Automatic line cutting system and cutting method for adhesive silicon material

The automatic wire cutting system for silicone material with adhesive utilizes a six-axis industrial robot and various mechanisms to achieve automatic positioning and cutting of edge material, solving the safety hazards and low efficiency of manual operation in existing technologies, and improving production efficiency and automation.

CN119773083BActive Publication Date: 2026-07-21NINGXIA OUTONG ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NINGXIA OUTONG ENERGY TECHNOLOGY CO LTD
Filing Date
2025-01-21
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing technologies, the cutting process of edge materials requires manual operation by workers, which poses safety hazards and is inefficient. It also cannot process multiple edge materials at the same time, increasing production costs.

Method used

An automated wire cutting system for silicone material with adhesive is adopted, which utilizes a six-axis industrial robot and various mechanisms to achieve automatic positioning, cutting and transfer of edge material, reducing manual operation steps and improving the degree of automation.

Benefits of technology

It has enabled automated cutting of edge materials, which has improved production efficiency, reduced labor costs, and increased operation speed and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119773083B_ABST
Patent Text Reader

Abstract

The application discloses a kind of automatic line cutting system and cutting method of silicon material with glue, and the system relates to single crystal silicon material processing equipment technical field including line cutting machine, six-axis industrial robot, suction cup jaw, access mechanism, load platform, material box, positioning mechanism, buffer mechanism;The feeding position of the line cutting machine is equipped with access mechanism;The upper portion of the access mechanism is equipped with the load platform that follows access mechanism movement;One side of the access mechanism is equipped with positioning mechanism and material box;The outer side of the feeding end of the access mechanism is fixed with six-axis industrial robot;The outer side of six-axis industrial robot is equipped with buffer mechanism;The six-axis industrial robot is transferred in the starting position of material box, access mechanism, positioning mechanism, buffer mechanism four preset points by jaw skin material;Through automatic line cutting system, the positioning of skin material is realized while automatically cutting off skin material, and the feeding, discharging of skin material is automatically taken and placed, avoids to input a large number of operating personnel, improves operating efficiency.
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Description

Technical Field

[0001] This invention relates to the field of monocrystalline silicon material processing equipment, specifically to an automatic wire cutting system and cutting method for silicon material with adhesive. Background Technology

[0002] Edge scrap refers to the waste material cut from the edges of monocrystalline silicon round rods. This material is considered high-quality in photovoltaic monocrystalline silicon production, with high silicon purity, suitable for use in crystal pulling. Larger wafers require grinding to remove the surface coating before subsequent raw material processing. Before processing the edge scrap, it needs to be acid-washed to remove impurities from the surface. It is then bonded with a specific adhesive to form a continuous, whole piece of edge scrap, which is then cut using diamond wire cutting equipment. The resulting edge scrap needs to be de-adhesiveized.

[0003] During the cutting of the edge material, the operator needs to place the edge material into the processing position of the cutting machine. The cutting machine uses an internal lifting mechanism to lower the diamond line, and the cutting operation is completed during the lowering process. After cutting, the operator takes out the edge material.

[0004] Because operators need to work inside the cutting machine, there are not only safety hazards, but also many steps required after the edge material is cut. Operators need to repeatedly pick up and put down the edge material. During the cutting process, in order to prevent the edge material from shifting, operators need to constantly observe the cutting status of the edge material. It is impossible to pick up and put down other edge materials to be cut or those that have been cut during the cutting process. The overall operation speed is slow, and the only solution is to increase the number of operators, which increases production costs. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an automatic wire cutting system and method for silicone material with adhesive. The automatic wire cutting system enables the positioning and automatic cutting of the edge material, and also enables the automatic loading and unloading of the edge material, avoiding the need for a large number of operators, improving the degree of automation, and increasing work efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An automated wire cutting system for silicone with adhesive includes a wire cutter, a six-axis industrial robot, suction cup grippers, an infeed / outfeed mechanism, a material loading platform, a material bin, a positioning mechanism, and a buffer mechanism. The wire cutter contains a diamond wire for cutting edge material, which moves up and down via a lifting mechanism within the wire cutter. The system is characterized by: an infeed / outfeed mechanism at the infeed position of the wire cutter; a material loading platform above the infeed / outfeed mechanism that moves with it; a positioning mechanism and a material bin on one side of the infeed / outfeed mechanism; a six-axis industrial robot fixed to the outside of the infeed end of the infeed / outfeed mechanism; and a buffer mechanism on the outside of the six-axis industrial robot. The six-axis industrial robot uses grippers to transfer edge material at four preset points: the material bin, the starting position of the infeed / outfeed mechanism, the positioning mechanism, and the buffer mechanism. Preferably, the feeding mechanism includes: a base, a travel platform, a movable seat, a first slide rod, a first lead screw, and a first drive motor; the base is mounted on the feeding position of the online cutting machine; the travel platform is fixed above the base; the first lead screw is movably mounted above the travel platform; the bottom of the movable seat is provided with a first slider; the slider passes through the lead screw, causing the movable seat to reciprocate along the travel platform; one end of the first lead screw is connected to the drive end of the first drive motor; sliding sleeves are fixed on both sides of the slider of the movable seat; first slide rods are provided on both sides of the first lead screw; the sliding sleeves pass through the first slide rods and move along the first slide rods.

[0008] Preferably, the suction cup gripper includes: a flange, a connecting frame, and a suction cup; the connecting frame is fixed on the flange; one or more suction cups are arranged on the connecting frame; the back of the flange is fixedly connected to the flange on the industrial robot.

[0009] Preferably, the positioning mechanism includes: an infrared laser, a frame, a support block, a slide table, a second lead screw, a second drive motor, and a second sliding rod; the frame is provided on one side of the wire cutting machine; the frame has a table surface with a movable groove; the slide table is movably arranged in the movable groove; the second lead screw and the second sliding rod are respectively inserted through the bottom of the slide table; one end of the second lead screw is movably connected to the drive end of the second drive motor; a support block is fixed to the surface of the slide table, and the surface of the support block has an arc surface that fits against the edge material. An infrared laser is fixed to the front wall of the frame; the infrared laser emits a beam of light that illuminates the surface of the edge material supported above the support block.

[0010] Preferably, the buffer mechanism includes: a positioning frame, a support, a push plate, a buffer component, and a clamping cylinder; the positioning frame is fixed above the support; the surface of the positioning frame has one or more holes arranged therein; the two sides of the positioning frame are provided with notches parallel to and corresponding to the holes; a clamping cylinder is horizontally fixed at the bottom of the positioning frame; the telescopic end of the cylinder is fixed to the bottom of the push plate; one or more buffer components are movably provided on the body of the push plate; the buffer component moves from the edge of the notch to the inside of the notch at the corresponding notch to clamp the positioning edge material.

[0011] A cutting method based on an automated wire cutting system for silicone with adhesive;

[0012] Step 1: Push the bin containing the edge material into the enclosure position to position the bin; the six-axis industrial robot uses suction cup grippers to transfer the top layer of edge material in the bin to the support block of the positioning mechanism, with the edge material placed horizontally with its flat side facing up.

[0013] Step 2: Activate the infrared laser, tilt the infrared laser at a range of 30-45°, and set the laser beam length between 0.5m and 2m; the laser point should illuminate the flat surface of the edge material.

[0014] Step 3: Adjust the position of the edge material by controlling the second drive motor to rotate forward and backward, so that the adhesive seam of the edge material coincides with the laser point;

[0015] Step 4: The six-axis industrial robot picks up the edge material according to the position adjusted by the positioning mechanism and transfers it to the top of the loading platform, with the flat side of the edge material facing down; the suction on the feeding plate fixes the edge material to the feeding plate; the adhesive seam of the edge material and the gap between the feeding plate are on the same vertical plane.

[0016] Step 4: Control the first drive motor to feed the feeding plate on the discharge mechanism into the wire cutter. The diamond wire of the wire cutter moves down along the bonding seam of the edge material to cut; the cut diamond wire enters the gap between the feeding plates.

[0017] Step 5: After the cutting is completed, the diamond wire is reset first, and then the feeding mechanism is reset after the diamond wire is reset.

[0018] Step 6: The six-axis industrial robot uses a suction cup gripper to pick up the edge material from the loading platform and transfer it to the buffer mechanism. The edge material is placed on the surface of the positioning frame with its flat side facing down. During the time interval when the edge material is cut by the online cutting machine, the six-axis industrial robot puts the cut edge material from the buffer mechanism into the feed port of the washing machine.

[0019] Beneficial effects of this invention:

[0020] Adhesive-coated scrap metal is transferred between several mechanisms by industrial robots. The coordinated positioning of these mechanisms enables automated cutting of the scrap metal. This replaces the original manual operation method, reduces the number of steps workers need to handle the scrap metal, and improves production efficiency and automation. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall positional relationship of the present invention.

[0023] Figure 2 This is a schematic diagram of the connection relationship of the positioning mechanism of the present invention.

[0024] Figure 3 This is a schematic diagram of the material box structure of the present invention.

[0025] Figure 4 This is a schematic diagram of the connection relationship of the feeding mechanism of the present invention.

[0026] Figure 5 This is a schematic diagram of the internal connection relationship of the telescopic lead screw protective cover of the present invention.

[0027] Figure 6 This is a schematic diagram of the connection relationship of the material loading platform of the present invention.

[0028] Figure 7 This is a schematic diagram of the bottom connection relationship of the feeding mechanism of the present invention.

[0029] Figure 8 This is a schematic diagram illustrating the overall connection relationship of the caching mechanism of the present invention.

[0030] Figure 9 This is a schematic diagram of the surface structure of the cache mechanism of the present invention.

[0031] Figure 10 This is a schematic diagram of the bottom connection relationship of the present invention.

[0032] Figure 11 This is a schematic cross-sectional view of the guide plate structure of the present invention.

[0033] Figure 12 This is a schematic diagram of the suction cup gripper connection structure of the present invention.

[0034] In the diagram, 1 is a wire cutter, 1.1 is a diamond wire cutter, 2 is a six-axis industrial robot, 3 is a suction cup gripper, 3.1 is a flange, 3.2 is a connecting frame, 3.3 is a suction cup, 4 is an infeed / outfeed mechanism, 4.1 is a base, 4.2 is a travel platform, 4.3 is a moving base, 4.4 is a first sliding rod, 4.5 is a sliding sleeve, 4.6 is a first lead screw, 4.7 is a first drive motor, 4.8 is a first slider, 5 is a loading platform, 5.1 is a supporting base plate, 5.2 is a hollow connecting rod, 5.3 is a discharge plate, 5.4 is an air circuit plate, 5.5 is an air pipe, 5.6 is a pipeline, and 5.7 is a spring. 5.7 Spring air pipe, 5.8 Through hole, 6 Material box, 7 Positioning mechanism, 7.1 Infrared laser, 7.2 Stand, 7.3 Support block, 7.4 Slide table, 7.5 Second lead screw, 7.6 Second drive motor, 8 Buffer mechanism, 8.1 Positioning frame, 8.2 Support, 8.3 Push plate, 8.4 Buffer, 8.5 Clamping cylinder; 9 Pressure block, 10 Movable rod, 11 Spring, 12 Baffle, 13 Sleeve, 14 Enclosure, 15 Limit switch, 16 Connector, 17 Slide rail, 18 Guide plate, 19 Nozzle. Detailed Implementation

[0035] like Figure 1 As shown, an automatic wire cutting system for silicone with adhesive includes a wire cutter 1, a six-axis industrial robot 2, a suction cup gripper 3, an infeed / outfeed mechanism 4, a loading platform 5, a material bin 6, a positioning mechanism 7, and a buffer mechanism 8. The wire cutter 1 is equipped with a diamond wire 1.1 for cutting edge material, and the diamond wire 1.1 moves up and down through a lifting mechanism within the wire cutter 1. The wire cutter 1 is an existing cutting device, with the main improvement being: an infeed / outfeed mechanism 4 is provided at the feeding position of the wire cutter 1; a loading platform 5 that moves with the infeed / outfeed mechanism 4 is provided above the infeed / outfeed mechanism 4; a positioning mechanism 7 and a material bin 6 are provided on one side of the infeed / outfeed mechanism 4; a six-axis industrial robot 2 is fixed to the outside of the feeding end of the infeed / outfeed mechanism 4; a buffer mechanism 8 is provided on the outside of the six-axis industrial robot 2; the six-axis industrial robot 2 transfers edge material through the suction cup gripper 3 at four preset points: the material bin 6, the starting position of the infeed / outfeed mechanism 4, the positioning mechanism 7, and the buffer mechanism 8.

[0036] like Figure 2-12 As shown: The specific structure of each organization is as follows:

[0037] 1. The feeding mechanism 4 includes: a base 4.1, a travel platform 4.2, a movable seat 4.3, a first slide rod 4.4, a first lead screw 4.6, and a first drive motor 4.7; the base 4.1 is equipped with the feeding position of the online cutting machine 1; the travel platform 4.2 is fixed above the base 4.1; the first lead screw 4.6 is movably mounted above the travel platform 4.2; the outer side of the first lead screw 4.6 is covered with a telescopic lead screw protective cover; the bottom of the movable seat 4.3 is provided with a first slider 4.8; the first slider 4.8 passes through the lead screw, causing the movable seat 4.3 to reciprocate along the travel platform 4.2; one end of the first lead screw 4.6 is connected to the drive end of the first drive motor 4.7; sliding sleeves 4.5 are fixed on both sides of the slider of the movable seat 4.3; the first slide rods 4.4 are provided on both sides of the first lead screw 4.6; the sliding sleeves 4.5 pass through the first slide rods 4.4 and move along the first slide rods 4.4. The main function of the feeding mechanism is to feed the edge material into the wire cutting machine 1.

[0038] 2. The loading platform 5 includes: a supporting base plate 5.1, hollow connecting rods 5.2, a discharge plate 5.3, an air passage plate 5.4, an air pipe 5.5, and a pipeline 5.6; the supporting base plate 5.1 is fixed to the surface of the movable seat 4.3; hollow connecting rods 5.2 are inserted into both sides of the supporting base plate 5.1; the top of the hollow connecting rods 5.2 is connected to the discharge plate 5.3; the discharge plate 5.3 has notches corresponding to the number of suction cups, with the notches facing outwards. The discharge plate 5.3 has through holes 5.8 communicating with the top of the hollow connecting rods 5.2; the bottom of the hollow connecting rods 5.2 is connected to one end of the air pipe 5.5; the other end of the air pipe 5.5 is connected to the pipeline 5.6; the pipeline 5.6 is connected to a vacuum pump. A set of hollow connecting rods 5.2 is provided on each side; each set of hollow connecting rods 5.2 contains more than one rod; all the air pipes 5.5 connected to the hollow connecting rods 5.2 are fixed to the wire guide plate; the wire guide plate is fixed to the moving seat 4.3 and moves synchronously with the moving seat 4.3; the other end of all the air pipes 5.5 is connected to the air circuit plate 5.4; the air circuit plate 5.4 and the pipe 5.6 are connected to the pipe 5.6 through the spring air pipe 5.7. The air circuit plate collects all the air pipes on one side. The material loading platform 5 mainly serves to support and fix the edge material, ensuring the stability of the edge material when it enters the wire cutting machine 1.

[0039] 3. The suction cup gripper 3 includes: a flange 3.1, a connecting frame 3.2, and a suction cup 3.3; the connecting frame 3.2 is fixed on the flange 3.1; one or more suction cups 3.3 are arranged on the connecting frame 3.2; the back of the flange 3.1 is fixedly connected to the flange on the industrial robot. The suction cup gripper 3 is installed on the six-axis industrial robot 2, which completes the work of transferring the edge material to various mechanisms along preset points.

[0040] 4. The positioning mechanism 7 includes: an infrared laser 7.1, a frame 7.2, a support block 7.3, a slide table 7.4, a second lead screw 7.5, a second sliding rod, and a second drive motor 7.6; the frame 7.2 is provided on one side of the wire cutting machine 1; the frame 7.2 has a table surface with a movable groove; the slide table 7.4 is movably mounted in the movable groove; the second lead screw 7.5 and the second sliding rod are respectively inserted through the bottom of the slide table 7.4; one end of the second lead screw 7.5 is movably connected to the drive end of the second drive motor 7.6; the support block 7.3 is fixed on the surface of the slide table 7.4, and the surface of the support block 7.3 has an arc surface that fits against the edge material. The support block 7.3 lifts the edge material. The infrared laser 7.1 is fixed on the front wall of the frame 7.2; the infrared laser 7.1 emits a beam of light that illuminates the surface of the edge material supported above the support block 7.3. The second drive motor 7.6 is controlled to rotate forward and backward via a switch, adjusting the position of the support block 7.3. A control switch is provided on the platform 7.2, allowing operators to adjust the position via buttons. In addition to the above adjustment methods, an image acquisition system can be used for automatic analysis. Based on the glue seam position of the edge material in the image, the second drive motor 7.6 is adjusted. An image acquisition system generally includes: a camera, optical components, a supplementary light, an image acquisition card, an industrial computer, and the controlled mechanism. The target being detected is brightened by the supplementary light to ensure clear imaging by the camera. The image acquisition card obtains data from the camera and converts the signal into information that the industrial computer (PC) can process. The industrial computer then issues commands to control the second drive motor 7.6. This system can directly use existing image acquisition systems and will not be described in detail. The positioning mechanism 7 mainly determines the glue seam position of the edge material and adjusts its position to ensure that the edge material corresponds to the cutting position after moving to the feeding mechanism.

[0041] 5. The buffer mechanism 8 includes: a positioning frame 8.1, a support 8.2, a push plate 8.3, a buffer element 8.4, and a clamping cylinder 8.5; the positioning frame 8.1 is fixed above the support 8.2; the surface of the positioning frame 8.1 has one or more holes; the two sides of the positioning frame 8.1 are provided with notches parallel to the holes; the bottom of the positioning frame 8.1 is horizontally fixed with a clamping cylinder 8.5; the telescopic end of the cylinder is fixed to the bottom of the push plate 8.3; the body of the push plate 8.3 is movably provided with one or more buffer elements 8.4; the buffer element 8.4 moves from the edge of the notch to the inside of the notch at the corresponding notch to clamp the positioning edge material. The buffer component 8.4 includes: a pressure block 9, a movable rod 10, a spring 11, a baffle 12, and a sleeve 13; the sleeve 13 is fixed to the back of the push plate 8.3, and the movable rod 10 passes through the push plate 8.3 and extends and retracts along the sleeve 13; the spring 11 is sleeved on the rod body of the movable rod 10 located on the front of the push plate 8.3; the pressure block 9 is fixed to the first end of the movable rod 10; a rubber pad is covered on the pressure block 9; and a baffle 12 larger than the sleeve 13 is fixed to the end of the movable rod 10. A limit switch 15 is provided below the opening of the positioning frame 8.1, and the trigger of the limit switch 15 is exposed above the positioning frame 8.1 through the opening; after the edge material is placed on the positioning frame 8.1, the trigger of the limit switch 15 is triggered by the downward pressure of the edge material. The telescopic end of the clamping cylinder 8.5 is fixedly connected to the push plate 8.3 via a connector 16; the connector 16 is an L-shaped plate structure; a groove is provided at the bottom of the connector 16; a slide rail 17 is provided on the inner side of the support 8.2 corresponding to the position of the groove; the connector 16 moves along the slide rail 17 via the groove. The buffer mechanism 8 serves as a storage point, where the cut edge material is temporarily stored, used to rationally plan the interval time of the transfer steps of the six-axis industrial robot 2, thereby improving operating efficiency.

[0042] Furthermore, a guide plate 18 is fixed to the back of each push plate 8.3; the guide plate 18 has a bent plate structure; the guide plate 18 bends and extends inward towards the push plate 8.3; the guide plate 18 has an airflow groove inside; the guide plate 18 has one air inlet and one or more air outlets; a nozzle 19 is fixed at the air outlet of the guide plate 18; the nozzle 19 faces the surface of the edge material when the push plate 8.3 is in the retracted state; the air inlet of the guide plate 18 is connected to an air source. The air inlet of each guide plate 18 is connected to a solenoid valve, and the air inlet of the solenoid valve is connected to the air source; the limit switch 15 is electrically connected to the solenoid valve; the air circuit of the clamping cylinder 8.5 is connected to the solenoid valve. By spraying air, the surface of the edge material is treated to ensure that the suction cup gripper 3 can grip normally. The nozzle 19 blows away the debris attached to the surface of the edge material to ensure the stability of the buffer mechanism 8 when gripping.

[0043] A cutting method based on an automated wire cutting system for silicone with adhesive;

[0044] Step 1: Push the material box 6 containing the edge material into the enclosure 14 position to position the material box 6. The material box 6 is equipped with wheels at the bottom for easy movement. However, while it is easy to move, the material box 6 needs to be stable and stationary when loading material to avoid large deviations in position, which would affect the six-axis industrial robot 2 in picking up the edge material. Therefore, after moving to the designated work station, the activity range of the material box 6 needs to be restricted by the enclosure 14.

[0045] The six-axis industrial robot 2 uses suction cup grippers 3 to transfer the top layer of edge material in the material box 6 to the support block 7.3 of the positioning mechanism 7, with the edge material placed horizontally with its flat side facing upwards;

[0046] Step 2: Activate infrared laser 7.1. The infrared laser 7.1 is tilted at a range of 30-45°, and the ray length of the infrared laser 7.1 ranges from 0.5m to 2m; the laser point illuminates the flat surface of the edge leather.

[0047] Step 3: Control the second drive motor 7.6 to adjust the position of the edge material by turning it forward and backward, so that the adhesive seam of the edge material coincides with the laser point;

[0048] Step 4: The six-axis industrial robot 2 picks up the edge material according to the position adjusted by the positioning mechanism 7 and transfers it to the upper part of the loading platform 5, with the flat side of the edge material facing down; the suction on the feeding plate 5.3 fixes the edge material on the feeding plate 5.3; the gap between the adhesive seam of the edge material and the feeding plate 5.3 is on the same vertical plane.

[0049] Step 4: Control the first drive motor 4.7 to feed the feeding plate 5.3 on the discharge mechanism into the wire cutter 1. The diamond wire 1.1 of the wire cutter 1 moves down along the bonding seam of the edge material to cut; the cut diamond wire 1.1 enters the gap between the feeding plates 5.3.

[0050] Step 5: After the cutting is completed, the diamond wire 1.1 is reset first, and then the feeding mechanism is reset after the diamond wire 1.1 is reset;

[0051] Step 6: The six-axis industrial robot 2 uses the suction cup gripper 3 to pick up the edge material from the loading platform 5 and transfer it to the buffer mechanism 8. The edge material is placed on the surface of the positioning frame 8.1 with its flat side facing down. Taking advantage of the time interval during the cutting process of the edge material by the online cutting machine 1, the six-axis industrial robot 2 places the cut edge material from the buffer mechanism 8 into the feed inlet of the washing machine. Based on this automatic online cutting system, the cutting method specific to this system can be used to cut the adhesive seams of the edge material, reducing the number of steps required by operators. Unless otherwise described, the fixing methods mentioned above all use welding or threaded fastening techniques commonly used by industry professionals.

[0052] The working principle is as follows:

[0053] The gap between the infrared laser 7.1 irradiation point and the feeding plate 5.3 on the feeding mechanism corresponds to the gap between the feeding plate 5.3 and the wire cutter 1. When the feeding mechanism enters the wire cutter 1, the gap between the feeding plates 5.3 is exactly at the cutting position of the diamond wire 1.1. The six-axis industrial robot 2 only needs to move according to the preset position. Then, by adjusting the position of the edge material by the positioning mechanism 7, the positional relationship of the wire cut can be satisfied, so that the equipment can complete the automatic wire cut and transfer the edge material at the same time.

[0054] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An automatic wire cutting system for silicone with adhesive, characterized in that: It includes a wire cutting machine, a six-axis industrial robot, suction cup grippers, an infeed / outfeed mechanism, a loading platform, a material bin, a positioning mechanism, and a buffer mechanism. The wire cutting machine contains a diamond wire for cutting edge material, which moves up and down via a lifting mechanism within the machine. The key features are: an infeed / outfeed mechanism at the infeed position of the wire cutting machine; a loading platform above the infeed / outfeed mechanism that moves with it; a positioning mechanism and a material bin on one side of the infeed / outfeed mechanism; a six-axis industrial robot fixed to the outside of the infeed end of the infeed / outfeed mechanism; and a buffer mechanism on the outside of the six-axis industrial robot. The six-axis industrial robot uses its grippers to transfer edge material at four preset points: the material bin, the starting position of the infeed / outfeed mechanism, the positioning mechanism, and the buffer mechanism. The material loading platform includes: a supporting base plate, hollow connecting rods, a feeding plate, an air passage plate, an air pipe, and a pipeline; the supporting base plate is fixed to the surface of the movable seat; hollow connecting rods are inserted into both sides of the supporting base plate; the top of the hollow connecting rods is connected to the feeding plate; the feeding plate has a through hole communicating with the top of the hollow connecting rod; the bottom of the hollow connecting rod is connected to one end of the air pipe; the other end of the air pipe is connected to the pipeline; the pipeline is connected to a vacuum pump; the suction on the feeding plate fixes the edge material to the feeding plate, and the adhesive seam of the edge material and the gap between the feeding plate are on the same vertical plane; the fixed base plate is fixed to the surface of the movable seat; the hollow connecting rods are inserted into both sides of the supporting base plate ... The positioning mechanism includes: an infrared laser, a frame, a support block, a slide table, a second lead screw, and a second drive motor; the frame is provided on one side of the wire cutting machine; the frame has a table surface with a movable groove; the slide table is movably positioned within the movable groove; the second lead screw passes through the bottom of the slide table; one end of the second lead screw is movably connected to the drive end of the second drive motor; a support block is fixed to the surface of the slide table, and the surface of the support block has an arc surface that fits against the edge material; an infrared laser is fixed to the front wall of the frame; the infrared laser emits a beam of light that illuminates the surface of the edge material supported above the support block.

2. The automatic wire cutting system for silicone with adhesive as described in claim 1, characterized in that: The feeding mechanism includes: a base, a travel platform, a movable seat, a first slide rod, a first lead screw, and a first drive motor; the base is mounted on the feeding position of the online cutting machine; the travel platform is fixed above the base; the first lead screw is movably mounted above the travel platform; the bottom of the movable seat is provided with a first slider; the first slider passes through the lead screw, causing the movable seat to reciprocate along the travel platform; one end of the first lead screw is connected to the drive end of the first drive motor; sliding sleeves are fixed on both sides of the slider of the movable seat; first slide rods are provided on both sides of the first lead screw; the sliding sleeves pass through the first slide rods and move along the first slide rods.

3. The automatic wire cutting system for silicone with adhesive as described in claim 2, characterized in that: The suction cup gripper includes: a flange, a connecting frame, and a suction cup; the connecting frame is fixed on the flange; one or more suction cups are arranged on the connecting frame; the back of the flange is fixedly connected to the flange on the industrial robot.

4. The automatic wire cutting system for silicone with adhesive as described in claim 3, characterized in that: The buffer mechanism includes: a positioning frame, a support, a push plate, a buffer component, and a clamping cylinder; the positioning frame is fixed above the support; the surface of the positioning frame has one or more holes; the two sides of the positioning frame have notches parallel to and corresponding to the holes; the bottom of the positioning frame is horizontally fixed with a clamping cylinder; the telescopic end of the clamping cylinder is fixed to the bottom of the push plate; the body of the push plate is movably provided with one or more buffer components; the buffer components move from the edge of the notch to the inside of the notch at the corresponding notch to clamp the positioning edge material.

5. The automatic wire cutting system for silicone with adhesive as described in claim 4, characterized in that: The buffer component includes: a pressure block, a movable rod, a spring, a baffle plate, and a sleeve; the sleeve is fixed to the back of the push plate, and the movable rod extends and retracts along the sleeve through the push plate; a spring is sleeved on the rod body of the movable rod located on the front of the push plate; a pressure block is fixed to the head end of the movable rod; a rubber pad is covered on the pressure block; and a baffle plate larger than the sleeve is fixed to the end of the movable rod.

6. The automatic wire cutting system for silicone with adhesive as described in claim 5, characterized in that: A limit switch is provided below the hole of the positioning frame, and the trigger of the limit switch is exposed above the positioning frame through the hole; after the edge material is placed on the positioning frame, the trigger of the limit switch is triggered by the pressure of the edge material.

7. The automatic wire cutting system for silicone with adhesive as described in claim 6, characterized in that: Each push plate has a guide plate fixed to its back; the guide plate has a bent plate structure; the guide plate bends and extends inward toward the push plate; the guide plate has an airflow groove inside; the guide plate has an air inlet and one or more air outlets; a nozzle is fixed at the air outlet of the guide plate; the nozzle faces the edge material surface when the push plate is in the retracted state; the air inlet of the guide plate is connected to an air source.

8. A cutting method based on the automatic wire cutting system for silicone with adhesive as described in claim 7, comprising the following steps: Step 1: Push the bin containing the edge material into the enclosure position to position the bin; the six-axis industrial robot uses suction cup grippers to transfer the top layer of edge material in the bin to the support block of the positioning mechanism, with the edge material placed horizontally with its flat side facing up. Step 2: Activate the infrared laser, tilt the infrared laser within a range of 30-45°, and ensure that the laser beam length (S) is within the range of ≥0.5m; the laser point illuminates the flat surface of the edge leather. Step 3: Adjust the position of the edge material by controlling the second drive motor to rotate forward and backward, so that the adhesive seam of the edge material coincides with the laser point; Step 4: The six-axis industrial robot picks up the edge material according to the position adjusted by the positioning mechanism and transfers it to the top of the loading platform, with the flat side of the edge material facing down; the suction on the feeding plate fixes the edge material to the feeding plate; the adhesive seam of the edge material and the gap between the feeding plate are on the same vertical plane. Step 5: Control the first drive motor to feed the feeding plate on the discharge mechanism into the wire cutter. The diamond wire of the wire cutter moves down along the bonding seam of the edge material to cut; the cut diamond wire enters the gap between the feeding plates. Step 6: After the cutting is completed, the diamond wire is reset first, and then the feeding mechanism is reset after the diamond wire is reset. Step 7: The six-axis industrial robot uses a suction cup gripper to pick up the edge material from the loading platform and transfer it to the buffer mechanism. The edge material is placed on the surface of the positioning frame with its flat side facing down. During the time interval when the edge material is cut by the online cutting machine, the six-axis industrial robot puts the cut edge material from the buffer mechanism into the feed port of the washing machine.