Process processing scheme and corresponding control device

Abstract

The invention provides a process treatment scheme and a corresponding control device, and relates to the technical field of sizing material heating, and the process treatment scheme comprises the following steps: S1, carrying out lifting adjustment on the control device through an adjusting assembly, so that the control device conforms to the sizing material input height; s2, the sizing material is fed into a thickness control assembly of a control device to be subjected to rolling treatment, so that the sizing material is extruded to the thickness suitable for heating; s3, the sheet-shaped rubber material slides along a conveying assembly of the control device, temperature measurement is conducted on the sheet-shaped rubber material in the conveying process, and whether the temperature of the sheet-shaped rubber material meets the requirement range or not is judged; s4, when the temperature of the sheet-shaped sizing material does not meet the required range, a hot air assembly of the control device sprays hot air to blow and heat the sheet-shaped sizing material, and when the temperature of the sheet-shaped sizing material meets the required range, the hot air assembly of the control device closes hot air; and S5, the heated sheet-shaped rubber material is conveyed to an extruder through a conveying assembly of the control device. The technical problem that a control device cannot be lifted up and down to be matched with rubber output is solved.

Description

Technical Field

[0001] The invention belongs to the field of rubber heating, and in particular relates to a process processing scheme and a corresponding control device. Background Art

[0002] There is no pre-treatment device in the process of extruder treating the rubber material. In the production, the extruder does not completely plasticize the original rubber sheet, which leads to quality problems in the extrusion of semi-components, affecting the stability of product quality and the process operation control of subsequent processes. Therefore, the rubber material needs to be pre-treated and heated; However, the existing pretreatment process control device usually adopts a fixed structure, which cannot be adjusted according to the conveying height of the rubber material, making the pretreatment process control lack of universality and causing inconvenience for operators. Summary of the invention

[0003] The present invention provides a process processing scheme and a corresponding control device thereof, so as to solve at least one technical problem raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention discloses a process treatment scheme, comprising the following steps: S1: The control device is raised and lowered by adjusting the components so that the control device meets the height of the rubber input; S2: feeding the rubber material into the thickness control component of the control device for rolling the rubber material so that the rubber material is squeezed into a thickness suitable for heating; S3: The rubber sheet slides along the conveying assembly of the control device, and the temperature of the rubber sheet is measured during the conveying process to determine whether the temperature of the rubber sheet meets the required range; S4: When the temperature of the sheet rubber material does not meet the required range, the hot air component of the control device sprays hot air to heat it. When the temperature of the sheet rubber material meets the required range, the hot air component of the control device turns off the hot air. S5: The heated sheet rubber material is transported to the extruder through the conveying component of the control device to produce the product.

[0005] The present invention discloses a control device, comprising: a support plate, a front support symmetrically fixedly connected to one side of the support plate, a rear support symmetrically fixedly connected to the other side of the support plate, a conveying assembly is arranged above the front support and the rear support, a hot air assembly is arranged in the middle of the conveying assembly, adjustment assemblies are arranged on both rear support, and a thickness control assembly is arranged at one end of the conveying assembly; It also includes a heating control and adjustment component, and the heating adjustment control module is used to control the hot air component to perform hot air adjustment.

[0006] Preferably, the adjustment assembly includes a protective shell, which is fixedly connected to the rear pillar, a clamping groove top rod passes through the top of the protective shell and is slidably connected, the clamping groove top rod slides relative to the rear pillar, a rack is fixedly connected inside the clamping groove top rod, a worm gear is rotatably connected inside the protective shell, the bottom of the worm gear and the worm are meshed with each other, the worm is rotatably connected to the bottom of the protective shell, one end of the worm is bolted to a rocker, the side surface of the worm gear is meshed with the rack, the top end of the clamping groove top rod is hingedly connected to the sliding card, and the sliding card is slidably connected to the conveying assembly.

[0007] Preferably, the conveying assembly includes a slide seat, a slide rail is bolted to the bottom of the slide seat, a slide card is slidably connected to the slide rail, a front support is hinged to the bottom of the slide seat, bearing seats are fixedly connected to both ends of the slide seat, a contact roller is rotatably connected to the bearing seat, a limit gantry is bolted to the slide near the input end, a temperature probe is bolted to the limit gantry, and a hot air assembly is bolted to the slide seat.

[0008] Preferably, the hot air assembly includes a fan, the fan output end is flange-connected to the air pressure pipe box, the fan and the air pressure pipe box are bolted on the support plate, a heating wire tube is fixedly connected inside the air pressure pipe box, the air pressure pipe box input and output ends are respectively connected to the wind sweeping structure through an insulated air supply pipe and an insulated air return pipe, and the wind sweeping structure is bolted on the slide seat.

[0009] Preferably, the air sweeping structure includes an air distribution pipe, which is nested and connected to a support seat, and the support seat bolts are installed on a sliding seat. The two ends of the air distribution pipe are respectively connected to an insulated air supply pipe and an insulated air return pipe. The air distribution pipe is symmetrically sleeved with pipe clamps, and both pipe clamps are provided with arc-shaped slide grooves. Bidirectional drive motors are slidably connected in the arc-shaped slide grooves, and a wind shield is fixedly connected between the two bidirectional drive motors. A plurality of air holes are axially arranged at the bottom of the air distribution pipe, and the wind shield and the air holes cooperate with each other.

[0010] Preferably, the thickness control component includes a rolling roller, which is rotatably connected to the rotating frame, the rolling roller and the contact roller cooperate with each other, one end of the rolling roller is connected to a driving motor, the driving motor is bolted to the rotating frame, both ends of the rotating frame are slidably connected in the beam grooves, the two beam grooves are symmetrically fixedly connected to the slide seat, compression elastic parts are provided between the two beam grooves and the rotating frame, the tops of the two beam grooves are threadedly connected with adjusting pressure rods, the adjusting pressure rods and the rotating frame abut against each other, and a cutting structure is provided on one side of the two beam grooves.

[0011] Preferably, the cutting structure includes a guide cutting knife groove, the guide cutting knife groove is bolted to the bundle groove, a sleeve is provided at the output end of the guide cutting knife groove, an electric screw rod is rotatably connected inside the sleeve, a flip bin cover is hingedly connected to the bottom of the sleeve, a hinged buckle cover is provided on the flip bin cover, and the buckle cover cooperates with the horizontal clip.

[0012] Preferably, the heating control and adjustment component includes a control module, a data processing module, a detection module and an execution module, and the detection module includes: Temperature probe: used to detect the temperature of the rubber before heating, which is set on the limit door frame; Speed ​​sensor: used to detect the speed of the rubber material, which is set on the slide; Temperature sensor 1: used to detect the temperature of the heated rubber material, which is arranged on the support plate; Displacement sensor: used to detect the displacement of the bidirectional drive motor, which is arranged on the bidirectional drive motor; Flow sensor: used to detect the hot air flow of the air sweeping structure, and is installed on the air distribution pipe; Temperature sensor 2: used to detect the hot air temperature of the air sweeping structure, and is set on the air distribution pipe; The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.

[0013] Preferably, the control module controls the execution module based on the data result of the data processing module, including the following steps: Step 1: Calculate the heating coefficient of the rubber compound based on the detection values ​​of the temperature probe, speed sensor, temperature sensor 1, displacement sensor, flow sensor and temperature sensor 2 : = (1); in which: is the heating coefficient of the rubber compound, is the specific heat capacity of air, is the density of air, (1); in which: is the heating coefficient of the rubber compound, is the specific heat capacity of air, is the density of air, is the detection value of the flow sensor, is the detection value of the displacement sensor, is the radius of the air distribution pipe, is the maximum rotation angle of the windshield, is the detection value of temperature sensor 2, Preset heating temperature for rubber compound, is the convection coefficient of the rubber compound, is the detection value of the speed sensor, is the width of the rubber compound, is the detection value of temperature sensor 1, is the detection value of the temperature probe; Step 2: Comparison of data processing modules and ,when When, based on Calculate the wind deflector adjustment distance ,when No processing is done when: = (2); in which: Adjust the distance for the wind deflector, is the standard value of the heating coefficient of the rubber compound; Step 3: The control module controls the execution module to drive the windshield to adjust according to the windshield adjustment distance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 The structure of the present invention is schematically shown Figure 1 ; Figure 2 The structure of the present invention is schematically shown Figure 2 ; Figure 3 The structure of the present invention is schematically shown Figure 3 ; Figure 4 It is a schematic structural diagram of the hot air assembly of the present invention; Figure 5 The structure diagram of the wind sweeping structure of the present invention is shown in FIG. Figure 1 ; Figure 6 The structure diagram of the wind sweeping structure of the present invention is shown in FIG. Figure 2 ; Figure 7 For the present invention Figure 3 A partial enlarged view of point A.

[0015] In the figure: 2, support plate; 21, front support; 22, rear support; 3, adjustment assembly; 31, protective shell; 32, clamping groove top rod; 33, rack; 34, worm gear; 35, worm; 36, rocker; 37, slide card; 4, conveying assembly; 41, slide seat; 42, slide rail; 43, bearing seat; 44, contact roller; 45, limit door frame; 46, temperature probe; 5, hot air assembly; 51, fan; 52, air pressure pipe box; 53, heating wire tube; 54, heat insulation air supply pipe; 5 5. Insulated return air duct; 6. Air sweeping structure; 61. Air distribution duct; 62. Support seat; 63. Pipe clamp; 64. Arc slide; 65. Bidirectional drive motor; 66. Wind shield; 67. Air hole; 7. Thickness control component; 71. Rolling roller; 72. Rotating frame; 73. Beam groove; 74. Compression elastic member; 75. Adjusting pressure rod; 8. Cutting structure; 81. Guide cutting knife groove; 82. Sleeve; 83. Electric screw rod; 84. Flip bin cover; 85. Buckle cover; 86. Horizontal card. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0017] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0018] The present invention provides the following embodiments Example 1 The embodiment of the present invention provides a process processing scheme, such as Figure 1-7 As shown, the following steps are included: S1: The control device is raised and lowered by adjusting the component 3 so that the control device meets the height of the rubber material input; S2: feeding the rubber material into the thickness control component 7 of the control device for rolling the rubber material so that the rubber material is squeezed into a thickness suitable for heating; S3: The rubber sheet slides along the conveying assembly 4 of the control device, and the temperature of the rubber sheet is measured during the conveying process to determine whether the temperature of the rubber sheet meets the required range; S4: When the temperature of the sheet rubber material does not meet the required range, the hot air component 5 of the control device sprays hot air to heat it. When the temperature of the sheet rubber material meets the required range, the hot air component 5 of the control device turns off the hot air. S5: The heated sheet rubber material is transported to the extruder through the transport component 4 of the control device to produce the product.

[0019] The working principle and beneficial effects of the above technical solution are as follows: when the rubber material is pre-treated, the control device is raised and lowered by the adjusting component 3 so that the input height of the control device matches the output height of the rubber material, and then the rubber material is input into the control device, and the thickness control component 7 of the control device rolls the rubber material to a thickness that meets the heating requirements, and the excess thickness is cut off and recycled, and then the conveying component 4 conveys the rubber material downward, and during the conveying process, the temperature of the rubber material is detected to determine whether the rubber material is heated and the required heating temperature. When heating is required, the hot air component 5 on the conveying component 4 is turned on and the hot air output is adjusted to spray hot air on the rubber material for heating. When heating is not required, the hot air component 5 is turned off, and the heated rubber material is conveyed to the extruder; The present invention utilizes the adjustment component 3 to adjust the control device. This design can make the control device conform to the output end height of the rubber material, can stably receive the rubber material, and avoid the instability of the control device caused by a large drop when the rubber material is input. The thickness control component 7 can roll the rubber material to make its thickness meet the heating standard. This design can ensure the heat transfer efficiency of the rubber material during the heating process, and avoid the rubber material being too thick and causing a large temperature difference between the front and back sides of the rubber material. The design of the hot air component 5 can control the heating and heating amount of the rubber material through a switch. This design can make the rubber material be heated in a refined manner to avoid energy waste.

[0020] Example 2 On the basis of Example 1, the embodiment of the present invention provides a control device, comprising: a support plate 2, a front support 21 is symmetrically fixedly connected to one side of the support plate 2, a rear support 22 is symmetrically fixedly connected to the other side of the support plate 2, a conveying component 4 is provided above the front support 21 and the rear support 22, a hot air component 5 is provided in the middle of the conveying component 4, an adjustment component 3 is provided on both rear supports 22, and a thickness control component 7 is provided at one end of the conveying component 4; It also includes a heating control and adjustment component, and the heating adjustment control module is used to control the hot air component 5 to perform hot air adjustment.

[0021] The working principle and beneficial effects of the above technical solution are as follows: the support plate 2 connects the front support 21 and the rear support 22, the front support 21 and the rear support 22 support the conveying component 4, the rear support 22 is raised and lowered by the adjustment component 3, so that the conveying component 4 can achieve a pitch angle change, and the conveying component 4 transports the rubber material. Before the rubber material enters the conveying component 4, the thickness control component 7 rolls it and cuts off the excess part, the hot air component 5 heats the rubber material in the conveying process of the conveying component 4 with hot air, and the heating control adjustment component controls the hot air component 5 during the heating process to ensure the fine heating of the rubber material by hot air; The present invention utilizes the conveying component 4 to convey the rubber material, and cooperates with the adjusting component 3 to adjust the pitch angle of the conveying component 4. This design can enable the conveying component 4 to stably receive the rubber material and avoid the impact of the rubber material on the conveying component 4. The design of the thickness control component 7 can make the thickness of the rubber material meet the heating requirements and avoid the rubber material thickness exceeding the standard so that the heat cannot penetrate the rubber material, resulting in a large temperature difference on both sides of the rubber material. The design of the hot air component 5 ensures that the rubber material can be heated by adjusting the air volume during the heating process to achieve heating of rubber materials of different temperatures. The design of the heating control adjustment component ensures the refined management of the hot air component 5 during the heating process. The two cooperate with each other to ensure the autonomous regulation of the heating of the rubber material.

[0022] Example 3 On the basis of Example 2, the adjustment component 3 includes a protective shell 31, which is fixedly connected to the rear pillar 22. A clamping groove top rod 32 is passed through and slidably connected to the top of the protective shell 31. The clamping groove top rod 32 slides relative to the rear pillar 22. A rack 33 is fixedly connected inside the clamping groove top rod 32. A worm gear 34 is rotatably connected inside the protective shell 31. The lower part of the worm gear 34 is meshed with a worm 35. The worm 35 is rotatably connected to the bottom of the protective shell 31. A rocker 36 is bolted to one end of the worm 35. The side of the worm gear 34 is meshed with the rack 33. The top of the clamping groove top rod 32 is hinged to a slide card 37, and the slide card 37 is slidably connected to the conveying component 4.

[0023] The beneficial effects of the above technical solution are: when it is necessary to adjust the height, the rocker 36 is shaken so that the rocker 36 drives the worm 35 to rotate, the worm 35 and the worm wheel 34 are meshed with each other to realize power transmission, the worm wheel 34 and the rack 33 are meshed with each other, and the rotation of the worm wheel 34 causes the rack 33 to move up and down, and the rack 33 drives the clamping groove top rod 32 to slide up and down in the protective shell 31. When the clamping groove top rod 32 slides up and down, the slide card 37 and the conveying component 4 slide relative to each other. This design can achieve self-locking of the worm wheel 34 and the worm 35, and the worm wheel 34 and the rack 33, so as to avoid relative slippage of the clamping groove top rod 32 when the control device is working, and adopts multi-stage transmission, which can reduce the force required for the operator to adjust the height, and facilitate the operator to operate.

[0024] Example 4 On the basis of Example 2, the conveying assembly 4 includes a slide seat 41, a slide rail 42 is bolted to the bottom of the slide seat 41, a slide card 37 is slidably connected to the slide rail 42, the bottom of the slide seat 41 is hingedly connected to the front support 21, both ends of the slide seat 41 are fixedly connected to bearing seats 43, a contact roller 44 is rotatably connected to the bearing seat 43, a limit door frame 45 is bolted to the slide seat 41 near the input end, a temperature probe 46 is bolted to the limit door frame 45, and a hot air assembly 5 is bolted to the slide seat 41.

[0025] The beneficial effects of the above technical solution are as follows: when the rubber enters the conveying component 4, the rubber slides along the slide 41, and the contact rollers 44 at both ends of the slide 41 assist the rubber to slide, and the limit door frame 45 on the slide 41 limits the deviation of the rubber during the sliding process, and monitors the rubber through the temperature probe 46 during the sliding process of the rubber, and the slide 41 is supported by the front support 21 and the rear support 22, and when the rear support 22 is raised or lowered, the height of the rear support 22 is matched by the relative sliding of the slide card 37 and the slide rail 42; the present invention utilizes the slide 41 to convey the rubber, and cooperates with the contact roller 44 to assist, and this design can realize the stable conveying of the rubber, and the design of the limit door frame 45 can ensure that the rubber will not run out of the slide 41 during the conveying process, thereby ensuring the safety of the rubber conveying.

[0026] Example 5 On the basis of Example 2, the hot air assembly 5 includes a fan 51, the output end of the fan 51 is flange-connected to the air pressure pipe box 52, the fan 51 and the air pressure pipe box 52 are bolted on the support plate 2, a heating wire tube 53 is fixedly connected inside the air pressure pipe box 52, the input and output ends of the air pressure pipe box 52 are respectively connected to the wind sweeping structure 6 through the insulated air supply pipe 54 and the insulated air return pipe 55, and the wind sweeping structure 6 is bolted on the slide seat 41.

[0027] The air sweeping structure 6 includes an air distribution pipe 61, which is nested and connected to a support seat 62, and the support seat 62 is bolted on the slide seat 41. The two ends of the air distribution pipe 61 are respectively connected to an insulated air supply pipe 54 and an insulated air return pipe 55. The air distribution pipe 61 is symmetrically sleeved with pipe clamps 63, and both pipe clamps 63 are provided with arc-shaped slide grooves 64. Bidirectional drive motors 65 are slidably connected in the arc-shaped slide grooves 64, and a wind shield plate 66 is fixedly connected between the two bidirectional drive motors 65. A plurality of air ejection holes 67 are axially arranged at the bottom of the air distribution pipe 61, and the wind shield plate 66 and the air ejection holes 67 cooperate with each other.

[0028] The beneficial effects of the above technical solution are as follows: when heating the rubber material, the fan 51 delivers air to the air pressure pipe box 52, and after the heating wire tube 53 in the air pressure pipe box 52 heats the air, the heated air is delivered to the air distribution pipe 61 through the heat-insulating air supply pipe 54, and part of the heated air is output from a plurality of air holes 67 on the air distribution pipe 61, and the remaining heated air returns to the air pressure pipe box 52 from the heat-insulating air return pipe 55 at the other end of the air distribution pipe 61. When it is necessary to adjust the output airflow of the air holes 67 on the air distribution pipe 61, the bidirectional drive motor 65 slides along the arc-shaped slide groove 64, so that the wind shield 66 partially blocks the air holes 67, thereby reducing the output of the heated air. When it is necessary to increase the output, the operation is performed anyway; The present invention utilizes a fan 51 in conjunction with a wind pressure pipe box 52 to heat the air. This design can ensure that the air is heated in real time in the wind pressure pipe box 52 while maintaining a large air supply, thereby ensuring the heating air flow rate when the rubber is heated. The design of the heat-insulating air supply pipe 54 and the heat-insulating air return pipe 55 can reduce heat damage. At the same time, the design of the air distribution pipe 61 and the air injection hole 67 can evenly spray hot air to the rubber, thereby ensuring the uniformity of the rubber heating. The design of the wind shield 66 and the bidirectional drive motor 65 can adjust the hot air, thereby improving the flexibility of rubber heating.

[0029] Example 6 On the basis of Example 2, the thickness control component 7 includes a rolling roller 71, which is rotatably connected to the rotating frame 72. The rolling roller 71 cooperates with the contact roller 44. One end of the rolling roller 71 is connected to a driving motor, and the driving motor is bolted to the rotating frame 72. Both ends of the rotating frame 72 are slidably connected in the beam grooves 73. The two beam grooves 73 are symmetrically fixedly connected to the slide seat 41. Compression elastic members 74 are provided between the two beam grooves 73 and the rotating frame 72. The tops of the two beam grooves 73 are threadedly connected with adjusting pressure rods 75, and the adjusting pressure rods 75 are abutted against the rotating frame 72. A cutting structure 8 is provided on one side of the two beam grooves 73.

[0030] The cutting structure 8 includes a guide cutting knife groove 81, which is bolted to the bundle groove 73. A sleeve 82 is provided at the output end of the guide cutting knife groove 81. An electric screw rod 83 is rotatably connected inside the sleeve 82. A flip bin cover 84 is hingedly connected below the sleeve 82. A hinged buckle cover 85 is provided on the flip bin cover 84. The buckle cover 85 cooperates with a horizontal clip 86.

[0031] The beneficial effects of the above technical scheme are as follows: before the rubber material passes through the rolling roller shaft 71 and the contact roller shaft 44, the rotating frame 72 slides along the beam groove 73 by rotating the adjusting pressure rod 75, and squeezes the compression elastic member 74, so that the distance between the rolling roller shaft 71 and the contact roller shaft 44 changes, and then the driving motor drives the rolling roller shaft 71 to rotate, and the rolling roller shaft 71 stretches the rubber material by rolling, and the thickness is reduced. After the rubber material passes through the rolling roller shaft 71, the extended excess rubber material is guided to the cutting knife groove 81 for cutting, and the rubber material continues to move along the conveying component 4, and the cut rubber material is guided to the cutting knife groove 81 and guided into the sleeve 82. The electric screw rod 83 in the sleeve 82 moves the rubber material downward by rotating and enters the bottom of the sleeve 82. When the rubber material is cut or the sleeve 82 is full, the connection between the buckle cover 85 and the horizontal clamp 86 is opened, so that the flip bin cover 84 rotates, and the cut rubber material is taken out from the bottom of the sleeve 82. The present invention utilizes the adjusting pressure rod 75, the rotating frame 72 and the beam groove 73 to adjust the height of the rolling roller 71. This design can adjust the rolling thickness according to the specific properties of the rubber, thereby ensuring the heating effect of rubbers of different properties. The design of the guide cutting groove 81 and the electric screw rod 83 can enable the excess rubber to be processed in time, avoiding the influence of the excess rubber on the conveying component 4, and at the same time avoiding the excess rubber from being mixed into the heated rubber without being heated, resulting in unqualified heating.

[0032] Example 7 On the basis of Example 2, the heating control and adjustment component includes a control module, a data processing module, a detection module and an execution module, and the detection module includes: Temperature probe: used to detect the temperature of the rubber material before heating, and is arranged on the limiting door frame 45; Speed ​​sensor: used to detect the moving speed of the rubber material, which is arranged on the slide 41; Temperature sensor 1: used to detect the temperature of the heated rubber material, and is disposed on the support seat 62; Displacement sensor: used to detect the displacement of the bidirectional driving motor 65, and is arranged on the bidirectional driving motor 65; Flow sensor: used to detect the hot air flow of the air sweeping structure 6, and arranged on the air distribution pipe 61; Temperature sensor 2: used to detect the hot air temperature of the air sweeping structure 6, and disposed on the air distribution pipe 61; The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.

[0033] The control module controls the execution module based on the data results of the data processing module, including the following steps: Step 1: Calculate the heating coefficient of the rubber compound based on the detection values ​​of the temperature probe, speed sensor, temperature sensor 1, displacement sensor, flow sensor and temperature sensor 2 : = (1); in which: is the heating coefficient of the rubber compound, is the specific heat capacity of air, is the density of air, is the detection value of the flow sensor, is the detection value of the displacement sensor, is the radius of the air distribution pipe 61, is the maximum rotation angle of the windshield 66, is the detection value of temperature sensor 2, Preset heating temperature for rubber compound, is the convection coefficient of the rubber compound, is the detection value of the speed sensor, is the width of the rubber compound, is the detection value of temperature sensor 1, is the detection value of the temperature probe; Step 2: Comparison of data processing modules and ,when When, based on Calculate the adjustment distance of windshield 66 ,when No processing is done when: = (2); in which: Adjust the distance for the wind deflector 66, is the standard value of the heating coefficient of the rubber compound, When the change occurs, the wind shield 66 blocks part of the opening of the air hole 67, causing the airflow ejected from the air hole 67 to decrease, and vice versa; Step 3: The control module controls the execution module to drive the wind shield to adjust the distance according to the wind shield 66 .

[0034] The beneficial effects of the above technical solution are as follows: during the heating process of the rubber material, due to the different temperatures of the rubber material and the different moving speeds of the rubber material, the hot air output volume of the hot air component 5 to the rubber material is different, and the adjustment angle of the windshield plate 66 needs to be changed according to the actual situation, so by monitoring various parameters of the rubber material, the hot air component 5 is adjusted in real time to ensure the heating efficiency and effect of the rubber material; The present invention utilizes a control module, a data processing module, a detection module and an execution module to monitor the rubber material. This design can achieve refined management of the heating of the rubber material, ensure the efficiency and effect of the heating of the rubber material, and avoid energy waste.

[0035] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A process treatment scheme, characterized in that: The following steps are involved: S1: adjusting the control device by adjusting the component (3) so that the control device meets the height of the rubber material input; S2: feeding the rubber material into the thickness control component (7) of the control device to perform rolling processing on the rubber material so that the rubber material is squeezed into a thickness suitable for heating; S3: the rubber sheet slides along the conveying component (4) of the control device, and the temperature of the rubber sheet is measured during the conveying process to determine whether the temperature of the rubber sheet meets the required range; S4: When the temperature of the sheet rubber material does not meet the required range, the hot air component (5) of the control device sprays hot air to heat the sheet rubber material; when the temperature of the sheet rubber material meets the required range, the hot air component (5) of the control device turns off the hot air; S5: The heated sheet rubber material is transported to the extruder through the transport component (4) of the control device to produce the product.

2. A control device, applied to the process treatment scheme as claimed in claim 1, characterized in that: include: A support plate (2), one side of the support plate (2) being symmetrically fixedly connected to a front support column (21), the other side of the support plate (2) being symmetrically fixedly connected to a rear support column (22), a conveying assembly (4) being provided above the front support column (21) and the rear support column (22), a hot air assembly (5) being provided in the middle of the conveying assembly (4), both rear support columns (22) being provided with an adjustment assembly (3), and a thickness control assembly (7) being provided at one end of the conveying assembly (4); It also includes a heating control and adjustment component, and the heating adjustment control module is used to control the hot air component (5) to perform hot air adjustment.

3. A control device according to claim 2, characterized in that: The adjustment component (3) comprises a protective shell (31), the protective shell (31) is fixedly connected to the rear support (22), a clamping groove top rod (32) is passed through the top of the protective shell (31) and is slidably connected, the clamping groove top rod (32) and the rear support (22) slide relative to each other, a rack (33) is fixedly connected inside the clamping groove top rod (32), a worm wheel (34) is rotatably connected inside the protective shell (31), the lower part of the worm wheel (34) and the worm (35) are meshed with each other, the worm (35) is rotatably connected to the bottom of the protective shell (31), one end of the worm (35) is bolted to a rocker wheel (36), the side of the worm wheel (34) and the rack (33) are meshed with each other, the top end of the clamping groove top rod (32) is hingedly connected to a slide card (37), and the slide card (37) is slidably connected to the conveying component (4).

4. A control device according to claim 2, characterized in that: The conveying assembly (4) comprises a slide seat (41), the bottom of the slide seat (41) is bolted to a slide rail (42), the slide rail (42) is slidably connected to a slide card (37), the bottom of the slide seat (41) is hinged to a front support (21), both ends of the slide seat (41) are fixedly connected to bearing seats (43), the bearing seats (43) are rotatably connected to a contact roller (44), the slide seat (41) is bolted to a limit door frame (45) near the input end, the limit door frame (45) is bolted to a temperature probe (46), and the slide seat (41) is bolted to a hot air assembly (5).

5. A control device according to claim 2, characterized in that: The hot air assembly (5) comprises a fan (51), the output end of the fan (51) is flange-connected to an air pressure pipe box (52), the fan (51) and the air pressure pipe box (52) are both bolted to a support plate (1), a heating wire tube (53) is fixedly connected to the air pressure pipe box (52), the input end and the output end of the air pressure pipe box (52) are respectively connected to an air sweeping structure (6) via a heat-insulating air supply pipe (54) and a heat-insulating air return pipe (55), and the air sweeping structure (6) is bolted to a slide seat (41).

6. A control device according to claim 5, characterized in that: The air sweeping structure (6) comprises an air distribution pipe (61), the air distribution pipe (61) is nested and connected to a support seat (62), the support seat (62) is bolted on a slide seat (41), two ends of the air distribution pipe (61) are respectively connected to a heat-insulating air supply pipe (54) and a heat-insulating air return pipe (55), a pipe clamp (63) is symmetrically sleeved on the air distribution pipe (61), both pipe clamps (63) are provided with arc-shaped slide grooves (64), and bidirectional driving motors (65) are slidably connected in the arc-shaped slide grooves (64), a wind shield (66) is fixedly connected between the two bidirectional driving motors (65), and a plurality of air ejection holes (67) are axially arranged at the bottom of the air distribution pipe (61), and the wind shield (66) and the air ejection holes (67) cooperate with each other.

7. A control device according to claim 2, characterized in that: The thickness control component (7) includes a rolling roller (71), the rolling roller (71) is rotatably connected to the rotating frame (72), the rolling roller (71) cooperates with the contact roller (44), one end of the rolling roller (71) is connected to a driving motor, the driving motor is bolted on the rotating frame (72), both ends of the rotating frame (72) are slidably connected in the beam groove (73), the two beam grooves (73) are symmetrically fixedly connected to the slide seat (41), a compression elastic member (74) is provided between the two beam grooves (73) and the rotating frame (72), the tops of the two beam grooves (73) are threadedly connected to the adjusting pressure rod (75), the adjusting pressure rod (75) and the rotating frame (72) are abutted against each other, and a cutting structure (8) is provided on one side of the two beam grooves (73).

8. A control device according to claim 7, characterized in that: The cutting structure (8) comprises a guide cutting knife groove (81), the guide cutting knife groove (81) is bolted to the bundle groove (73), a sleeve (82) is provided at the output end of the guide cutting knife groove (81), an electric screw rod (83) is rotatably connected in the sleeve (82), a flip bin cover (84) is hingedly connected below the sleeve (82), a hinged buckle cover (85) is provided on the flip bin cover (84), and the buckle cover (85) cooperates with the horizontal clamp (86).

9. A control device according to claim 2, characterized in that: The heating control and adjustment component includes a control module, a data processing module, a detection module and an execution module. The detection module includes: Temperature probe: used to detect the temperature of the rubber material before heating, and arranged on the limit door frame (45); Speed ​​sensor: used to detect the moving speed of the rubber material, and arranged on the slide seat (41); Temperature sensor 1: used to detect the temperature of the heated rubber material, and disposed on the support seat (62); A displacement sensor: used for detecting the displacement of the bidirectional drive motor (65), and arranged on the bidirectional drive motor (65); A flow sensor: used for detecting the hot air flow of the air sweeping structure (6), and arranged on the air distribution pipe (61); Temperature sensor 2: used for detecting the hot air temperature of the air sweeping structure (6), and disposed on the air distribution pipe (61); The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.

10. A control device according to claim 9, characterized in that: The control module controls the execution module based on the data results of the data processing module, including the following steps: Step 1: Calculate the heating coefficient of the rubber compound based on the detection values ​​of the temperature probe, speed sensor, temperature sensor 1, displacement sensor, flow sensor and temperature sensor 2 : = (1); in which: is the heating coefficient of the rubber compound, is the specific heat capacity of air, is the density of air, is the detection value of the flow sensor, is the detection value of the displacement sensor, is the radius of the air distribution pipe (61), is the maximum rotation angle of the wind deflector (66), is the detection value of temperature sensor 2, Preset heating temperature for rubber compound, is the convection coefficient of the rubber compound, is the detection value of the speed sensor, is the width of the rubber compound, is the detection value of temperature sensor 1, is the detection value of the temperature probe; Step 2: Comparison of data processing modules and ,when When, based on Calculate the adjustment distance of the wind deflector (66) ,when No processing is done when: = (2); in which: Adjust the distance for the wind deflector (66), is the standard value of the heating coefficient of the rubber compound; Step 3: The control module controls the execution module to drive the windshield to adjust the distance according to the windshield (66).

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