can be collected by the installation cylinder (161), then the dust collector (410) is started, so that the dust collector (410) can collect the debris in the protective cover (262) and the debris falling into the installation cylinder (161) and transfer them to the collection box (400), so as to facilitate the collection of the punching debris, and during the punching process, the metal hole sleeve (267) is provided with a brush sleeve (268) on the circumferential outer wall, so that the inner wall of the hole after punching can be cleaned, and the dust collector (410) can further reduce the trouble caused by the debris remaining on the inner wall of the hole, and the drilling tool (269) can enter the installation cylinder (161) after drilling, and the installation cylinder (161) is provided with a cleaning brush (162) on the inner wall, which can clean the surface of the drilling tool (269), reducing the debris adhering to the tool. S4: hole processing: after the punching for the photovoltaic panel is completed, the organic silicon waterproof liquid inside the liquid storage tank (300) can be atomized by the ultrasonic atomizer (310), and then the gas generated during the negative pressure collection of the debris by the dust collector (410) can be reused. The gas filled in the collection tank (400) is filtered by the dust screen (420) and enters the connecting cylinder (430), and then the electromagnetic valve two (450) can deliver the airflow in the output end to the fixed cylinder (350). The electromagnetic valve one (440) can discharge part of the gas in the collection tank (400), and the other part of the gas can enter the air pipe for use, reducing the amount of air entering the fixed cylinder (350) and affecting the uniformity of the atomized delivery. When a small amount of airflow is injected, the organic silicon waterproof liquid converted into mist can enter the rotating ring (271) through the action of multiple mist pipes (273) and metal pipes (272), and then enter the fixed sleeve (266) through the connecting pipe and finally be uniformly sprayed out through the metal hole sleeve (267), so that the inner wall of the hole after punching can be attached and form an elastic sealing layer.

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