Automatic production equipment and method for electronic cigarette atomizer
By designing an electronic cigarette atomizer automatic production equipment including multiple automation devices, the existing production line has been solved with the complex structure and inconvenient operation, and the automated production of electronic cigarette atomizer and the formation of efficient finished products have been realized.
Patent Information
- Application Number
- CN202510032916.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-01-09
AI Technical Summary
The existing electronic cigarette atomizer production line has complex structure and inconvenient operation, making it difficult to achieve automated production.
An automatic production equipment for electronic cigarette atomizer is designed, including a ring rail device, a tampon loading device, a heating wire loading device, an auxiliary rod loading device, a shear device, an outer shell loading device, an automatic core sleeve device and a central control module. Through the coordinated work of these devices, the automated production of electronic cigarette atomizer is realized.
The automatic production of electronic cigarette atomizer is realized, the operation process is simplified, the production efficiency is improved, and the shell is put on the semi-finished cotton product through the automatic core sleeve device to form the finished product.
Smart Images

Figure CN119791351A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of electronic cigarette atomizers, and in particular relates to automatic production equipment and method for electronic cigarette atomizers. Background Art
[0002] With the development of social science and technology, people pay more and more attention to health. For smokers, electronic cigarettes can be used as a substitute for traditional cigarettes to reduce the intake of harmful substances in traditional cigarettes. The core component of electronic cigarettes is the atomizer, which includes cotton strips, heating wires and auxiliary rods. For the specific composition structure, refer to Figure 1 As shown in the figure, it is a schematic diagram of the processing flow of the electronic cigarette atomizer: it includes a cotton strip a, a heating wire mesh b, an auxiliary rod c and a shell d. The first step is to stack the heating wire mesh b on the cotton strip a according to a predetermined position; the second step is to press the auxiliary rod c, the heating wire mesh b and the cotton strip a into shape; the third step is to remove the excess cotton strip a; the fourth step is to put the shell d on the above-mentioned finished product.
[0003] At present, there are production lines for manufacturing electronic cigarette atomizers on the market, such as the "Atomization Core Production Equipment and Method Based on Visual Recognition" disclosed in the patent document "CN116491719A". Its technical solution is "When the rod body is placed, the material rod feeding device 300 maintains the clamping of the rod body and plays a supporting role. Under the drive of the cotton wrapping cylinder 470, the lower mounting block 420 rises, and the cotton wrapping push rod 440 pushes the clamping claw 430 upward to flip upward. The rod body is kept stationary under the grasp of the external feeding mechanism, and the clamping claw 430 drives the cotton sheet and the heating wire to bend upward around the rod body to complete the cotton wrapping action"; the structure is complex and the operation is inconvenient. Summary of the invention
[0004] The object of the present invention is to provide an automatic production device for electronic cigarette atomizers to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An automatic production device for an electronic cigarette atomizer, comprising:
[0007] A ring track device, the ring track device is installed on the base, the ring track device is installed with an atomizing fixture, the atomizing fixture includes a bearing plate, a module 1 and a module 2 are arranged on the bearing plate, a plurality of mounting positions are formed between the module 1 and the module 2, the mounting positions are used to shape the cotton strip a, the heating wire mesh b, and the auxiliary rod c, the module 1 and the module 2 can move away from each other and reset, so that the mounting position is opened and closed;
[0008] A cotton sliver feeding device, which is installed on the base and is used to grab cotton slivers from the cotton carrier and transfer them to the atomizing fixture of the ring track device;
[0009] A heating wire feeding device, the heating wire feeding device is installed on the base, the heating wire feeding device comprises a punching mechanism and a transfer mechanism, the punching mechanism is used to punch the heating wire material strip to form a heating wire mesh sheet, and the transfer mechanism is used to transfer the heating wire mesh sheet to the installation position on the atomizing fixture;
[0010] An auxiliary rod loading device, the auxiliary rod loading device is installed on the base, the auxiliary rod loading device is used to clamp the auxiliary rod to the installation position of the atomization fixture, and press the auxiliary rod down when the auxiliary rod is located at the installation position, the module 1 and the module 2 move away from each other, and the installation position is opened;
[0011] A shearing device, the shearing device is installed on the base, and the shearing device is used to shear the edge of the cotton strip;
[0012] A shell loading device, the shell loading device is installed on the base, and the shell loading device is used to transfer the shell to be assembled to the shell preparation area;
[0013] An automatic core-inserting device, which is installed on the base and is used to insert the outer shell of the transfer jig into the cotton-wrapped semi-finished product of the atomizing jig to obtain a finished product;
[0014] The central control module is used to control the operation of the ring rail device, the cotton strip feeding device, the heating wire feeding device, the auxiliary rod feeding device, the shearing device, the shell feeding device, and the automatic core sleeve device.
[0015] A further technical solution is that the module one includes a sliding frame, a plurality of semi-tools and springs, the plurality of semi-tools are connected to the sliding frame, a sliding groove is arranged under the sliding frame, a short slide rail is arranged on the carrying plate, the sliding groove is slidably connected to the short slide rail, and a spring fixing block is also arranged on the carrying plate, one end of the spring is sleeved on the spring fixing block, the other end of the spring is connected to one end of the sliding frame, and the other end of the sliding frame is arranged with a pin; a paddle is arranged on the carrying plate, a second cam follower is rotatably arranged at the middle position of the carrying plate, the paddle is rotatably connected to the second cam follower, two sliding grooves are respectively provided at both ends of the paddle, a third cam follower, a fourth cam follower and a cam hole are respectively provided on the sliding frame, one end of the third cam follower and the fourth cam follower are respectively located in the two sliding grooves, and the other ends of the third cam follower and the fourth cam follower respectively pass through the cam hole of the module one and the cam hole of the module two.
[0016] A further technical solution is that the ring rail device includes a slide rail assembly and a positioning assembly, the slide rail assembly is provided with a slide table, the slide table is slidably connected to the slide rail assembly, and the atomization fixture is installed on the slide table; the positioning assembly includes a positioning slide groove, a positioning slide rail and a positioning block, the positioning slide groove is slidably connected to the positioning slide rail, the positioning block is installed on the positioning slide groove, a positioning groove is provided on a side of the slide table close to the positioning assembly, the positioning block is clamped with the positioning groove, the length direction of the positioning slide rail is the same as the direction of movement of the positioning block relative to the positioning groove, and the positioning slide groove is also provided with a first driving device, and the first driving device is used to drive the positioning slide groove to move.
[0017] A further technical solution is that the cotton sliver feeding device includes a cotton carrier and a translation assembly, the cotton carrier is installed on the translation assembly, the translation assembly is used to drive the cotton carrier to move, the cotton carrier is provided with a plurality of neatly arranged placement positions, and the plurality of placement positions are used to place the cotton slivers; and also includes a cotton transporting assembly, the cotton transporting assembly is fixedly provided with a plurality of suction nozzle fixing plates, the suction nozzle fixing plates correspond to the placement positions, the suction nozzle fixing plates are used to absorb the cotton slivers, and the cotton transporting assembly is used to drive the suction nozzle fixing plate to slide.
[0018] A further technical solution is that the punching mechanism includes an upper mold, a lower mold and a base, the upper mold is provided with a lifting assembly, the lifting assembly is used to drive the upper mold to rise and fall, the upper mold is provided with a positioning pin, a side pressure block and a middle pressure block, the positioning pin, the side pressure block and the middle pressure block are used to position the heating wire strip; the upper mold is provided with an upper punch, the upper punch is used to punch the heating wire strip; the lower mold is installed on the base, the lower mold is provided with a supporting lower plate, the supporting lower plate is used to place the heating wire strip, the lower mold is provided with a rectangular protrusion, the supporting lower plate is provided with a rectangular tube, the rectangular tube is sleeved on the rectangular protrusion, and the height of the rectangular tube is greater than the height of the rectangular protrusion.
[0019] A further technical solution is that the transfer mechanism includes a multi-axis component one and a clamping component one, the multi-axis component one is installed on the base, the clamping component includes an adapter plate, a pneumatic clamp two, a transfer plate one and a transfer plate two, one side of the adapter plate is fixedly connected to the multi-axis component one, the other side of the adapter plate is fixedly connected to the pneumatic clamp two, the pneumatic clamp two is horizontally arranged, one end of the pneumatic clamp two is fixedly connected to the transfer plate one, the other end of the pneumatic clamp two is fixedly connected to the transfer plate two, the transfer plate one and the transfer plate two can move away from and towards each other, and a soft plate is arranged on the side of the transfer plate one facing the transfer plate two.
[0020] A further technical solution is that the auxiliary rod loading device includes an auxiliary rod vibrating plate, module three and module four, and a plurality of clamping positions one are formed between module three and module four, and the clamping position one is used to clamp the auxiliary rod. The module three and the module four can move away from each other and reset, so that the clamping position one is opened and closed, and the auxiliary rod vibrating plate is provided with a dividing plate, and the dividing plate includes a plurality of placement grooves and clamping grooves connected thereto, and the dividing plate slides with the base so that the placement grooves are used to place the auxiliary rods, and the clamping grooves are used for the module three and the module four to clamp the auxiliary rods, and a transplanting assembly is also provided on the base, and the transplanting assembly is used to drive the module three and the module four to move.
[0021] A further technical solution is that the module three includes a plurality of clamping jaws one, and the module four includes a plurality of clamping jaws two, the clamping jaws one and the clamping jaws two form the clamping position one, the bottom of the clamping jaw one is provided with an inclined groove toward the direction of the clamping jaw two, and the connection between the inclined groove wall of the inclined groove and the end face of the bottom end of the clamping jaw one is an arc surface; the bottom of the clamping jaw two is provided with a placement groove toward the direction of the clamping jaw one, and the groove wall of the placement groove is fixedly provided with a soft block.
[0022] A further technical solution is that the transplanting assembly includes a pneumatic clamp 1, one end of which is fixedly connected to the module 3, and the other end of which is fixedly connected to the module 4. A pressure plate fixing plate is provided on one side of the pneumatic clamp 1, and a plurality of auxiliary rod pressure plates are fixedly provided on the lower surface of the pressure plate fixing plate, and the bottom end of the auxiliary rod pressure plate abuts against the outer surface of the auxiliary rod.
[0023] An automatic production method for an electronic cigarette atomizer, comprising the automatic production equipment for an electronic cigarette atomizer:
[0024] S1: The cotton carrier of the cotton sliver feeding device is loaded with cotton slivers and transported to the atomizing fixture;
[0025] S2: The central control module controls the ring track device to drive the atomizing fixture to move to one side of the heating wire feeding device, and the central control module controls the punching mechanism of the heating wire feeding device to punch the heating wire material strip, and controls the transfer mechanism to transfer the punched heating wire mesh sheet to the atomizing fixture;
[0026] S3: The central control module controls the ring track device to drive the atomization fixture to move to the auxiliary rod loading device, and the central control module controls the auxiliary rod loading device to drive the auxiliary rod to be placed on the atomization fixture, and then controls the auxiliary rod loading device to press the auxiliary rod down, so that the installation position of the atomization fixture is opened, and the auxiliary rod drives the heating wire mesh and the cotton strip to be pressed down to the installation position;
[0027] S4: the central control module controls the auxiliary rod feeding device to transfer, the installation position is closed, the cotton packing action is completed, the excess cotton strips are formed with edges, and the central control module controls the shearing device to cut off the edges;
[0028] S5: The central control module controls the ring track device to drive the atomizing jig to move to one side of the automatic core-inserting device. The central control module controls the automatic core-inserting device to insert the outer shell on the transfer jig into the cotton-wrapped semi-finished product of the atomizing jig to obtain a finished product.
[0029] Beneficial effects of the present invention:
[0030] The auxiliary rod feeding device provided by the present invention can clamp the auxiliary rod to the installation position of the atomizing fixture, and press the auxiliary rod down when the auxiliary rod is on the installation position, so that module one and module two move away from each other, and the installation position is opened. At this time, the auxiliary rod, the heating wire mesh and the cotton strips will be pressed down into the installation position. After the auxiliary rod feeding device leaves, module one and module two move closer to each other, thereby forming a semi-finished cotton bag. The central control module will control the shearing device to further shear the excess cotton strips on the semi-finished cotton bag located on module one and module two, so that the cotton strips of the semi-finished cotton bag are sheared off along the edges to complete the cotton bag work. The structure is simple and the operation is convenient.
[0031] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 : Schematic diagram of the background technology of the present invention.
[0033] Figure 2 : A three-dimensional structural diagram of the present invention.
[0034] Figure 3 : Schematic diagram of the atomizing fixture structure of the present invention.
[0035] Figure 4 : Action diagram of the atomizing fixture of the present invention.
[0036] Figure 5 : Ring track device diagram of the present invention.
[0037] Figure 6 : The sliver feeding device structure of the present invention Figure 1 .
[0038] Figure 7 :The present invention Figure 6 Enlarged view of part A.
[0039] Figure 8 : The sliver feeding device structure of the present invention Figure 2 .
[0040] Fig. 9 : Structural diagram of the suction nozzle fixing plate of the present invention.
[0041] Fig.10 : Structural diagram of the heating wire feeding device of the present invention.
[0042] Fig.11 : Structural diagram of the heating wire strip of the present invention.
[0043] Fig.12 : Schematic diagram of the punching mechanism of the present invention.
[0044] Fig.13 : An exploded view of the punching mechanism of the present invention hiding the lifting assembly.
[0045] Fig.14 : The structural diagram of the transfer mechanism of the present invention.
[0046] Fig.15 : Structural diagram of the shearing device of the present invention.
[0047] Fig.16 : A partial front view of the shearing device of the present invention.
[0048] Fig.17: The structural diagram of the cotton withdrawal component of the present invention.
[0049] Fig.18 : The structure of the auxiliary rod feeding device of the present invention Figure 1 .
[0050] Fig.19 : The structure of the auxiliary rod feeding device of the present invention Figure 2 .
[0051] Fig. 20 : The structure of the auxiliary rod feeding device of the present invention Figure 3 .
[0052] Fig.21 :The present invention Fig. 20 Enlarged view of part B.
[0053] Fig. 22 : Partial structural diagram of the auxiliary rod feeding device of the present invention.
[0054] Fig.23 :The present invention Fig. 22 Enlarged view of part C.
[0055] Fig.24 : The structural diagram of the shell feeding device of the present invention.
[0056] Fig.25 : The structural diagram of the shell feeding device and the automatic core sleeve device of the present invention.
[0057] Fig.26 :The present invention Fig.25 Enlarged view of part D.
[0058] Fig. 27 : The structural diagram of the automatic core sleeve device of the present invention.
[0059] Figure numerals: a, cotton strip; b, heating wire mesh; c, auxiliary rod; b, shell; 100, ring rail device; 101, slide rail assembly; 102, slide; 103, positioning assembly; 200, base; 300, atomizing fixture; 302, module one; 3021, sliding frame; 3022, semi-finished tool; 3023, spring; 3024, spring fixing block; 303, module two; 304, paddle; 400, cotton strip feeding device; 401, cotton carrier; 402, translation assembly; 403, nozzle fixing Fixed plate; 500, heating wire feeding device; 501, punching mechanism; 5011, upper mold; 5012, lower mold; 5013, lifting assembly; 5014, positioning needle; 5015, side pressure block; 5016, middle pressure block; 5017, upper punch; 5018, support lower plate; 5019, rectangular cylinder; 502, transfer mechanism; 5021, multi-axis assembly 1; 5022, clamping assembly 1; 50221, adapter plate; 50222, pneumatic clamp 2; 50223, transfer plate 1; 50 224, transfer plate 2; 50225, flexible plate; 600, auxiliary rod feeding device; 601, auxiliary rod vibration plate; 602, module 3; 603, module 4; 604, material dividing plate; 605, pneumatic clamp 3; 606, clamp 1; 607, clamp 2; 608, pressure plate fixing plate; 700, shearing device; 701, multi-axis component 2; 702, shearing cylinder; 703, transmission plate; 704, hinge; 705, cutter fixing plate; 706, cutter; 800, shell feeding device; 801 , feeding conveyor belt module; 802, unloading conveyor belt module; 803, transfer fixture; 8031, lower bottom block; 8032, upper carrier; 900, automatic core sleeve device; 901, heating wire clamping mechanism; 9011, cylinder clamping part; 9012, avoidance groove; 902, shell clamping mechanism; 9021, multi-axis component three, 9022, clamping claw component two; 90221, pneumatic clamping claw four; 90223, module five; 90224, module six; 9023, flip part; 1000, central control module; DETAILED DESCRIPTION
[0060] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0061] Please refer to Figure 2-27 ;
[0062] An automatic production device for electronic cigarette atomizers, referring to Figure 2 , Figure 3 , Figure 4 , Figure 6 and Fig.10, including a ring track device 100, the ring track device 100 is installed on the base 200, the ring track device 100 is installed with an atomizing fixture 300, the atomizing fixture 300 includes a bearing plate, a module 1 302 and a module 2 303 are arranged on the bearing plate, a plurality of mounting positions are formed between the module 1 302 and the module 2 303, the mounting positions are used for shaping the cotton strip a, the heating wire mesh b, and the auxiliary rod c, the module 1 302 and the module 2 303 can move away from each other and reset, so that the mounting position is opened and closed;
[0063] A sliver feeding device 400, which is installed on the base 200, and is used to grab slivers a from the cotton carrier 401 and transfer them to the atomizing fixture 300 of the ring track device 100;
[0064] The heating wire feeding device 500 is installed on the base 200. The heating wire feeding device 500 includes a punching mechanism 501 and a transfer mechanism 502. The punching mechanism 501 is used to punch the heating wire strip to form a heating wire mesh sheet b. The transfer mechanism 502 is used to transfer the heating wire mesh sheet b to the installation position on the atomizing fixture 300.
[0065] The auxiliary rod loading device 600 is installed on the base 200. The auxiliary rod loading device 600 is used to clamp the auxiliary rod c to the installation position of the atomization fixture 300, and press the auxiliary rod c when the auxiliary rod c is located at the installation position, so that the module 1 302 and the module 2 303 move away from each other, and the installation position is opened;
[0066] A shearing device 700, which is mounted on the base 200 and is used to shear the edge of the cotton strip a;
[0067] A shell loading device 800, which is installed on the base 200 and is used to transfer the shell d to be assembled to the shell preparation area;
[0068] An automatic core-covering device 900 is installed on the base 200 and is used to cover the outer shell d of the transfer fixture 803 onto the cotton-covered semi-finished product of the atomization fixture 300 to obtain a finished product;
[0069] The central control module 1000 is used to control the operation of the ring track device 100, the cotton strip feeding device 400, the heating wire feeding device 500, the auxiliary rod feeding device 600, the shearing device 700, the shell feeding device 800, and the automatic core sleeve device 900.
[0070] Specifically, when the operator needs to use the device to manufacture an electronic cigarette atomizer, the atomizing fixture 300 is controlled by the central control module 1000 to rotate on the ring track device 100, and is processed by the cotton strip feeding device 400, the heating wire feeding device 500, the auxiliary rod feeding device 600, the shearing device 700, the shell feeding device 800, and the automatic core sleeve device 900. More specifically, the cotton strip feeding device 400 includes a cotton carrier 401, and the central control module 1000 includes a general control unit, a photoelectric sensor 1 and a photoelectric sensor 2. The photoelectric sensor 1 and the photoelectric sensor 2 are located on both sides of the cotton carrier 401, and the photoelectric sensor Sensor 1 and photoelectric sensor 2 both transmit signals toward cotton carrier 401, and photoelectric sensor 1 and photoelectric sensor 2 are both electrically connected to the main control unit, so that when the operator replaces cotton carrier 401 on cotton strip feeding device 400, photoelectric sensor 1 and photoelectric sensor 2 can sense the replacement of cotton carrier 401, and transmit the signal of replacement of cotton carrier 401 to the main control unit, so that the main control unit controls the movement of cotton carrier 401, and then transfers the cotton strip a of cotton carrier 401 to the installation position of atomizing fixture 300; after atomizing fixture 300 on ring track device 100 obtains cotton strip a, the main control unit controls ring track device 100 to move to the heating position. On one side of the wire feeding device 500, the main control unit controls the punching mechanism 501 of the heating wire feeding device 500 to punch the heating wire material strip to form a heating wire mesh sheet b, and the transfer mechanism 502 transfers the heating wire mesh sheet b to the installation position on the atomizing fixture 300; the main control unit controls the ring track device 100 to move to the side of the auxiliary rod feeding device 600, and the auxiliary rod feeding device 600 can clamp the auxiliary rod c to the installation position of the atomizing fixture 300, and press the auxiliary rod c when the auxiliary rod c is in the installation position, so that the module 1 302 and the module 2 303 move away from each other, and the installation position is opened. At this time, the auxiliary rod c and the heating wire are The mesh b and the cotton strips a will be pressed down into the installation position. After the auxiliary rod loading device 600 leaves, the module 1 302 and the module 2 303 move closer to each other to form a semi-finished cotton bale. The main control unit will control the shearing device 700 to further shear the excess cotton strips a on the module 1 302 and the module 2 303 of the semi-finished cotton bale, so that the cotton strips a of the semi-finished cotton bale are cut off along the edges. The main control unit will control the ring track device 100 to move to the side of the automatic core-covering device 900, and the main control unit will control the automatic core-covering device 900 to cover the outer shell d on the transfer jig 803 onto the semi-finished cotton bale of the atomizing jig 300 to obtain the finished product.
[0071] In this embodiment, module one 302 and module two 303 are slidably connected to the supporting plate, and the structures of module one 302 and module two 303 are the same. The structure of module one 302 is described below: module one 302 includes a sliding frame 3021, a plurality of semi-formed tools 3022 and a spring 3023, and the plurality of semi-formed tools 3022 are fixedly connected or integrally formed with the sliding frame 3021. A sliding groove is provided under the bottom surface of the sliding frame 3021, and a short slide rail is provided on the supporting plate. The sliding groove is slidably connected to the short slide rail. In this embodiment, the number of the sliding groove and the short slide rail are both four, and the four short slide rails are distributed in pairs at both ends of module one 302 and module two 303. Module one 302 and module two 303 can use a micro cylinder to drive module one 302 and module two 303 to move closer or farther from the relative installation position. The module 1 302 and the module 2 303 can be moved closer to or away from the mounting position by means of a spring 3023. In the present embodiment, the module 1 302 and the module 2 303 are moved closer to or away from the mounting position by means of a spring 3023. Specifically, a spring fixing block 3024 is fixedly provided on the supporting plate. The spring fixing block 3024 is an "L-shaped body". The bottom plate of the spring fixing block 3024 is fixedly connected to the supporting plate. The spring fixing block 3024 includes a cylindrical portion in the horizontal direction. One end of the spring is sleeved on the cylindrical portion of the spring fixing block 3024. The other end of the spring 3023 is fixedly connected to one end of the sliding frame 3021. The other end of the sliding frame 3021 is provided with a pin. It is worth noting that the spring 3023 of the module 1 302 is installed in the direction of its movement away from the mounting position. Specifically, when the auxiliary rod loading device 600 applies downward pressure in the direction between module 1 302 and module 2 303 to squeeze the sliver a, module 1 302 and module 2 303 are separated, module 1 302 and module 2 303 will compress the spring 3023, and the compression of the spring 3023 generates elastic force. At the same time, the sliver a, the heating wire mesh b and the auxiliary rod c are sunk into the installation position. When the sliver a, the heating wire mesh b and the auxiliary rod c complete the process of being sunk into the installation position, the pressure of the external device disappears, and then the spring 3023 restores its deformation and releases the pressure, so that module 1 302 and module 2 303 are reset, thereby fixing the sliver a, the heating wire mesh b and the auxiliary rod c in the installation position.
[0072] In the present embodiment, considering that the spring 3023 of module 1 302 or the spring 3023 of module 2 303 loses its elastic force after being used for too long, in order to facilitate the co-location movement of module 1 302 and module 2 303, a paddle 304 is provided between the two short slide rails on the same side, and the paddle 304 is rotatably connected to the carrier plate through a second cam follower, the paddle 304 is rotatably connected to the second cam follower, and the second cam follower is located in the middle of the carrier plate, two sliding grooves are respectively provided at both ends of the paddle 3040, and a third cam follower, a fourth cam follower and a cam hole are provided on the sliding frame 3021, one end of the third cam follower and the fourth cam follower are respectively located in the two sliding grooves, and the other ends of the third cam follower and the fourth cam follower respectively pass through the cam hole of module 1 302 and the cam hole of module 2 303. Specifically, assuming that the spring 3023 of module one 302 has lost its elasticity after being used for too long, when the operator or an external device applies downward pressure in the direction between module one 302 and module two 303 to squeeze the cotton strip a, module two 303 squeezes the spring 3023 to move away from the installation position, and at the same time, by driving the paddle 304 under the bottom surface of module two 303 to rotate in the direction of movement of module two 303, the other end of the paddle 304 will drive module one 302 to move in the opposite direction of the movement of module two 303, thereby achieving the goal of being able to move while the spring 3023 of module one 302 loses its elasticity.
[0073] In this embodiment, refer to Figure 2 and Figure 5The ring rail device 100 includes a slide rail assembly 101. The slide rail assembly 101 can be in a long strip shape or a loop shape. Generally, in order to facilitate automated industrial production, the slide rail assembly 101 is often a loop-shaped slide rail, and the loop-shaped slide rail can be an arc-shaped guide rail. Correspondingly, a slide table 102 is provided on the slide rail assembly 101. The slide table 102 is slidably connected to the slide rail assembly 101. The number of slide tables 102 is not limited, and the slide table 102 can make the processing devices of the processing stations to be processed in a working state at the same time; the atomization fixture 300 is installed on the slide table 102, and the atomization fixture 300 is connected to the slide table 102. The specific connection method includes fixed connection, integrated molding, and other stable connections. The atomizing jig 300 is used for placing cotton strips a, heating wire mesh b and auxiliary rods c. It should be noted that the cotton strips a, heating wire mesh b and auxiliary rods c are placed in this order; when the atomizing jig 300 is moved to the processing station and the cotton strips a, heating wire mesh b and auxiliary rods c on the atomizing jig 300 are processed by a processing device, the cotton strips a, heating wire mesh b and auxiliary rods c can be kept fixed relative to the processing device, the slide 102 is also provided with a positioning component 103, and the positioning component 103 is used to locate the position of the slide 102, thereby locating the position of the atomizing jig 300, and further fixing the position of the atomizing jig 300. Specifically, the operator first slides the slide 102 relative to the slide rail assembly 101 to the work station to be loaded, and then drives the atomizing jig 300 to slide to the work station to be loaded, and then the operator transfers the prepared cotton strip a, heating wire mesh b and auxiliary rod c to the atomizing jig 300; then the central control module 1000 controls the slide 102 to slide relative to the slide rail assembly 101 to the auxiliary rod loading device 600, and uses the auxiliary rod loading device 600 to perform the first processing on the material on the atomizing jig 300, so that the cotton strip a is embedded in the installation position; then the central control module 1000 controls the positioning assembly 103 to disengage from the slide 102, so that the slide 102 can slide to the next work station to be processed under the control of the central control module 1000, and then the positioning assembly 103 is used to perform the second processing on the material of the atomizing jig 300 on the slide 102; this cycle is repeated until the product is processed and formed.
[0074] In this embodiment, refer to Figure 6 and Fig. 9The cotton strip feeding device 400 also includes a translation assembly 402, a cotton carrier 401 is mounted on the translation assembly 402, and the translation assembly 402 is mounted on the base 200. The translation assembly 402 can drive the cotton carrier 401 to translate in the horizontal direction to transport the cotton carrier 401 to a specified position. A plurality of blocking blocks are arranged on the cotton carrier 401, and the plurality of blocking blocks are neatly arranged to form a plurality of placement positions, and the plurality of placement positions are used to place cotton strips a, and the blocking blocks limit the position of the cotton strips a; the device also includes a cotton transport assembly, and the cotton transport assembly The component is fixed with a plurality of suction nozzle fixing plates 403. In this embodiment, the number of suction nozzle fixing plates 403 is 4, and the number of placement positions of a row of cotton carriers 401 is also 4, and the suction nozzle fixing plates 403 correspond to the placement positions one by one, and the suction nozzle fixing plates 403 can be used to absorb cotton strips a, so that the four suction nozzle fixing plates 403 can absorb four cotton strips a at a time, and the cotton transport component can drive the suction nozzle fixing plates 403 to slide in the vertical direction and the horizontal direction, that is, the cotton transport component can transport four cotton strips a to the processing position at a time. It should be noted that an airway is provided in the suction nozzle fixing plate 403, and the joint is installed on the suction nozzle fixing plate 403 and communicates with the airway. The other end of the airway extends to the end of the suction nozzle fixing plate 403 to form an adsorption portion. Preferably, the adsorption portion is relatively slender. Compared with the method of using suction nozzles in the prior art, the adsorption plate can better obtain cotton strips a, even if the placement position 5 is relatively narrow, it can obtain cotton strips a. Specifically, the translation component 402 drives the cotton carrier 401 to move in the horizontal direction, so that the cotton carrier 401 can be continuously transported back and forth between the manual feeding place and the suction place where the suction nozzle fixing plate 403 is used, that is, the cotton carrier 401 first places the cotton strips a on the placement position at the manual feeding place by the operator, and then the translation component 402 moves the cotton carrier 401 filled with cotton strips a to the specified position at the suction place of the suction nozzle fixing plate 403, and the multiple suction nozzle fixing plates 403 are driven by the cotton transporting component to absorb the cotton strips a on the multiple placement positions, and then the multiple cotton strips a are placed on the mist under the drive of the cotton transporting component. The cotton jig 300 is located at the location where the cotton strips a on the cotton carrier 401 are adsorbed. The translation component 402 drives the cotton carrier 401 to translate to the manual loading location again. After the empty cotton carrier 401 is manually replaced with a cotton carrier 401 filled with cotton strips a, such a reciprocating movement is performed. On the one hand, the manual loading location is separated from the adsorption location using the suction nozzle fixing plate 403, which increases the convenience of manual loading. On the other hand, the cotton strips a on the cotton carrier 401 are manually arranged in order, so that the cotton transport component can simultaneously drive multiple suction nozzle fixing plates 403 to adsorb multiple cotton strips a, which greatly improves the efficiency of transportation. It is worth noting that, referring to Fig.11 The heating wire material belt includes waste material, auxiliary rod c and heating wire mesh b. The auxiliary rod c is connected to the heating wire mesh b. The two ends of the heating wire mesh b are connected to the extended parts of the waste material. There is a gap between the upper and lower ends of the heating wire mesh b and the waste material. The device can be used to disconnect the extended part of the waste material from the heating wire mesh b.
[0075] In this embodiment, refer to Fig.12 and Fig.13 The punching mechanism 501 of the heating wire feeding device 500 includes an upper mold 5011 and a lower mold 5012. The upper mold 5011 is provided with a lifting component 5013, and the lifting component 5013 is used to drive the upper mold 5011 to rise and fall in the vertical direction. The upper mold 5011 is provided with a positioning pin 5014, a side pressure block 5015 and a middle pressure block 5016, and the positioning pin 5014, the side pressure block 5015 and the middle pressure block 5016 are used to position the heating wire strip; the upper mold 5011 is provided with an upper punch 5017, and the upper punch 5017 is used to punch and cut the heating wire strip so that the extension part of the waste material is disconnected from the heating wire mesh sheet b; the lower mold The tool 5012 is installed on the base 200, and a supporting lower plate 5018 is provided on the lower mold 5012. The supporting lower plate 5018 is used to place the heating wire strip. A rectangular protrusion is provided on the lower mold 5012, and a rectangular tube 5019 is opened on the supporting lower plate 5018. The rectangular tube 5019 is sleeved on the rectangular protrusion, and the height of the rectangular tube 5019 is greater than the height of the rectangular protrusion, so that the tube wall of the rectangular tube 5019 and the upper surface wall of the protrusion form a rectangular groove, the heating wire strip is placed on the upper surface of the supporting lower plate 5018, and the heating wire mesh sheet b is located above the rectangular groove, and the waste material is in contact with the supporting lower plate 5018. Specifically, when punching the heating wire strip, in the first step, the operator first puts the rectangular tube 5019 on the rectangular protrusion, and then places the heating wire strip on the supporting lower plate 5018. It is worth noting that the operator needs to place the heating wire mesh piece b of the heating wire strip on the rectangular groove; in the second step, the operator uses the lifting component 5013 to drive the upper mold to press down, driving the positioning pin 5014, the middle pressure block 5016, the side pressure block 5015 and the upper punch 5017 to press down. It is worth noting that one side of the waste is opened A pin hole is provided, and a positioning hole is opened on the supporting lower plate 5018. The positioning pin 5014 passes through the pin hole and the positioning hole in sequence, so that the positioning pin 5014 can position the heating wire strip, and the upper punch 5017 can press down to cut off the extended part of the waste material and the heating wire mesh b; compared with directly punching the heating wire strip, the positioning pin 5014 is used to fix the heating wire strip on the supporting lower plate 5018 before punching, which improves the accuracy of the upper punch 5017 on the heating wire strip, thereby improving the yield rate of the heating wire mesh b.
[0076] Reference Fig.14The transfer mechanism 502 of the heating wire feeding device 500 includes a multi-axis component 1 5021 and a clamping component 1 5022. The multi-axis component 1 5021 is installed on the base 200. The clamping component includes an adapter plate 50221, a pneumatic clamp 2 50222, a transfer plate 1 50223 and a transfer plate 2 50224. One side of the adapter plate 50221 is fixedly connected to the multi-axis component 1 5021, and the other side of the adapter plate 50221 is fixedly connected to the pneumatic clamp. Claw 2 50222 is fixedly connected, pneumatic clamp 2 50222 is horizontally arranged, one end of pneumatic clamp 2 50222 is fixedly connected to transfer plate 1 50223, and the other end of pneumatic clamp 2 50222 is fixedly connected to transfer plate 2 50224, transfer plate 1 50223 and transfer plate 2 50224 can move away from and toward each other, and a soft plate 50225 is arranged on the side of transfer plate 1 50223 facing transfer plate 2 50224.
[0077] In this embodiment, refer to Fig.12 and Fig.13A groove is provided on the upper mold 5011, and the opening direction of the groove is facing the horizontal direction so that the operator can better observe the inside of the groove. The upper mold 5011 is also provided with a plurality of slide grooves connected with the groove, and the plurality of slide grooves are all in the vertical direction. The side pressure block 5015 and the middle pressure block 5016 are partially located in the slide groove, and the side pressure block 5015 and the middle pressure block 5016 are both slidably connected to the groove wall of the slide groove. A spring 1 is fixedly provided on the upper end of the side pressure block 5015, and the spring 1 is located in the groove, and the upper end of the spring 1 is fixedly connected to the upper groove wall of the groove; a spring 2 is fixedly provided on the upper end of the middle pressure block 5016, and the spring Two are located in the groove, and the upper end of the spring two is fixedly connected to the upper groove wall of the groove; specifically, there are two side pressure blocks 5015, and there are two upper punches 5017. The side pressure blocks 5015 are located on both sides of the middle pressure block 5016, and the upper punches 5017 are located on both sides of the middle pressure block 5016. In this embodiment, the side pressure blocks 5015, the upper punches 5017, the middle pressure block 5016, the upper punches 5017, and the side pressure blocks 5015 are arranged in sequence, and the end face of the middle pressure block 5016 and the side connection of the middle pressure block 5016 are arc surfaces, and the lower end of the upper punch 5017 is an inverted prism shape. Specifically, when the operator is in use, the upper mold 5011 moves downward to drive the side pressing block 5015, the upper punch 5017 and the middle pressing block 5016 to move downward so that the side pressing block 5015 and the middle pressing block 5016 press the heating wire strip, and then the upper cutting head punches and cuts the extension part and the mesh of the waste. It is worth noting that in this embodiment, the heights of the side pressing block 5015, the upper punch 5017 and the middle pressing block 5016 are consistent, so that when the side pressing block 5015 and the middle pressing block 5016 press the heating wire strip, the side pressing block 5015 and the middle pressing block 5016 press the heating wire strip. When the heating wire strip is in contact with the upper punch 5017, the upper punch 5017 continues to press downward, and the side walls of the side pressing block 5015 and the middle pressing block 5016 are slidably connected to the groove wall of the slide groove, and the downward movement distance of the side pressing block 5015 and the middle pressing block 5016 begins to be smaller than the upper punch 5017, because at this time the spring one and the spring two are contracted, and the contracted spring one and the spring two can make the end faces of the side pressing block 5015 and the middle pressing block 5016 further press the heating wire strip.
[0078] In this embodiment, refer to Figure 18-Figure 23The auxiliary rod loading device 600 includes an auxiliary rod vibration plate 601, module three 602 and module four 603. A plurality of clamping positions 1 are formed between module three 602 and module four 603. The clamping position 1 is used to clamp the auxiliary rod c. Module three 602 and module four 603 can move away from each other and reset, so that the clamping position 1 is opened and closed. The auxiliary rod vibration plate 601 is provided with a dividing plate 604. The dividing plate 604 includes a plurality of placement grooves and clamping grooves connected thereto. The dividing plate 604 slides with the base (200) so that the placement grooves are used to place the auxiliary rod c. The clamping grooves are used for the modules three 602 and the modules four 603 to clamp the auxiliary rod c. A transplanting component is also provided on the bottom plate, and the transplanting component is used to drive the modules three 602 and the modules four 603 to move. Specifically, when the operator needs to perform the operation of loading the auxiliary rod c, the first step is to open the auxiliary rod vibration plate 601 to output the auxiliary rod c, so that the auxiliary rod c can be output to the placement slot in the dividing plate 604. Specifically, the dividing plate 604 moves on the base (200) so that the different placement slots on the dividing plate 604 are connected to the output end of the auxiliary rod vibration plate 601, so that the auxiliary rod vibration plate 601 can output the auxiliary rod c to multiple placement slots; the second step is to move the transplanting component manipulation module three 602 and module four 603 to the top of the dividing plate 604. It is worth noting that the transplanting component includes pneumatic clamp three 605. In this embodiment, the number of pneumatic clamp three 605 is not limited, that is, the number of pneumatic clamp three 605 can be one or two. In this embodiment, the number of pneumatic clamp three 605 is preferably two. One end of the dynamic clamp three 605 is fixedly connected to the module three 602, and the other end of the pneumatic clamp three 605 is fixedly connected to the module four 603, so that the pneumatic clamp three 605 can manipulate the module three 602 and the module four 603 to separate from each other so that the clamping position one is opened; the third step is to adjust the vertical height of the module three 602 and the module four 603 through the transplanting assembly, so that the module three 602 and the module four 603 clamp the auxiliary rod c located in the placement groove, and then the pneumatic clamp three 605 manipulates the module three 602 and the module four 603 to move closer to each other, so that the module three 602 and the module four 603 can clamp the auxiliary rod c, and then the transplanting assembly can move the auxiliary rod c to the designated loading position, that is, the operator can use two pneumatic clamps three 605, or one pneumatic clamp three 605 to realize the clamping and transfer of multiple auxiliary rods c, which greatly improves the efficiency. In order to further improve the stability of module three 602 and module four 603 in clamping the auxiliary rod c, module three 602 includes a plurality of clamping jaws 606, module four 603 includes a plurality of clamping jaws 607, and clamping jaws 1 606 and 607 form a clamping position 1. An inclined groove is provided at the bottom of clamping jaw 1 606 toward the direction of clamping jaw 2 607, and the connection between the inclined groove wall of the inclined groove and the end face of the bottom end of clamping jaw 1 606 is an arc surface. An avoidance groove is provided at the bottom of clamping jaw 2 607 toward the direction of clamping jaw 1 606, and a soft block is fixedly provided on the groove wall of the avoidance groove.Specifically, when module three 602 and module four 603 clamp the auxiliary rod c, module three 602 and module four 603 move away from each other to open the clamping position. After that, after module three 602 and module four 603 are inserted into the clamping slot, module three 602 and module four 603 move closer to each other under the control of pneumatic clamp three 605, so that the auxiliary rod c located in the placement slot is squeezed into the inclined slot, and when clamp two 607 uses a soft block to further clamp the auxiliary rod c, the auxiliary rod c can be better protected.
[0079] In this embodiment, a pressure plate fixing plate 608 is provided on one side of the pneumatic clamp 3 605, and a plurality of auxiliary rod pressure plates are fixedly provided on the lower surface of the pressure plate fixing plate 608, and the bottom end of the auxiliary rod pressure plate abuts against the outer surface of the auxiliary rod c; so that the auxiliary rod pressure plate can form a fixation and downward pressure on the auxiliary rod c with the groove wall of the inclined groove to complete the downward pressure of the auxiliary rod c. It is worth noting that the bottom of the auxiliary rod pressure plate and the end face abutting against the auxiliary rod c are concave surfaces, which are adapted to the outer surface of the auxiliary rod, and the height at which the auxiliary rod c is clamped is consistent with the height abutted by the auxiliary rod pressure plate.
[0080] In this embodiment, the transplanting assembly also includes an X-axis moving part and a Z-axis moving part. The X-axis moving part includes a support frame, a moving module 2 and a cross plate. The support frame is fixedly installed on the base 200, the moving module 2 is fixedly installed on the support frame, the cross plate is fixedly connected to the slider part of the moving module 2, the cross plate is connected to the Z-axis moving part, and the Z-axis moving part is movably connected to the pneumatic clamp 3 605; the Z-axis moving part includes a motor 1 and a screw pair, the motor 1 and the screw pair are transmission-coordinated, the screw pair is fixedly connected to the cross plate, and the screw pair is connected to the pneumatic clamp 3 605, so that the transplanting assembly completes the vertical and horizontal movement of module 3 602 and module 4 603. In this embodiment, the auxiliary rod vibration plate 601 includes a material bin, a straight vibration material plate and a cylinder. The base 200 is provided with a straight vibration and a straight vibration connecting plate. The straight vibration is connected to the base 200. The upper surface of the straight vibration is fixedly connected to the lower surface of the straight vibration connecting plate. The upper surface of the straight vibration connecting plate is fixedly connected to the straight vibration material plate. The feed port of the straight vibration material plate is connected to the material bin, and the discharge port of the straight vibration material plate is connected to the placement groove of the dividing plate 604. A cylinder bracket is provided on the base 200. The cylinder is installed on the cylinder bracket. The cylinder is placed vertically, and the piston shaft of the cylinder faces the discharge port of the straight vibration material plate; the dividing plate 604 is provided with a movable module 1, the movable module 1 is fixedly connected to the base 200, and the lower surface of the dividing plate 604 is fixedly connected to the slider part of the movable module 1. Specifically, when the auxiliary rods c are placed in the placement grooves on the dividing plate 604, the piston shaft of the cylinder is pushed out to block the discharge port of the straight plate, so that the module three 602 and the module four 603 can clamp the auxiliary rods c.
[0081] In the present embodiment, the shearing device 700, referring to Figure 15-17, including a multi-axis component 701, the mobile end of the multi-axis component 701 is connected to a shear cylinder 702, the piston shaft of the shear cylinder 702 telescopically moves in the vertical direction, the piston shaft of the shear cylinder 702 is fixedly provided with a transmission plate 703, the transmission plate 703 is horizontally arranged, and the other end of the transmission plate 703 includes a pair of hinges 704 that are rotatably connected, the movable ends of the pair of hinges 704 are respectively rotatably connected to a cutter fixing plate 705, and the connection between the pair of hinges 704 and the transmission plate 703 is away from the shear One end of the cylinder 702 is rotatably connected, and a pair of hinges 704 are symmetrically arranged along the center line of the shear cylinder 702. The hinge 704 is rotatably connected to the cutter fixing plate 705 at one end away from the shear cylinder 702. The shear cylinder 702 is fixed with a screw on the side facing the transmission plate 703. The lower end connection of the pair of cutter fixing plates 705 is rotatably connected with the screw. A pair of cutters 706 are installed at the bottom end of the pair of cutter fixing plates 705. A pair of scrapers are respectively arranged on the side of the bottom end of the pair of cutter fixing plates 705. It is worth noting that the multi-axis component 2 701 can manipulate the shear cylinder 702 to move in the horizontal direction and the vertical direction. Preferably, the specific structure of the multi-axis component 2 701 can refer to the suction head handling device disclosed in the patent document "CN114161145A Atomizer core seal installation station and electronic cigarette automatic assembly production line". Specifically, when the operator needs to cut the excess outer cotton, in the first step, the piston shaft of the shearing cylinder 702 extends, causing the transmission plate 703 to move upward, thereby driving the end of the pair of hinges 704 that is rotatably connected to the transmission plate 703 to rotate, and the other ends of the pair of hinges 704 move in a direction approaching each other, driving the end of the cutter fixing plate 705 that is connected to the hinge 704 to move in a direction approaching each other. Since the screws are fixed, the other end of the cutter fixing plate 705 moves in a direction away from each other, thereby opening the pair of cutters 706. In the second step, the operator moves the shearing cylinder 702 to the braking position through the multi-axis component 2 701, so that the pair of cutters 706 are respectively located at the two ends of the outer cotton, and a The blade of the cutter 706 is aligned with the position where the outer cotton needs to be cut; in the third step, the piston shaft of the shearing cylinder 702 contracts, causing the transmission plate 703 to move downward, thereby driving the end of the pair of hinges 704 rotatably connected to the transmission plate 703 to rotate, and the other ends of the pair of hinges 704 move in a direction away from each other, driving the end of the cutter fixing plate 705 connected to the hinge 704 to move in a direction away from each other, and because the screw is fixed, the other end of the cutter fixing plate 705 moves in a direction close to each other, thereby closing the pair of cutters 706, that is, shearing the outer cotton; the extension and contraction of the piston shaft of a shearing cylinder 702 can achieve shearing of the outer cotton, thereby improving the shearing efficiency and simplifying the shearing operation.
[0082] In this embodiment, a shearing slide rail is provided in the direction of the shearing cylinder 702 toward the cutter fixing plate 705, and the shearing slide rail is vertically arranged. A shearing cylinder connecting plate is provided in the direction of the shearing cylinder 702 toward the shearing slide rail. One side of the shearing cylinder connecting plate is fixedly connected to a plurality of shearing cylinders 702, and the other side of the shearing cylinder connecting plate is fixedly connected to the shearing slide rail. An avoidance hole is provided on the transmission plate 703, and the shearing slide rail passes through the avoidance hole. A shearing slider is provided on the transmission plate 703, and the transmission plate 703 is fixedly connected to the shearing slider through a shearing slider connecting plate, and the shearing slider is slidably connected to the shearing slide rail; a bottom plate is provided in the direction of the screw of the shearing cylinder 702, and a screw fixing plate is fixedly provided on the bottom plate. The screw fixing plate is provided with a plurality of fixing holes, and the screws are threadedly connected to the hole walls of the fixing holes. Specifically, when the piston shaft of the shear cylinder 702 extends, the transmission plate 703 moves upward, and the transmission plate 703 will drive the shear slider to move upward, and the shear slider will be slidably connected with the shear slide rail. The shear slider and the shear slide rail are slidably connected, the structure is simple, and the contact area between the shear slider and the shear slide rail is large, the friction force is usually small, and smooth sliding can be achieved; it is worth mentioning that the screw is threadedly connected to the hole wall of the fixing hole of the base plate, so that the screw can be easily disassembled, which is convenient for the maintenance and replacement of the cutter fixing plate 705.
[0083] In this embodiment, a cotton withdrawal assembly is also provided on the base 200, and the cotton withdrawal assembly includes a cotton withdrawal plate and a plurality of cotton withdrawal rods. A cotton withdrawal fixing plate is installed on the cotton withdrawal plate, and the cotton withdrawal fixing plate is fixedly connected to one end of the cotton withdrawal rod. A plurality of cotton withdrawal grooves are provided on the bottom plate, and the cotton withdrawal rod can be slidably connected to the groove wall of the cotton withdrawal groove. In addition, an avoidance hole is provided on the cotton withdrawal plate, and a collecting plate is obliquely provided on the base 200, and the collecting plate is located in the avoidance hole of the cotton withdrawal plate, and one end of the collecting plate is fixedly connected to the base 200. Specifically, when the operator needs to clear the outer cotton after shearing, the operator moves the shearing cylinder 702 to the cotton withdrawal rod in the cotton withdrawal groove through the multi-axis component 2 701, and then the multi-axis component 2 701 manipulates the bottom plate and the cotton withdrawal rod to slide, so that the cotton withdrawal rod pushes off the outer cotton sheared by the pair of cutters 706, and the pushed outer cotton slides onto the base 200 along the inclined collecting plate.
[0084] In this embodiment, refer to Fig.24 and Fig.25The shell loading device 800 includes a loading conveyor belt module 801 and a unloading conveyor belt module 802. The loading conveyor belt module 801 is used to transfer the shell d to be assembled to the shell preparation area. The shell d is manually inserted on the transfer jig 803, and then the loading conveyor belt module 801 is placed to transfer the transfer jig 803 to the shell preparation area. When the shell d is taken away from the transfer jig 803, the unloading conveyor belt module 802 is used to transfer the empty transfer jig 803 to complete the unloading. For the specific structure of the belt module 801 and the unloading conveyor belt module 802, reference can be made to the "feeding conveying module" of the "atomizer core production device and method based on visual recognition" disclosed in the patent document "CN116491719A". It is worth noting that the specific structure of the transfer fixture 803 is: it includes a lower base block 8031 and an upper carrier 8032, the upper carrier 8032 is an "M"-shaped carrier, and a receiving hole is opened at the upper end of the upper carrier 8032, and the operator can insert the shell d from the receiving hole.
[0085] Reference Figure 24-Figure 27 In this embodiment, the automatic core sleeve device 900 includes a heating wire clamping mechanism 901 and a shell clamping mechanism 902. The heating wire clamping mechanism 901 includes a plurality of cylindrical clamping parts 9011. The cylindrical support part is provided with two avoidance grooves 9012 in its length direction. The cylindrical clamping part 9011 is used to clamp the pressed heating wire mesh b, the auxiliary rod c and the cotton strip a. The avoidance grooves 9012 are used to accommodate the protruding parts at both ends of the heating wire mesh b. The shell clamping mechanism 902 includes a multi-axis component three 9021 and a clamping jaw component two 9022. The multi-axis component three 9021 is used to manipulate the movement of the clamping jaw component two 9022. The clamping jaw component two 9022 includes a pneumatic clamping jaw four 90221, a module five 90223 and a module six 90224. The moving end of the multi-axis component three 9021 is connected to the pneumatic clamp four 90221, one end of the pneumatic clamp four 90221 is fixedly connected to the module five 90223, and the other end of the pneumatic clamp four 90221 is fixedly connected to the module six 90224. A number of clamping positions are formed between the module five 90223 and the module six 90224, and the clamping positions are used to clamp the shell d. The module five 90223 and the module six 90224 can move away from each other and reset to make the clamping positions open and close; it is worth mentioning that the clamping component two 9022 is also provided with a flipping piece 9023, and the flipping piece 9023 is used to flip the pneumatic clamp four 90221, and the flipping piece 9023 can complete the flipping of the pneumatic clamp four 90221 in the vertical and horizontal directions.
[0086] Specifically, Fig.25As shown, the heating wire mesh b, the auxiliary rod c and the cotton strip a form a semi-finished product stuck on the atomizing fixture, the heating wire clamping mechanism 901 and the shell clamping mechanism 902 are arranged on both sides of the atomizing fixture, the length direction of the auxiliary rod c is the same as the length direction of the cylindrical clamping part 9011, when the operator needs to operate the shell d sleeve core, the first step is that the multi-axis component three 9021 operates the pneumatic clamp four 90221 of the clamp component two 9022 to move to the shell preparation area, at this time, the flip part 9023 operates the pneumatic clamp four 90221 to flip to the horizontal direction, and the pneumatic clamp The flipping of the fourth 90221 drives the fifth 90223 and the sixth 90224 to flip, and the pneumatic clamping jaws 4 90221 make the fifth 90223 and the sixth 90224 move away from each other, thereby driving the clamping position to open and clamp the shell d; in the second step, after clamping the shell d, the multi-axis component 3 9021 will drive the pneumatic clamping jaws 4 90221 to transfer to the side of the atomization fixture, and the flipping piece 9023 will flip the pneumatic clamping jaws 4 90221 to the vertical direction, driving the shell d clamped by the fifth 90223 and the sixth 90224 to the horizontal direction. In the first step, the operator operates the pneumatic clamping jaw 4 90221 through the multi-axis component 3 9021 to cover one end of the semi-finished product; in the third step, the multi-axis component 3 9021 operates the pneumatic clamping jaw 4 90221 to move upward, so that the heating wire mesh b, the auxiliary rod c and the cotton strip a are separated from the atomizing fixture, and then the multi-axis component 3 9021 operates the pneumatic clamping jaw 4 90221 to move toward the side of the cylindrical clamping part 9011, so that the cylindrical clamping part 9011 of the heating wire clamping mechanism 901 is covered on the other end of the semi-finished product to complete the core covering step. In this embodiment, due to the module 5 90223 Module six 90224 forms a plurality of clamping positions, and the number of cylindrical clamping parts 9011 is also a plurality, so that the multi-axis component three 9021 operates the clamping jaw component two 9022 to move once to complete the core-entering steps of multiple finished products, which greatly improves the efficiency of the core-entering; the flipping piece 9023 is used to drive the pneumatic clamping jaw four 90221 to flip in the vertical and horizontal directions, so that the device can achieve the effect of clamping both the vertically set shell d and the horizontally set shell d, which expands the application scenario of the device and improves the usability of the device.
[0087] An automatic production method of an electronic cigarette atomizer, comprising the above-mentioned automatic production equipment of an electronic cigarette atomizer: S1: the cotton carrier 401 of the cotton strip feeding device 400 is loaded with cotton strips a and transported to the atomizing fixture 300;
[0088] S2: The central control module 1000 controls the ring track device 100 to drive the atomizing fixture 300 to move to the side of the heating wire feeding device 500, and the central control module 1000 controls the punching mechanism 501 of the heating wire feeding device 500 to punch the heating wire material strip, and controls the transfer mechanism 502 to transfer the punched heating wire mesh sheet b to the atomizing fixture 300;
[0089] S3: The central control module 1000 controls the ring track device 100 to drive the atomizing fixture 300 to move to the auxiliary rod loading device 600, and the central control module 1000 controls the auxiliary rod loading device 600 to drive the auxiliary rod c to be placed on the atomizing fixture 300, and then controls the auxiliary rod loading device 600 to press the auxiliary rod c downward, so that the installation position of the atomizing fixture 300 is opened, and the auxiliary rod c drives the heating wire mesh sheet b and the cotton strip a to be pressed down to the installation position;
[0090] S4: the central control module 1000 controls the auxiliary rod feeding device 600 to transfer, the installation position is closed, the cotton packing action is completed, and the redundant cotton strips a are formed with edges. The central control module 1000 controls the shearing device 700 to cut off the edges;
[0091] S5: The central control module 1000 controls the circular track device 100 to drive the atomizing jig 300 to move to the side of the automatic core-inserting device 900. The central control module 1000 controls the automatic core-inserting device 900 to insert the outer shell d on the transfer jig 803 onto the cotton-wrapped semi-finished product of the atomizing jig 300 to obtain a finished product.
[0092] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved. In addition, it should be understood that although this specification is described in accordance with the implementation methods, not each implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims
1. An automatic production device for electronic cigarette atomizers, characterized in that: include: A ring track device (100), wherein the ring track device (100) is installed on a base (200), and the ring track device (100) is installed with an atomizing fixture (300), and the atomizing fixture (300) includes a bearing plate, and a module one (302) and a module two (303) are arranged on the bearing plate, and a plurality of mounting positions are formed between the module one (302) and the module two (303), and the mounting positions are used for shaping the cotton strip (a), the heating wire mesh sheet (b), and the auxiliary rod (c), and the module one (302) and the module two (303) can move away from each other and reset, so that the mounting positions are opened and closed; A cotton strip feeding device (400), the cotton strip feeding device (400) being installed on the base (200), the cotton strip feeding device (400) being used to grab cotton strips (a) from the cotton carrier (401) and transfer them to the atomizing fixture (300) of the ring track device (100); A heating wire feeding device (500), the heating wire feeding device (500) being installed on the base (200), the heating wire feeding device (500) comprising a punching mechanism (501) and a transfer mechanism (502), the punching mechanism (501) being used for punching the heating wire material strip to form a heating wire mesh sheet (b), and the transfer mechanism (502) being used for transferring the heating wire mesh sheet (b) to the atomizing fixture (300); An auxiliary rod loading device (600), the auxiliary rod loading device (600) being mounted on the base (200), the auxiliary rod loading device (600) being used to clamp the auxiliary rod (c) to the mounting position of the atomizing fixture (300), and to press down the auxiliary rod (c) when the auxiliary rod (c) is located at the mounting position, so that the module 1 (302) and the module 2 (303) move away from each other, and the mounting position is opened; a shearing device (700), the shearing device (700) being mounted on the base (200), the shearing device (700) being used to shear the edge of the cotton strip (a); A shell loading device (800), the shell loading device (800) is installed on the base (200), and the shell loading device (800) is used to transfer the shell (b) to be assembled to the shell preparation area; An automatic core-covering device (900), the automatic core-covering device (900) being installed on the base (200), and the automatic core-covering device (900) being used to cover the outer shell (b) on the transfer jig (803) onto the cotton-covered semi-finished product of the atomizing jig (300) to obtain a finished product; A central control module (1000), the central control module (1000) is used to control the operation of the ring track device (100), the cotton strip feeding device (400), the heating wire feeding device (500), the auxiliary rod feeding device (600), the shearing device (700), the shell feeding device (800), and the automatic core sleeve device (900).
2. The automatic production equipment of electronic cigarette atomizer according to claim 1, characterized in that: The module 1 (302) comprises a sliding frame (3021), a plurality of semi-formed tools (3022) and a spring (3023), wherein the plurality of semi-formed tools (3022) are connected to the sliding frame (3021), a sliding groove is arranged under the sliding frame (3021), a short sliding rail is arranged on the bearing plate, the sliding groove is slidably connected to the short sliding rail, a spring fixing block (3024) is also arranged on the bearing plate, one end of the spring (3023) is sleeved on the spring fixing block (3024), the other end of the spring (3023) is connected to one end of the sliding frame (3021), and the other end of the sliding frame (3021) is connected to one end of the sliding frame (3021). A pin is provided; a paddle (304) is provided on the carrying plate, a second cam follower is rotatably provided at the middle position of the carrying plate, the paddle (304) is rotatably connected to the second cam follower, two sliding grooves are respectively provided at both ends of the paddle (304), a third cam follower, a fourth cam follower and a cam hole are provided on the sliding frame (3021), one end of the third cam follower and the fourth cam follower are respectively located in the two sliding grooves, and the other ends of the third cam follower and the fourth cam follower respectively pass through the cam hole of the module one (302) and the cam hole of the module two (303).
3. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The ring rail device (100) includes a slide rail assembly (101) and a positioning assembly (103). A slide table (102) is provided on the slide rail assembly (101). The slide table (102) is slidably connected to the slide rail assembly (101), and the atomizing fixture (300) is installed on the slide table (102); the positioning assembly (103) includes a positioning slide groove, a positioning slide rail and a positioning block. The positioning slide groove is slidably connected to the positioning slide rail, and the positioning block is installed on the positioning slide groove. A positioning groove is provided on a side of the slide table (102) close to the positioning assembly (103), and the positioning block is clamped with the positioning groove. The length direction of the positioning slide rail is the same as the direction in which the positioning block moves relative to the positioning groove. The positioning slide groove is also provided with a first driving device, and the first driving device is used to drive the positioning slide groove to move.
4. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The cotton strip feeding device (400) includes a cotton carrier (401) and a translation assembly (402), wherein the cotton carrier (401) is mounted on the translation assembly (402), and the translation assembly (402) is used to drive the cotton carrier (401) to move, and the cotton carrier (401) is provided with a plurality of neatly arranged placement positions, and the plurality of placement positions are used to place cotton strips (a); and further includes a cotton transport assembly, wherein the cotton transport assembly is fixedly provided with a suction nozzle fixing plate (403), and the suction nozzle fixing plate (403) corresponds to the placement position, and the suction nozzle fixing plate (403) is used to absorb the cotton strips (a), and the cotton transport assembly is used to drive the suction nozzle fixing plate (403) to slide.
5. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The punching mechanism (501) comprises an upper die (5011) and a lower die (5012); the upper die (5011) is provided with a lifting assembly (5013); the lifting assembly (5013) is used to drive the upper die (5011) to rise and fall; the upper die (5011) is provided with a positioning pin (5014), a side pressure block (5015) and a middle pressure block (5016); the positioning pin (5014), the side pressure block (5015) and the middle pressure block (5016) are used to position the heating wire strip; the upper die (5011) is provided with an upper punch ( 5017), the upper punch (5017) is used for punching the heating wire strip; the lower mold (5012) is installed on the base (200), and the lower mold (5012) is provided with a supporting lower plate (5018), and the supporting lower plate (5018) is used to place the heating wire strip, and the lower mold (5012) is provided with a rectangular protrusion, and the supporting lower plate (5018) is provided with a rectangular tube (5019), and the rectangular tube (5019) is sleeved on the rectangular protrusion, and the height of the rectangular tube (5019) is greater than the height of the rectangular protrusion.
6. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The transfer mechanism (502) includes a multi-axis component one (5021) and a clamping component one (5022), wherein the multi-axis component one (5021) is mounted on the base (200), and the clamping component one (5022) includes an adapter plate (50221), a pneumatic clamp two (50222), a transfer plate one (50223) and a transfer plate two (50224), wherein one side of the adapter plate (50221) is fixedly connected to the multi-axis component one (5021), and the other side of the adapter plate (50221) is fixedly connected to the pneumatic clamp two (50222) is fixedly connected, the pneumatic clamp 2 (50222) is horizontally arranged, one end of the pneumatic clamp 2 (50222) is fixedly connected to the transfer plate 1 (50223), and the other end of the pneumatic clamp 2 (50222) is fixedly connected to the transfer plate 2 (50224), the transfer plate 1 (50223) and the transfer plate 2 (50224) can move away from and towards each other, and a soft plate (50225) is arranged on one side of the transfer plate 1 (50223) facing the transfer plate 2 (50224).
7. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The auxiliary rod loading device (600) comprises an auxiliary rod vibrating plate (601), a module three (602) and a module four (603), wherein a plurality of clamping positions are formed between the module three (602) and the module four (603), wherein the clamping position is used to clamp the auxiliary rod (c), and the module three (602) and the module four (603) can move away from each other and reset to open and close the clamping position, and the auxiliary rod vibrating plate (601) is provided with a material dividing plate (60 4), the dividing plate (604) includes a plurality of placement grooves and clamping grooves connected thereto, the dividing plate (604) slides with the base (200), so that the placement grooves are used to place the auxiliary rods (c), and the clamping grooves are used for the module three (602) and the module four (603) to clamp the auxiliary rods (c), and a transplanting assembly is also provided on the base (200), and the transplanting assembly is used to drive the module three (602) and the module four (603) to move.
8. The automatic production equipment for electronic cigarette atomizers according to claim 7, characterized in that: The module three (602) includes a plurality of clamping jaws one (606), and the module four (603) includes a plurality of clamping jaws two (607). The clamping jaw one (606) and the clamping jaw two (607) form the clamping position one. The bottom of the clamping jaw one (606) is provided with an inclined groove toward the direction of the clamping jaw two (607), and the connection between the inclined groove wall of the inclined groove and the end face of the bottom end of the clamping jaw one (606) is an arc surface; the bottom of the clamping jaw two (607) is provided with a placement groove toward the direction of the clamping jaw one (606), and a soft block is fixedly arranged on the groove wall of the placement groove.
9. The automatic production equipment for electronic cigarette atomizers according to claim 7, characterized in that: The transplanting assembly includes a pneumatic clamp 1, one end of which is fixedly connected to the module 3 (602), and the other end of which is fixedly connected to the module 4 (603). A pressure plate fixing plate (608) is provided on one side of the pneumatic clamp 1, and a plurality of auxiliary rod pressure plates are fixedly provided on the lower surface of the pressure plate fixing plate (608), and the bottom end of the auxiliary rod pressure plate abuts against the outer surface of the auxiliary rod (c).
10. An automatic production method of an electronic cigarette atomizer, characterized in that: An automatic production device for an electronic cigarette atomizer comprising: S1: The cotton carrier (401) of the cotton sliver feeding device (400) is loaded with cotton slivers (a) and transported to the atomizing fixture (300); S2: the central control module (1000) controls the circular rail device (100) to drive the atomizing jig (300) to move to the side of the heating wire feeding device (500), the central control module (1000) controls the punching mechanism (501) of the heating wire feeding device (500) to punch the heating wire material strip, and controls the transfer mechanism (502) to transfer the punched heating wire mesh sheet (b) to the atomizing jig (300); S3: the central control module (1000) controls the ring track device (100) to drive the atomizing fixture (300) to move to the auxiliary rod loading device (600), the central control module (1000) controls the auxiliary rod loading device (600) to drive the auxiliary rod (c) to be placed on the atomizing fixture (300), and then controls the auxiliary rod loading device (600) to press the auxiliary rod (c) downward, so that the installation position of the atomizing fixture (300) is opened, and the auxiliary rod (c) drives the heating wire mesh sheet (b) and the cotton strip (a) to be pressed down to the installation position; S4: the central control module (1000) controls the auxiliary rod feeding device (600) to transfer, the installation position is closed, the cotton packing action is completed, the excess cotton strips (a) are formed with edges, and the central control module (1000) controls the shearing device (700) to cut off the edges; S5: The central control module (1000) controls the circular track device (100) to drive the atomizing jig (300) to move to the side of the automatic core-inserting device (900), and the central control module (1000) controls the automatic core-inserting device (900) to insert the outer shell (b) on the transfer jig (803) onto the cotton-wrapped semi-finished product of the atomizing jig (300) to obtain a finished product.
Citation Information
Patent Citations
Atomizing core production equipment and method based on visual identification
CN116491719A
Cotton wrapping, tube inserting and discharging all-in-one machine for heating core of electronic cigarette
CN118141165A
Atomization pipe moving and assembling device
CN118218936A
Automatic cotton wrapping machine for atomization core
CN118356035A
Simple electronic cigarette heating sheet cotton wrapping and pipe feeding equipment
CN217065423U