Cable production line that can automatically adjust the thickness of cable sheath
By introducing a buckle unit and linkage assembly into the cable production line, the free end position of the cable is adjusted, and the problem of contacting the coolant during the laying of the sheath is solved, achieving the safety and reliability of the cable.
Patent Information
- Application Number
- CN202510259253.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-04-04
AI Technical Summary
During the sheathing process of existing cable production equipment, both ends of the cable are prone to contact with the coolant, causing water to enter the cable and causing damage.
A cable production line including a tilt unit is designed. Through the coordination of the linkage assembly and the upturn assembly, the distance between the two free ends of the cable and the coolant plane is adjusted to avoid contact with the coolant.
It effectively avoids contact with coolant during the sheathing process of cable, prevents water from entering the cable, and ensures the safety and reliability of the cable.
Smart Images

Figure CN119748806A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable production, in particular to a cable production line capable of automatically adjusting the thickness of a cable sheath. Background Art
[0002] The cable sheath is the outermost structure of the cable or wire, usually made of PVC, PE, PUR and other materials. It protects the internal structure of the cable from external damage, such as mechanical damage, chemical corrosion, moisture erosion, etc. The cable sheath also has the functions of fixing the cable shape, shielding electromagnetic interference, and flame retardant, ensuring that the cable can still operate stably in harsh environments; the sheath is generally extruded and laid on the surface of the cable through extrusion equipment to complete the protection of the cable.
[0003] For example, a Chinese patent application with publication number CN102982919A discloses a cable production line that can automatically adjust the thickness of a cable sheath. The production line includes an extrusion device for laying the sheath on the conductor; an electronic thickness measuring unit for instantly measuring the outer diameter r of the sheath; a winding unit for pulling the cable; a main control unit connected to the electronic thickness measuring unit for controlling the pulling speed of the winding unit; when the outer diameter r is higher than / lower than a predetermined threshold value R, the main control unit will control the pulling speed of the winding unit to increase / decrease.
[0004] However, there are still some problems with the existing production equipment with adjustable cable sheaths. The existing equipment measures the thickness of the sheath, compares the measured value with the preset value, and adjusts the traction or reeling speed of the traction device or the reeling device according to the comparison result, so as to increase or decrease the thickness of the sheath. Since the sheaths are extruded by an extruder, in order to quickly restore them to normal temperature, they need to be placed in a cooling pool filled with water, or their surface needs to be sprayed with a water pipe to cool them down. However, since there is no sheath at the free end of the cable, and the cable will move toward the coolant under its own weight, water will enter both ends of the cable, which can easily cause damage to the cable.
[0005] Therefore, how to prevent both ends of the cable from coming into contact with the coolant during the process of laying the sheath is a problem that needs to be solved at present. Summary of the invention
[0006] The present invention provides a cable production line capable of automatically adjusting the thickness of a cable sheath, so as to solve the above problems existing in the prior art.
[0007] The cable production line can automatically adjust the thickness of the cable sheath, including: Extruder, used for producing cable sheath and wrapping the sheath on the cable; A winding unit, connected to the cable, used for pulling the cable; A workbench is located between the extruder and the winding unit, and a cooling pool and an adjustment platform are arranged on the workbench, so that the cable is pulled by the winding unit so that a part of the cable can be located in the coolant in the cooling pool under the influence of its own gravity; A tilting unit is arranged on the adjustment platform and is used to adjust the distance between the two free ends of the cable and the cooling liquid plane; The tilting unit includes a mounting seat, a linkage assembly, a first tilting assembly and a second tilting assembly; A mounting seat, fixedly mounted on the adjustment platform; The first upturned component and the second upturned component are respectively located on the mounting seat and are used to support the cable; The linkage component is arranged on the mounting seat and is connected to the first upward tilting component and the second upward tilting component respectively, so that the rotation directions of the first upward tilting component and the second upward tilting component are opposite to each other, thereby adjusting the position of the free end of the cable.
[0008] Further, the linkage assembly includes a driving portion arranged on the mounting seat, an adjusting portion arranged on the driving portion, a third connecting rod connected to the adjusting portion, and a transmission portion connected to the third connecting rod; The transmission part is connected to the second upward tilting component, and the driving part is connected to the first upward tilting component.
[0009] Further, the driving part includes an adjusting motor fixedly mounted on the mounting seat, a driving gear connected to an output end of the adjusting motor, a driven gear arranged on the mounting seat and meshing with the driving gear, a second connecting shaft arranged on the mounting seat, a rotating seat sleeved on the second connecting shaft, a first connecting rod connected to the rotating seat, and a second connecting rod movably connected to the first connecting rod; The driven gear is sleeved on the second connecting shaft; The second connecting rod is connected to the first tilting component.
[0010] Further, the adjustment part includes an adjustment seat fixedly mounted on the driven gear, a displacement motor arranged on the adjustment seat, a moving screw connected to the output end of the displacement motor, a moving block sleeved on the moving screw and slidably connected to the adjustment seat, and a first connecting shaft arranged on the moving block; The first connecting shaft is movably connected to one end of the third connecting rod.
[0011] Further, the transmission part includes a fixed seat fixedly mounted on the mounting seat, a slide seat slidably connected to the fixed seat, a slide bar arranged on the slide seat, a limit seat connected to the fixed seat, a rotating shaft located in the limit seat, and a sub-gear sleeved on the rotating shaft and meshing with the slide bar; The other end of the third connecting rod is movably connected to the sliding seat, and the second upward tilting component is connected to one end of the rotating shaft.
[0012] Furthermore, the first upward tilting assembly includes a driving block movably connected to one end of the second connecting rod, a driven shaft movably connected to the driving block, a transmission seat provided on the driven shaft, and two sets of first limiting wheels provided on the transmission seat; The second upward tilting assembly includes a rotating disk connected to the rotating shaft, a second slider disposed on the rotating disk and slidably connected to the rotating disk, and a second limiting wheel disposed on the second slider; The transmission seat is provided with a waist-shaped groove, wherein one set of first limiting wheels is fixedly installed on the transmission seat, and another set of first limiting wheels can adjust its position in the length direction of the waist-shaped groove and is fixed by bolts.
[0013] Furthermore, a spray assembly is also provided on the mounting seat; The spray assembly includes a guide seat fixedly mounted on the mounting seat, a slide rail and a driving cylinder fixedly mounted on the guide seat, a movable plate arranged at the output end of the driving cylinder, a transmission shaft arranged on the movable plate, a movable rod and a connecting plate connected to the transmission shaft, a plurality of spray heads arranged on the movable rod, a guide shaft arranged on the connecting plate, and a guide wheel arranged on the guide shaft; The guide seat is also provided with a Z-shaped groove, and the guide wheel is located in the groove; The movable plate is provided with a first sliding block which is located on the sliding rail and is movably connected to the sliding rail.
[0014] Further, the winding unit includes a winding table, a first guide wheel, a second guide wheel and a winding portion arranged on the winding table in sequence according to the movement direction of the cable on the winding table, a rotating motor located between the second guide wheel and the winding portion, an adjusting screw rod arranged at the output end of the rotating motor, and a third guide wheel sleeved on the adjusting screw rod; The cable is sequentially passed around the first guide wheel, the second guide wheel, and the third guide wheel and is wound up by the winding part; By driving the rotating motor, the position of the third guide wheel on the adjusting screw rod is adjusted to change the winding area on the winding part.
[0015] Furthermore, a limit portion is provided between the first guide wheel and the second guide wheel, an ultrasonic thickness gauge is provided on the limit portion, and a drying chamber is provided between the ultrasonic thickness gauge and the second guide wheel and on the winding table; The limiting portion includes a placement seat with a tubular hollow structure and two clamping members symmetrically arranged on the placement seat.
[0016] Furthermore, the clamping member includes a limit motor fixedly mounted on the placement seat, a first gear connected to the output end of the limit motor, a gear ring meshing with the first gear, a fixing ring arranged on the placement seat, a driving rod movably connected to the toothed surface of the gear ring, and a limit block movably connected to the other end of the driving rod and arranged on the fixing ring; The driving rod has a predetermined curvature, and a buffer pad is preset on the contact surface between the limit block and the sheath.
[0017] Beneficial effect: The present invention discloses a cable production line which can automatically adjust the thickness of cable sheaths, in order to prevent the two ends of the cable from contacting with the coolant during the process of laying the sheath; a tilting unit is provided in the device, and when the tilting unit needs to work, the linkage component starts to work, and the adjusting motor arranged in the linkage component can make the slide seat move toward the direction of the driven gear, and the moving slide seat can drive the slide bar to move, thereby driving the sub-gear to rotate, and the moving sub-gear drives the second tilting component to rotate through the arranged rotating shaft, and at the same time, the rotating driven gear drives the rotating seat to rotate through the arranged second connecting shaft, thereby driving the first tilting component to rotate through the two movably connected first connecting rods and second connecting rods, at this time, the first tilting component and the second tilting component have opposite rotation directions, and the cable passes through the first tilting component first and then the second tilting component, and during the traction process of the cable, one free end of the cable is connected to the traction device, and passes through the first tilting component and the second tilting component in sequence. The first tilting component is then rotated clockwise, and the second tilting component is rotated counterclockwise. At this time, the tilting work of the connection between the cable and the traction device can be completed, and the distance between the connection between the two and the coolant level can be increased. Then, under the operation of the traction device and the tilting unit, the free end of the cable at this point can be passed over the cooling pool. Then, the free end of the cable is manually placed on the winding unit. The winding process is completed through the movement of the winding unit. After the free end of the cable at this point passes over the cooling pool, at this time, with the cooperation of the adjusting platform, the tilting unit can be located in the initial position, and the first tilting component and the second tilting component are also in the initial state. When the other free end of the cable passes through the first tilting component, the first tilting component rotates counterclockwise, and the second tilting component rotates clockwise, so that the other free end of the cable is away from the coolant. Then, with the cooperation of the adjusting platform and the traction device, the free end of the cable at this point is away from the cooling pool, so as to prevent the coolant from entering the cable from both ends of the cable, thereby ensuring the safety of the cable during the sheath laying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of a cable production line capable of automatically adjusting the thickness of a cable sheath of the present invention; Figure 2 yes Figure 1 A magnified schematic diagram of part A; Figure 3 It is a schematic diagram of the tilt unit structure of the present invention; Figure 4 It is a schematic diagram of the structure of the cable of the present invention when it passes around the tilting head unit; Figure 5 It is a schematic diagram of the linkage assembly structure of the present invention; Figure 6 is a stereogram of the linkage assembly of the present invention; Figure 7 It is a schematic diagram of the transmission structure of the present invention; Figure 8 It is a schematic diagram of the structure of the adjustment part of the present invention; Fig. 9 is a schematic structural diagram of a second upward-warping component of the present invention; Fig.10 It is a schematic diagram of the structure of the spray assembly of the present invention; Fig.11 It is a schematic diagram of the structure of the winding unit of the present invention; Fig.12 It is a schematic diagram of the structure of the limiting part of the present invention; Fig.13 It is a top view of the limiting portion of the present invention.
[0019] Reference numerals: 1, workbench; 2, extruder; 3, adjustment platform; 4, tilting unit; 41, mounting seat; 42, spray assembly; 421, guide seat; 422, guide groove; 423, driving cylinder; 424, movable plate; 425, first slider; 426, slide rail; 427, guide wheel; 428, guide shaft; 429, connecting plate; 4210, transmission shaft; 4211, movable rod; 4212, spray head; 43 , first upturned component; 431, driving block; 432, driven shaft; 433, transmission seat; 434, first limiting wheel; 44, second upturned component; 441, rotating disk; 442, second slider; 443, second limiting wheel; 45, linkage component; 451, driving part; 4511, adjusting motor; 4512, driving gear; 4513, driven gear; 4514, second connecting shaft; 4515, rotating seat; 4516 , first connecting rod; 4517, second connecting rod; 452, adjustment part; 4521, adjustment seat; 4522, displacement motor; 4523, moving screw rod; 4524, moving block; 4525, first connecting shaft; 453, third connecting rod; 454, transmission part; 4541, fixed seat; 4542, slide bar; 4543, sub gear; 4544, limit seat; 4545, rotating shaft; 4546, slide seat; 5, winding unit ; 51. Winding table; 52. First guide wheel; 53. Limiting part; 531. Limiting motor; 532. First gear; 533. Gear ring; 534. Placement seat; 535. Driving rod; 536. Limiting block; 537. Fixed ring; 54. Drying chamber; 55. Second guide wheel; 56. Rotating motor; 57. Adjusting screw; 58. Winding part; 59. Third guide wheel; 510. Ultrasonic thickness gauge; 6. Cooling pool; 7. Water injection pipe. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0023] The present invention discloses a cable production line capable of automatically adjusting the thickness of a cable sheath, referring to Figure 1-Figure 13 ,include: The extruder 2 is used for producing the cable sheath and wrapping the sheath on the cable; the winding unit 5 is connected to the cable and used for pulling the cable; the workbench 1 is located between the extruder 2 and the winding unit 5, and the cooling pool 6 and the adjustment platform 3 are arranged on the workbench 1, and the cable is pulled by the winding unit 5 so that a part of the cable can be located in the coolant in the cooling pool 6 under the influence of its own gravity; the tilting unit 4 is arranged on the adjustment platform 3, and is used to adjust the distance between the two free ends of the cable and the cooling liquid plane; the tilting unit 4 includes a mounting seat 41, a linkage component 45, a first tilting component 43 and a second tilting component Component 44; mounting seat 41, fixedly mounted on the adjustment platform 3; first upturned component 43 and second upturned component 44, respectively located on the mounting seat 41, for supporting the cable; linkage component 45, disposed on the mounting seat 41, respectively connected to the first upturned component 43 and the second upturned component 44, so that the first upturned component 43 and the second upturned component 44 rotate in opposite directions, and the position of the free end of the cable is adjusted; through the operation of the linkage component 45, the first upturned component 43 and the second upturned component 44 can be driven to move respectively, and the first upturned component 43 and the second upturned component 44 rotate in opposite directions; By making the movement directions of the first upward tilting component 43 and the second upward tilting component 44 opposite to each other and changing the rotation direction between the two, the two free ends of the cable can be kept away from the coolant in the cooling pool 6 to prevent the coolant from entering the sheath and contacting the cable, thereby preventing damage to the cable. At the same time, by setting the adjustment platform 3, the free end of the cable can be moved synchronously with the tilting unit 4, so that when the cable is towed by the traction equipment, the free end of the cable is a predetermined distance away from the coolant. After completing the tilting work on one end of the cable, the first upward tilting component 43 and the second upward tilting component 44 return to their initial state, thereby playing a supporting effect on the cable. Then, when it is necessary to tilt the other end of the cable, the position of the upward tilting component is adjusted by adjusting the platform 3, and then the upward tilting component completes the tilting work on the other end of the cable, thereby preventing the cable from getting wet. The cable in the middle area between the two free ends can be immersed in the coolant under the influence of its own weight.
[0024] The linkage assembly 45 includes a driving portion 451 arranged on the mounting seat 41, an adjusting portion 452 arranged on the driving portion 451, a third connecting rod 453 connected to the adjusting portion 452, and a transmission portion 454 connected to the third connecting rod 453; the transmission portion 454 is connected to the second upward tilting assembly 44, and the driving portion 451 is connected to the first upward tilting assembly 43; through the cooperation between the driving portion 451, the adjusting portion 452 and the third connecting rod 453, the first upward tilting assembly 43 and the second upward tilting assembly 44 can be driven to move, thereby ensuring the smooth upward tilting of the free end of the cable.
[0025] The driving part 451 includes an adjusting motor 4511 fixedly mounted on the mounting seat 41, a driving gear 4512 connected to the output end of the adjusting motor 4511, a driven gear 4513 arranged on the mounting seat 41 and meshing with the driving gear 4512, a second connecting shaft 4514 arranged on the mounting seat 41, a rotating seat 4515 sleeved on the second connecting shaft 4514, a first connecting rod 4516 connected to the rotating seat 4515, and a second connecting rod 4517 movably connected to the first connecting rod 4516; the driven gear 4513 is sleeved on the second connecting shaft 4514; the second connecting rod 4517 is connected to the first tilting component 43; when the first tilting component 43 and the second tilting component 44 need to work, the adjusting motor 4511 starts to work, the moving adjusting motor 4511 can drive the driving gear 4512 to rotate, and then the moving driving gear 4512 can drive the driven gear 4516 meshing with it. 513 rotates, and then the rotating driven gear 4513 can drive the second connecting shaft 4514 to rotate, thereby driving the rotating seat 4515 to rotate, and the moving rotating seat 4515 can drive the first connecting rod 4516 to move, and then the first connecting rod 4516 drives the second connecting rod 4517 to move, and adjusts the angle between the first connecting rod 4516 and the second connecting rod 4517, thereby driving the first upward component 43 to deviate, so that the first upward component 43 moves, and the adjustment part 452 provided can further drive the third connecting rod 453 to move, and the moving third connecting rod 453 can drive the transmission part 454 to move, and finally the moving transmission part 454 drives the second upward component 44 to rotate, due to the cooperation between the adjustment part 452 and the transmission part 454, the rotation directions of the first upward component 43 and the second upward component 44 are opposite, so that the free end of the cable can be in an upward state, avoiding the free end of the cable from contacting the coolant in the cooling pool 6.
[0026] The adjusting part 452 includes an adjusting seat 4521 fixedly mounted on the driven gear 4513, a displacement motor 4522 arranged on the adjusting seat 4521, a moving screw rod 4523 connected to the output end of the displacement motor 4522, a moving block 4524 sleeved on the moving screw rod 4523 and slidably connected to the adjusting seat 4521, and a first connecting shaft 4525 arranged on the moving block 4524; the first connecting shaft 4525 is movably connected to one end of the third connecting rod 453; in the initial preparation stage, the displacement motor 4522 starts to work, and the moving displacement motor 4522 can drive The movable screw rod 4523 rotates, and then the moving movable screw rod 4523 can drive the movable block 4524 to move, so that the moving movable block 4524 can move on the adjusting seat 4521, and change the position of the movable block 4524 on the adjusting seat 4521, thereby adjusting the distance from the movable block 4524 to the center of the driven gear 4513, thereby adjusting the moving speed of the sliding seat 4546 driven by the third connecting rod 453, thereby changing the offset angle of the second upward component 44, to avoid the offset angle of the cable driven by it being too large, which causes the cable to bend too much, making it difficult for the traction equipment to perform the traction work and causing damage to the cable.
[0027] The transmission part 454 includes a fixed seat 4541 fixedly mounted on the mounting seat 41, a slide seat 4546 slidably connected to the fixed seat 4541, a slide bar 4542 arranged on the slide seat 4546, a limit seat 4544 connected to the fixed seat 4541, a rotating shaft 4545 located in the limit seat 4544, and a sub-gear 4543 sleeved on the rotating shaft 4545 and meshing with the slide bar 4542; the other end of the third connecting rod 453 is movably connected to the slide seat 4546, and the second tilting component 44 is connected to one end of the rotating shaft 4545; when the second tilting component 44 is needed, When starting work, the moving driven gear 4513 can drive the adjusting part 452 to move, thereby driving the third connecting rod 453 to move, and the moving third connecting rod 453 can drive the sliding seat 4546 to slide in the fixed seat 4541, and then the moving sliding seat 4546 can drive the sliding bar 4542 to move, and then the moving sliding bar 4542 can drive the sub-gear 4543 to rotate, so that the moving sub-gear 4543 can drive the rotating shaft 4545 to rotate, so as to drive the second upward tilting component 44 to rotate, adjust the offset angle of the second upward tilting component 44, and complete the upward tilting work of the free end of the cable.
[0028] The first upward tilting component 43 includes a driving block 431 movably connected to one end of the second connecting rod 4517, a driven shaft 432 movably connected to the driving block 431, a transmission seat 433 provided on the driven shaft 432, and two groups of first limiting wheels 434 provided on the transmission seat 433; the second upward tilting component 44 includes a rotating disk 441 connected to the rotating shaft 4545, a second slider 442 provided on the rotating disk 441 and slidably connected to the rotating disk 441, and a second limiting wheel 443 provided on the second slider 442; wherein a waist-shaped groove is provided on the transmission seat 433, wherein one group of first limiting wheels 434 is fixedly mounted on the transmission seat 433, and the other group of first limiting wheels 434 can adjust its position in the length direction of the waist-shaped groove and is fixed by bolts; by adjusting the positions of the first limiting wheels 434 and the second limiting wheels 443 on the transmission seat 433 and the rotating disk 441, it is possible to limit and tilt cables of different diameters.
[0029] The mounting seat 41 is also provided with a spray assembly 42; the spray assembly 42 includes a guide seat 421 fixedly mounted on the mounting seat 41, a slide rail 426 and a driving cylinder 423 fixedly mounted on the guide seat 421, a movable plate 424 provided at the output end of the driving cylinder 423, a transmission shaft 4210 provided on the movable plate 424, a movable rod 4211 and a connecting plate 429 connected to the transmission shaft 4210, and a plurality of spray heads 42 provided on the movable rod 4211. 12, a guide shaft 428 is arranged on the connecting plate 429, and a guide wheel 427 is arranged on the guide shaft 428; the guide seat 421 is also provided with a Z-shaped groove, and the guide wheel 427 is located in the groove; the movable plate 424 is provided with a first slider 425 which is located on the slide rail 426 and is movably connected to the slide rail 426; initially, since the free end of the cable is in the upward warping work, the cable area between the part immersed in the water and the warping part is not in contact with the coolant , resulting in a shorter cooling time for the cable in this area. At this time, the cooling liquid can be sprayed by the provided spray head 4212 to perform cooling work; at this time, the driving cylinder 423 starts to work, and the moving driving cylinder 423 can drive the movable plate 424 to move. At this time, with the cooperation of the first slider 425, the movable plate 424 can be moved in the length direction of the slide rail 426, so that the guide wheel 427 can move in the guide groove 422, and then the connecting plate 429 is offset, so that the spraying area of the spray head 4212 is adjusted by the provided transmission shaft 4210 and the movable rod 4211, so that the area between the upturned part and the immersed part of the cable can be cooled, and then the provided traction device or winding unit 5 (in the initial stage, the traction device is used to make the cable pass over the cooling pool 6, and then the cable is wound by the provided winding unit 5, and the thickness of the sheath is adjusted by controlling the traction and winding speed of the traction device or the winding unit 5) so that the cable can pass through the spraying area to complete the cooling of the cable.
[0030] The winding unit 5 includes a winding platform 51, a first guide wheel 52, a second guide wheel 55 and a winding portion 58 arranged on the winding platform 51 in sequence according to the movement direction of the cable on the winding platform 51, a rotating motor 56 located between the second guide wheel 55 and the winding portion 58, an adjusting screw rod 57 arranged at the output end of the rotating motor 56, and a third guide wheel 59 sleeved on the adjusting screw rod 57; the cable passes through the first guide wheel 52, the second guide wheel 55, and the third guide wheel 59 in sequence and is wound by the winding portion 58; the position of the third guide wheel 59 on the adjusting screw rod 57 is adjusted by the driving of the rotating motor 56 to change the winding area of the cable on the winding portion 58; the winding portion 58 is a prior art and can wind up the cable. After passing the first guide wheel 52, the limit part 53, the detection area of the ultrasonic thickness gauge 510, the drying chamber 54, the second guide wheel 55 and the third guide wheel 59, the cable is located on the winding section 58. The cable is wound up by the movement of the winding section 58. The rotation of the rotating motor 56 can drive the adjustment screw rod 57 to move, and the position of the third guide wheel 59 in the length direction of the adjustment screw rod 57 is adjusted, so as to change the winding area of the cable on the winding section 58, and complete the winding of the cable. The ultrasonic thickness gauge 510 and the drying chamber 54 can detect the thickness of the sheath on the cable and dry the outer wall of the sheath. By detecting the thickness of the sheath, the traction and winding speed of the traction device or the winding device can be changed, and the thickness of the sheath laid on the cable can be adjusted.
[0031] A limiting portion 53 is also provided between the first guide wheel 52 and the second guide wheel 55, an ultrasonic thickness gauge 510 is provided on the limiting portion 53, and a drying chamber 54 is located between the ultrasonic thickness gauge 510 and the second guide wheel 55 and is provided on the winding table 51; the limiting portion 53 includes a placement seat 534 with a tubular hollow structure, and two clamping members symmetrically provided on the placement seat 534; the clamping member includes a limiting motor 531 fixedly mounted on the placement seat 534, a first gear 532 connected to the output end of the limiting motor 531, a gear ring 533 meshing with the first gear 532, a fixing ring 537 provided on the placement seat 534, a driving rod 535 movably connected to the gear ring 533 without a tooth surface, and a limiting block 53 movably connected to the other end of the driving rod 535 and provided on the fixing ring 537 6; The driving rod 535 has a predetermined curvature, and a buffer pad is preset on the contact surface between the limit block 536 and the sheath. In order to avoid the cable from colliding with the ultrasonic thickness gauge 510 or the inner wall of the drying chamber 54 during transportation, the position of the cable needs to be limited. At this time, the limit motor 531 starts to work, and the moving limit motor 531 can drive the first gear 532 to rotate, and then the moving first gear 532 can drive the ring gear 533 to rotate. The moving ring gear 533 drives the limit block 536 to move through the set driving rod 535, so that the limit block 536 and the fixing ring 537 rotate relative to each other, thereby adjusting the distance between the fixing ring 537 and the cable, limiting the cable position, but not applying radial pressure to the cable, to avoid the cable from colliding with the ultrasonic thickness gauge 510 or the inner wall of the drying chamber 54.
[0032] In a further embodiment, the workbench 1 is further provided with a plurality of water injection pipes 7 for injecting water into the cooling pool 6; The extruder 2 is a prior art. When the production work is carried out, the cable can be moved to a predetermined position on the extruder 2. At the same time, the extruder 2 can produce a sheath and wrap the sheath on the cable. The ultrasonic thickness gauge 510 can detect the thickness of the cable after the sheath is wrapped, and then the thickness of the sheath can be obtained by subtracting the initial cable thickness. According to the obtained sheath thickness data, the winding speed of the winding part 58 is adjusted, and then the temperature of the drying chamber 54 is increased, so that the thickness of the sheath can be adjusted, and the thickness of the cable sheath can be adjusted. The adjustment platform 3 is a cross slide, that is, two mutually perpendicular moving screw linear slides; The second slider 442 is fixed on the rotating disk 441 by screws; The drying chamber 54 is a tubular structure, and a plurality of heating resistance wires are provided on its inner wall. The heating resistance wires are connected to a power source and are used to dry water droplets attached to the sheath. The cable passes through two groups of first limiting wheels 434 in the first upward component 43 and then passes through two second limiting wheels 443 in the second upward component 44. The spray head 4212 is connected to the delivery pump through a delivery pipe, so that water can be sprayed out from the spray head 4212.
[0033] Description of the working principle: When it is necessary to lay the sheath on the cable, the raw materials used to produce the sheath can be poured into the extruder 2, and then the cable is passed through the extruder 2 and penetrated from the extrusion area of the sheath, and then the sheath is laid on the cable, and then the traction device is connected to the cable, and then the cable is passed through the cooling pool 6 by the movement of the traction device. Under the influence of its own weight, part of the cable will be immersed in the coolant to complete the cooling of the sheath; when the first upturned component 43 and the second upturned component 44 are required to work, the adjusting motor 4511 starts to work, and the moving adjusting motor 4511 can drive the driving gear 4512 to rotate, and then the moving driving gear 4512 can drive the driven gear 4513 meshing therewith to rotate, and then the rotating driven gear 4513 can drive the second connecting shaft 4 514 rotates, thereby driving the rotating seat 4515 to rotate, the moving rotating seat 4515 can drive the first connecting rod 4516 to move, and then the first connecting rod 4516 drives the second connecting rod 4517 to move, and adjusts the angle between the first connecting rod 4516 and the second connecting rod 4517, thereby driving the first upward tilting component 43 to deviate, so that the first upward tilting component 43 moves, and the adjustment part 452 can drive the third connecting rod 453 to move, and the moving third connecting rod 453 can drive the transmission part 454 to move, and finally the moving transmission part 454 drives the second upward tilting component 44 to rotate, due to the cooperation between the adjustment part 452 and the transmission part 454, the rotation directions of the first upward tilting component 43 and the second upward tilting component 44 are opposite, so that the free end of the cable can be in an upward state; In the initial preparation stage, the displacement motor 4522 starts to work, and the moving displacement motor 4522 can drive the moving screw 4523 to rotate, and then the moving screw 4523 can drive the moving block 4524 to move, so that the moving moving block 4524 can move on the adjustment seat 4521, and the position of the moving block 4524 on the adjustment seat 4521 is changed, so as to adjust the distance from the moving block 4524 to the center of the circle of the driven gear 4513, so as to adjust the moving speed of the sliding seat 4546 driven by the third connecting rod 453, so as to change the offset angle of the second upward tilting component 44, so as to avoid that the offset angle of the cable driven by it is too large, which causes the cable to bend too much, making it difficult for the traction equipment to perform the traction work and damaging the cable; When the second tilting component 44 needs to start working, the moving driven gear 4513 can drive the adjusting part 452 to move, thereby driving the third connecting rod 453 to move, and the moving third connecting rod 453 can drive the sliding seat 4546 to slide in the fixing seat 4541, and then the moving sliding seat 4546 can drive the sliding bar 4542 to move, and then the moving sliding bar 4542 can drive the sub-gear 4543 to rotate, so that the moving sub-gear 4543 can drive the rotating shaft 4545 to rotate, thereby driving the second tilting component 44 to rotate, adjust the offset angle of the second tilting component 44, and complete the tilting work of the free end of the cable; When cooling is required, the driving cylinder 423 starts to work, and the moving driving cylinder 423 can drive the movable plate 424 to move. At this time, with the cooperation of the first slider 425, the movable plate 424 can move in the length direction of the slide rail 426, so that the guide wheel 427 can move in the guide groove 422, and then the connecting plate 429 is offset, so that the spraying area of the spray head 4212 is adjusted through the set transmission shaft 4210 and the movable rod 4211, so that the area between the upturned part and the immersed part of the cable can be cooled, and then the cable can be cooled through the set traction device or winding unit 5 so that the cable can pass through the spraying area to complete the cooling of the cable; The cable is positioned on the reeling portion 58 after passing through the first guide wheel 52, the limit portion 53, the detection area of the ultrasonic thickness gauge 510, the drying chamber 54, the second guide wheel 55 and the third guide wheel 59 in sequence. The cable is reeled in by the movement of the reeling portion 58. The rotation of the rotating motor 56 drives the adjusting screw rod 57 to move, and the position of the third guide wheel 59 in the length direction of the adjusting screw rod 57 is adjusted, thereby changing the reeling area of the cable on the reeling portion 58 to complete the reeling of the cable. The ultrasonic thickness gauge 510 and the drying chamber 54 can detect the thickness of the sheath on the cable and dry the outer wall of the sheath. By detecting the thickness of the sheath, the traction and reeling speed of the traction device or the reeling device is changed to adjust the thickness of the sheath laid on the cable. In order to prevent the cable from colliding with the ultrasonic thickness gauge 510 or the inner wall of the drying chamber 54 during transportation, the position of the cable needs to be limited. At this time, the limit motor 531 starts to work, and the moving limit motor 531 can drive the first gear 532 to rotate, and then the moving first gear 532 can drive the ring gear 533 to rotate. The moving ring gear 533 drives the limit block 536 to move through the set driving rod 535, so that the limit block 536 and the fixed ring 537 rotate relative to each other, thereby adjusting the distance between the fixed ring 537 and the cable to limit the cable position.
[0034] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. A cable production line capable of automatically adjusting the thickness of cable sheaths, characterized in that: include: An extruder (2) is used to produce a cable sheath and wrap the sheath around the cable; A winding unit (5), connected to the cable and used for pulling the cable; A workbench (1) is located between an extruder (2) and a winding unit (5), and a cooling pool (6) and an adjustment platform (3) are arranged on the workbench (1), so that a portion of the cable can be located in the cooling liquid in the cooling pool (6) under the influence of its own gravity by pulling the cable by the winding unit (5); A tilting unit (4) is arranged on the adjustment platform (3) and is used to adjust the distance between the two free ends of the cable and the cooling liquid plane; The tilting unit (4) comprises a mounting seat (41), a linkage assembly (45), a first tilting assembly (43) and a second tilting assembly (44); A mounting seat (41) fixedly mounted on the adjustment platform (3); A first upward tilting component (43) and a second upward tilting component (44), respectively located on the mounting seat (41), and used to support the cable; The linkage assembly (45) is arranged on the mounting seat (41) and is respectively connected to the first upward tilting assembly (43) and the second upward tilting assembly (44), so that the rotation directions of the first upward tilting assembly (43) and the second upward tilting assembly (44) are opposite, thereby adjusting the position of the free end of the cable.
2. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 1 is characterized in that: The linkage assembly (45) comprises a driving portion (451) arranged on the mounting seat (41), an adjusting portion (452) arranged on the driving portion (451), a third connecting rod (453) connected to the adjusting portion (452), and a transmission portion (454) connected to the third connecting rod (453); The transmission part (454) is connected to the second upward tilting component (44), and the driving part (451) is connected to the first upward tilting component (43).
3. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 2 is characterized in that: The driving part (451) comprises an adjusting motor (4511) fixedly mounted on the mounting seat (41), a driving gear (4512) connected to an output end of the adjusting motor (4511), a driven gear (4513) disposed on the mounting seat (41) and meshing with the driving gear (4512), a second connecting shaft (4514) disposed on the mounting seat (41), a rotating seat (4515) sleeved on the second connecting shaft (4514), a first connecting rod (4516) connected to the rotating seat (4515), and a second connecting rod (4517) movably connected to the first connecting rod (4516); The driven gear (4513) is sleeved on the second connecting shaft (4514); The second connecting rod (4517) is connected to the first upward tilting component (43).
4. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 3 is characterized in that: The adjusting portion (452) comprises an adjusting seat (4521) fixedly mounted on the driven gear (4513), a displacement motor (4522) disposed on the adjusting seat (4521), a moving lead screw (4523) connected to an output end of the displacement motor (4522), a moving block (4524) sleeved on the moving lead screw (4523) and slidably connected to the adjusting seat (4521), and a first connecting shaft (4525) disposed on the moving block (4524); The first connecting shaft (4525) is movably connected to one end of the third connecting rod (453).
5. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 3 is characterized in that: The transmission part (454) comprises a fixed seat (4541) fixedly mounted on the mounting seat (41), a sliding seat (4546) slidably connected to the fixed seat (4541), a sliding bar (4542) arranged on the sliding seat (4546), a limiting seat (4544) connected to the fixed seat (4541), a rotating shaft (4545) located in the limiting seat (4544), and a sub-gear (4543) sleeved on the rotating shaft (4545) and meshing with the sliding bar (4542); The other end of the third connecting rod (453) is movably connected to the sliding seat (4546), and the second upward tilting component (44) is connected to one end of the rotating shaft (4545).
6. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 5, characterized in that: The first upward tilting component (43) comprises a driving block (431) movably connected to one end of the second connecting rod (4517), a driven shaft (432) movably connected to the driving block (431), a transmission seat (433) disposed on the driven shaft (432), and two sets of first limiting wheels (434) disposed on the transmission seat (433); The second upward tilting component (44) comprises a rotating disk (441) connected to the rotating shaft (4545), a second sliding block (442) disposed on the rotating disk (441) and slidably connected to the rotating disk (441), and a second limiting wheel (443) disposed on the second sliding block (442); The transmission seat (433) is provided with a waist-shaped groove, wherein one set of first limiting wheels (434) is fixedly mounted on the transmission seat (433), and another set of first limiting wheels (434) can adjust its position in the length direction of the waist-shaped groove and is fixed by bolts.
7. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 1, characterized in that: The mounting seat (41) is also provided with a spray assembly (42); The spray assembly (42) comprises a guide seat (421) fixedly mounted on the mounting seat (41), a slide rail (426) and a driving cylinder (423) fixedly mounted on the guide seat (421), a movable plate (424) arranged at the output end of the driving cylinder (423), a transmission shaft (4210) arranged on the movable plate (424), a movable rod (4211) and a connecting plate (429) connected to the transmission shaft (4210), a plurality of spray heads (4212) arranged on the movable rod (4211), a guide shaft (428) arranged on the connecting plate (429), and a guide wheel (427) arranged on the guide shaft (428); The guide seat (421) is also provided with a Z-shaped groove, and the guide wheel (427) is located in the groove; The movable plate (424) is provided with a first sliding block (425) which is located on the sliding rail (426) and is movably connected to the sliding rail (426).
8. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 1, characterized in that: The winding unit (5) comprises a winding platform (51), a first guide wheel (52), a second guide wheel (55) and a winding portion (58) arranged on the winding platform (51) in sequence according to the movement direction of the cable on the winding platform (51), a rotating motor (56) located between the second guide wheel (55) and the winding portion (58), an adjusting screw rod (57) arranged at the output end of the rotating motor (56), and a third guide wheel (59) sleeved on the adjusting screw rod (57); The cable passes around the first guide wheel (52), the second guide wheel (55), and the third guide wheel (59) in sequence and is reeled up by the reeling unit (58); By driving the rotating motor (56), the position of the third guide wheel (59) on the adjusting screw rod (57) is adjusted to change the winding area on the winding section (58).
9. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 8, characterized in that: A limiting portion (53) is further provided between the first guide wheel (52) and the second guide wheel (55), an ultrasonic thickness gauge (510) is provided on the limiting portion (53), and a drying chamber (54) is located between the ultrasonic thickness gauge (510) and the second guide wheel (55) and is provided on the winding platform (51); The limiting portion (53) comprises a placement seat (534) with a tubular hollow structure, and two clamping members symmetrically arranged on the placement seat (534).
10. The cable production line capable of automatically adjusting the thickness of the cable sheath according to claim 9, characterized in that: The clamping member comprises a limit motor (531) fixedly mounted on the placement seat (534), a first gear (532) connected to the output end of the limit motor (531), a gear ring (533) meshing with the first gear (532), a fixing ring (537) arranged on the placement seat (534), a driving rod (535) movably connected to the toothed surface of the gear ring (533), and a limit block (536) movably connected to the other end of the driving rod (535) and arranged on the fixing ring (537); The driving rod (535) has a predetermined curvature, and a buffer pad is preset on the contact surface between the limiting block (536) and the sheath.
Citation Information
Patent Citations
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