Groove body wire arranging device for bus duct processing
By designing a groove body wiring device including a support mechanism and a fixing mechanism in the busbar trough processing, the problems of high labor intensity and safety accident risks during the traditional riveting process are solved, and automated assembly and handling are realized, reducing costs and improving safety.
Patent Information
- Application Number
- CN202411674547.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The riveting process of traditional bus troughs requires manual operation, high labor intensity, high production cost, and there is a risk of safety accidents during the handling process.
A groove body wiring device for busbar trough processing is designed, including a supporting mechanism on the roller conveyor for supporting the lower cover plate, and a first mechanism and a second mechanism are provided on both sides of the frame for fixing the left and right sides, so as to realize automated assembly and handling.
Through automated assembly and handling processes, labor intensity of manual operations is reduced, production costs are reduced, and work safety is improved.
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Figure CN119765156A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bus duct processing, and in particular relates to a trough body wiring arrangement device for bus duct processing. Background Art
[0002] Bus duct is a closed metal device composed of copper and aluminum busbars. It is used to distribute large power to various components of the distributed system. It has increasingly replaced wires and cables in indoor low-voltage power transmission trunk line projects. With the emergence of modern engineering facilities and equipment, the power consumption of various industries has increased rapidly, especially the emergence of many high-rise buildings and large factories and workshops. Traditional cables as transmission conductors can no longer meet the requirements in high-current transmission systems. The parallel use of multiple cables has brought many inconveniences to the on-site installation and construction connection. Plug-in bus duct has emerged as a new type of distribution conductor. The shell of the bus duct is mostly spliced with multiple cover plates, and the different cover plates are fixed by rivets. The traditional riveting method requires manual placement of the bus duct to be riveted at the riveting station, and then manual riveting with a rivet gun. After the riveting is completed, the riveted bus duct is manually moved from the riveting station to the finished product area. The labor intensity is high and the production cost is high. In addition, people walking in the production site during the transportation process are prone to safety accidents. Summary of the invention
[0003] The object of the present invention is to provide a bus trough wiring device for processing a bus trough, by arranging a supporting mechanism for supporting a lower cover plate with a slot on a roller conveyor; a first mechanism and a second mechanism for fixing a left plate and a right plate are respectively arranged on both sides of the frame of the roller conveyor, thereby solving the problems raised by the background technology.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] The present invention is a trough body wiring device for bus trough processing, wherein the bus trough comprises a lower cover plate, a left side plate, a right side plate, an upper cover plate and a conductive row group; comprises a roller conveyor; the roller conveyor is provided with a supporting mechanism for supporting the lower cover plate with a slot; a first mechanism and a second mechanism for fixing the left side plate and the right side plate are respectively provided on both sides of the frame of the roller conveyor; the first mechanism and the second mechanism have the same structure; the first mechanism comprises a plurality of mounting blocks arranged on the frame, a plurality of telescopic motors A are fixed on the upper surface of the mounting blocks, a movable beam A is connected to the top of the telescopic motor A, and a plurality of gripping modules whose ends are adsorbed on the left side plate or the right side plate are provided on one side of the movable beam A.
[0006] Furthermore, the grasping module includes a telescopic motor B installed on one side of the movable beam A, the end of the telescopic motor B is connected to the movable beam B, an installation cavity is provided on one side of the movable beam B, an elastic telescopic structure is installed in the installation cavity, and the end of the elastic telescopic structure is connected to the suction cup.
[0007] Furthermore, during installation, the left side plate is first fixed to an edge side of the lower cover plate; then the first mechanism located on one side of the left side plate is controlled to fix and support the left side plate;
[0008] A vertical rod is arranged on the bottom side of the movable beam B of the first mechanism, and a protrusion is arranged at the end of the vertical rod to abut against the edge side of the upper surface of the lower cover plate.
[0009] Furthermore, the support mechanism comprises a U-shaped mounting frame with two ends respectively connected to the lower surfaces of the two mounting blocks, and the inner bottom surface of the U-shaped mounting frame is connected to a support beam supported on the bottom side of the lower cover plate through a telescopic cylinder.
[0010] Furthermore, concave cavities are respectively provided at both ends of the support beam, a telescopic motor C is installed in the concave cavity, an end of the telescopic motor C is connected to a movable rod sliding along the inner wall of the concave cavity, an end of the movable rod is provided with a vertical rod bent upward and coplanar with the upper surface of the support beam, an L-shaped limit frame is provided on the upper surface of the vertical rod, the inner top side surface of the L-shaped limit frame is recessed upward to form a threaded hole, a threaded column is threadedly connected to the threaded hole, an insertion hole is provided at the end of the threaded column, the bottom side surface of the insertion hole is connected to the insertion rod through a spring, and the end of the insertion rod is connected to a clamping block with guide surfaces provided on both sides; the support beam passes through a gap formed by two adjacent rollers in the roller conveyor.
[0011] Furthermore, it also includes a loading and unloading mechanism arranged above the roller conveyor; the conductive bar group includes a plurality of copper bars; the loading and unloading mechanism includes a pair of parallel mounting beams, and the bottom side surfaces of the mounting beams are provided with T-shaped guide rails along their length directions; two electric sliders are respectively provided on the two T-shaped guide rails; the two mounting beams are provided with a loading and unloading assembly.
[0012] Furthermore, the unloading assembly includes a connecting beam A connected to two electric sliders, a plurality of telescopic cylinders A are arranged on the bottom side of the connecting beam A along its length direction, and a suction cup structure adsorbed on the upper surface of the upper cover plate is arranged at the end of the telescopic cylinder A.
[0013] Furthermore, the loading assembly includes a connecting beam B connected to two electric slide blocks, a plurality of telescopic cylinders B are arranged on the bottom side of the connecting beam B along its length direction, and the ends of the telescopic cylinders B are provided with clamps clamped on both sides of the copper bar.
[0014] Furthermore, a material rack cooperating with the loading assembly is arranged on one side of the roller conveyor; the material rack includes a support frame, at least two support plates are arranged on the upper surface of the support frame, a plurality of side plates are arranged on the upper surface of the support plate, and adjacent two side plates form an opening for inserting the copper busbar.
[0015] Furthermore, when in use, the upper cover plate is controlled to be placed above the lower cover plate and then placed together on the roller conveyor for transportation, and the two are transported to the supporting mechanism; the unloading assembly is controlled to grab the upper cover plate for lifting; then the first mechanism and the second mechanism are controlled to grab the left plate and the right plate respectively; after the left plate is controlled to be connected with the lower cover plate; the loading assembly is used to control the copper bar to be loaded and placed on the upper surface of the lower cover plate between the left plate and the right plate; after the copper bar loading and wiring is completed, the unloading assembly is controlled to place the upper cover plate on the top of the left plate and the right plate and then connect them.
[0016] The present invention has the following beneficial effects:
[0017] The present invention provides a supporting mechanism for supporting a lower cover plate with a card slot on a roller conveyor, and a first mechanism and a second mechanism for fixing a left plate and a right plate are respectively provided on both sides of a frame of the roller conveyor, so that when in use, the supporting mechanism, the first mechanism and the second mechanism are conveniently used to cooperate to fix and support the assembled bus duct.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 This is a schematic diagram of the structure of the device of the present invention from the left side perspective;
[0021] Figure 2 for Figure 1 Main view;
[0022] Figure 3 for Figure 1 Side view;
[0023] Figure 4 for Figure 3 Sectional view at the middle BB;
[0024] Figure 5 for Figure 4 A partial enlarged view of the middle part;
[0025] Figure 6 for Figure 5 A partial enlarged view of point C in the middle;
[0026] Figure 7 This is a schematic diagram of the structure of the device of the present invention from the right side perspective;
[0027] Figure 8 for Figure 7 A partial enlarged view of point B in the middle. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0030] See also Figure 1-3 As shown in Figure 7, the present invention is a bus duct wiring device for processing a bus duct, the bus duct includes a lower cover plate 100, a left side plate 200, a right side plate 300, an upper cover plate and a conductive row group, and when in use, the lower cover plate 100, the left side plate 200, the right side plate 300 and the upper cover plate are connected by a bolt assembly.
[0031] To facilitate assembly, the present invention includes a roller conveyor 1 for conveying a lower cover plate 100 and an upper cover plate, and the roller conveyor 1 is provided with a supporting mechanism for supporting the lower cover plate 100 with a slot; a first mechanism and a second mechanism for fixing a left side plate 200 and a right side plate 300 are respectively provided on both sides of the frame of the roller conveyor 1.
[0032] Specifically, the first mechanism and the second mechanism provided by the present invention have the same structure; Figure 4-5The first mechanism includes a plurality of mounting blocks 11 arranged on the frame, a plurality of telescopic motors A12 are fixed on the upper surface of the mounting blocks 11, the top of the telescopic motor A12 is connected to a movable beam A13, and a plurality of gripping modules 14 whose ends are adsorbed on the left plate 200 or the right plate 300 are arranged on one side of the movable beam A13; and the gripping module 14 includes a telescopic motor B141 installed on one side of the movable beam A13, the end of the telescopic motor B141 is connected to a movable beam B142, a mounting cavity is arranged on one side of the movable beam B142, an elastic telescopic structure 143 is installed in the mounting cavity, and the end of the elastic telescopic structure 143 is connected to a suction cup 144.
[0033] Furthermore, when in use or during installation, the left side plate 200 is first fixed to an edge of the lower cover plate 100; then the first mechanism located on one side of the left side plate 200 is controlled to fix and support the left side plate 200;
[0034] A vertical rod 146 is arranged on the bottom side of the movable beam B142 of the first mechanism, and a protrusion 145 is arranged at the end of the vertical rod 146 to abut against the edge side of the upper surface of the lower cover plate 100. This arrangement is then used to control the assembly stability of the lower cover plate 100 and the left side plate 200 under the action of the first mechanism.
[0035] In order to facilitate the use of the roller conveyor 1 to transport the lower cover plate 100 and the upper cover plate, and to use the support mechanism to lift and support the lower cover plate 100 during use, the support mechanism provided includes a U-shaped mounting frame 16 whose two ends are respectively connected to the lower surfaces of the two mounting blocks 11, and the inner bottom surface of the U-shaped mounting frame 16 is connected to a support beam 18 supported on the bottom side of the lower cover plate 100 through a telescopic cylinder 17.
[0036] like Figure 6 In order to facilitate the use of the support mechanism to lift and support the lower cover plate 100 while clamping the lower cover plate 100 during use, concave cavities are respectively set at both ends of the support beam 18, and a telescopic motor C is installed in the concave cavity. The end of the telescopic motor C is connected to a movable rod 181 that slides along the inner wall of the concave cavity, and the end of the movable rod 181 is provided with a vertical rod 182 that is bent upward and is coplanar with the upper surface of the support beam 18. The upper surface of the vertical rod 182 is provided with an L-shaped limit frame 183, and the inner top side surface of the L-shaped limit frame 183 is recessed upward to form a threaded hole, and a threaded column 184 is threadedly connected at the threaded hole. A socket is set at the end of the threaded column 184, and the bottom side of the socket is connected to the plug rod through a spring. The end of the plug rod is connected to a clamping block 185 with guide surfaces on both sides; the support beam 18 passes through the gap formed by two adjacent rollers in the roller conveyor 1.
[0037] Based on the above-mentioned setting, the threaded column 184 and the threaded hole are matched to adjust the gap formed between the clamping block 185 and the support surface of the support beam 18 during use, so as to conveniently control the extension and retraction of the telescopic motor C to control one side of the lower cover plate 100 to insert into the gap formed between the clamping block 185 and the support surface of the support beam 18 during use.
[0038] Specifically, in order to facilitate the assembly of the bus duct during use, the conductive bar group includes a plurality of copper bars 1000; a loading and unloading mechanism is provided above the roller conveyor 1; and a material rack cooperating with the loading assembly is provided on one side of the roller conveyor 1, and a plurality of copper bars 1000 are placed in advance on the material rack during use.
[0039] When in use, the upper cover plate is controlled to be placed above the lower cover plate 100 and then placed together on the roller conveyor 1 for transportation, and the two are transported to the supporting mechanism; the unloading component is controlled to grab the upper cover plate for lifting; then the first mechanism and the second mechanism are controlled to grab the left side plate 200 and the right side plate 300 respectively; after controlling the connection between the left side plate 200 and the lower cover plate 100; the loading component is used to control the copper busbar 1000 to be loaded and placed on the upper surface of the lower cover plate 100 between the left side plate 200 and the right side plate 300; after the copper busbar 1000 is loaded and wired, the unloading component is controlled to place the upper cover plate on the top of the left side plate 200 and the right side plate 300 and then connect them.
[0040] That is, in a specific embodiment, the loading and unloading mechanism includes a pair of parallel mounting beams 2, and a T-shaped guide rail 21 is provided on the bottom side of the mounting beam 2 along its length direction; two electric sliders 22 are respectively provided on the two T-shaped guide rails 21; and the two mounting beams 2 are provided with a loading and unloading assembly and a loading and unloading assembly.
[0041] In order to facilitate the loading of the copper busbar 1000, the loading assembly provided by the present invention includes a connecting beam B24 connected to two electric sliders 22, and a plurality of telescopic cylinders B241 are arranged on the bottom side of the connecting beam B24 along its length direction. The ends of the telescopic cylinders B241 are provided with clamps 242 that clamp on both sides of the copper busbar 1000.
[0042] In order to facilitate the unloading of the bus duct and control the unloading assembly to grab the upper cover plate for lifting during use, the unloading assembly provided by the present invention includes a connecting beam A23 connected to two electric sliders 22, and a plurality of telescopic cylinders A231 are arranged on the bottom side surface of the connecting beam A23 along its length direction, and a suction cup structure adsorbed on the upper surface of the upper cover plate is arranged at the end of the telescopic cylinder A231.
[0043] Specifically, the material rack includes a support frame 3 , at least two support plates 31 are arranged on the upper surface of the support frame 3 , a plurality of side plates 32 are arranged on the upper surface of the support plate 31 , and adjacent side plates 32 form openings 33 for inserting the copper busbar 1000 .
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0045] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A bus trough wiring device for processing a bus trough, characterized in that: The bus duct comprises a lower cover plate (100), a left side plate (200), a right side plate (300), an upper cover plate and a conductive row group; It comprises a roller conveyor (1); the roller conveyor (1) is provided with a supporting mechanism for supporting a lower cover plate (100) with a card slot; A first mechanism and a second mechanism for fixing a left side plate (200) and a right side plate (300) are respectively arranged on both sides of the frame of the roller conveyor (1); The first mechanism and the second mechanism have the same structure; The first mechanism comprises a plurality of mounting blocks (11) arranged on a frame, a plurality of telescopic motors A (12) being fixed on the upper surface of the mounting blocks (11), a movable beam A (13) being connected to the top of the telescopic motors A (12), and a plurality of gripping modules (14) whose ends are adsorbed on a left side plate (200) or a right side plate (300) being arranged on one side of the movable beam A (13).
2. A bus trough wiring device for processing a bus trough according to claim 1, characterized in that: The gripping module (14) comprises a telescopic motor B (141) installed on one side of a movable beam A (13); the end of the telescopic motor B (141) is connected to a movable beam B (142); a mounting cavity is provided on one side of the movable beam B (142); an elastic telescopic structure (143) is installed in the mounting cavity; and the end of the elastic telescopic structure (143) is connected to a suction cup (144).
3. A bus trough wiring device for processing a bus trough according to claim 2, characterized in that: During installation, first fix the left side plate (200) to an edge side of the lower cover plate (100); Then, the first mechanism located on one side of the left side plate (200) is controlled to fix and support the left side plate (200); A vertical rod (146) is arranged on the bottom side of the movable beam B (142) of the first mechanism, and a protrusion (145) is arranged at the end of the vertical rod (146) to abut against the edge side of the upper surface of the lower cover plate (100).
4. A bus trough wiring device for processing a bus trough according to claim 1, characterized in that: The support mechanism comprises a U-shaped mounting frame (16) whose two ends are respectively connected to the lower surfaces of the two mounting blocks (11); the inner bottom surface of the U-shaped mounting frame (16) is connected to a support beam (18) supported on the bottom side surface of the lower cover plate (100) via a telescopic cylinder (17).
5. A bus trough wiring device for processing a bus trough according to claim 4, characterized in that: The support beam (18) is provided with concave cavities at both ends thereof, a telescopic motor C is installed in the concave cavity, an end of the telescopic motor C is connected to a movable rod (181) sliding along the inner wall of the concave cavity, an end of the movable rod (181) is provided with a vertical rod (182) bent upward and coplanar with the upper surface of the support beam (18), an L-shaped limit frame (183) is provided on the upper surface of the vertical rod (182), the inner top side surface of the L-shaped limit frame (183) is recessed upward to form a threaded hole, a threaded column (184) is threadedly connected to the threaded hole, a plug hole is provided at the end of the threaded column (184), the bottom side surface of the plug hole is connected to the plug rod through a spring, and the end of the plug rod is connected to a clamping block (185) with guide surfaces provided on both sides; The support beam (18) passes through a gap formed by two adjacent rollers in the roller conveyor (1).
6. A bus trough wiring device for processing a bus trough according to claim 1, characterized in that: It also includes a loading and unloading mechanism arranged above the roller conveyor (1); the conductive bar group includes a plurality of copper bars (1000); The loading and unloading mechanism comprises a pair of parallel mounted beams (2), wherein the bottom side surfaces of the mounted beams (2) are provided with T-shaped guide rails (21) along the length direction thereof; Two electric slide blocks (22) are respectively arranged on the two T-shaped guide rails (21); The two mounting beams (2) are cooperatively provided with a material lowering assembly and a material upper assembly.
7. A bus trough wiring device for processing a bus trough according to claim 6, characterized in that: The material unloading assembly comprises a connecting beam A (23) connected to two electric sliders (22), a plurality of telescopic cylinders A (231) are arranged on the bottom side of the connecting beam A (23) along its length direction, and a suction cup structure adsorbed on the upper surface of the upper cover plate is arranged at the end of the telescopic cylinder A (231).
8. The bus trough wiring device for processing a bus trough according to claim 6, characterized in that: The loading assembly comprises a connecting beam B (24) connected to two electric slide blocks (22), a plurality of telescopic cylinders B (241) are arranged on the bottom side of the connecting beam B (24) along its length direction, and clamps (242) are arranged at the ends of the telescopic cylinders B (241) for clamping on the two sides of the copper bar (1000).
9. A bus trough wiring arrangement device for processing a bus trough according to any one of claims 6 to 8, characterized in that: A material rack cooperating with a loading assembly is arranged on one side of the roller conveyor (1); the material rack comprises a support frame (3), at least two support plates (31) are arranged on the upper surface of the support frame (3), a plurality of side plates (32) are arranged on the upper surface of the support plate (31), and adjacent side plates (32) form an opening (33) for inserting a copper busbar (1000).
10. A bus trough wiring device for processing a bus trough according to claim 9, characterized in that: When in use, the upper cover plate is controlled to be placed above the lower cover plate (100) and then placed together on the roller conveyor (1) for transportation, and the two are transported to the support mechanism; the unloading component is controlled to grab the upper cover plate for lifting; then the first mechanism and the second mechanism are controlled to grab the left side plate (200) and the right side plate (300) respectively; after the left side plate (200) is controlled to be connected with the lower cover plate (100); the loading component is used to control the copper bar (1000) to be loaded and placed on the upper surface of the lower cover plate (100) between the left side plate (200) and the right side plate (300); After the copper busbar (1000) is loaded and wired, the unloading assembly is controlled to place the upper cover plate on top of the left side plate (200) and the right side plate (300) and then connect them.