Silent bubble-free humidification bottle and processing equipment thereof

Abstract

The application discloses a kind of mute bubble-free humidification bottle processing equipment, including workbench, the workbench top is equipped with moving plate, the moving plate is equipped with fixed mould, the fixed mould one side is equipped with movable mould, the movable mould one side is connected with first hydraulic telescopic rod, the workbench one side is equipped with first support frame, the first support frame below is equipped with blow molding pipe, the first support frame one side is equipped with second support frame, the second support frame below is equipped with liquid injection pipe, the liquid injection pipe one side is equipped with clamping mechanism.Solve the existing humidification bottle processing efficiency low, the problem of high cost.Implement from raw material preparation to finished product output whole process's high degree of automation management, improve the continuity and reliability of production.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of humidification bottle processing, and particularly relates to a mute bubble-free humidification bottle and a processing equipment thereof. BACKGROUND

[0002] In the field of medical equipment, a humidification bottle is a very common and important medical device. It is mainly used to provide humidified gas during respiratory therapy to help patients breathe more smoothly, especially when treating respiratory diseases, the role of the humidification bottle is particularly significant. The humidification bottle can effectively alleviate the irritation of dry air to the respiratory tract, reduce the viscosity of sputum, and promote the discharge of sputum, thereby improving the respiratory condition of the patient.

[0003] However, the traditional humidification bottle processing equipment has many shortcomings in the production process. First, these devices usually adopt a multi-station, multi-step production method. This means that in the process of producing humidification bottles, different processes such as blow molding, liquid injection, assembly, etc. need to be completed at different stations. This production method not only consumes time and effort, but also easily leads to low production efficiency, and requires a warehouse for material turnover. Since each process requires a certain amount of time and manpower, the entire production cycle is long, resulting in high production costs and low production efficiency. SUMMARY

[0004] The purpose of the present application is to provide a mute bubble-free humidification bottle processing equipment to solve the problems of low processing efficiency and high cost of existing humidification bottles.

[0005] In order to solve the above problems, the present application discloses a mute bubble-free humidification bottle processing equipment, which comprises a workbench, a moving plate is arranged above the workbench, a fixed mold is arranged on the moving plate, a movable mold is arranged on one side of the fixed mold, a first hydraulic telescopic rod is connected to one side of the movable mold, a first support frame is arranged on one side of the workbench, a blow molding pipe is arranged below the first support frame, a second support frame is arranged on one side of the first support frame, a liquid injection pipe is arranged below the second support frame, and a clamping mechanism is arranged on one side of the liquid injection pipe.

[0006] Preferably, a sliding block is arranged below the moving plate, a groove is arranged inside the workbench, the sliding block is arranged inside the groove, a threaded rod is arranged inside the groove, the threaded rod is threadedly connected with the sliding block, one end of the threaded rod penetrates through the workbench and is connected with a first driving motor, an infrared emitter is arranged on the moving plate, and infrared receivers are arranged on the first support frame and the second support frame.

[0007] Preferably, the blow molding pipe is connected with an air inlet pipe, the air inlet pipe is connected with an air pump, the air pump is arranged above the first support frame, the blow molding pipe is connected with the second hydraulic telescopic rod, and the second hydraulic telescopic rod is arranged at the top end of the first support frame.

[0008] Preferably, the liquid injection pipe is connected with a piston pump, and an input end of the piston pump is connected with the material tank through a connecting pipe.

[0009] Preferably, the clamping mechanism comprises a fixed ring arranged below the second support frame, an annular groove is arranged in the fixed ring, a plurality of first gears are arranged in the annular groove, the first gears are in engagement with a rack, one end of the rack penetrates through an inner wall of the fixed ring and is connected with a clamping plate, the first gears are connected with a rotating rod, one end of the rotating rod is connected with a second gear, the second gear is in engagement with a main gear, and the main gear is connected with an output end of a rotating motor through a rotating shaft.

[0010] Preferably, the rotating motor is arranged above a fixed plate, the fixed plate is connected with the fixed ring through a connecting rod, a fixed seat is arranged at the top end of the fixed plate, the fixed seat is connected with an output end of a second driving motor, the second driving motor is connected with an electric push rod at the top end, the electric push rod is arranged at the top end of a connecting frame, and the connecting frame is arranged above the second support frame.

[0011] Preferably, one side of the workbench is provided with a controller, and a fan is arranged on the moving plate. The fan is used for cooling after blow molding, and the forming efficiency is improved.

[0012] Preferably, the first hydraulic telescopic rod is connected with a mounting plate, the mounting plate is connected with the moving plate, fixed frames are arranged outside the movable mold and the fixed mold, the fixed frames are connected with third hydraulic telescopic rods, the third hydraulic telescopic rods are connected with bottle mouth molds, limit rods are arranged outside the bottle mouth molds, and the limit rods are connected with the fixed frames in a penetrating mode.

[0013] Compared with the prior art, the beneficial effects of the present application are as follows:

[0014] The processing equipment can integrate the functions of blow molding, liquid injection and clamping in one station, reduces the conversion time and labor input between different processes, greatly shortens the production cycle, and improves the overall production efficiency. The infrared emitter and receiver are arranged for position detection, the fan is arranged for cooling, all components are controlled by an integrated controller, the high automation management of the whole process from raw material preparation to finished product output is realized, and the continuity and reliability of production are improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1It is the front view of the processing equipment for the mute and bubble-free humidification bottle of the application;

[0016] Figure 2 It is the side view of the processing equipment for the mute and bubble-free humidification bottle of the application;

[0017] Figure 3 It is the connecting diagram of the moving plate of the processing equipment for the mute and bubble-free humidification bottle of the application;

[0018] Figure 4 It is the structure diagram of the clamping mechanism of the processing equipment for the mute and bubble-free humidification bottle of the application;

[0019] Figure 5 It is the structure diagram of the mute and bubble-free humidification bottle of the application.

[0020] The drawings show that the application discloses a processing equipment for a mute and bubble-free humidification bottle, which comprises a workbench 1, a moving plate 2, a fixed mold 3, a movable mold 4, a first hydraulic telescopic rod 5, a first support frame 6, a blow molding pipe 7, a second support frame 8, a liquid injection pipe 9, a clamping mechanism 10, a sliding block 11, a groove 12, a threaded rod 13, a first driving motor 14, an infrared emitter 15, an infrared receiver 16, an air inlet pipe 17, an air pump 18, a second hydraulic telescopic rod 19, a piston pump 20, a fixed ring 21, an annular groove 22, a first gear 23, a rack 24, a clamping plate 25, a rotating rod 26, a second gear 27, a main gear 28, a rotating motor 29, a fixed plate 30, a connecting rod 31, a fixed seat 32, a second driving motor 33, an electric push rod 34, a connecting frame 35, a controller 36, a fan 37, a mounting plate 38, a fixed frame 39, a third hydraulic telescopic rod 40, a limiting rod 41, a bottle mouth mold 42, a material tank 43, a bottle body 100, a cover body 200 and a silencing pipe 300. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purposes and effects of the application easy to understand, the application is further described below in combination with specific embodiments.

[0022] In the description of the application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as limiting the application. The application must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0024] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0025] As Figure 5 shown, the present embodiment discloses a mute bubble-free humidification bottle, comprising:

[0026] The bottle body 100 is processed by blow molding process, and the bottle body 100 is provided with humidification liquid;

[0027] The cover body 200 is assembled with the bottle body 100, and the cover body 200 is provided with a silencer pipe 300, the silencer pipe 300 extends into the humidification liquid, and the bottom of the silencer pipe 300 is provided with silencer cotton for silencing.

[0028] The present embodiment discloses a processing method of mute bubble-free humidification bottle, comprising the following steps:

[0029] S1, blow molding of bottle body 100;

[0030] S2, inject humidification liquid into bottle body 100 along bottle opening; It should be noted that blow molding and injection of humidification liquid can be carried out synchronously, in order to prevent the temperature of humidification liquid from being too low to affect the molding of bottle body 100, the injected humidification liquid should be injected in multiple temperature gradients, that is, after blow molding is completed, the material is soft, at this time the plastic has a certain temperature, direct addition of cooling liquid will affect the product quality, therefore the temperature of the added cooling liquid is slightly lower than that of the humidification liquid of the bottle body (temperature difference control 20℃), then the liquid with large temperature difference (temperature difference control 40℃) is added, finally the cooling liquid (room temperature) is added, so that the bottle body can be molded without affecting the molding effect, greatly improving the production efficiency, reducing the later process flow and effectively reducing the cost.

[0031] S3, assemble the bottle cap 200 with the bottle body 100. Thus the overall assembly is completed, and it can be stored through quality inspection and bagging.

[0032] AsFigures 1 to 4 As shown, the mute bubble-free humidifying bottle processing equipment of the embodiment comprises a workbench 1, a moving plate 2 is arranged above the workbench 1, a fixed mold 3 is arranged on the moving plate 2, a movable mold 4 is arranged on one side of the fixed mold 3, the movable mold 4 is connected with a first hydraulic telescopic rod 5 on one side, a first support frame 6 is arranged on one side of the workbench 1, a blow molding pipe 7 is arranged below the first support frame 6, a second support frame 8 is arranged on one side of the first support frame 6, a liquid injection pipe 9 is arranged below the second support frame 8, and a clamping mechanism 10 is arranged on one side of the liquid injection pipe 9. The first hydraulic telescopic rod 5 is connected with a mounting plate 38, the mounting plate 38 is connected with the moving plate 2, fixed frames 39 are arranged on the outer sides of the movable mold 4 and the fixed mold 3, the fixed frames 39 are connected with third hydraulic telescopic rods 40, the third hydraulic telescopic rods 40 are connected with bottle mouth molds 42, the bottle mouth molds 42 are arranged to facilitate the installation of the humidifying bottle when the top cover is rotated and installed, and the humidifying bottle is exposed on the outside, thereby facilitating the installation. Limiting rods 41 are arranged on the outer sides of the bottle mouth molds 42, the limiting rods 41 are connected with the fixed frames 39 in a penetrating manner, and are used to limit the movement of the bottle mouth molds 42, so as to prevent the bottle mouth molds 42 from deviating during the movement. The blow molding pipe 7 is connected with an air inlet pipe 17, the air inlet pipe 17 is connected with an air pump 18, the air pump 18 is arranged above the first support frame 6, the air pump 18 is connected with a gas supply device (not shown in the figure), the blow molding pipe 7 is connected with a second hydraulic telescopic rod 19, the second hydraulic telescopic rod 19 is arranged at the top end of the first support frame 6, a sliding block 11 is arranged below the moving plate 2, a groove 12 is arranged in the workbench 1, the sliding block 11 is arranged in the groove 12, a threaded rod 13 is arranged in the groove 12, the threaded rod 13 is threadedly connected with the sliding block 11, one end of the threaded rod 13 penetrates through the workbench 1 and is connected with a first driving motor 14, an infrared emitter 15 is arranged on the moving plate 2, the infrared emitter 15 is arranged above a fan 37, the position of the infrared emitter 15 is flush with the center position of the fixed mold 3, infrared receivers 16 are arranged on the first support frame 6 and the second support frame 8, the infrared receivers 16 on the first support frame 6 are flush with the center position of the blow molding pipe 7, there are two infrared receivers 16 on the second support frame 8, which are respectively flush with the middle positions of the liquid injection pipe 9 and the clamping mechanism 10, a controller 36 is arranged on one side of the workbench 1, which is used to control the electrical elements in the equipment, the fan 37 is arranged on the moving plate 2, which is used to blow and cool the fixed mold 3 and the movable mold 4 after the blow molding is completed, so as to accelerate the cooling speed.

[0033] The injection pipe 9 is provided with an electromagnetic valve, the injection pipe 9 is connected with the piston pump 20, and the piston pump 20 is connected with the material tank 43 through a connecting pipe, the injection pipe 9 is provided with a clamping mechanism 10 on one side, the clamping mechanism 10 is used for clamping and installing the top cover, the clamping mechanism 10 comprises a fixed ring 21 arranged below the second support frame 8, the fixed ring 21 is internally provided with an annular groove 22, the annular groove 22 is internally provided with a first gear 23, the number of the first gear 23 is multiple, the first gear 23 is meshed with a rack 24, one end of the rack 24 penetrates through the inner wall of the fixed ring 21 and is connected with a clamping plate 25, the other end penetrates through the outer wall of the fixed ring 21 and is connected, the first gear 23 is connected with a rotating rod 26, one end of the rotating rod 26 is connected with a second gear 27, the second gear 27 is meshed with a main gear 28, the main gear 28 is connected with the output end of a rotating motor 29 through a rotating shaft, the rotating motor 29 is arranged above a fixed plate 30, the fixed plate 30 is connected with the fixed ring 21 through a connecting rod 31 below, the rotating motor 29 is arranged below a fixed seat 32, the fixed seat 32 is connected with the output end of a second drive motor 33 through a drive shaft, the top end of the second drive motor 33 is connected with an electric push rod 34, the electric push rod 34 is arranged at the top end of a connecting frame 35, and the connecting frame 35 is arranged above the second support frame 8.

[0034] In actual application, the preform is placed in the fixed mold 3, the first hydraulic telescopic rod 5 is started to drive the movable mold 4 to move close to the fixed mold 3 and be in close contact with the fixed mold 3, then the second hydraulic telescopic rod 19 is started to drive the blow molding pipe 7 to move downwards and be arranged in the movable mold 4 and the fixed mold 3, the air pump 18 is started to inflate the mold and blow mold the humidification bottle, when the blow molding is completed, the second hydraulic telescopic rod 19 is started again to move upwards and drive the blow molding pipe 7 to move upwards, then the fan 37 is started to accelerate the cooling speed of the humidification bottle, the first drive motor 14 and the infrared emitter 15 are started to drive the sliding block 11 to move on the threaded rod 13 and drive the moving plate 2 to move, when the moving plate 2 moves below the injection pipe 9, the infrared receiver 16 at the injection pipe 9 receives the infrared ray emitted by the infrared emitter 15, and the controller 36 can control the first drive motor 14 to stop, at this time, the piston pump 20 and the valve are opened, and the quantitative filling of the humidification liquid is realized.

[0035] After the filling is completed, the first drive motor 14 is started again to move the moving plate 2 to below the clamping mechanism 10, the cover 200 is clamped by the clamping mechanism 10, when the infrared receiver 16 at the clamping mechanism 10 receives infrared rays, the third hydraulic telescopic rod 40 is started to expose the wet bottle mouth outside, the electric push rod 34 is started to drive the top cover to move downward, then the second drive motor 33 is started to realize the rotation installation of the top cover, when the installation is completed, the rotary motor 29 is started to drive the main gear 28 to rotate, the main gear 28 rotates to drive the second gear 27 to rotate, the second gear 27 rotates to drive the rotary rod 26 and the first gear 23 to rotate, the first gear 23 rotates to drive the rack 24 and the clamping plate 25 to move, so that the clamping plate 25 moves away from the top cover, then the electric push rod 34 is started to move upward, finally the first hydraulic telescopic rod 5 is started to drive the moving die 4 to move away from the fixed die 3, the wet bottle after being made can be taken out, then the first drive motor 14 is reversely driven to drive the moving plate 2 to return to below the blow molding pipe 7.

[0036] The above only describes the embodiments of the present application, and the common knowledge of specific structures and characteristics in the scheme is not described in detail. It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.

Claims

1. A silent bubble-free humidifying bottle processing apparatus, characterized by, Including workbench (1), the workbench (1) is equipped above mobile board (2), the mobile board (2) is equipped with fixed mould (3), the fixed mould (3) one side is equipped with dynamic mould (4), the dynamic mould (4) one side is connected with first hydraulic telescopic link (5), the workbench (1) one side is equipped with first support frame (6), the first support frame (6) below is equipped with blow molding pipe (7), the first support frame (6) one side is equipped with second support frame (8), the second support frame (8) below is equipped with injection liquid pipe (9), the injection liquid pipe (9) one side is equipped with clamping mechanism (10), The mobile board (2) below is equipped with sliding block (11), the workbench (1) inside is equipped with recess (12), the sliding block (11) is placed in recess (12) inside, the recess (12) inside is equipped with threaded rod (13), the threaded rod (13) is connected with sliding block (11) threadedly, the threaded rod (13) one end passes through workbench (1) and is connected with first drive motor (14), the mobile board (2) is equipped with infrared emitter (15), the first support frame (6) and second support frame (8) are equipped with infrared receiver (16), The blow molding pipe (7) is connected with inlet pipe (17), the inlet pipe (17) is connected with air pump (18), the air pump (18) is equipped above first support frame (6), the blow molding pipe (7) is connected with second hydraulic telescopic link (19), the second hydraulic telescopic link (19) is equipped at first support frame (6) top end, The clamping mechanism (10) includes fixed ring (21) below second support frame (8), the fixed ring (21) inside is equipped with annular groove (22), the annular groove (22) inside is equipped with first gear (23), the number of first gear (23) is multiple, the first gear (23) is engaged with rack (24), the rack (24) one end passes through fixed ring (21) inner wall and is connected with clamping plate (25), the first gear (23) is connected with rotating rod (26), the rotating rod (26) one end is connected with second gear (27), the second gear (27) is engaged with main gear (28), the main gear (28) is connected with rotating motor (29) output end through pivot.

2. The silent bubble-free humidifying bottle processing apparatus according to claim 1, characterized in that, The injection liquid pipe (9) is connected with piston pump (20), the piston pump (20) input end is connected with material tank (43) through connecting pipe.

3. The silent bubble-free humidifying bottle processing apparatus according to claim 1, wherein, The rotating motor (29) is equipped above fixed plate (30), the fixed plate (30) below is connected with fixed ring (21) through connecting rod (31), the fixed plate (30) top end is equipped with fixed seat (32), the fixed seat (32) is connected with second drive motor (33) output end, the second drive motor (33) top end is connected with electric push rod (34), the electric push rod (34) is equipped at connecting frame (35) top end, the connecting frame (35) is equipped above second support frame (8).

4. The silent bubble-free humidifying bottle processing apparatus according to claim 1, characterized in that, The workbench (1) one side is equipped with controller (36), the mobile board (2) is equipped with fan (37).

5. The silent bubble-free humidifying bottle processing apparatus according to claim 1, wherein, The first hydraulic telescopic rod (5) is connected with a mounting plate (38), the mounting plate (38) is connected with a moving plate (2), the outer side of the movable mold (4) and the fixed mold (3) is provided with a fixing frame (39), the fixing frame (39) is connected with a third hydraulic telescopic rod (40), the third hydraulic telescopic rod (40) is connected with a bottle mouth mold (42), the outer side of the bottle mouth mold (42) is provided with a limiting rod (41), and the limiting rod (41) is connected with the fixing frame (39) in penetration.

6. A method of processing a silent bubble-free humidifying bottle based on the silent bubble-free humidifying bottle processing apparatus according to any one of claims 1 to 5, characterized by, The method comprises the following steps: S1, a bottle body (100) is blow molded; S2, a wetting liquid is injected into the bottle body (100) along the bottle mouth; S3, a cover body (200) is assembled with the bottle body (100).

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