Automatic production equipment and method for electronic cigarette atomizer

Through the coordinated control of the ring rail device and multiple feeding devices, the automated production of electronic cigarette atomizer components is realized, solving the problems of complex structure and inconvenient operation of existing equipment and improving production efficiency and convenience.

CN119791351BActive Publication Date: 2025-09-16DONGGUAN BOLIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510032916.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-09-16
Estimated Expiration
2045-01-09

AI Technical Summary

Technical Problem

Existing electronic cigarette atomizer production equipment has a complex structure and is inconvenient to operate, making it difficult to efficiently and automatically produce atomizer components.

Method used

The system adopts a ring rail device, a cotton strip feeding device, a heating wire feeding device, an auxiliary rod feeding device, a shearing device, a shell feeding device and an automatic core-sleeving device, and realizes the automated production of atomizer components through the coordinated control of the central control module, including the precise positioning and assembly of cotton strips, heating wire mesh and auxiliary rods.

Benefits of technology

The production process is simplified, the operation convenience and production efficiency are improved, and the efficient and automated production of atomizer components is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic production device and method for an electronic cigarette atomizer, comprising: a ring track device, the ring track device is equipped with an atomizing jig, the atomizing jig comprises a carrier plate, a module 1 and a module 2 are arranged on the carrier plate, a plurality of mounting positions are formed between the module 1 and the module 2, the mounting positions are used for shaping cotton strips, heating wire mesh sheets, and auxiliary rods, the module 1 and the module 2 can move away from each other and reset, so that the mounting positions are opened and closed; a cotton strip feeding device; an auxiliary rod feeding device, the auxiliary rod feeding device is used to clamp the auxiliary rod to the mounting position of the atomizing jig, and press the auxiliary rod downward when the auxiliary rod is in the mounting position, the module 1 and the module 2 move away from each other, and the mounting position is opened; a shearing device. The cutting device is used to cut the edges of the cotton strips; the automatic core-wrapping device; the auxiliary rod loading device can clamp the auxiliary rod to the installation position of the atomizing fixture, and press the auxiliary rod down when the auxiliary rod is in the installation position, so that module one and module two move away from each other, and the installation position is opened. At this time, the auxiliary rod, the heating wire mesh and the cotton strips will be pressed down into the installation position. After the auxiliary rod loading device leaves, module one and module two move closer to each other to form a semi-finished cotton bag; the shearing device further shears the excess cotton strips on the semi-finished cotton bag on module one and module two, so that the edges of the cotton strips of the semi-finished cotton bag are cut off to complete the cotton bag work. The structure is simple and the operation is convenient.
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Description

Technical Field

[0001] The present invention belongs to the technical field of electronic cigarette atomizers, and in particular relates to automatic production equipment and method for electronic cigarette atomizers. Background Art

[0002] With the development of social science and technology, people pay more and more attention to health. For smokers, electronic cigarettes can be used as a substitute for traditional cigarettes to reduce the intake of harmful substances in traditional cigarettes. The core component of electronic cigarettes is the atomizer, which includes cotton strips, heating wires and auxiliary rods. For the specific composition structure, refer to Figure 1 As shown in the figure, it is a schematic diagram of the processing flow of the electronic cigarette atomizer: it includes a cotton strip a, a heating wire mesh b, an auxiliary rod c and a shell d. The first step is to stack the heating wire mesh b on the cotton strip a according to a predetermined position; the second step is to press the auxiliary rod c, the heating wire mesh b and the cotton strip a into shape; the third step is to remove the excess cotton strip a; the fourth step is to put the shell d on the above-mentioned finished product.

[0003] At present, there are production lines for manufacturing electronic cigarette atomizers on the market, such as the "Atomization Core Production Equipment and Method Based on Visual Recognition" disclosed in the patent document "CN116491719A". Its technical solution is "When the rod body is placed, the material rod feeding device 300 maintains the rod body clamping and plays a supporting role. Under the drive of the cotton wrapping cylinder 470, the lower mounting block 420 is raised, and the cotton wrapping push rod 440 pushes the clamping claw 430 upward to flip upward. The rod body is kept stationary under the grasp of the external feeding mechanism, and the clamping claw 430 drives the cotton sheet and the heating wire to bend upward around the rod body to complete the cotton wrapping action"; the structure is complex and the operation is inconvenient. Summary of the Invention

[0004] The object of the present invention is to provide an automatic production device for electronic cigarette atomizers to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An automatic production device for an electronic cigarette atomizer, comprising

[0007] A ring track device is installed on the base. The ring track device is installed with an atomizing fixture. The atomizing fixture includes a carrier plate. Module 1 and module 2 are provided on the carrier plate. Several mounting positions are formed between module 1 and module 2. The mounting positions are used to shape the cotton strip a, the heating wire mesh b, and the auxiliary rod c. Module 1 and module 2 can move away from each other and reset to open and close the mounting positions.

[0008] A sliver feeding device, which is mounted on the base and is used to grab slivers from the cotton carrier and transfer them to the atomizing fixture of the ring track device;

[0009] A heating wire feeding device, the heating wire feeding device is mounted on the base and includes a punching mechanism and a transfer mechanism. The punching mechanism is used to punch the heating wire strip to form a heating wire mesh, and the transfer mechanism is used to transfer the heating wire mesh to the mounting position on the atomizing fixture.

[0010] An auxiliary rod loading device is installed on the base, and is used to clamp the auxiliary rod to the mounting position of the atomizer fixture, and press the auxiliary rod downward when the auxiliary rod is in the mounting position, so that the module 1 and the module 2 move away from each other, and the mounting position is opened;

[0011] a shearing device, the shearing device being mounted on the base and being used for shearing the edge of the sliver;

[0012] A shell loading device, the shell loading device is mounted on the base and is used to transfer the shells to be assembled to the shell preparation area;

[0013] An automatic core-sleeving device, which is installed on the base and is used to sleeve the transfer jig shell onto the cotton-bagged semi-finished product of the atomizing jig to obtain a finished product;

[0014] The central control module is used to control the operation of the ring rail device, the cotton strip feeding device, the heating wire feeding device, the auxiliary rod feeding device, the shearing device, the shell feeding device, and the automatic core-sleeving device.

[0015] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0016] A further technical solution is that the ring rail device includes a slide rail assembly and a positioning assembly, the slide rail assembly is provided with a slide, the slide is slidably connected to the slide rail assembly, and the atomizing fixture is installed on the slide; the positioning assembly includes a positioning slide, a positioning slide and a positioning block, the positioning slide is slidably connected to the positioning slide, the positioning block is installed on the positioning slide, a positioning groove is provided on the side of the slide close to the positioning assembly, the positioning block is engaged with the positioning groove, the length direction of the positioning slide is the same as the direction of movement of the positioning block relative to the positioning groove, and the positioning slide is also provided with a first driving device, and the first driving device is used to drive the positioning slide to move.

[0017] A further technical solution is that the cotton sliver feeding device includes a cotton carrier and a translation assembly, the cotton carrier is installed on the translation assembly, the translation assembly is used to drive the cotton carrier to move, and there are several neatly arranged placement positions on the cotton carrier, and several of the placement positions are used to place cotton slivers; it also includes a cotton conveying assembly, the cotton conveying assembly is fixed with several suction nozzle fixing plates, the suction nozzle fixing plates correspond to the placement positions, the suction nozzle fixing plates are used to absorb cotton slivers, and the cotton conveying assembly is used to drive the suction nozzle fixing plates to slide.

[0018] A further technical solution is that the punching mechanism includes an upper mold, a lower mold and a base, the upper mold is provided with a lifting assembly, the lifting assembly is used to drive the upper mold to rise and fall, the upper mold is provided with a positioning pin, a side pressure block and a middle pressure block, the positioning pin, the side pressure block and the middle pressure block are used to position the heating wire strip; the upper mold is provided with an upper punch, the upper punch is used to punch the heating wire strip; the lower mold is installed on the base, the lower mold is provided with a supporting lower plate, the supporting lower plate is used to place the heating wire strip, the lower mold is provided with a rectangular protrusion, the supporting lower plate is provided with a rectangular tube, the rectangular tube is sleeved on the rectangular protrusion, and the height of the rectangular tube is greater than the height of the rectangular protrusion.

[0019] A further technical solution is that the transfer mechanism includes a multi-axis component 1 and a clamping component 1, the multi-axis component 1 is installed on the base, the clamping component includes an adapter plate, a pneumatic clamp 2, a transfer plate 1 and a transfer plate 2, one side of the adapter plate is fixedly connected to the multi-axis component 1, the other side of the adapter plate is fixedly connected to the pneumatic clamp 2, the pneumatic clamp 2 is horizontally arranged, one end of the pneumatic clamp 2 is fixedly connected to the transfer plate 1, and the other end of the pneumatic clamp 2 is fixedly connected to the transfer plate 2, the transfer plate 1 and the transfer plate 2 can move away from and toward each other, and a soft plate is provided on the side of the transfer plate 1 facing the transfer plate 2.

[0020] A further technical solution is that the auxiliary rod loading device includes an auxiliary rod vibrating plate, module three and module four, and several clamping positions one are formed between module three and module four. The clamping position one is used to clamp the auxiliary rod. The module three and module four can move away from each other and reset to open and close the clamping position one. The auxiliary rod vibrating plate is provided with a dividing plate, and the dividing plate includes several placement grooves and clamping grooves connected thereto. The dividing plate slides with the base so that the placement grooves are used to place the auxiliary rods. The clamping grooves are used for the module three and the module four to clamp the auxiliary rods. A transplanting assembly is also provided on the base, and the transplanting assembly is used to drive the module three and the module four to move.

[0021] A further technical solution is that the module three includes several clamping jaws 1, and the module four includes several clamping jaws 2. The clamping jaws 1 and the clamping jaws 2 form the clamping position 1. The bottom of the clamping jaw 1 is provided with an inclined groove toward the direction of the clamping jaw 2, and the connection between the inclined groove wall of the inclined groove and the end face of the bottom end of the clamping jaw 1 is an arc surface; the bottom of the clamping jaw 2 is provided with a placement groove toward the direction of the clamping jaw 1, and the groove wall of the placement groove is fixedly provided with a soft block.

[0022] A further technical solution is that the transplanting assembly includes a pneumatic clamp 1, one end of which is fixedly connected to the module 3, and the other end of which is fixedly connected to the module 4. A pressure plate fixing plate is provided on one side of the pneumatic clamp 1, and a plurality of auxiliary rod pressure plates are fixedly provided on the lower surface of the pressure plate fixing plate, and the bottom end of the auxiliary rod pressure plate abuts against the outer surface of the auxiliary rod.

[0023] An automatic production method for an electronic cigarette atomizer, comprising the automatic production equipment for an electronic cigarette atomizer:

[0024] S1: The cotton carrier of the sliver feeding device is loaded with slivers and transported to the atomizing fixture;

[0025] S2: The central control module controls the ring rail device to drive the atomizing jig to move to the side of the heating wire feeding device, and the central control module controls the punching mechanism of the heating wire feeding device to punch the heating wire material strip, and controls the transfer mechanism to transfer the punched heating wire mesh to the atomizing jig;

[0026] S3: The central control module controls the ring rail device to drive the atomization jig to move to the auxiliary rod loading device. The central control module controls the auxiliary rod loading device to drive the auxiliary rod to be placed on the atomization jig. Then, the auxiliary rod loading device is controlled to press the auxiliary rod downward, so that the installation position of the atomization jig is opened. The auxiliary rod drives the heating wire mesh and the cotton strip to be pressed down to the installation position.

[0027] S4: The central control module controls the auxiliary rod feeding device to move, the mounting position is closed, and the cotton wrapping action is completed. The excess cotton strips are formed with edges, and the central control module controls the shearing device to cut off the edges;

[0028] S5: The central control module controls the ring track device to drive the atomizing jig to move to the side of the automatic core-inserting device. The central control module controls the automatic core-inserting device to insert the outer shell on the transfer jig into the cotton-packed semi-finished product of the atomizing jig to obtain a finished product.

[0029] Beneficial effects of the present invention:

[0030] The auxiliary rod loading device provided by the present invention can clamp the auxiliary rod to the installation position of the atomizing fixture, and press the auxiliary rod downward when the auxiliary rod is in the installation position, so that module one and module two move away from each other, and the installation position is opened. At this time, the auxiliary rod, heating wire mesh and cotton strips will be pressed down into the installation position. After the auxiliary rod loading device leaves, module one and module two move closer to each other, thereby forming a cotton-baled semi-finished product; the central control module will control the shearing device to further shear the excess cotton strips on the cotton-baled semi-finished product on module one and module two, so that the edges of the cotton strips of the cotton-baled semi-finished product are cut off to complete the cotton-baling work. The structure is simple and the operation is convenient.

[0031] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 : Schematic diagram of background technology of the present invention.

[0033] Figure 2 : A three-dimensional structural diagram of the present invention.

[0034] Figure 3 : Schematic diagram of the atomizing fixture structure of the present invention.

[0035] Figure 4 : Action diagram of the atomizing fixture of the present invention.

[0036] Figure 5 : Ring track device diagram of the present invention.

[0037] Figure 6 : The sliver feeding device structure of the present invention Figure 1 .

[0038] Figure 7 :The present invention Figure 6 Magnified view of part A.

[0039] Figure 8 : The sliver feeding device structure of the present invention Figure 2 .

[0040] Figure 9 : Structural diagram of the suction nozzle fixing plate of the present invention.

[0041] Figure 10 : Structural diagram of the heating wire feeding device of the present invention.

[0042] Figure 11 : Structural diagram of the heating wire strip of the present invention.

[0043] Figure 12 : Schematic diagram of the punching mechanism of the present invention.

[0044] Figure 13 : Exploded view of the punching mechanism of the present invention hiding the lifting assembly.

[0045] Figure 14 : The structural diagram of the transfer mechanism of the present invention.

[0046] Figure 15 : A structural diagram of the shearing device of the present invention.

[0047] Figure 16 : A partial front view of the shearing device of the present invention.

[0048] Figure 17: The structural diagram of the cotton withdrawing assembly of the present invention.

[0049] Figure 18 : The structure of the auxiliary rod feeding device of the present invention Figure 1 .

[0050] Figure 19 : The structure of the auxiliary rod feeding device of the present invention Figure 2 .

[0051] Figure 20 : The structure of the auxiliary rod feeding device of the present invention Figure 3 .

[0052] Figure 21 :The present invention Figure 20 Enlarged view of part B.

[0053] Figure 22 : Partial structural diagram of the auxiliary rod loading device of the present invention.

[0054] Figure 23 :The present invention Figure 22 Enlarged view of part C.

[0055] Figure 24 : The structural diagram of the shell feeding device of the present invention.

[0056] Figure 25 : The structural diagram of the shell feeding device and the automatic core sleeve device of the present invention.

[0057] Figure 26 :The present invention Figure 25 Enlarged view of part D.

[0058] Figure 27 : The structural diagram of the automatic core sleeve device of the present invention.

[0059] Figure numerals: a, cotton strip; b, heating wire mesh; c, auxiliary rod; b, shell; 100, ring rail device; 101, slide rail assembly; 102, slide; 103, positioning assembly; 200, base; 300, atomizing fixture; 302, module one; 3021, sliding frame; 3022, semi-finished tool; 3023, spring; 3024, spring fixing block; 303, module two; 304, pick; 400, cotton strip feeding device; 401, cotton carrier; 402, translation assembly; 403, nozzle fixing Fixed plate; 500, heating wire feeding device; 501, punching mechanism; 5011, upper mold; 5012, lower mold; 5013, lifting assembly; 5014, positioning pin; 5015, side pressure block; 5016, middle pressure block; 5017, upper punch; 5018, supporting lower plate; 5019, rectangular cylinder; 502, transfer mechanism; 5021, multi-axis assembly 1; 5022, clamping assembly 1; 50221, adapter plate; 50222, pneumatic clamp 2; 50223, transfer plate 1; 50 224, transfer plate 2; 50225, flexible plate; 600, auxiliary rod loading device; 601, auxiliary rod vibration plate; 602, module 3; 603, module 4; 604, material separation plate; 605, pneumatic clamp 3; 606, clamp 1; 607, clamp 2; 608, pressure plate fixing plate; 700, shearing device; 701, multi-axis assembly 2; 702, shearing cylinder; 703, transmission plate; 704, hinge; 705, cutter fixing plate; 706, cutter; 800, shell loading device; 801 , feeding conveyor belt module; 802, unloading conveyor belt module; 803, transfer fixture; 8031, lower base block; 8032, upper carrier; 900, automatic core sleeve device; 901, heating wire clamping mechanism; 9011, cylinder clamping part; 9012, avoidance groove; 902, shell clamping mechanism; 9021, multi-axis component three; 9022, clamping jaw component two; 90221, pneumatic clamping jaw four; 90223, module five; 90224, module six; 9023, flip part; 1000, central control module; DETAILED DESCRIPTION

[0060] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0061] Please refer to Figure 2-27 ;

[0062] An automatic production equipment for electronic cigarette atomizers, referring to Figure 2 、 Figure 3 、 Figure 4 、 Figure 6 and Figure 10, including a ring track device 100, the ring track device 100 is installed on the base 200, the ring track device 100 is installed with an atomizing fixture 300, the atomizing fixture 300 includes a carrying plate, a module 1 302 and a module 2 303 are provided on the carrying plate, and a plurality of mounting positions are formed between the module 1 302 and the module 2 303, and the mounting positions are used for shaping the cotton strip a, the heating wire mesh b, and the auxiliary rod c. The module 1 302 and the module 2 303 can move away from each other and reset, so that the mounting position is opened and closed;

[0063] The sliver feeding device 400 is installed on the base 200 and is used to grab the sliver a from the cotton carrier 401 and transfer it to the atomizing fixture 300 of the ring track device 100;

[0064] The heating wire feeding device 500 is mounted on the base 200 and includes a punching mechanism 501 and a transfer mechanism 502. The punching mechanism 501 is used to punch the heating wire strip to form a heating wire mesh sheet b, and the transfer mechanism 502 is used to transfer the heating wire mesh sheet b to the mounting position on the atomizing fixture 300.

[0065] The auxiliary rod loading device 600 is installed on the base 200. The auxiliary rod loading device 600 is used to clamp the auxiliary rod c to the installation position of the atomization fixture 300 and press the auxiliary rod c downward when the auxiliary rod c is in the installation position. Module 1 302 and module 2 303 move away from each other, and the installation position is opened;

[0066] A shearing device 700 is mounted on the base 200 and is used to shear the edges of the sliver a.

[0067] The shell loading device 800 is installed on the base 200 and is used to transfer the shells d to be assembled to the shell preparation area;

[0068] The automatic core-sleeving device 900 is installed on the base 200 and is used to sleeve the outer shell d of the transfer jig 803 onto the cotton-bagged semi-finished product of the atomizing jig 300 to obtain a finished product;

[0069] The central control module 1000 is used to control the operation of the ring rail device 100, the cotton strip feeding device 400, the heating wire feeding device 500, the auxiliary rod feeding device 600, the shearing device 700, the shell feeding device 800, and the automatic core sleeve device 900.

[0070] Specifically, when the operator needs to use this equipment to manufacture an electronic cigarette atomizer, the atomizing fixture 300 is controlled by the central control module 1000 to rotate on the ring track device 100, and is processed through the cotton strip feeding device 400, the heating wire feeding device 500, the auxiliary rod feeding device 600, the shearing device 700, the shell feeding device 800, and the automatic core sleeve device 900. More specifically, the cotton strip feeding device 400 includes a cotton carrier 401, and the central control module 1000 includes a main control unit, a photoelectric sensor 1 and a photoelectric sensor 2. The photoelectric sensor 1 and the photoelectric sensor 2 are located on both sides of the cotton carrier 401, and the photoelectric sensor 1 and the photoelectric sensor 2 are located on both sides of the cotton carrier 401. Sensor 1 and photoelectric sensor 2 both transmit signals toward the cotton carrier 401. Photoelectric sensor 1 and photoelectric sensor 2 are both electrically connected to the main control unit, so that when the operator replaces the cotton carrier 401 on the cotton sliver feeding device 400, photoelectric sensor 1 and photoelectric sensor 2 can sense the replacement of the cotton carrier 401, and transmit the signal of the replacement of the cotton carrier 401 to the main control unit, so that the main control unit controls the movement of the cotton carrier 401, and then transfers the cotton sliver a on the cotton carrier 401 to the installation position of the atomizing fixture 300; after the atomizing fixture 300 on the circular track device 100 obtains the cotton sliver a, the main control unit controls the circular track device 100 to move to the heating position. On one side of the wire feeding device 500, the main control unit controls the punching mechanism 501 of the heating wire feeding device 500 to punch the heating wire material strip to form a heating wire mesh b, and the transfer mechanism 502 transfers the heating wire mesh b to the installation position on the atomizing fixture 300; the main control unit controls the ring rail device 100 to move to the side of the auxiliary rod feeding device 600, and the auxiliary rod feeding device 600 can clamp the auxiliary rod c to the installation position of the atomizing fixture 300, and press the auxiliary rod c when the auxiliary rod c is in the installation position, so that the module 1 302 and the module 2 303 move away from each other, and the installation position is opened. At this time, the auxiliary rod c and the heating wire are The mesh b and the cotton strips a will be pressed down into the installation position. After the auxiliary rod loading device 600 leaves, module 1 302 and module 2 303 move closer to each other to form a cotton-baled semi-finished product; the main control unit will control the shearing device 700 to further shear the excess cotton strips a on the cotton-baled semi-finished product located on module 1 302 and module 2 303, so that the cotton strips a of the surface semi-finished product are cut off along the edge; the main control unit will control the circular rail device 100 to move to the side of the automatic core-covering device 900, and the main control unit will control the automatic core-covering device 900 to cover the outer shell d on the transfer jig 803 onto the cotton-baled semi-finished product of the atomizing jig 300 to obtain the finished product.

[0071] In this embodiment, module 1 302 and module 2 303 are slidably connected to the supporting plate. The structures of module 1 302 and module 2 303 are the same. The structure of module 1 302 is described below: module 1 302 includes a sliding frame 3021, several semi-tools 3022 and springs 3023. Several semi-tools 3022 are fixedly connected to the sliding frame 3021 or formed as one piece. A sliding groove is provided under the bottom surface of the sliding frame 3021, and a short slide rail is provided on the supporting plate. The sliding groove is slidably connected to the short slide rail. In this embodiment, the number of the sliding groove and the short slide rail are both four. The four short slide rails are distributed in pairs at both ends of module 1 302 and module 2 303. Module 1 302 and module 2 303 can use a micro cylinder to drive module 1 302 and module 2 303 to move closer to or away from the relative installation position. Movement can also be achieved by means of a spring 3023 to move closer to or away from the relative installation position. In this embodiment, module 1 302 and module 2 303 are moved closer to or away from the relative installation position by means of a spring 3023. Specifically, a spring fixing block 3024 is fixedly provided on the supporting plate. The spring fixing block 3024 is an "L-shaped body". The bottom plate of the spring fixing block 3024 is fixedly connected to the supporting plate. The spring fixing block 3024 includes a cylindrical portion in the horizontal direction. One end of the spring is sleeved on the cylindrical portion of the spring fixing block 3024. The other end of the spring 3023 is fixedly connected to one end of the sliding frame 3021. The other end of the sliding frame 3021 is provided with a pin. It is worth noting that the spring 3023 of module 1 302 is installed in the direction of its movement away from the installation position. Specifically, when the auxiliary rod loading device 600 applies downward pressure in the direction between module 1 302 and module 2 303 to squeeze the sliver a, module 1 302 and module 2 303 are separated, module 1 302 and module 2 303 will compress the spring 3023, and the compression of the spring 3023 generates elastic force. At the same time, the sliver a, the heating wire mesh b and the auxiliary rod c are sunk into the installation position. When the sliver a, the heating wire mesh b and the auxiliary rod c complete the process of being sunk into the installation position, the pressure of the external device disappears, and then the spring 3023 recovers its deformation and releases the pressure, so that module 1 302 and module 2 303 are reset, thereby fixing the sliver a, the heating wire mesh b and the auxiliary rod c in the installation position.

[0072] In this embodiment, considering that the spring 3023 of module one 302 or the spring 3023 of module two 303 loses its elasticity after being used for too long, in order to facilitate the co-location movement of module one 302 and module two 303, a paddle 304 is provided between the two short slide rails on the same side. The paddle 304 is rotatably connected to the carrier plate through the second cam follower. The paddle 304 is rotatably connected to the second cam follower, and the second cam follower is located in the middle position of the carrier plate. Two sliding grooves are respectively provided at both ends of the paddle 3040. A third cam follower, a fourth cam follower and a cam hole are provided on the sliding frame 3021. One end of the third cam follower and the fourth cam follower are respectively located in the two sliding grooves, and the other ends of the third cam follower and the fourth cam follower pass through the cam hole of module one 302 and the cam hole of module two 303 respectively. Specifically, assuming that the spring 3023 of module one 302 has lost its elasticity after being used for too long, when the operator or an external device applies downward pressure in the direction between module one 302 and module two 303 to squeeze the cotton strip a, module two 303 squeezes the spring 3023 in the direction away from the installation position, and at the same time drives the paddle 304 under the bottom surface of module two 303 to rotate in the direction of movement of module two 303, the other end of the paddle 304 will drive module one 302 to move in the opposite direction of the movement of module two 303, thereby achieving the goal of being able to move while the spring 3023 of module one 302 loses its elasticity.

[0073] In this embodiment, referring to Figure 2 and Figure 5The ring rail device 100 includes a slide rail assembly 101. The slide rail assembly 101 can be long or circular. Generally, in order to facilitate automated industrial production, the slide rail assembly 101 is often a circular slide rail. The circular slide rail can be an arc-shaped guide rail. Correspondingly, a slide 102 is provided on the slide rail assembly 101. The slide 102 is slidably connected to the slide rail assembly 101. The number of slides 102 is not limited, and the slide 102 can make the processing devices of the processing stations to be processed in a working state at the same time; the atomizing fixture 300 is installed on the slide 102, and the atomizing fixture 300 is connected to the slide 102. The specific connection methods include fixed connection, one-piece molding and other stable connections. In the connection method, the atomizing jig 300 is used to place the cotton strips a, the heating wire mesh b and the auxiliary rod c. It should be noted that the cotton strips a, the heating wire mesh b and the auxiliary rod c are placed in this order; in order to enable the cotton strips a, the heating wire mesh b and the auxiliary rod c on the atomizing jig 300 to be processed by the processing device when the atomizing jig 300 is moved to the processing station, the cotton strips a, the heating wire mesh b and the auxiliary rod c on the atomizing jig 300 are processed by the processing device, the slide 102 is also provided with a positioning component 103, and the positioning component 103 is used to locate the position of the slide 102, thereby locating the position of the atomizing jig 300, and further fixing the position of the atomizing jig 300. Specifically, the operator first slides the slide 102 relative to the slide rail assembly 101 to the work station to be loaded, and then drives the atomizing jig 300 to slide to the work station to be loaded. After that, the operator transfers the prepared cotton strips a, heating wire mesh b and auxiliary rod c to the atomizing jig 300; then the central control module 1000 controls the slide 102 to slide relative to the slide rail assembly 101 to the auxiliary rod loading device 600, and uses the auxiliary rod loading device 600 to perform the first processing on the material on the atomizing jig 300, so that the cotton strips a are embedded in the installation position; then the central control module 1000 controls the positioning assembly 103 to disengage from the slide 102, so that the slide 102 can slide to the next work station to be processed under the control of the central control module 1000, and then uses the positioning assembly 103 to perform the second processing on the material of the atomizing jig 300 on the slide 102; this cycle continues until the product is processed and formed.

[0074] In this embodiment, referring to Figure 6 and Figure 9The sliver feeding device 400 also includes a translation component 402, the cotton carrier 401 is installed on the translation component 402, the translation component 402 is installed on the base 200, the translation component 402 can drive the cotton carrier 401 to translate in the horizontal direction, and transport the cotton carrier 401 to a designated position. A plurality of blocking blocks are provided on the cotton carrier 401, and the blocking blocks are neatly arranged to form a plurality of placement positions, and the plurality of placement positions are used to place slivers a, and the blocking blocks limit the position of the sliver a; the device also includes a cotton transporting component, and the cotton transporting component The component is fixed with a number of suction nozzle fixing plates 403. In this embodiment, the number of suction nozzle fixing plates 403 is 4, and the number of placement positions in a row of the cotton carrier 401 is also 4. The suction nozzle fixing plates 403 correspond to the placement positions one by one, and the suction nozzle fixing plates 403 can be used to absorb cotton strips a. Therefore, the four suction nozzle fixing plates 403 can absorb 4 cotton strips a at a time. The cotton transport component can drive the suction nozzle fixing plates 403 to slide in the vertical and horizontal directions, that is, the cotton transport component can transport 4 cotton strips a to the processing position at a time. It should be noted that an air channel is provided in the suction nozzle fixing plate 403, and the joint is installed on the suction nozzle fixing plate 403 and connected to the air channel. The other end of the air channel extends to the end of the suction nozzle fixing plate 403 to form a suction portion. Preferably, the suction portion is relatively slender. Compared with the existing technology using a suction nozzle, the suction plate can better obtain the cotton strips a, even if the placement position 5 is relatively narrow, it can still obtain the cotton strips a. Specifically, the translation component 402 drives the cotton carrier 401 to move in the horizontal direction, so that the cotton carrier 401 can be continuously transported back and forth between the manual feeding place and the suction place where the suction nozzle fixing plate 403 is used. That is, the cotton carrier 401 first places the cotton strips a on the placement position through the operator at the manual feeding place, and then the translation component 402 moves the cotton carrier 401 filled with cotton strips a to the designated position where the suction nozzle fixing plate 403 is used. Driven by the cotton conveying component, multiple suction nozzle fixing plates 403 absorb the cotton strips a on multiple placement positions, and then placed multiple cotton strips a on the mist conveying component. After the cotton strips a on the cotton carrier 401 are adsorbed, the translation component 402 drives the cotton carrier 401 to translate again to the manual loading position, and the empty cotton carrier 401 is manually replaced with a cotton carrier 401 filled with cotton strips a, and then such a back and forth movement is performed. On the one hand, the manual loading position is separated from the adsorption position using the suction nozzle fixing plate 403, which increases the convenience of manual loading. On the other hand, by manually arranging the cotton strips a on the cotton carrier 401, the cotton transport component can simultaneously drive multiple suction nozzle fixing plates 403 to adsorb multiple cotton strips a, which greatly improves the efficiency of transportation. It is worth noting that, referring to Figure 11 The heating wire material strip includes waste material, auxiliary rod c and heating wire mesh b. The auxiliary rod c is connected to the heating wire mesh b. The two ends of the heating wire mesh b are connected to the extended part of the waste material. There is a gap between the upper and lower ends of the heating wire mesh b and the waste material. This device can be used to disconnect the extended part of the waste material from the heating wire mesh b.

[0075] In this embodiment, referring to Figure 12 and Figure 13 The punching mechanism 501 of the heating wire feeding device 500 includes an upper mold 5011 and a lower mold 5012. The upper mold 5011 is provided with a lifting component 5013. The lifting component 5013 is used to drive the upper mold 5011 to move up and down in the vertical direction. The upper mold 5011 is provided with a positioning pin 5014, a side pressure block 5015 and a middle pressure block 5016. The positioning pin 5014, the side pressure block 5015 and the middle pressure block 5016 are used to position the heating wire strip; the upper mold 5011 is provided with an upper punch 5017. The upper punch 5017 is used to punch and cut the heating wire strip so that the extended part of the waste material is disconnected from the heating wire mesh b; the lower mold The tool 5012 is installed on the base 200, and a supporting lower plate 5018 is provided on the lower mold 5012. The supporting lower plate 5018 is used to place the heating wire strip. A rectangular protrusion is provided on the lower mold 5012, and a rectangular tube 5019 is opened on the supporting lower plate 5018. The rectangular tube 5019 is sleeved on the rectangular protrusion, and the height of the rectangular tube 5019 is greater than the height of the rectangular protrusion, so that the tube wall of the rectangular tube 5019 and the upper surface wall of the protrusion form a rectangular groove. The heating wire strip is placed on the upper surface of the supporting lower plate 5018, and the heating wire mesh b is located above the rectangular groove, and the waste material is in contact with the supporting lower plate 5018. Specifically, when punching the heating wire strip, in the first step, the operator first puts the rectangular tube 5019 on the rectangular protrusion, and then places the heating wire strip on the supporting lower plate 5018. It is worth noting that the operator needs to place the heating wire mesh b of the heating wire strip on the rectangular groove; in the second step, the operator uses the lifting component 5013 to drive the upper mold to press down, driving the positioning pin 5014, the middle pressure block 5016, the side pressure block 5015 and the upper punch 5017 to press down. It is worth noting that one side of the waste is opened A pinhole is provided, and a positioning hole is opened on the supporting lower plate 5018. The positioning pin 5014 passes through the pinhole and the positioning hole in sequence, so that the positioning pin 5014 can position the heating wire strip, and the upper punch 5017 can press down to cut off the extended part of the waste material and the heating wire mesh b; compared with directly punching the heating wire strip, the positioning pin 5014 is used to fix the heating wire strip on the supporting lower plate 5018 before punching, which improves the accuracy of the upper punch 5017 on the heating wire strip, thereby improving the yield rate of the heating wire mesh b.

[0076] Reference Figure 14The transfer mechanism 502 of the heating wire feeding device 500 includes a multi-axis component 1 5021 and a clamping component 1 5022. The multi-axis component 1 5021 is installed on the base 200. The clamping component includes an adapter plate 50221, a pneumatic clamp 2 50222, a transfer plate 1 50223 and a transfer plate 2 50224. One side of the adapter plate 50221 is fixedly connected to the multi-axis component 1 5021, and the other side of the adapter plate 50221 is fixedly connected to the pneumatic clamp. Claw 2 50222 is fixedly connected, pneumatic clamp 2 50222 is horizontally arranged, one end of pneumatic clamp 2 50222 is fixedly connected to transfer plate 1 50223, and the other end of pneumatic clamp 2 50222 is fixedly connected to transfer plate 2 50224, transfer plate 1 50223 and transfer plate 2 50224 can move away from and toward each other, and a soft plate 50225 is provided on the side of transfer plate 1 50223 facing transfer plate 2 50224.

[0077] In this embodiment, referring to Figure 12 and Figure 13, a groove is provided on the upper mold 5011, and the opening direction of the groove is facing the horizontal direction so that the operator can better observe the inside of the groove. The upper mold 5011 is also provided with a plurality of slides connected to the groove, and the plurality of slides are in a vertical direction. The side pressure block 5015 and the middle pressure block 5016 are partially located in the slide, and the side pressure block 5015 and the middle pressure block 5016 are both slidably connected to the groove wall of the slide, and a spring 1 is fixedly provided on the upper end of the side pressure block 5015, and the spring 1 is located in the groove, and the upper end of the spring 1 is fixedly connected to the upper groove wall of the groove; a spring 2 is fixedly provided on the upper end of the middle pressure block 5016, and the spring Two are located in the groove, and the upper end of spring two is fixedly connected to the upper groove wall of the groove; specifically, there are two side pressure blocks 5015, and the number of upper punches 5017 is two. The side pressure blocks 5015 are located on both sides of the middle pressure block 5016, and the upper punches 5017 are located on both sides of the middle pressure block 5016. In this embodiment, the side pressure blocks 5015, the upper punches 5017, the middle pressure block 5016, the upper punches 5017, and the side pressure blocks 5015 are arranged in sequence, and the end face of the middle pressure block 5016 and the side connection of the middle pressure block 5016 are arc surfaces, and the lower end of the upper punch 5017 is an inverted prism shape. Specifically, when the operator is in use, the upper mold 5011 moves downward to drive the side pressing blocks 5015, the upper punch 5017 and the middle pressing block 5016 to move downward so that the side pressing blocks 5015 and the middle pressing blocks 5016 press the heating wire strip, and then the upper cutting head punches and cuts the extension part of the waste material and the mesh. It is worth noting that in this embodiment, the heights of the side pressing blocks 5015, the upper punch 5017 and the middle pressing block 5016 are consistent, so that when the side pressing blocks 5015 and the middle pressing blocks 5016 press the heating wire strip, When the heating wire strip is heated, the upper punch 5017 has just come into contact with the heating wire strip. At this time, the upper punch 5017 continues to press down, and the side walls of the side pressure blocks 5015 and the middle pressure blocks 5016 are slidably connected to the groove walls of the slide groove, and the downward movement distance of the side pressure blocks 5015 and the middle pressure blocks 5016 begins to be smaller than the upper punch 5017, because at this time the spring 1 and the spring 2 are contracted, and the contracted spring 1 and the spring 2 can make the end faces of the side pressure blocks 5015 and the middle pressure blocks 5016 further press the heating wire strip.

[0078] In this embodiment, referring to Figures 18-23The auxiliary rod loading device 600 includes an auxiliary rod vibration plate 601, module three 602 and module four 603. Several clamping positions 1 are formed between module three 602 and module four 603. The clamping position 1 is used to clamp the auxiliary rod c. Module three 602 and module four 603 can move away from each other and reset, so that the clamping position 1 is opened and closed. The auxiliary rod vibration plate 601 is provided with a dividing plate 604. The dividing plate 604 includes several placement grooves and clamping grooves connected thereto. The dividing plate 604 slides with the base (200) so that the placement grooves are used to place the auxiliary rod c. The clamping grooves are used for module three 602 and module four 603 to clamp the auxiliary rod c. A transplanting component is also provided on the bottom plate. The transplanting component is used to drive module three 602 and module four 603 to move. Specifically, when the operator needs to perform the operation of loading the auxiliary rod c, the first step is to open the auxiliary rod vibration plate 601 to output the auxiliary rod c, so that the auxiliary rod c can be output to the placement slot in the dividing plate 604. Specifically, the dividing plate 604 moves on the base (200) so that the different placement slots on the dividing plate 604 are connected to the output end of the auxiliary rod vibration plate 601, thereby enabling the auxiliary rod vibration plate 601 to output the auxiliary rod c to multiple placement slots; the second step is that the transplanting component manipulation module three 602 and module four 603 are moved to the top of the dividing plate 604. It is worth noting that the transplanting component includes a pneumatic clamp three 605. In this embodiment, the number of pneumatic clamp three 605 is not limited, that is, the number of pneumatic clamp three 605 can be one or two. In this embodiment, the number of pneumatic clamp three 605 is preferably two. One end of the dynamic clamp three 605 is fixedly connected to the module three 602, and the other end of the pneumatic clamp three 605 is fixedly connected to the module four 603, so that the pneumatic clamp three 605 can manipulate the module three 602 and the module four 603 to separate from each other so that the clamping position one is opened; the third step is to adjust the vertical height of the module three 602 and the module four 603 through the transplanting assembly, so that the module three 602 and the module four 603 clamp the auxiliary rod c located in the placement slot, and then the pneumatic clamp three 605 manipulates the module three 602 and the module four 603 to move closer to each other, so that the module three 602 and the module four 603 can clamp the auxiliary rod c, and then the transplanting assembly can move the auxiliary rod c to the designated loading position, that is, the operator can use two pneumatic clamps three 605, or use one pneumatic clamp three 605 to realize the clamping and transfer of multiple auxiliary rods c, which greatly improves efficiency. In order to further improve the stability of module three 602 and module four 603 in clamping the auxiliary rod c, module three 602 includes several clamping jaws 606, and module four 603 includes several clamping jaws 2 607. Clamping jaw 1 606 and clamping jaw 2 607 form a clamping position 1. An inclined groove is provided at the bottom of clamping jaw 1 606 toward clamping jaw 2 607. The connection between the inclined groove wall of the inclined groove and the end face of the bottom end of clamping jaw 1 606 is an arc surface. An avoidance groove is provided at the bottom of clamping jaw 2 607 toward clamping jaw 1 606, and a soft block is fixed on the groove wall of the avoidance groove.Specifically, when module three 602 and module four 603 clamp the auxiliary rod c, module three 602 and module four 603 move away from each other to open the clamping position. After that, module three 602 and module four 603 are inserted into the clamping slot, module three 602 and module four 603 move closer to each other under the control of pneumatic clamp three 605, so that the auxiliary rod c located in the placement slot is squeezed into the inclined slot, and when clamp two 607 uses a soft block to further clamp the auxiliary rod c, the auxiliary rod c can be better protected.

[0079] In this embodiment, a pressure plate fixing plate 608 is provided on one side of the pneumatic clamp 3 605, and a number of auxiliary rod pressure plates are fixedly provided on the lower surface of the pressure plate fixing plate 608, and the bottom end of the auxiliary rod pressure plate abuts against the outer surface of the auxiliary rod c; so that the auxiliary rod pressure plate can form a fixation and downward pressure on the auxiliary rod c with the groove wall of the inclined groove to complete the downward pressure of the auxiliary rod c. It is worth noting that the bottom of the auxiliary rod pressure plate abuts against the end face of the auxiliary rod c is a concave surface, which is adapted to the outer surface of the auxiliary rod, and the height at which the auxiliary rod c is clamped is consistent with the height abutted by the auxiliary rod pressure plate.

[0080] In this embodiment, the transplanting assembly also includes an X-axis moving part and a Z-axis moving part. The X-axis moving part includes a support frame, a moving module 2 and a cross plate. The support frame is fixedly mounted on the base 200, the moving module 2 is fixedly mounted on the support frame, the cross plate is fixedly connected to the slider part of the moving module 2, the cross plate is connected to the Z-axis moving part, and the Z-axis moving part is movably connected to the pneumatic clamp 3 605; the Z-axis moving part includes a motor 1 and a screw pair, the motor 1 and the screw pair are transmission-coordinated, the screw pair is fixedly connected to the cross plate, and the screw pair is connected to the pneumatic clamp 3 605, so that the transplanting assembly completes the vertical and horizontal movement of module 3 602 and module 4 603. In this embodiment, the auxiliary rod vibration plate 601 includes a material bin, a straight vibration material plate and a cylinder. The base 200 is provided with a straight vibration and a straight vibration connecting plate. The straight vibration is connected to the base 200. The upper surface of the straight vibration is fixedly connected to the lower surface of the straight vibration connecting plate. The upper surface of the straight vibration connecting plate is fixedly connected to the straight vibration material plate. The feed port of the straight vibration material plate is connected to the material bin, and the discharge port of the straight vibration material plate is connected to the placement groove of the dividing plate 604. A cylinder bracket is provided on the base 200, and the cylinder is installed on the cylinder bracket. The cylinder is placed vertically, and the piston shaft of the cylinder faces the discharge port of the straight vibration material plate; the dividing plate 604 is provided with a movable module 1, and the movable module 1 is fixedly connected to the base 200. The lower surface of the dividing plate 604 is fixedly connected to the slider part of the movable module 1. Specifically, when the auxiliary rods c are placed in the placement grooves on the dividing plate 604, the piston shaft of the cylinder is pushed out, thereby blocking the discharge port of the straight material plate, so that module three 602 and module four 603 can clamp the auxiliary rods c.

[0081] In this embodiment, the shearing device 700, referring to Figure 15-17, including a multi-axis component 701, the mobile end of the multi-axis component 701 is connected to a shear cylinder 702, the piston shaft of the shear cylinder 702 moves in a vertical direction, the piston shaft of the shear cylinder 702 is fixedly provided with a transmission plate 703, the transmission plate 703 is arranged horizontally, and the other end of the transmission plate 703 includes a pair of hinges 704 for rotation connection, the movable ends of the pair of hinges 704 are respectively rotatably connected to the cutter fixing plate 705, and the connection between the pair of hinges 704 and the transmission plate 703 is away from the shear One end of the cylinder 702 is rotatably connected, and a pair of hinges 704 are symmetrically arranged along the center line of the shear cylinder 702. The hinge 704 is rotatably connected to the cutter fixing plate 705 at one end away from the shear cylinder 702. A screw is fixed to the side of the shear cylinder 702 facing the transmission plate 703. The lower end connection of the pair of cutter fixing plates 705 is rotatably connected to the screw. A pair of cutters 706 are installed at the bottom end of the pair of cutter fixing plates 705. A pair of scrapers are respectively provided on the side surfaces of the bottom ends of the pair of cutter fixing plates 705. It is worth noting that the multi-axis component 2 701 can manipulate the shear cylinder 702 to move in the horizontal and vertical directions. Preferably, the specific structure of the multi-axis component 2 701 can refer to the tip handling device disclosed in the patent document "CN114161145A Atomizer Core Seal Installation Station and Electronic Cigarette Automatic Assembly Production Line". Specifically, when the operator needs to cut the excess outer cotton, in the first step, the piston shaft of the shearing cylinder 702 extends, causing the transmission plate 703 to move upward, thereby driving a pair of hinges 704 and one end of the transmission plate 703 rotatably connected to rotate, and the other ends of the pair of hinges 704 move in a direction approaching each other, driving the cutter fixing plate 705 and the one end connected to the hinge 704 to move in a direction approaching each other. Since the screws are fixed, the other end of the cutter fixing plate 705 moves in a direction away from each other, thereby opening the pair of cutters 706; in the second step, the operator moves the shearing cylinder 702 to the braking position through the multi-axis component 2 701, so that the pair of cutters 706 are located at both ends of the outer cotton, and one The blade of the cutter 706 is aligned with the position where the outer cotton needs to be cut; in the third step, the piston shaft of the shearing cylinder 702 contracts, causing the transmission plate 703 to move downward, thereby driving the end of the pair of hinges 704 rotatably connected to the transmission plate 703 to rotate, and the other ends of the pair of hinges 704 move in a direction away from each other, driving the end of the cutter fixing plate 705 connected to the hinge 704 to move in a direction away from each other. Since the screw is fixed, the other end of the cutter fixing plate 705 moves in a direction close to each other, thereby closing the pair of cutters 706, that is, shearing the outer cotton; the extension and contraction of the piston shaft of a shearing cylinder 702 can achieve shearing of the outer cotton, thereby improving shearing efficiency and simplifying the shearing operation.

[0082] In this embodiment, a shearing slide rail is provided on the shearing cylinder 702 in the direction of the cutter fixing plate 705, and the shearing slide rail is vertically arranged. A shearing cylinder connecting plate is provided on the shearing cylinder 702 in the direction of the shearing slide rail. One side of the shearing cylinder connecting plate is fixedly connected to several shearing cylinders 702, and the other side of the shearing cylinder connecting plate is fixedly connected to the shearing slide rail. A avoidance hole is provided on the transmission plate 703, and the shearing slide rail passes through the avoidance hole. A shearing slider is provided on the transmission plate 703, and the transmission plate 703 is fixedly connected to the shearing slider through a shearing slider connecting plate, and the shearing slider is slidably connected to the shearing slide rail; a base plate is provided on the shearing cylinder 702 in the direction of the screw, and a screw fixing plate is fixedly provided on the base plate. The screw fixing plate is provided with several fixing holes, and the screws are threadedly connected to the hole walls of the fixing holes. Specifically, when the piston shaft of the shear cylinder 702 extends, the transmission plate 703 moves upward, and the transmission plate 703 will drive the shear slider to move upward, and the shear slider will be slidably connected with the shear slide rail. The shear slider and the shear slide rail are slidably connected, the structure is simple, and the contact area between the shear slider and the shear slide rail is large, the friction force is usually small, and smooth sliding can be achieved; it is worth mentioning that the screw is threadedly connected to the hole wall of the fixing hole of the base plate, so that the screw can be easily disassembled, which facilitates the maintenance and replacement of the cutter fixing plate 705.

[0083] In this embodiment, a cotton withdrawal assembly is further provided on the base 200, and the cotton withdrawal assembly includes a cotton withdrawal plate and a plurality of cotton withdrawal rods. A cotton withdrawal fixing plate is installed on the cotton withdrawal plate, and the cotton withdrawal fixing plate is fixedly connected to one end of the cotton withdrawal rod. A plurality of cotton withdrawal grooves are provided on the bottom plate, and the cotton withdrawal rod can be slidably connected to the groove wall of the cotton withdrawal groove. In addition, an avoidance hole is provided on the cotton withdrawal plate, and a collecting plate is tiltedly provided on the base 200. The collecting plate is located in the avoidance hole of the cotton withdrawal plate, and one end of the collecting plate is fixedly connected to the base 200. Specifically, when the operator needs to clear the outer cotton after shearing, the operator moves the shearing cylinder 702 to the cotton withdrawal rod in the cotton withdrawal groove through the multi-axis component 2 701, and then the multi-axis component 2 701 controls the bottom plate and the cotton withdrawal rod to slide, so that the cotton withdrawal rod pushes off the outer cotton sheared by the pair of cutters 706, and the pushed outer cotton slides along the inclined collecting plate to the base 200.

[0084] In this embodiment, referring to Figure 24 and Figure 25The shell loading device 800 includes a loading conveyor module 801 and a unloading conveyor module 802. The loading conveyor module 801 is used to transfer the shell d to be assembled to the shell preparation area. The shell d is manually inserted on the transfer jig 803, and then the loading conveyor module 801 is placed to transfer the transfer jig 803 to the shell preparation area. When the shell d is taken away from the transfer jig 803, the unloading conveyor module 802 is used to transfer the empty transfer jig 803 to complete the unloading. For the specific structure of the belt module 801 and the unloading conveyor belt module 802, reference can be made to the "feed conveyor module" of the "A device and method for producing atomizer cores based on visual recognition" disclosed in the patent document "CN116491719A". It is worth noting that the specific structure of the transfer jig 803 is: it includes a lower base block 8031 ​​and an upper carrier 8032. The upper carrier 8032 is an "M"-shaped carrier. A receiving hole is provided at the upper end of the upper carrier 8032, and the operator can insert the shell d from the receiving hole.

[0085] Reference Figure 24-27 In this embodiment, the automatic core-wrapping device 900 includes a heating wire clamping mechanism 901 and a shell clamping mechanism 902. The heating wire clamping mechanism 901 includes a plurality of cylindrical clamping parts 9011. The cylindrical support part is provided with two avoidance grooves 9012 in its length direction. The cylindrical clamping part 9011 is used to clamp the pressed heating wire mesh b, the auxiliary rod c and the cotton strip a. The avoidance grooves 9012 are used to accommodate the protruding parts at both ends of the heating wire mesh b; the shell clamping mechanism 902 includes a multi-axis component 3 9021 and a clamping jaw component 2 9022. The multi-axis component 3 9021 is used to control the movement of the clamping jaw component 2 9022; the clamping jaw component 2 9022 includes a pneumatic clamping jaw 4 90221, a module 5 90223 and a module 6 90224. The moving end of the multi-axis component three 9021 is connected to the pneumatic clamp four 90221, one end of the pneumatic clamp four 90221 is fixedly connected to the module five 90223, and the other end of the pneumatic clamp four 90221 is fixedly connected to the module six 90224. Several clamping positions are formed between the module five 90223 and the module six 90224. The clamping positions are used to clamp the shell d. The module five 90223 and the module six 90224 can move away from each other and reset to open and close the clamping positions. It is worth noting that the clamping component two 9022 is also provided with a flipping piece 9023. The flipping piece 9023 is used to flip the pneumatic clamp four 90221. The flipping piece 9023 can complete the flipping of the pneumatic clamp four 90221 in the vertical and horizontal directions.

[0086] Specifically, such as Figure 25As shown, the heating wire mesh b, the auxiliary rod c and the cotton strip a form a semi-finished product stuck on the atomizing fixture, the heating wire clamping mechanism 901 and the shell clamping mechanism 902 are arranged on both sides of the atomizing fixture, and the length direction of the auxiliary rod c is the same as the length direction of the cylindrical clamping part 9011. When the operator needs to operate the shell d sleeve core, the first step is that the multi-axis component three 9021 operates the pneumatic clamping jaw four 90221 of the clamping jaw component two 9022 to move to the shell preparation area. At this time, the flip part 9023 operates the pneumatic clamping jaw four 90221 to flip to the horizontal direction, and the pneumatic clamping jaw The flip of the fourth 90221 drives the fifth 90223 and the sixth 90224 to flip, and the pneumatic gripper fourth 90221 makes the fifth 90223 and the sixth 90224 move away from each other, thereby driving the clamping position to open and clamp the shell d; in the second step, after clamping the shell d, the multi-axis component three 9021 will drive the pneumatic gripper four 90221 to move to the side of the atomizing fixture, and the flip part 9023 will flip the pneumatic gripper four 90221 to the vertical direction, driving the shell d clamped by the fifth 90223 and the sixth 90224 to the horizontal direction. In the third step, the multi-axis component 9021 operates the pneumatic clamping jaw 4 90221 to cover one end of the semi-finished product through the multi-axis component 3 9021; in the third step, the multi-axis component 3 9021 operates the pneumatic clamping jaw 4 90221 to move upward, so that the heating wire mesh b, the auxiliary rod c and the cotton strip a are separated from the atomizing fixture, and then the multi-axis component 3 9021 operates the pneumatic clamping jaw 4 90221 to move toward the side of the cylindrical clamping part 9011, so that the cylindrical clamping part 9011 of the heating wire clamping mechanism 901 is covered on the other end of the semi-finished product to complete the core covering step. In this embodiment, due to the module 5 90223 Module six 90224 forms several clamping positions, and the number of cylindrical clamping parts 9011 is also several, so that the multi-axis component three 9021 operates the clamping jaw component two 9022 to move once to complete the core-entering steps of multiple finished products, which greatly improves the efficiency of the core-entering; the flip part 9023 is used to drive the pneumatic clamping jaw four 90221 to flip in the vertical direction and the horizontal direction, so that the device can achieve the effect of clamping both the vertically set shell d and the horizontally set shell d, which expands the application scenario of the device and improves the usability of the device.

[0087] An automatic production method for an electronic cigarette atomizer includes the automatic production equipment for an electronic cigarette atomizer described above: S1: the cotton carrier 401 of the cotton sliver feeding device 400 is loaded with cotton slivers a and transported to the atomizing fixture 300;

[0088] S2: The central control module 1000 controls the ring track device 100 to drive the atomizing fixture 300 to move to the side of the heating wire feeding device 500. The central control module 1000 controls the punching mechanism 501 of the heating wire feeding device 500 to punch the heating wire strip, and controls the transfer mechanism 502 to transfer the punched heating wire mesh sheet b to the atomizing fixture 300.

[0089] S3: The central control module 1000 controls the ring track device 100 to drive the atomizing fixture 300 to move to the auxiliary rod loading device 600. The central control module 1000 controls the auxiliary rod loading device 600 to drive the auxiliary rod c to be placed on the atomizing fixture 300. Then, the auxiliary rod loading device 600 controls the auxiliary rod c to press down the auxiliary rod c, so that the installation position of the atomizing fixture 300 is opened. The auxiliary rod c drives the heating wire mesh b and the cotton strip a to be pressed down to the installation position.

[0090] S4: The central control module 1000 controls the auxiliary rod feeding device 600 to move, the mounting position is closed, and the cotton wrapping action is completed. The excess cotton strips a are formed with edges, and the central control module 1000 controls the shearing device 700 to cut off the edges;

[0091] S5: The central control module 1000 controls the circular rail device 100 to drive the atomizing jig 300 to move to the side of the automatic core-inserting device 900. The central control module 1000 controls the automatic core-inserting device 900 to insert the outer shell d on the transfer jig 803 into the cotton-wrapped semi-finished product of the atomizing jig 300 to obtain the finished product.

[0092] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved. In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims

1. An automatic production device for electronic cigarette atomizers, characterized in that: include: A ring track device (100), wherein the ring track device (100) is installed on a base (200), and the ring track device (100) is installed with an atomizing fixture (300), and the atomizing fixture (300) includes a carrier plate, and a module 1 (302) and a module 2 (303) are provided on the carrier plate, and a plurality of mounting positions are formed between the module 1 (302) and the module 2 (303), and the mounting positions are used for shaping the cotton strip (a), the heating wire mesh (b), and the auxiliary rod (c), and the module 1 (302) and the module 2 (303) can move away from each other and reset, so that the mounting positions are opened and closed; A cotton sliver feeding device (400), the cotton sliver feeding device (400) is installed on the base (200), and the cotton sliver feeding device (400) is used to grab cotton slivers (a) from the cotton carrier (401) and transfer them to the atomizing fixture (300) of the ring track device (100); A heating wire feeding device (500), the heating wire feeding device (500) is installed on the base (200), the heating wire feeding device (500) comprises a punching mechanism (501) and a transfer mechanism (502), the punching mechanism (501) is used to punch the heating wire material strip to form a heating wire mesh sheet (b), and the transfer mechanism (502) is used to transfer the heating wire mesh sheet (b) to the atomizing fixture (300); An auxiliary rod loading device (600), the auxiliary rod loading device (600) is installed on the base (200), the auxiliary rod loading device (600) is used to clamp the auxiliary rod (c) to the installation position of the atomizing fixture (300), and press the auxiliary rod (c) downward when the auxiliary rod (c) is located at the installation position, so that the module 1 (302) and the module 2 (303) move away from each other, and the installation position is opened; a shearing device (700), the shearing device (700) being mounted on the base (200), the shearing device (700) being used to shear the edge of the cotton strip (a); a shell loading device (800), the shell loading device (800) being mounted on the base (200), the shell loading device (800) being used to transfer the shell (b) to be assembled to the shell preparation area; An automatic core-inserting device (900), the automatic core-inserting device (900) being installed on the base (200), and the automatic core-inserting device (900) being used to insert the outer shell (b) on the transfer jig (803) onto the cotton-wrapped semi-finished product of the atomizing jig (300) to obtain a finished product; A central control module (1000), the central control module (1000) is used to control the operation of the ring track device (100), the cotton strip feeding device (400), the heating wire feeding device (500), the auxiliary rod feeding device (600), the shearing device (700), the shell feeding device (800), and the automatic core sleeve device (900); The module 1 (302) includes a sliding frame (3021), a plurality of semi-formed tools (3022) and a spring (3023), wherein the plurality of semi-formed tools (3022) are connected to the sliding frame (3021), a sliding groove is provided under the sliding frame (3021), a short slide rail is provided on the supporting plate, the sliding groove is slidably connected to the short slide rail, a spring fixing block (3024) is also provided on the supporting plate, one end of the spring (3023) is sleeved on the spring fixing block (3024), the other end of the spring (3023) is connected to one end of the sliding frame (3021), and the other end of the sliding frame (3021) is connected to the other end of the sliding frame (3021). A pin is provided; a paddle (304) is provided on the supporting plate, a second cam follower is rotatably provided at the middle position of the supporting plate, the paddle (304) is rotatably connected to the second cam follower, two sliding grooves are respectively provided at both ends of the paddle (304), a third cam follower, a fourth cam follower and a cam hole are provided on the sliding frame (3021), one end of the third cam follower and the fourth cam follower are respectively located in the two sliding grooves, and the other ends of the third cam follower and the fourth cam follower respectively pass through the cam hole of the module one (302) and the cam hole of the module two (303).

2. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The ring rail device (100) includes a slide rail assembly (101) and a positioning assembly (103), the slide rail assembly (101) is provided with a slide (102), the slide (102) is slidably connected to the slide rail assembly (101), and the atomizing fixture (300) is installed on the slide (102); the positioning assembly (103) includes a positioning slide, a positioning slide rail and a positioning block, the positioning slide is slidably connected to the positioning slide rail, the positioning block is installed on the positioning slide, a positioning groove is provided on a side of the slide (102) close to the positioning assembly (103), the positioning block is engaged with the positioning groove, the length direction of the positioning slide rail is the same as the direction in which the positioning block moves relative to the positioning groove, and the positioning slide is also provided with a first driving device, the first driving device is used to drive the positioning slide to move.

3. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The cotton strip feeding device (400) includes a cotton carrier (401) and a translation assembly (402), wherein the cotton carrier (401) is mounted on the translation assembly (402), and the translation assembly (402) is used to drive the cotton carrier (401) to move, and the cotton carrier (401) is provided with a plurality of neatly arranged placement positions, and the plurality of placement positions are used to place cotton strips (a); and further includes a cotton transport assembly, wherein the cotton transport assembly is fixedly provided with a suction nozzle fixing plate (403), the suction nozzle fixing plate (403) corresponds to the placement position, the suction nozzle fixing plate (403) is used to absorb the cotton strips (a), and the cotton transport assembly is used to drive the suction nozzle fixing plate (403) to slide.

4. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The punching mechanism (501) comprises an upper die (5011) and a lower die (5012), wherein the upper die (5011) is provided with a lifting assembly (5013), wherein the lifting assembly (5013) is used to drive the upper die (5011) to move up and down, and the upper die (5011) is provided with a positioning pin (5014), a side pressing block (5015) and a middle pressing block (5016), wherein the positioning pin (5014), the side pressing block (5015) and the middle pressing block (5016) are used to position the heating wire strip; the upper die (5011) is provided with an upper punch ( 5017), the upper punch (5017) is used for punching the heating wire strip; the lower mold (5012) is installed on the base (200), the lower mold (5012) is provided with a supporting lower plate (5018), the supporting lower plate (5018) is used to place the heating wire strip, the lower mold (5012) is provided with a rectangular protrusion, the supporting lower plate (5018) is provided with a rectangular tube (5019), the rectangular tube (5019) is sleeved on the rectangular protrusion, and the height of the rectangular tube (5019) is greater than the height of the rectangular protrusion.

5. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The transfer mechanism (502) includes a multi-axis component (5021) and a clamping component (5022), wherein the multi-axis component (5021) is mounted on the base (200), and the clamping component (5022) includes an adapter plate (50221), a pneumatic clamping jaw (50222), a transfer plate (50223) and a transfer plate (50224), wherein one side of the adapter plate (50221) is fixedly connected to the multi-axis component (5021), and the other side of the adapter plate (50221) is fixedly connected to the pneumatic clamping jaw (50224). (50222) is fixedly connected, the pneumatic clamp 2 (50222) is horizontally arranged, one end of the pneumatic clamp 2 (50222) is fixedly connected to the transfer plate 1 (50223), and the other end of the pneumatic clamp 2 (50222) is fixedly connected to the transfer plate 2 (50224), the transfer plate 1 (50223) and the transfer plate 2 (50224) can move away from and toward each other, and a soft plate (50225) is arranged on the side of the transfer plate 1 (50223) facing the transfer plate 2 (50224).

6. The automatic production equipment for electronic cigarette atomizers according to claim 1, characterized in that: The auxiliary rod loading device (600) includes an auxiliary rod vibrating plate (601), a module three (602) and a module four (603), wherein a plurality of clamping positions are formed between the module three (602) and the module four (603), and the clamping positions are used to clamp the auxiliary rod (c). The module three (602) and the module four (603) can move away from each other and reset to open and close the clamping positions. The auxiliary rod vibrating plate (601) is provided with a material dividing plate (60 4), the dividing plate (604) includes a plurality of placement slots and clamping slots connected thereto, the dividing plate (604) slides with the base (200), so that the placement slots are used to place the auxiliary rod (c), and the clamping slots are used for the module three (602) and the module four (603) to clamp the auxiliary rod (c), and a transplanting assembly is also provided on the base (200), and the transplanting assembly is used to drive the module three (602) and the module four (603) to move.

7. The automatic production equipment for electronic cigarette atomizers according to claim 6, characterized in that: The module three (602) includes a plurality of clamping jaws one (606), and the module four (603) includes a plurality of clamping jaws two (607). The clamping jaw one (606) and the clamping jaw two (607) form the clamping position one. The bottom of the clamping jaw one (606) is provided with an inclined groove toward the direction of the clamping jaw two (607), and the connection between the inclined groove wall of the inclined groove and the end face of the bottom end of the clamping jaw one (606) is an arc surface; the bottom of the clamping jaw two (607) is provided with a placement groove toward the direction of the clamping jaw one (606), and the groove wall of the placement groove is fixedly provided with a soft block.

8. The automatic production equipment for electronic cigarette atomizers according to claim 6, characterized in that: The transplanting assembly includes a pneumatic clamp 1, one end of which is fixedly connected to the module 3 (602), and the other end of which is fixedly connected to the module 4 (603). A pressure plate fixing plate (608) is provided on one side of the pneumatic clamp 1, and a plurality of auxiliary rod pressure plates are fixedly provided on the lower surface of the pressure plate fixing plate (608), and the bottom end of the auxiliary rod pressure plate abuts against the outer surface of the auxiliary rod (c).

9. A method for automatically producing an electronic cigarette atomizer, characterized in that: An automatic production device for an electronic cigarette atomizer according to claim 8: S1: The cotton carrier (401) of the cotton sliver feeding device (400) is loaded with cotton slivers (a) and transported to the atomizing fixture (300); S2: the central control module (1000) controls the circular rail device (100) to drive the atomizing jig (300) to move to the side of the heating wire feeding device (500), the central control module (1000) controls the punching mechanism (501) of the heating wire feeding device (500) to punch the heating wire material strip, and controls the transfer mechanism (502) to transfer the punched heating wire mesh sheet (b) to the atomizing jig (300); S3: the central control module (1000) controls the ring track device (100) to drive the atomizing fixture (300) to move to the auxiliary rod loading device (600), the central control module (1000) controls the auxiliary rod loading device (600) to drive the auxiliary rod (c) to be placed on the atomizing fixture (300), and then controls the auxiliary rod loading device (600) to press the auxiliary rod (c) downward, so that the installation position of the atomizing fixture (300) is opened, and the auxiliary rod (c) drives the heating wire mesh (b) and the cotton strip (a) to be pressed down to the installation position; S4: the central control module (1000) controls the auxiliary rod loading device (600) to transfer, the installation position is closed, and the cotton wrapping action is completed. The excess cotton strips (a) are formed with edges, and the central control module (1000) controls the shearing device (700) to cut off the edges; S5: The central control module (1000) controls the circular track device (100) to drive the atomizing jig (300) to move to the side of the automatic core-inserting device (900), and the central control module (1000) controls the automatic core-inserting device (900) to insert the outer shell (b) on the transfer jig (803) onto the cotton-wrapped semi-finished product of the atomizing jig (300) to obtain a finished product.

Citation Information

Patent Citations

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