Multi-dimensional cooperative type engineering waste slurry treatment system and method
Through a multi-dimensional collaborative engineering waste mud treatment system, the filtration, flocculation and thermal consolidation drainage links are organically combined, and the physical effects of exhaust, heating and pressurization are used to solve the problem of difficult to quickly and efficiently treat engineering waste mud in the existing technology, achieving efficient and continuous treatment effects.
Patent Information
- Application Number
- CN202411890483.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-04
AI Technical Summary
The existing technology is difficult to quickly, efficiently and thoroughly dispose of engineering waste mud, resulting in environmental security threats and waste of resources.
A multi-dimensional collaborative engineering waste slurry treatment system is adopted, which includes a filtration unit, a flocculation unit and a thermal consolidation unit. Through a multi-dimensional synergy, the three links of filtration, flocculation and thermal consolidation drainage are organically combined, and the physical effects of pumping, heating and pressurization are used to promote moisture discharge.
The rapid, efficient and thorough treatment of engineering waste mud is achieved, which significantly improves the processing speed and efficiency, ensures the continuity and efficiency of the processing process, and reduces waiting time and resource occupation.
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Figure CN119750880A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a system and method for treating engineering waste mud, and in particular to a multi-dimensional coordinated system and method for treating engineering waste mud, and belongs to the technical field of waste mud treatment. Background Art
[0002] During the construction of bored piles, shield tunneling, underground continuous walls, and oil and gas drilling, a large amount of waste mud is inevitably generated. These engineering waste muds have the characteristics of high water content, high viscosity, fine solid particles, and high pollutant content, which significantly increase the difficulty of engineering waste mud treatment. Improper treatment of waste mud will pose a serious threat to environmental safety, specifically in the form of damage to water sources, soil and vegetation, affecting the normal operation of municipal facilities, such as sewer blockage, damage to sewage treatment facilities, corrosion of public facilities, and increased municipal maintenance costs. In addition, it will pose a threat to water ecological security and affect the safety of urban domestic water.
[0003] Traditional methods of treating waste mud, including natural drying, sedimentation in sedimentation tanks, and mechanical dehydration, have many limitations. These methods are inefficient, time-consuming, and require a large amount of land resources. The treated mud still contains a high amount of water, making it difficult to meet the requirements of environmental protection and resource recycling.
[0004] The natural drying method is extremely inefficient and greatly affected by weather conditions. It is almost impossible to carry out on rainy days or cold seasons. It requires a large area of drying space, which is difficult to implement in urban areas with tight land resources. Dust pollution may be generated during the drying process, affecting the surrounding air quality. The final product still contains a high moisture content, which makes it difficult to cope with the large amount of waste mud generated by large-scale projects.
[0005] The sedimentation process of the sedimentation tank sedimentation method is slow and cannot meet the needs of rapid processing. It also requires the construction of a large sedimentation tank, which takes up a large amount of space. For sludge with high viscosity and fine particles, relying solely on gravity sedimentation is not effective, and the sludge after sedimentation still needs further dehydration and treatment.
[0006] Mechanical dehydration is easily affected by the properties of mud. For high-viscosity mud, it is difficult to achieve the ideal dehydration effect by relying solely on mechanical filter pressing, and fine particles can easily clog the filter cloth, reducing the dehydration efficiency.
[0007] Therefore, there is an urgent need to develop a new technology to achieve rapid, efficient and thorough treatment of engineering waste mud. Summary of the invention
[0008] Based on the above background, the purpose of the present invention is to provide a multi-dimensional collaborative engineering waste mud treatment system to solve the problems described in the background technology.
[0009] Another object of the present invention is to provide a multi-dimensional collaborative engineering waste mud treatment method.
[0010] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:
[0011] A multi-dimensional coordinated engineering waste mud treatment system, comprising a filtration unit, a flocculation unit and a thermal consolidation unit connected in sequence;
[0012] The filtering unit comprises a waste slurry box for receiving and filtering engineering waste slurry and a first conveying device for conveying the filtered engineering waste slurry to the flocculation unit, the waste slurry box is provided with a filter plate for separating and removing large particles in the engineering waste slurry, and the first conveying device is arranged at the bottom of the waste slurry box and below the filter plate;
[0013] The flocculation unit comprises a flocculation cylinder for flocculating the engineering waste mud and a second conveying device for conveying the flocculated engineering waste mud to the thermal consolidation unit, wherein a stirring device for stirring the engineering waste mud to promote the flocculation reaction is provided in the flocculation cylinder, and the second conveying device is arranged at the bottom of the flocculation cylinder;
[0014] The thermal consolidation unit comprises a thermal consolidation box and an exhaust device for exhausting air from the thermal consolidation box, wherein the thermal consolidation box is provided with a monitoring device for real-time monitoring the temperature and pressure of the engineering waste mud in the thermal consolidation box, a drainage device for discharging moisture in the thermal consolidation box, a heating device for heating the engineering waste mud in the thermal consolidation box, and a pressurizing device for pressurizing the engineering waste mud in the thermal consolidation box;
[0015] The monitoring device includes multiple pressure and temperature sensors; the drainage device includes a water pipe, a drainage main plate and a drainage sub-plate, one end of the water pipe is connected to the exhaust device, and the other end of the drainage pipe is connected to the drainage main plate and the drainage sub-plate in sequence, the drainage main plate extends laterally along the thermal consolidation box, the drainage sub-plate extends longitudinally along the thermal consolidation box, and both the drainage main plate and the drainage sub-plate are provided with grooves; the heating device includes a heating motor and a heat conductive wire electrically connected to the heating motor, and the heat conductive wire is arranged in the groove; the pressurizing device includes a pressure plate and a pressurizing block, the pressure plate is used to pressurize the engineering waste mud from the top, and the pressurizing block is arranged on the top of the pressure plate.
[0016] Preferably, the first conveying device includes a first conveying motor, a first spiral shaft, a first spiral blade and a first discharge port, the first conveying motor is fixedly connected to the bottom of the waste pulp box, the output end of the first conveying motor is connected to one end of the first spiral shaft, the other end of the first spiral shaft is hinged to the bottom of the waste pulp box, the first spiral blade is arranged on the surface of the first spiral shaft, the first discharge port is arranged at the bottom of the waste pulp box adjacent to the hinged end of the first spiral shaft and the waste pulp box, and the first discharge port is connected to the top of the flocculation cylinder.
[0017] Preferably, the stirring device includes a stirring motor, a stirring rod and a plurality of stirring blades. The stirring motor is fixed to the top of the flocculation cylinder, the stirring rod is fixedly connected to the output end of the stirring motor, the stirring blades are fixed to the surface of the stirring rod, and the plurality of stirring blades are evenly spaced along the extension direction of the stirring rod, each stirring blade includes a plurality of blades, and the blade edges are arc-shaped.
[0018] Preferably, the second conveying device includes a second conveying motor, a second spiral shaft, a second spiral blade and a second discharge port, the second conveying motor is fixedly connected to the bottom of the flocculation cylinder, the output end of the second conveying motor is connected to one end of the second spiral shaft, the other end of the second spiral shaft is hinged to the bottom of the flocculation cylinder, the second spiral blade is arranged on the surface of the second spiral shaft, the second discharge port is arranged at the bottom of the flocculation cylinder adjacent to the hinged end of the second spiral shaft and the flocculation cylinder, and the second discharge port is connected to the thermal consolidation box.
[0019] Preferably, the vacuum device comprises a vacuum motor, a vacuum pipe and a vacuum cylinder, and the vacuum motor is connected to the vacuum cylinder and the water conduit in sequence through the vacuum pipe.
[0020] Preferably, the bottom of the waste pulp box is a tapered funnel structure.
[0021] Preferably, the inner wall of the groove is provided with a reflective coating.
[0022] A multi-dimensional collaborative engineering waste mud treatment method using any of the multi-dimensional collaborative engineering waste mud treatment systems described above comprises the following steps:
[0023] Pretreatment and filtration: inject the engineering waste mud into the waste mud box, use the filter plate to preliminarily filter the engineering waste mud to remove larger particles, open the first conveying device at the bottom of the waste mud box, and convey the filtered engineering waste mud to the flocculation cylinder;
[0024] Flocculation treatment: add an appropriate amount of flocculant to the engineering waste mud in the flocculation cylinder to promote the aggregation of fine particles in the engineering waste mud, start the stirring device to evenly stir the engineering waste mud in the flocculation cylinder to ensure that the flocculant and the engineering waste mud are fully mixed. After the stirring is completed, let the engineering waste mud stand for a period of time to allow flocculation and sedimentation;
[0025] Transportation and monitoring of engineering waste mud after flocculation: Open the second conveying device at the bottom of the flocculation cylinder to transport the engineering waste mud after flocculation and sedimentation to the thermal consolidation box. Through multiple pressure and temperature sensors set at different heights and positions in the thermal consolidation box, the temperature and pressure state of the engineering waste mud are monitored in real time;
[0026] Preparation for hot consolidation: When the engineering waste mud reaches the required height in the hot consolidation box, close the second conveying device at the bottom of the flocculation cylinder to stop the conveying of the engineering waste mud, lay a sand cushion on the top of the engineering waste mud, insert the drainage main plate and drainage sub-plate, and lay the pressure plate flat on the sand cushion;
[0027] Thermal consolidation and dehydration: Start the heating motor and the vacuum device to heat and drain the engineering waste mud in the thermal consolidation box. Place a pressure block on the pressure plate to apply appropriate pressure to the engineering waste mud to promote the discharge of water in the engineering waste mud, dehydrate the engineering waste mud in the thermal consolidation box, and finally form a stable mud block.
[0028] Compared with the prior art, the present invention has the following advantages:
[0029] The multi-dimensional synergistic engineering waste slurry treatment system and method of the present invention organically combines the three links of filtration, flocculation and thermal consolidation drainage in a multi-dimensional synergistic manner, thereby realizing rapid, efficient and thorough treatment of engineering waste slurry. This synergistic effect not only speeds up the treatment speed, but also ensures the continuity and efficiency of the treatment process, significantly improving the overall performance of engineering waste slurry treatment.
[0030] In the present invention, the design of the thermal consolidation box makes full use of the three physical effects of air extraction, heating and pressurization, effectively promotes the discharge of water in the engineering waste slurry, accelerates the consolidation process of the waste slurry, and at the same time, through the built-in pressure and temperature sensor, realizes real-time monitoring and control of the thermal consolidation process, ensures the stability and reliability of the treatment process, and improves the quality and efficiency of engineering waste slurry treatment;
[0031] In the present invention, each processing link can be carried out independently with high modularity and flexibility. While the hot consolidation box is dehydrating and consolidating the waste slurry, the filtration and flocculation links can be operated in parallel to process other batches of waste slurry, thereby greatly improving the processing capacity of the entire system, reducing waiting time, and making the processing of engineering waste slurry more efficient and economical. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0033] Figure 1 It is a structural schematic diagram of a multi-dimensional collaborative engineering waste mud treatment system of the present invention;
[0034] Figure 2 It is a schematic structural diagram of the first conveying device in the present invention;
[0035] Figure 3 It is a schematic structural diagram of the stirring device in the present invention;
[0036] Figure 4 It is a structural schematic diagram of the air extraction device in the present invention;
[0037] Figure 5 It is a structural schematic diagram of the drainage device in the present invention;
[0038] In the figure: 1, waste pulp box; 2, filter plate; 3, first conveying device; 4, first pipeline; 5, first valve; 6, flocculation cylinder; 7, stirring device; 8, second conveying device; 9, second pipeline; 10, second valve; 11, exhaust device; 12, thermal consolidation box; 13, pressure and temperature sensor; 14, drainage device; 15, sand cushion layer; 16, heating motor; 17, heat conducting wire; 18, pressure plate; 19, pressure block; 20, waste pulp after flocculation; 301, first conveying motor; 302, first spiral shaft; 303, first spiral blade; 304, first discharge port; 701, stirring motor; 702, stirring rod; 703, stirring blade; 1101, exhaust motor; 1102, exhaust pipe; 1103, vacuum cylinder; 1104, indicator dial; 1401, water pipe; 1402, drainage main board; 1403, drainage sub-board. DETAILED DESCRIPTION
[0039] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings. It should be understood that the implementation of the present invention is not limited to the following embodiments, and any form of modification and / or change made to the present invention will fall within the protection scope of the present invention.
[0040] In the present invention, unless otherwise specified, all parts and percentages are weight units, and the equipment and raw materials used can be purchased from the market or are commonly used in the art. The methods in the following embodiments, unless otherwise specified, are conventional methods in the art. The components or equipment in the following embodiments, unless otherwise specified, are universal standard parts or components known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or conventional experimental methods.
[0041] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following detailed description, for ease of explanation, many specific details are set forth to provide a comprehensive understanding of the embodiments of the present invention. However, one or more embodiments may also be implemented by those skilled in the art without these specific details.
[0042] An embodiment of the present invention discloses a multi-dimensional coordinated engineering waste mud treatment system, which includes a filtering unit, a flocculation unit and a thermal consolidation unit connected in sequence.
[0043] The filtration unit includes a waste slurry box 1 for receiving and filtering engineering waste mud and a first conveying device 3 for conveying the filtered engineering waste mud to the flocculation unit. The waste slurry box 1 is provided with a filter plate 2 for separating and removing large particles in the engineering waste mud. The first conveying device 3 is arranged at the bottom of the waste slurry box 1 and below the filter plate 2.
[0044] The bottom of the waste slurry box 1 is a tapered funnel structure, which is conducive to the self-flow and collection of the engineering waste slurry after filtration.
[0045] The first conveying device 3 includes a first conveying motor 301, a first spiral shaft 302, a first spiral blade 303 and a first discharge port 304. The first conveying motor 301 is fixedly connected to the bottom of the waste pulp box 1. The output end of the first conveying motor 301 is connected to one end of the first spiral shaft 302. The other end of the first spiral shaft 302 is hinged to the bottom of the waste pulp box 1. The first spiral blade 303 is arranged on the surface of the first spiral shaft 302. The first discharge port 304 is arranged at the bottom of the waste pulp box 1 adjacent to the hinged end of the first spiral shaft 302 and the waste pulp box 1, and the first discharge port 304 is connected to the top of the flocculation cylinder 6 through the first pipeline 4. The first valve 5 is arranged on the first pipeline 4, which can be opened or closed independently as needed, thereby performing segmented control on the engineering waste pulp treatment process.
[0046] The flocculation unit includes a flocculation drum 6 for flocculating the engineering waste mud and a second conveying device 8 for conveying the flocculated engineering waste mud to the thermal consolidation unit. The flocculation drum 6 is provided with a stirring device 7 for stirring the engineering waste mud to promote the flocculation reaction, and the second conveying device 8 is provided at the bottom of the flocculation drum 6.
[0047] The structure of the second conveying device 8 is similar to that of the first conveying device 3. Specifically, the second conveying device 8 includes a second conveying motor, a second spiral shaft, a second spiral blade and a second discharge port. The second conveying motor is fixedly connected to the bottom of the flocculation cylinder 6, the output end of the second conveying motor is connected to one end of the second spiral shaft, the other end of the second spiral shaft is hinged to the bottom of the flocculation cylinder 6, the second spiral blade is arranged on the surface of the second spiral shaft, the second discharge port is arranged at the bottom of the flocculation cylinder 6 adjacent to the hinged end of the second spiral shaft and the flocculation cylinder 6, and the second discharge port is connected to the thermal consolidation box 12 through the second pipe 9. The second pipe 9 is provided with a second valve 10, which can also be opened or closed independently as needed, thereby performing segmented control on the engineering waste slurry treatment process.
[0048] The stirring device 7 includes a stirring motor 701, a stirring rod 702 and three stirring blades 703. The stirring motor 701 is fixed to the top of the flocculation cylinder 6, the stirring rod 702 is fixedly connected to the output end of the stirring motor 701, the stirring blades 703 are fixed to the surface of the stirring rod 702, and the three stirring blades 703 are evenly spaced and distributed along the extension direction of the stirring rod 702. Each stirring blade 703 includes four blades, and the blade edge is arc-shaped.
[0049] The thermal consolidation unit includes a thermal consolidation box 12 and an exhaust device 11 for exhausting the thermal consolidation box 12. The thermal consolidation box 12 is provided with a monitoring device for real-time monitoring the temperature and pressure of the engineering waste mud in the thermal consolidation box 12, a drainage device 14 for discharging the moisture in the thermal consolidation box 12, a heating device for heating the engineering waste mud in the thermal consolidation box 12, and a pressurizing device for pressurizing the engineering waste mud in the thermal consolidation box 12.
[0050] The air extraction device 11 includes an air extraction motor 1101, an air extraction pipe 1102 and a vacuum cylinder 1103. The air extraction motor 1101 is connected to the vacuum cylinder 1103 and the water guide pipe 1401 in sequence through the air extraction pipe 1102. The air extraction device 11 also includes an indicator dial 1104, which is arranged on the top of the vacuum cylinder 1103.
[0051] The monitoring device comprises eight pressure and temperature sensors 13 .
[0052] The drainage device 14 includes a water pipe 1401, a drainage main plate 1402 and a drainage sub-plate 1403. One end of the water pipe 1401 is connected to the vacuum device 11, and the other end of the drainage pipe is connected to the drainage main plate 1402 and the drainage sub-plate 1403 in sequence. The drainage main plate 1402 extends horizontally along the thermal consolidation box 12, and the drainage sub-plate 1403 extends longitudinally along the thermal consolidation box 12. The drainage main plate 1402 and the drainage sub-plate 1403 are both provided with grooves.
[0053] The heating device includes a heating motor 16 and a heat conducting wire 17 electrically connected to the heating motor 16. The heat conducting wire 17 is arranged in the groove and can penetrate into the engineering waste slurry for heating, thereby promoting the drainage of water from the waste slurry. A reflective coating is provided on the inner wall of the groove to further improve the heating efficiency.
[0054] The pressurizing device includes a pressure plate 18 and a pressurizing block 19 . The pressure plate 18 is used to pressurize the engineering waste mud from the top thereof, and the pressurizing block 19 is arranged on the top of the pressure plate 18 .
[0055] Through a multi-dimensional collaborative approach, the three links of filtration, flocculation and thermal consolidation drainage are organically combined to achieve rapid, efficient and thorough treatment of engineering waste slurry. This synergistic effect not only speeds up the treatment process, but also ensures the continuity and efficiency of the treatment process, significantly improving the overall performance of engineering waste slurry treatment.
[0056] The design of the thermal consolidation box 12 makes full use of the three physical effects of vacuuming, heating and pressurizing, which effectively promotes the discharge of moisture in the engineering waste slurry and accelerates the consolidation process of the waste slurry. At the same time, through the built-in pressure and temperature sensor 13, real-time monitoring and control of the thermal consolidation process are realized, ensuring the stability and reliability of the treatment process and improving the quality and efficiency of engineering waste slurry treatment.
[0057] The embodiment of the present invention further discloses a multi-dimensional collaborative engineering waste mud treatment method using the multi-dimensional collaborative engineering waste mud treatment system, comprising the following steps:
[0058] Pretreatment and filtration: inject the engineering waste mud into the waste mud box 1, use the filter plate 2 to preliminarily filter the engineering waste mud to remove larger particles, open the first conveying device 3 at the bottom of the waste mud box 1, and convey the filtered engineering waste mud to the flocculation cylinder 6;
[0059] Flocculation treatment: add an appropriate amount of flocculant to the engineering waste mud in the flocculation cylinder 6 to promote the aggregation of fine particles in the engineering waste mud, start the stirring device 7 to evenly stir the engineering waste mud in the flocculation cylinder 6 to ensure that the flocculant and the engineering waste mud are fully mixed. After the stirring is completed, let the engineering waste mud stand for a period of time to allow flocculation and precipitation;
[0060] Transportation and monitoring of engineering waste mud after flocculation: Open the second conveying device 8 at the bottom of the flocculation cylinder 6 to transport the engineering waste mud after flocculation and precipitation to the thermal consolidation box 12, and monitor the temperature and pressure state of the engineering waste mud in real time through multiple pressure and temperature sensors 13 set at different heights and different positions of the thermal consolidation box 12;
[0061] Preparation for thermal consolidation: When the engineering waste mud reaches the required height in the thermal consolidation box 12, close the second conveying device 8 at the bottom of the flocculation cylinder 6 to stop the conveying of the engineering waste mud, lay a sand cushion layer 15 on the top of the engineering waste mud, insert the drainage main plate 1402 and the drainage sub-plate 1403, and lay the pressure plate 18 flat on the sand cushion layer 15;
[0062] Thermal consolidation and dehydration: Start the heating motor 16 and the vacuum device 11 to heat and drain the engineering waste mud in the thermal consolidation box 12, and place a pressure block 19 on the pressure plate 18 to apply appropriate pressure to the engineering waste mud to promote the discharge of water in the engineering waste mud, so that the engineering waste mud can be dehydrated in the thermal consolidation box 12 and finally form a stable mud block.
[0063] In this method, each processing link can be carried out independently with high modularity and flexibility. While the hot consolidation box 12 is dehydrating and consolidating the waste slurry, the filtration and flocculation links can be operated in parallel to process other batches of waste slurry, thereby greatly improving the processing capacity of the entire system, reducing waiting time, and making the processing of engineering waste slurry more efficient and economical.
[0064] In order to further improve the control efficiency and control accuracy of the thermal consolidation step, the multi-dimensional collaborative engineering waste mud treatment method also introduces intelligent control into the thermal consolidation control process. Specifically, the thermal consolidation control method includes the following steps:
[0065] The pressure and temperature sensor 13 is used to collect the temperature T, pressure P and water content W data of the engineering waste mud in real time to establish the mud dehydration rate model Where f is the function of the machine learning algorithm, which is obtained by training the machine learning algorithm based on historical data;
[0066] Design an intelligent control system based on fuzzy PID control, the control target is to maximize the dehydration rate The controlled variables include heating power H, suction intensity V and pressure F of the pressure plate 18;
[0067] Control is performed through the control system. According to the real-time collected T, P, W data, the PID parameters are determined through fuzzy reasoning, and the optimal H, V, F control quantities are calculated. The mathematical expression is expressed as Among them, arg max represents the parameter combination that makes the objective function take the maximum value;
[0068] The control system continuously monitors the actual dehydration effect. If there is a deviation from the expected effect, the model parameters are automatically adjusted. The adjustment formula is: Among them, θ is the model parameter, η is the learning rate, and E is the prediction error;
[0069] The termination condition is set as the moisture content W is lower than the threshold and the continuous time change rate is less than the preset value. When the conditions are met, the thermal consolidation process is automatically terminated.
[0070] According to the state of the engineering waste mud, the heating power, the suction intensity and the pressure of the pressure plate 18 are dynamically adjusted to optimize the dehydration process. In the initial stage, higher temperature and lower pressure are conducive to reducing the adhesion between water molecules and accelerating water evaporation, while in the later stage, gradually increasing the pressure helps to overcome the capillary effect and promote the discharge of deep water. This dynamic adjustment method enables the entire system to maintain the maximum dehydration rate as much as possible, thereby significantly shortening the treatment cycle of engineering waste mud. In addition, by real-time monitoring of mud temperature and water content, accurate calculation of required heat, and ensuring that the right energy input is provided at each stage, unnecessary heat loss can be reduced and energy efficiency can be improved.
[0071] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core ideas of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A multi-dimensional collaborative engineering waste mud treatment system, characterized by: The multi-dimensional coordinated engineering waste mud treatment system comprises a filtration unit, a flocculation unit and a thermal consolidation unit connected in sequence; The filtering unit comprises a waste slurry box (1) for receiving and filtering engineering waste slurry and a first conveying device (3) for conveying the filtered engineering waste slurry to the flocculation unit. The waste slurry box (1) is provided with a filter plate (2) for separating and removing large particles in the engineering waste slurry. The first conveying device (3) is arranged at the bottom of the waste slurry box (1) and below the filter plate (2). The flocculation unit comprises a flocculation cylinder (6) for causing the engineering waste mud to undergo a flocculation reaction and a second conveying device (8) for conveying the flocculated engineering waste mud to the thermal consolidation unit, wherein a stirring device (7) for stirring the engineering waste mud to promote the flocculation reaction is provided in the flocculation cylinder (6), and the second conveying device (8) is provided at the bottom of the flocculation cylinder (6); The thermal consolidation unit comprises a thermal consolidation box (12) and an exhaust device (11) for exhausting air from the thermal consolidation box (12); the thermal consolidation box (12) is provided with a monitoring device for real-time monitoring the temperature and pressure of the engineering waste slurry in the thermal consolidation box (12), a drainage device (14) for discharging moisture in the thermal consolidation box (12), a heating device for heating the engineering waste slurry in the thermal consolidation box (12), and a pressurizing device for pressurizing the engineering waste slurry in the thermal consolidation box (12); The monitoring device comprises a plurality of pressure and temperature sensors (13); the drainage device (14) comprises a water pipe (1401), a drainage main plate (1402) and a drainage sub-plate (1403); one end of the water pipe (1401) is connected to the air extraction device (11); the other end of the drainage pipe is connected to the drainage main plate (1402) and the drainage sub-plate (1403) in sequence; the drainage main plate (1402) extends transversely along the thermal consolidation box (12); and the drainage sub-plate (1403) extends transversely along the thermal consolidation box (12). The box (12) extends longitudinally, and the drainage main plate (1402) and the drainage sub-plate (1403) are both provided with grooves; the heating device comprises a heating motor (16) and a heat conducting wire (17) electrically connected to the heating motor (16), and the heat conducting wire (17) is arranged in the groove; the pressurizing device comprises a pressure plate (18) and a pressurizing block (19), and the pressure plate (18) is used to pressurize the engineering waste mud from the top thereof, and the pressurizing block (19) is arranged on the top of the pressure plate (18).
2. A multi-dimensional collaborative engineering waste sludge treatment system according to claim 1, characterized in that: The first conveying device (3) comprises a first conveying motor (301), a first spiral shaft (302), a first spiral blade (303) and a first discharge port (304); the first conveying motor (301) is fixedly connected to the bottom of the waste pulp box (1); the output end of the first conveying motor (301) is connected to one end of the first spiral shaft (302); the other end of the first spiral shaft (302) is hinged to the bottom of the waste pulp box (1); the first spiral blade (303) is arranged on the surface of the first spiral shaft (302); the first discharge port (304) is arranged at the bottom of the waste pulp box (1) adjacent to the hinged end of the first spiral shaft (302) and the waste pulp box (1); and the first discharge port (304) is connected to the top of the flocculation cylinder (6).
3. A multi-dimensional collaborative engineering waste sludge treatment system according to claim 1, characterized in that: The stirring device (7) comprises a stirring motor (701), a stirring rod (702) and a plurality of stirring blades (703); the stirring motor (701) is fixed to the top of the flocculation cylinder (6); the stirring rod (702) is fixedly connected to the output end of the stirring motor (701); the stirring blades (703) are fixed to the surface of the stirring rod (702); and the plurality of stirring blades (703) are evenly spaced and distributed along the extension direction of the stirring rod (702); each stirring blade (703) comprises a plurality of blades, and the blade edges are arc-shaped.
4. A multi-dimensional collaborative engineering waste sludge treatment system according to claim 1, characterized in that: The second conveying device (8) comprises a second conveying motor, a second spiral shaft, a second spiral blade and a second discharge port, the second conveying motor is fixedly connected to the bottom of the flocculation cylinder (6), the output end of the second conveying motor is connected to one end of the second spiral shaft, the other end of the second spiral shaft is hinged to the bottom of the flocculation cylinder (6), the second spiral blade is arranged on the surface of the second spiral shaft, the second discharge port is arranged at the bottom of the flocculation cylinder (6) adjacent to the hinged end of the second spiral shaft and the flocculation cylinder (6), and the second discharge port is connected to the thermal consolidation box (12).
5. The multi-dimensional collaborative engineering waste sludge treatment system according to claim 1 is characterized by: The air extraction device (11) comprises an air extraction motor (1101), an air extraction pipe (1102) and a vacuum cylinder (1103); the air extraction motor (1101) is connected to the vacuum cylinder (1103) and the water conduit (1401) in sequence through the air extraction pipe (1102).
6. The multi-dimensional collaborative engineering waste sludge treatment system according to claim 1 is characterized by: The bottom of the waste pulp box (1) is a tapered funnel structure.
7. The multi-dimensional collaborative engineering waste sludge treatment system according to claim 1 is characterized by: The inner wall of the groove is provided with a reflective coating.
8. A multi-dimensional collaborative engineering waste mud treatment method using a multi-dimensional collaborative engineering waste mud treatment system as claimed in any one of claims 1 to 7, characterized in that: The method comprises the following steps: Pretreatment and filtration: inject the engineering waste slurry into the waste slurry box (1), use the filter plate (2) to preliminarily filter the engineering waste slurry to remove larger particles, open the first conveying device (3) at the bottom of the waste slurry box (1), and convey the filtered engineering waste slurry to the flocculation cylinder (6); Flocculation treatment: adding an appropriate amount of flocculant to the engineering waste mud in the flocculation drum (6) to promote the aggregation of fine particles in the engineering waste mud, starting the stirring device (7) to evenly stir the engineering waste mud in the flocculation drum (6) to ensure that the flocculant and the engineering waste mud are fully mixed. After the stirring is completed, the engineering waste mud is allowed to stand for a period of time to allow flocculation and sedimentation; Transportation and monitoring of engineering waste mud after flocculation: opening the second conveying device (8) at the bottom of the flocculation cylinder (6) to transport the engineering waste mud after flocculation and sedimentation to the thermal consolidation box (12), and monitoring the temperature and pressure state of the engineering waste mud in real time through multiple pressure and temperature sensors (13) arranged at different heights and different positions of the thermal consolidation box (12); Preparation for hot consolidation: When the engineering waste slurry reaches the required height in the hot consolidation box (12), the second conveying device (8) at the bottom of the flocculation cylinder (6) is closed to stop the conveying of the engineering waste slurry, a sand cushion layer (15) is laid on the top of the engineering waste slurry, a drainage main plate (1402) and a drainage sub-plate (1403) are inserted, and a pressure plate (18) is placed flat on the sand cushion layer (15); Thermal consolidation and dehydration: The heating motor (16) and the exhaust device (11) are started to heat and exhaust the engineering waste mud in the thermal consolidation box (12). A pressure block (19) is placed on the pressure plate (18) to apply appropriate pressure to the engineering waste mud to promote the discharge of water in the engineering waste mud, so that the engineering waste mud is dehydrated in the thermal consolidation box (12) and finally forms a stable mud block.
Citation Information
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