Connector assembling, detecting and packaging all-in-one machine
By designing the connector assembly inspection and packaging machine, the feed rate of the plug-in device is controlled by using a human transmission device, the problem of component stacking or scattering caused by the feed step deviation in the USB connector assembly equipment is solved, and a more efficient equipment debugging and production process is achieved.
Patent Information
- Application Number
- CN202411987430.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-31
AI Technical Summary
During the debugging process of existing USB connector assembly equipment, if the feed step deviation is large, it is easy to cause the connector components to accumulate in the track or scatter into the equipment, making it difficult to clean.
A connector assembly inspection and packaging machine is designed, including a rack, plastic and terminal conveying track, feeding device, plug-in device, measurement and detection device, and human transmission device. By manpowering the feed rate of the plug-in device, the feeding step can be controlled to prevent components from being stacked or scattered.
It effectively solves the problem of component stacking or scattering caused by feed step deviation, improves the controllability and efficiency of equipment debugging, and reduces manual participation and costs.
Smart Images

Figure CN119764973A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of connector assembly equipment technology, and in particular to an integrated connector assembly, detection and packaging machine. Background Art
[0002] Connectors are also called connectors, and are also called joints and sockets in China. They generally refer to electrical connectors, that is, devices that connect two active devices, transmit current or signals, and the male and female ends can transmit information or current after contact. The most widely used is the USB connector, which is a way to connect electronic products to each other. It is used in various electronic products such as mobile, audio-visual, automotive electronics, multimedia, and electrical appliances. It has also been widely used in various external devices.
[0003] At present, in the entire USB connector assembly process, most of them need to be carried out separately on different assembly equipment, resulting in more manual participation, low manual operation efficiency, labor consumption, and very high labor costs. It also greatly limits the daily output, and it is also difficult to control the yield. Moreover, the turnover between different equipment requires a large space in the workshop, which is not conducive to workshop management. For this reason, some manufacturers have developed production lines or equipment that can achieve fully automated and integrated completion of the entire assembly process of USB connectors to improve production efficiency. The equipment needs to be debugged repeatedly before the formal operation process to ensure that the various mechanisms can cooperate with each other and operate smoothly, especially the feed module part. However, since the various components of the connector are small in size and the feed rate of the feed module is very fast, if the step deviation of the feed is large, it is easy to cause the corresponding components of the connector to accumulate in the track, and it is easy to scatter into the equipment, which is difficult to clean. Therefore, it is necessary to improve the existing connector assembly equipment. Summary of the invention
[0004] In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide an all-in-one connector assembly, inspection and packaging machine, which can effectively solve the problem that during the debugging process of the existing connector assembly equipment, if the step deviation of the feed is large, it is easy to cause the corresponding parts of the connector to accumulate in the track and easily scatter into the equipment, making it difficult to clean.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A connector assembly, detection and packaging integrated machine includes a frame, a terminal plug-in device, two grounding sheet plug-in devices, an electric measuring device, a size detection device, a laser device, a packaging device, a first human power transmission device and two second human power transmission devices;
[0007] The frame is provided with a plastic conveying track, a terminal conveying track, a semi-finished product conveying track and a finished product conveying track. The plastic conveying track and the terminal conveying track are parallel to and connected to each other. The input end of the semi-finished product conveying track is connected to the output end of the plastic conveying track and the output end of the terminal conveying track. The input end of the finished product conveying track is connected to the output end of the semi-finished product conveying track. The frame is provided with a control module, and a plastic feeding device is provided on the frame. The output end of the plastic feeding device is connected to the input end of the plastic conveying track. The frame is also provided with a terminal feeding device and two grounding sheet feeding devices. The terminal feeding device and the two grounding sheet feeding devices are both connected to the control module. The output end of the terminal feeding device is connected to the input end of the terminal conveying track.
[0008] The terminal plug-in device, two grounding plate plug-in devices, electric measuring device, size detecting device, laser device and packaging device are all arranged on the frame and connected to the control module. The terminal plug-in device is arranged beside the terminal conveying track.
[0009] The two grounding piece plug-in devices are arranged at intervals along the extension direction of the semi-finished product conveying track, and one of the grounding piece plug-in devices is located beside the input end of the semi-finished product conveying track, and the other grounding piece plug-in device is located beside the output end of the semi-finished product conveying track;
[0010] The electric measuring device is arranged on the side of the finished product conveying track and on the side of another grounding plate plug-in device, and the input end of the electric measuring device is connected with the output end of the finished product conveying track; the size detection device is arranged on the frame and on the side of the electric measuring device, and the input end of the size detection device is connected with the output end of the electric measuring device; the laser device is arranged on the frame and on the side of the size detection device, and the input end of the laser device is connected with the output end of the size detection device; the packaging device is arranged on the frame and on the side of the laser device, and the input end of the packaging device is connected with the output end of the laser device;
[0011] The first human power transmission device and the two second human power transmission devices are arranged on the frame. The first human power transmission device is transmission connected to the terminal plug device, one of the second human power transmission devices is transmission connected to one of the grounding plate plug devices, and the other second human power transmission device is transmission connected to the other grounding plate plug device.
[0012] As a preferred embodiment, the terminal plug-in device includes a first driving mechanism, a first gear, a first conveying mechanism, a terminal plug-in mechanism, and a terminal folding mechanism; the first driving mechanism is arranged on a frame, and a first driving wheel is provided on the outside of the first driving mechanism. The first gear is arranged on the side of the terminal conveying track and is provided with a driving force by the aforementioned first driving mechanism. The first gear has a plurality of first teeth, and the plurality of first teeth are arranged circumferentially along the periphery of the first gear. The spacing between two adjacent first teeth is the same as the spacing between two adjacent material strip holes of the terminal. The first conveying mechanism is arranged on the side of the plastic conveying track, the terminal plug-in mechanism is arranged on the side of the connection between the plastic conveying track and the terminal conveying track, and the terminal folding mechanism is arranged on the side of the terminal plug-in mechanism; the first human transmission device includes a first transmission shaft, a first transmission wheel, a first transmission rod and a first handle. The first transmission shaft is arranged on the frame, the first transmission wheel is rotatably mounted on the first transmission shaft, the first transmission wheel is meshed with the first driving wheel, one end of the first transmission rod is transmission-connected to the first transmission shaft, and the first handle is arranged at the other end of the first transmission rod.
[0013] As a preferred solution, the first driving wheel and the first transmission wheel are both helical gears, and the first driving mechanism is a servo motor.
[0014] As a preferred solution, a first transmission cavity is opened on the first transmission shaft, and the first transmission cavity is a square cavity. One end of the first transmission rod has a first transmission part that can be inserted into or leave the first transmission cavity, and the first transmission part is adapted to the first transmission cavity.
[0015] As a preferred solution, one of the grounding sheet plug-in devices and the other grounding sheet plug-in device both include a second driving mechanism, a second gear, a second conveying mechanism, and a grounding sheet plug-in mechanism; the second driving mechanism is arranged on a frame, and a second driving wheel is provided on the outside of the second driving mechanism. The second gear is arranged on the side of the semi-finished product conveying track and is provided with a driving force by the aforementioned second driving mechanism, and the second gear is close to the output end of the corresponding grounding sheet feeding device, the second gear has a plurality of second teeth, and the plurality of second teeth are arranged circumferentially at intervals along the periphery of the second gear, and the spacing between two adjacent second teeth is the same as the spacing between two adjacent material belt holes of the grounding sheet, and the second conveying mechanism is arranged on the semi-finished product. On the side of the conveying track, the grounding sheet plug-in mechanism is arranged on the side of the second gear; the other grounding sheet plug-in device also includes a grounding sheet riveting mechanism and a grounding sheet cutting mechanism, and the grounding sheet riveting mechanism and the grounding sheet cutting mechanism are both arranged at the output end of the semi-finished product conveying track; one of the second human-powered transmission devices and the other second human-powered transmission device both include a second transmission shaft, a second transmission wheel, a second transmission rod and a second handle, the second transmission shaft is arranged on the frame, the second transmission wheel is rotatably mounted on the second transmission shaft, the second transmission wheel is meshed with the second drive wheel, one end of the second transmission rod is transmission-connected to the second transmission shaft, and the second handle is arranged at the other end of the second transmission rod.
[0016] As a preferred solution, the second driving wheel and the second transmission wheel are both helical gears, and the second driving mechanism is a servo motor.
[0017] As a preferred solution, a second transmission cavity is opened on the second transmission shaft, and the second transmission cavity is a square cavity. One end of the second transmission rod has a second transmission part that can be inserted into or leave the second transmission cavity, and the second transmission part is adapted to the second transmission cavity.
[0018] As a preferred solution, a first flipping mechanism is arranged on the side of the output end of the terminal plug mechanism, the first flipping mechanism has a first receiving groove, the input end of the first receiving groove is connected with the output end of the terminal plug mechanism, and a transition device is arranged on the frame, the transition device is connected with the control module, the transition device includes a transition track, a third conveying mechanism and a fourth conveying mechanism, the input end of the transition track is connected with the output end of the first receiving groove, the output end of the transition track is connected with the input end of the semi-finished product conveying track, the third conveying mechanism is arranged on the frame and located on the side of the input end of the transition track, the fourth conveying mechanism is arranged on the frame and located on the side of the output end of the transition track; a second flipping mechanism is arranged on the side of the output end of the semi-finished product conveying track, the second flipping mechanism has a second receiving groove, the input end of the second receiving groove is connected with the output end of the semi-finished product conveying track, and the output end of the second receiving groove is connected with the input end of the finished product conveying track.
[0019] As a preferred embodiment, the electrical measuring device includes a fifth conveying mechanism, a secondary riveting mechanism and an electrical measuring mechanism; the fifth conveying mechanism, the secondary riveting mechanism and the electrical measuring mechanism are all arranged on the frame and are all located on the side of the finished product conveying track, and the fifth conveying mechanism, the secondary riveting mechanism and the electrical measuring mechanism are arranged in sequence from the input end of the finished product conveying track to the output end of the finished product conveying track.
[0020] As a preferred solution, the terminal feeding device and the two grounding sheet feeding devices are both reel feeding devices.
[0021] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0022] By arranging a first human power transmission device and two second human power transmission devices on the frame, and then coordinating the first human power transmission device with the terminal plug device for transmission connection, one of the second human power transmission devices is transmission connected to one of the grounding plate plug devices, and the other second human power transmission device is transmission connected to the other grounding plate plug device, during the equipment debugging process, the terminal plug device and the grounding plate plug device can be driven by manpower, so that the feeding rate of the terminal plug device and the grounding plate plug device can be controlled. If the step deviation of the feeding is large, it can be discovered in time and the equipment operation can be stopped in time, which will not cause the corresponding parts of the connector to accumulate in the track, and will not scatter into the equipment.
[0023] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of an assembly perspective view of a preferred embodiment of the present invention;
[0025] Figure 2 It is a partial enlarged view of a preferred embodiment of the present invention;
[0026] Figure 3 It is a first partial assembly diagram of a preferred embodiment of the present invention;
[0027] Figure 4 It is a first partial assembly diagram of a preferred embodiment of the present invention;
[0028] Figure 5 It is a first partial assembly diagram of a preferred embodiment of the present invention;
[0029] Figure 6 It is a first partial assembly diagram of a preferred embodiment of the present invention;
[0030] Figure 7 is an enlarged schematic diagram of the first turning mechanism / the second turning mechanism in a preferred embodiment of the present invention;
[0031] Figure 8 It is an enlarged schematic diagram of the terminal folding mechanism in a preferred embodiment of the present invention;
[0032] Fig. 9 It is an enlarged schematic diagram of the grounding sheet riveting mechanism and the grounding sheet cutting mechanism in the preferred embodiment of the present invention;
[0033] Fig.10 It is an enlarged schematic diagram of the electrical measuring device in the preferred embodiment of the present invention.
[0034] Description of the accompanying drawings:
[0035] 10. Frame 101, plastic conveyor track
[0036] 102. Terminal conveying track 103. Semi-finished product conveying track
[0037] 104. Finished product conveying track 11. Plastic feeding device
[0038] 12. Terminal feeding device 13. Grounding sheet feeding device
[0039] 14. First flipping mechanism 141. First storage slot
[0040] 15. Transition device 151. Transition track
[0041] 152. Third transport mechanism 153. Fourth transport mechanism
[0042] 16. Second flipping mechanism 161. Second storage slot
[0043] 20. Terminal plug device 21. First driving mechanism
[0044] 211, first driving wheel 22, first gear
[0045] 221, first tooth portion 23, first transport mechanism
[0046] 24. Terminal plug mechanism 241. Terminal plug bracket
[0047] 242. Terminal plug drive mechanism 243. Terminal plug movable block
[0048] 25. Terminal folding mechanism 251. Terminal folding bracket
[0049] 252. Terminal folding slider 253. Terminal folding drive mechanism
[0050] 254, terminal folding member 30, grounding piece plug-in device
[0051] 31. Second driving mechanism 32. Second gear
[0052] 321, second tooth portion 33, second transport mechanism
[0053] 34. Grounding piece plug-in mechanism 341. Grounding piece plug-in movable block
[0054] 35. Grounding plate riveting mechanism 351. Grounding plate riveting bracket
[0055] 352. Grounding plate riveting drive mechanism 353. Grounding plate riveting member
[0056] 3531, first riveting part 36, grounding sheet cutting mechanism
[0057] 361. Grounding sheet cutting bracket 362. Grounding sheet cutting drive mechanism
[0058] 363, grounding sheet cutting slide 40, electrical measuring device
[0059] 41. Fifth transport mechanism 42. Secondary riveting mechanism
[0060] 421. Secondary riveting support 422. Secondary riveting drive mechanism
[0061] 423, secondary riveting parts 43, electrical measuring mechanism
[0062] 50. Dimension detection device 60. Laser device
[0063] 70. Packaging device 80. First human power transmission device
[0064] 81. first transmission shaft 811. first transmission chamber
[0065] 82. First transmission wheel 83. First transmission rod
[0066] 831, first transmission part 84, first handle
[0067] 90. Second human power transmission device 91. Second transmission shaft
[0068] 911, second transmission cavity 92, second transmission wheel
[0069] 93. Second transmission rod 931. Second transmission part
[0070] 94. Second in command. DETAILED DESCRIPTION
[0071] Please refer to Figures 1 to 3As shown, it shows the specific structure of the preferred embodiment of the present invention, including a frame 10, a terminal plug device 20, two grounding plate plug devices 30, an electric measuring device 40, a size detection device 50, a laser device 60, a packaging device 70, a first manual transmission device 80 and two second manual transmission devices 90.
[0072] The frame 10 has a plastic conveying track 101, a terminal conveying track 102, a semi-finished product conveying track 103 and a finished product conveying track 104. The plastic conveying track 101 and the terminal conveying track 102 are parallel to and connected to each other. The input end of the semi-finished product conveying track 103 is connected to the output end of the plastic conveying track 101 and the output end of the terminal conveying track 102. The input end of the finished product conveying track 104 is connected to the output end of the semi-finished product conveying track 103. The frame 10 is provided with a control module, and the A plastic feeding device 11 is provided on the frame 10, and the output end of the plastic feeding device 11 is connected to the input end of the plastic conveying track 101. The frame 10 is also provided with a terminal feeding device 12 and two grounding sheet feeding devices 13, and the terminal feeding device 12 and the two grounding sheet feeding devices 13 are both connected to the control module, and the output end of the terminal feeding device 12 is connected to the input end of the terminal conveying track 102; in the present embodiment, the terminal feeding device 12 and the two grounding sheet feeding devices 13 are both reel feeding devices.
[0073] The terminal plug device 20, the two grounding plate plug devices 30, the electric measuring device 40, the size detecting device 50, the laser device 60 and the packaging device 70 are all arranged on the frame 10 and are connected to the control module. The terminal plug device 20 is arranged on the side of the terminal conveying track 102; in this embodiment, the terminal plug device 20 includes a first driving mechanism 21, a first gear 22, a first conveying mechanism 23, a terminal plug mechanism 24, and a terminal folding mechanism 25; the first driving mechanism 21 is arranged on the frame 10, and the first driving mechanism 2 1 is provided with a first driving wheel 211, the first gear 22 is arranged beside the terminal conveying track 102 and is provided with driving force by the first driving mechanism 21, the first gear 22 has a plurality of first teeth 221, the plurality of first teeth 221 are arranged at intervals along the periphery of the first gear 22, and the spacing between two adjacent first teeth 221 is the same as the spacing between two adjacent material strip holes of the terminal, the first conveying mechanism 23 is arranged beside the plastic conveying track 101, and the terminal plugging mechanism 24 is arranged between the plastic conveying track 101 and the terminal conveying track 102. 2, the terminal folding mechanism 25 is arranged on the side of the terminal plug mechanism 24; the first driving mechanism 21 is a servo motor; in addition, the terminal plug mechanism 24 includes a terminal plug bracket 241, a terminal plug driving mechanism 242 and a terminal plug movable block 243, the terminal plug bracket 241 is arranged on the frame 10, the terminal plug driving mechanism 242 and the terminal plug movable block 243 are both arranged on the terminal plug bracket 241, and the terminal plug movable block 243 is driven by the terminal plug driving mechanism 242 to move forward and backward The terminal folding mechanism 25 includes a terminal folding material bracket 251, a terminal folding material slider 252, a terminal folding material driving mechanism 253 and a terminal folding material piece 254. The terminal folding material bracket 251 is arranged on the frame 10, and the terminal folding material slider 525 can be installed on the terminal folding material bracket 251 so as to move back and forth left and right. The terminal folding material driving mechanism 253 and the terminal folding material piece 254 are both arranged on the terminal folding material slider 252, and the terminal folding material piece 254 is driven by the terminal folding material driving mechanism 253 to move up and down.
[0074] The two grounding sheet plug-in devices 30 are arranged at intervals along the extension direction of the semi-finished product conveying track 103, and one of the grounding sheet plug-in devices 30 is located on the input end side of the semi-finished product conveying track 103, and the other grounding sheet plug-in device 30 is located on the output end side of the semi-finished product conveying track 103; in this embodiment, the one grounding sheet plug-in device 30 and the other grounding sheet plug-in device 30 both include a second driving mechanism 31, a second gear 32, a second conveying mechanism 33, and a grounding sheet plug-in mechanism 34; the second driving mechanism 31 is arranged on the frame 10, and the second driving mechanism 31 is provided with a second driving wheel 311, and the second gear 32 is arranged on the side of the semi-finished product conveying track 103. The second gear 32 is close to the output end of the corresponding grounding sheet feeding device 13 and provided with driving force by the aforementioned second driving mechanism 31. The second gear 32 has a plurality of second tooth portions 321, and the plurality of second tooth portions 321 are arranged circumferentially along the periphery of the second gear 32. The spacing between two adjacent second tooth portions 321 is the same as the spacing between two adjacent material belt holes of the grounding sheet. The second conveying mechanism 33 is arranged on the side of the semi-finished product conveying track 103, and the grounding sheet plug-in mechanism 34 is arranged on the side of the second gear 32; the other grounding sheet plug-in device 30 also includes a grounding sheet riveting mechanism 35 and a grounding sheet cutting mechanism 36, and the grounding sheet riveting mechanism 35 and the grounding sheet cutting mechanism 3 6 are arranged at the output end of the semi-finished product conveying track 103; the second driving mechanism 31 is a servo motor; in addition, the grounding piece plug-in end mechanism 34 includes a grounding piece plug-in end movable block 341, and the grounding piece plug-in end movable block 341 is driven by the second driving mechanism 31 to move forward and backward; the grounding piece riveting mechanism 35 includes a grounding piece riveting bracket 351, a grounding piece riveting driving mechanism 352 and a grounding piece riveting member 353, the grounding piece riveting bracket 351 is arranged on the frame 10, the grounding piece riveting driving mechanism 352 and the grounding piece riveting member 353 are both arranged on the grounding piece riveting bracket 351, and the grounding piece riveting member 353 has a first riveting portion 3531 that can be opened and closed, and the first riveting portion 3531 is provided on the grounding piece riveting member 353. A riveting part 3531 is driven to open or close by a grounding sheet riveting drive mechanism 352; the grounding sheet cutting mechanism 36 includes a grounding sheet cutting bracket 361, a grounding sheet cutting drive mechanism 362, a grounding sheet cutting slider 363 and a grounding sheet cutting piece 364, the grounding sheet cutting bracket 361 is arranged on the frame 10, the grounding sheet cutting drive mechanism 362 and the grounding sheet cutting slider 363 are both arranged on the grounding sheet cutting bracket 361, the grounding sheet cutting slider 363 is driven by the grounding sheet cutting drive mechanism 362 to move up and down, and the grounding sheet cutting piece 364 is arranged on the grounding sheet cutting slider 363 and moves up and down with the up and down movement of the grounding sheet cutting slider 363.
[0075] The electric measuring device 40 is arranged on the side of the finished product conveying track 104 and is located on the side of another grounding plate plug-in device 30, and the input end of the electric measuring device 40 is connected to the output end of the finished product conveying track 104; the size detection device 50 is arranged on the frame and is located on the side of the electric measuring device 40, and the input end of the size detection device 50 is connected to the output end of the electric measuring device 40, and the size detection device 50 is a CCD camera detection device; the laser device 60 is arranged on the frame and is located on the side of the size detection device 50, and the input end of the laser device 60 is connected to the output end of the size detection device 50; the packaging device 70 is arranged on the frame 10 and is located on the side of the laser device 60, and the input end of the packaging device 70 is connected to the output end of the laser device 60, and the workpiece is transported between the electric measuring device 40, the size detection device 50, the laser device 60, and the packaging device 70 through a common handling device on the market. The operation in each device is not described in detail here; in the present embodiment, the electric measuring device 40 comprises a fifth conveying mechanism 41, a secondary riveting mechanism 42 and an electric measuring mechanism 43; the fifth conveying mechanism 41, the secondary riveting mechanism 42 and the electric measuring mechanism 43 are all arranged on the frame 10 and are all located on the side of the finished product conveying track 104, and the fifth conveying mechanism 41, the secondary riveting mechanism 42 and the electric measuring mechanism 43 are arranged in sequence from the input end of the finished product conveying track 104 to the output end of the finished product conveying track 104; the secondary riveting mechanism 42 comprises a secondary riveting bracket 421, a secondary riveting driving mechanism 422 and a secondary riveting piece 423, the secondary riveting bracket 421 is arranged on the frame 10, the secondary riveting driving mechanism 422 and the secondary riveting piece 423 are both arranged on the secondary riveting bracket 421, and the secondary riveting piece 423 is driven by the secondary riveting driving mechanism 422 to move up and down.
[0076] The first human power transmission device 80 and the two second human power transmission devices 90 are arranged on the frame 10, the first human power transmission device 80 is connected to the terminal plug device 20, one of the second human power transmission devices 90 is connected to one of the grounding plate plug devices 30, and the other second human power transmission device 90 is connected to the other grounding plate plug device 30; in this embodiment, the first human power transmission device 80 includes a first transmission shaft 81, a first transmission wheel 82, a first transmission rod 83 and a first handle 84, the first transmission shaft 81 is arranged on the frame 10, the first transmission wheel 82 is rotatably mounted on the first transmission shaft 81, the first transmission wheel 82 is meshed with the first driving wheel 211, one end of the first transmission rod 82 is connected to the first transmission shaft 81, and the first handle 84 is arranged on the other end of the first transmission rod 82; specifically, a first transmission cavity 811 is opened on the first transmission shaft 81, the first transmission cavity 811 is a square cavity, and one end of the first transmission rod 83 has a first transmission cavity 811 that can be inserted into or out of the first transmission cavity 811. The first transmission part 831 is adapted to the first transmission cavity 811; the first driving wheel 311 and the first transmission wheel 82 are both helical gears; in addition, the one second human power transmission device 90 and the other second human power transmission device 90 both include a second transmission shaft 91, a second transmission wheel 92, a second transmission rod 93 and a second handle 94, the second transmission shaft 91 is arranged on the frame 10, the second transmission wheel 92 is rotatably mounted on the second transmission shaft 91, and the second transmission wheel 92 is rotatably mounted on the second transmission shaft 91. The second transmission wheel 311 is meshed with the second transmission wheel, one end of the second transmission rod 93 is connected to the second transmission shaft 91, and the second handle 94 is arranged at the other end of the second transmission rod 93. The second driving wheel 311 and the second transmission wheel 92 are both bevel gears; specifically, a second transmission cavity 911 is opened on the second transmission shaft 91, and the second transmission cavity 911 is a square cavity. One end of the second transmission rod 93 has a second transmission part 931 that can be inserted into or leave the second transmission cavity, and the second transmission part 931 is adapted to the second transmission cavity 911.
[0077] In addition, a first flip mechanism 14 is provided at the side of the output end of the terminal plug mechanism 20, and the first flip mechanism 14 has a first receiving slot 141, and the input end of the first receiving slot 141 is connected to the output end of the terminal plug mechanism 20, and a transition device 15 is provided on the frame 10, and the transition device 15 is connected to the control module, and the transition device 15 includes a transition track 151, a third conveying mechanism 152 and a fourth conveying mechanism 153, and the input end of the transition track 151 is connected to the output end of the first receiving slot 141, and the output end of the transition track 151 is connected to the semi-finished product output end. The input end of the semi-finished product conveying track 103 is connected, the third conveying mechanism 152 is arranged on the frame 10 and is located on the side of the input end of the transition track 151, and the fourth conveying mechanism 153 is placed on the frame 10 and is located on the side of the output end of the transition track 151; a second flipping mechanism 16 is arranged on the side of the output end of the semi-finished product conveying track 103, and the second flipping mechanism 16 has a second receiving groove 161, the input end of the second receiving groove 161 is connected to the output end of the semi-finished product conveying track 103, and the output end of the second receiving groove 161 is connected to the input end of the finished product conveying track 104.
[0078] The working process of this embodiment is described in detail as follows:
[0079] First, the plastic feeding device 11 feeds the flat plastic into the plastic conveying track 101, the terminal feeding device 12 feeds the terminal into the terminal conveying track 102, the first conveying mechanism 23 conveys the flat plastic to the connection between the plastic conveying track 101 and the terminal conveying track 102, the first gear 22 conveys the terminal to the connection between the plastic conveying track 101 and the terminal conveying track 102, the terminal plug-in mechanism 24 inserts the terminal into the plastic and fixes it, the terminal folding mechanism 25 folds the terminal, removes the terminal strip, and obtains a semi-finished product, which then falls into the first receiving groove 141, is flipped over, and is conveyed to the transition track 151 by the third conveying mechanism 155. At this time, the semi-finished product is in a vertical state in the transition track 151, and then the fourth conveying mechanism 153 conveys the semi-finished product to the semi-finished product conveying track 103, wherein the grounding sheet feeding device 13 feeds , the second gear 32 feeds the grounding sheet, the second conveying device 33 conveys and loads the semi-finished product, the grounding sheet plug-in mechanism 34 plugs the semi-finished product into the grounding sheet, and then the second conveying mechanism 33 conveys it to another grounding sheet plug-in device 30, repeats the above process, and then the grounding sheet riveting mechanism 35 and the grounding sheet cutting mechanism 36 perform riveting and cutting respectively to obtain the finished product, and then the second conveying mechanism 33 sends the finished product into the second receiving groove 161, and after turning it over, it is sent to the finished product track 104 by the fifth conveying mechanism 41. At this time, the finished product is in a flat state with the finished product track 104, and then the secondary riveting mechanism 41 of the electric measuring device 40 performs secondary riveting on the finished product to ensure that the two grounding sheets are riveted in place, and finally, after being qualified by the electric measuring mechanism 43, it is sent to the size detection device 50, the laser device 60 and the packaging device 70 for operation in sequence.
[0080] During debugging, the staff inserts the first transmission part 831 of the first transmission rod 83 into the first transmission cavity 811, and holds the first handle 83 to drive the first transmission wheel 82 to rotate. Since the first transmission wheel 82 is engaged with the first drive wheel 211, the first driven wheel 82 will drive the first drive wheel 211 to rotate when it rotates, thereby driving the first drive mechanism 21 to work; the staff inserts the second transmission part 931 of the second transmission rod 93 into the second transmission cavity 911, and holds the second handle 93 to drive the second transmission wheel 92 to rotate. Since the second transmission wheel 92 is engaged with the second drive wheel 311, the second driven wheel 92 will drive the second drive wheel 311 to rotate when it rotates, thereby driving the second drive mechanism 31 to work. At this time, the staff can observe whether the equipment can operate normally and smoothly, and adjust the corresponding parameters of the equipment.
[0081] The design focus of the present invention is: by arranging a first human power transmission device and two second human power transmission devices on the frame, and then coordinating the first human power transmission device with the terminal plug device for transmission connection, one of the second human power transmission devices is transmission connected to one of the grounding plate plug devices, and the other second human power transmission device is transmission connected to the other grounding plate plug device. During the equipment debugging process, the terminal plug device and the grounding plate plug device can be driven by manpower, so that the feeding rate of the terminal plug device and the grounding plate plug device can be controlled. If the step deviation of the feeding is large, it can be discovered in time and the equipment operation can be stopped in time, which will not cause the corresponding components of the connector to accumulate in the track, and will not scatter into the equipment.
[0082] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A connector assembly, inspection and packaging integrated machine, characterized by: The invention comprises a frame, a terminal plug device, two grounding plate plug devices, an electric measuring device, a size detecting device, a laser device, a packaging device, a first human power transmission device and two second human power transmission devices; The frame is provided with a plastic conveying track, a terminal conveying track, a semi-finished product conveying track and a finished product conveying track. The plastic conveying track and the terminal conveying track are parallel to and connected to each other. The input end of the semi-finished product conveying track is connected to the output end of the plastic conveying track and the output end of the terminal conveying track. The input end of the finished product conveying track is connected to the output end of the semi-finished product conveying track. The frame is provided with a control module, and a plastic feeding device is provided on the frame. The output end of the plastic feeding device is connected to the input end of the plastic conveying track. The frame is also provided with a terminal feeding device and two grounding sheet feeding devices. The terminal feeding device and the two grounding sheet feeding devices are both connected to the control module. The output end of the terminal feeding device is connected to the input end of the terminal conveying track. The terminal plug device, two grounding plate plug devices, electrical measuring device, size detection device, laser device and packaging device are all arranged on the frame and connected to the control module. The terminal plug device is arranged on the side of the terminal conveying track; the terminal plug device includes a first driving mechanism, a first gear, a first handling mechanism, a terminal plug mechanism and a terminal folding mechanism; the first driving mechanism is arranged on the frame, the first driving mechanism is provided with a first driving wheel, the first gear is arranged on the side of the terminal conveying track and is provided with driving force by the aforementioned first driving mechanism, the first gear has a plurality of first teeth, the plurality of first teeth are arranged at intervals along the periphery of the first gear, the spacing between two adjacent first teeth is the same as the spacing between two adjacent material strip holes of the terminal, the first handling mechanism is arranged on the side of the plastic conveying track, the terminal plug mechanism is arranged on the side of the connection between the plastic conveying track and the terminal conveying track, and the terminal folding mechanism is arranged on the side of the terminal plug mechanism; The two grounding piece plug-in devices are arranged at intervals along the extension direction of the semi-finished product conveying track, and one of the grounding piece plug-in devices is located beside the input end of the semi-finished product conveying track, and the other grounding piece plug-in device is located beside the output end of the semi-finished product conveying track; The electric measuring device is arranged on the side of the finished product conveying track and on the side of another grounding plate plug-in device, and the input end of the electric measuring device is connected with the output end of the finished product conveying track; the size detection device is arranged on the frame and on the side of the electric measuring device, and the input end of the size detection device is connected with the output end of the electric measuring device; the laser device is arranged on the frame and on the side of the size detection device, and the input end of the laser device is connected with the output end of the size detection device; the packaging device is arranged on the frame and on the side of the laser device, and the input end of the packaging device is connected with the output end of the laser device; The first human-powered transmission device and the two second human-powered transmission devices are arranged on the frame, the first human-powered transmission device is transmission-connected with the terminal plug-in device, the first human-powered transmission device comprises a first transmission shaft, a first transmission wheel, a first transmission rod and a first handle, the first transmission shaft is arranged on the frame, the first transmission wheel is rotatably mounted on the first transmission shaft, the first transmission wheel is meshed with the first driving wheel, one end of the first transmission rod is transmission-connected with the first transmission shaft, and the first handle is arranged on the other end of the first transmission rod; one of the second human-powered transmission devices is transmission-connected with one of the grounding plate plug-in devices, and the other second human-powered transmission device is transmission-connected with the other grounding plate plug-in device.
2. The connector assembly, detection and packaging integrated machine according to claim 1, characterized in that: The first driving wheel and the first transmission wheel are both helical gears, and the first driving mechanism is a servo motor.
3. The connector assembly, detection and packaging integrated machine according to claim 1, characterized in that: The first transmission shaft is provided with a first transmission cavity which is a square cavity. One end of the first transmission rod has a first transmission part which can be inserted into or leave the first transmission cavity. The first transmission part is adapted to the first transmission cavity.
4. The connector assembly, detection and packaging integrated machine according to claim 1, characterized in that: One of the grounding sheet plug-in devices and the other grounding sheet plug-in device both include a second driving mechanism, a second gear, a second conveying mechanism, and a grounding sheet plug-in mechanism; the second driving mechanism is arranged on the frame, and a second driving wheel is provided on the outside of the second driving mechanism. The second gear is arranged on the side of the semi-finished product conveying track and is provided with a driving force by the aforementioned second driving mechanism, and the second gear is close to the output end of the corresponding grounding sheet feeding device, the second gear has a plurality of second teeth, and the plurality of second teeth are arranged at intervals along the periphery of the second gear, and the spacing between two adjacent second teeth is the same as the spacing between two adjacent material belt holes of the grounding sheet, and the second conveying mechanism is arranged on the semi-finished product conveying track. The grounding sheet plug-in mechanism is arranged on the side of the second gear; the other grounding sheet plug-in device also includes a grounding sheet riveting mechanism and a grounding sheet cutting mechanism, and the grounding sheet riveting mechanism and the grounding sheet cutting mechanism are both arranged at the output end of the semi-finished product conveying track; the one second human power transmission device and the other second human power transmission device both include a second transmission shaft, a second transmission wheel, a second transmission rod and a second handle, the second transmission shaft is arranged on the frame, the second transmission wheel is rotatably mounted on the second transmission shaft, the second transmission wheel is meshed with the second driving wheel, one end of the second transmission rod is transmission-connected to the second transmission shaft, and the second handle is arranged at the other end of the second transmission rod.
5. The connector assembly, detection and packaging integrated machine according to claim 4, characterized in that: The second driving wheel and the second transmission wheel are both helical gears, and the second driving mechanism is a servo motor.
6. The connector assembly, detection and packaging integrated machine according to claim 4, characterized in that: The second transmission shaft is provided with a second transmission cavity which is a square cavity. One end of the second transmission rod is provided with a second transmission part which can be inserted into or leave the second transmission cavity. The second transmission part is adapted to the second transmission cavity.
7. The connector assembly, detection and packaging integrated machine according to claim 1, characterized in that: A first flipping mechanism is arranged on the side of the output end of the terminal plug mechanism, the first flipping mechanism has a first receiving groove, the input end of the first receiving groove is connected with the output end of the terminal plug mechanism, and a transition device is arranged on the frame, the transition device is connected with the control module, the transition device includes a transition track, a third conveying mechanism and a fourth conveying mechanism, the input end of the transition track is connected with the output end of the first receiving groove, the output end of the transition track is connected with the input end of the semi-finished product conveying track, the third conveying mechanism is arranged on the frame and located on the side of the input end of the transition track, the fourth conveying mechanism is arranged on the frame and located on the side of the output end of the transition track; a second flipping mechanism is arranged on the side of the output end of the semi-finished product conveying track, the second flipping mechanism has a second receiving groove, the input end of the second receiving groove is connected with the output end of the semi-finished product conveying track, and the output end of the second receiving groove is connected with the input end of the finished product conveying track.
8. The connector assembly, detection and packaging integrated machine according to claim 1, characterized in that: The electric measuring device includes a fifth conveying mechanism, a secondary riveting mechanism and an electric measuring mechanism; the fifth conveying mechanism, the secondary riveting mechanism and the electric measuring mechanism are all arranged on the frame and are all located on the side of the finished product conveying track, and the fifth conveying mechanism, the secondary riveting mechanism and the electric measuring mechanism are arranged in sequence and spaced apart in the direction from the input end to the output end of the finished product conveying track.
9. The connector assembly, detection and packaging integrated machine according to claim 1, characterized in that: The terminal feeding device and the two grounding sheet feeding devices are both reel feeding devices.
Citation Information
Patent Citations
Connector terminal plug-in mounting and detecting all-in-one machine
CN210744432U
Connector assembling equipment
CN216981110U
Automatic terminal plugging machine for ERU female seat
CN220753977U
Terminal Detection Platform
US20240314453A1