Forming device for processing metal lampshade of LED street lamp
By using lubricant spraying, stamping position heating and cooling treatment of upper mold seats in the LED street lamp metal lampshade stamping forming device, the problem of failure to cool down the upper mold seat in time and wear of the metal lampshade surface is solved, and the effect of extending the service life of the upper mold seat and reducing the wear of the metal lampshade is achieved.
Patent Information
- Application Number
- CN202411822830.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing LED street lamp metal lampshade stamping molding device has the problem of the failure of the upper mold seat to cool down in time, resulting in a reduced life and wear of the metal lampshade surface.
A forming device including a frame, a fixing plate, a bracket, a stamping frame, a detection cylinder, a hydraulic cylinder, an upper mold seat and a lower mold seat are designed. The above problems are solved by spraying lubricant liquid, heating of the stamping position and cooling of the upper mold seat.
The surface wear of the metal lampshade is reduced by spraying lubricant, the stamping position heating reduces stress during the molding process, and the upper mold seat cooling extends its service life.
Smart Images

Figure CN119794187A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping and forming, in particular to a forming device for processing a metal lampshade of an LED street lamp. Background Art
[0002] As a new lighting technology, LED street lights not only have significant advantages in energy saving and environmental protection, long life, diversified light colors and shapes, and intelligent management, but also further enhance their application value and market competitiveness through multifunctionality and intelligent management. LED street lights refer to street lights made of LED light sources, which have unique advantages such as high efficiency, safety, energy saving, environmental protection, long life, fast response speed, and high color rendering index. Mainly based on the photoelectric effect of semiconductor materials, under forward voltage, electrons and holes recombine to emit light, thereby converting electrical energy into light energy.
[0003] The metal lampshade of the LED street lamp is made by stamping. The existing metal lampshade stamping device has the following problems: (1) the upper die seat is not cooled in time, resulting in a reduced service life of the upper die seat; (2) direct stamping causes wear on the surface of the metal lampshade, which cannot meet the use requirements. Summary of the invention
[0004] The object of the present invention is to provide a molding device for processing a metal lampshade of an LED street lamp to solve the problems raised in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a forming device for processing a metal lampshade of an LED street lamp, comprising a frame, two groups of fixed plates are arranged on the frame, a plurality of conveying wheels are arranged on the two groups of fixed plates, brackets and stamping frames are arranged above the two groups of fixed plates in sequence, a detection cylinder is installed on the bracket, a sliding plate is installed in the detection cylinder, a circular plate is installed below the detection cylinder, a negative electrode plate is installed on the lower side of the circular plate, a positive electrode plate is installed below the negative electrode plate, a hydraulic cylinder is installed on the stamping frame, an upper die seat is connected to the telescopic rod of the hydraulic cylinder, and a lower die seat is installed below the upper die seat;
[0006] A plurality of the conveying wheels convey the plate, the upper die seat and the lower die seat cooperate to punch the plate into a metal lampshade, and the positive plate and the negative plate cooperate to achieve heating at the stamping position.
[0007] The bracket is arranged on the frame, the interior of the detection cylinder is hollow, the sliding plate is located in the detection cylinder and forms a sliding sealing connection, a sliding shaft is arranged in the middle of the sliding plate, a first spring is connected between the upper end of the sliding shaft and the inner wall of the detection cylinder, the lower end of the sliding shaft passes through the detection cylinder and is connected to a cover plate, the annular plate is arranged on the lower side of the cover plate, the upper side of the detection cylinder is connected to a pressure pump through a pipeline, an exhaust port is arranged on the lower side of the detection cylinder, and the pressure pump is installed on the frame.
[0008] A circular chamber is arranged inside the circular plate, an expansion membrane is arranged in the middle of the circular chamber, the cross section of the expansion membrane is in a circular ring shape, the expansion membrane separates the circular chamber, a heat-conducting medium and a heating wire are arranged in the circular chamber on one side of the expansion membrane, and a plurality of spray ports and lubricating liquid are arranged in the circular chamber on the other side of the expansion membrane. The heating wire is arranged on the circular plate and contacts the heat-conducting medium, the heating wire is electrically connected to the control system, a plurality of the spray ports are arranged on the circular plate, a plurality of the spray ports are directly opposite to the plate, and a filling port is arranged on the circular plate on the upper side of the spray port, and the filling port is used for filling the lubricating liquid.
[0009] The negative plate is arranged on the lower side of the circular plate, the middle and lower side of the positive plate are provided with insulating material, a guide shaft is slidably mounted on the positive plate, the guide shaft is arranged on the frame, a second spring is sleeved on the guide shaft, and the second spring on the guide shaft connects the positive plate and the frame;
[0010] The negative electrode plate and the positive electrode plate are respectively connected to the negative electrode and the positive electrode of the power supply through wires.
[0011] The stamping frame is arranged on the frame, and a sliding groove is arranged on the stamping frame, and a limit plate is slidably installed in the sliding groove, one end of the limit plate slides in the sliding groove, and the other end of the limit plate slides on the stamping frame through a guide rail and a slider, the guide rail is arranged on the stamping frame, the slider is arranged on the limit plate, and the guide rail and the slider are slidably connected, the limit plate is connected with a telescopic rod of a telescopic cylinder, and the telescopic cylinder is installed on the stamping frame;
[0012] The hydraulic cylinder is vertically mounted on the limit plate, and the telescopic rod of the hydraulic cylinder passes through the limit plate and the punching frame to be connected with the upper die seat. The opposite side of the upper die seat and the lower die seat is matched and adapted to the shape of the metal lampshade.
[0013] A transverse plate is arranged between the two groups of fixed plates on one side of the punching frame, and the transverse plate is arranged on the two groups of fixed plates. A plurality of rollers are arranged on the transverse plate, and the outer sides of the plurality of rollers are in contact with adsorption belts.
[0014] A blowing hood and a collecting hood are relatively arranged on the lower side of the stamping frame, and the blowing hood and the collecting hood are located on both sides of the upper die seat. The inside of the blowing hood is hollow, and a partition is arranged in the middle of the blowing hood. A support shaft is arranged in the blowing hood on one side of the partition, and a plurality of blowing ports are arranged on the blowing hood on the other side of the partition. A coil spring is sleeved on the support shaft, and one end of the coil spring is mounted on the support shaft. A flexible film is connected between each turn of the coil spring, and a plurality of refrigeration plates are arranged on the flexible film. The flexible film is provided with a plurality of folds and is made of elastic material. Semiconductors and metal plates of two different materials are arranged on the plurality of refrigeration plates, and one end of the semiconductors of the two different materials are connected to the metal plate, and the semiconductors of the two different materials are electrically connected to the control system through wires;
[0015] The two ends of the coil spring are electrically connected to the control system through a wire, and the two semiconductors and the metal plate on the cooling plate are cooling ends of the Peltier effect.
[0016] Each turn of the coil spring is provided with a pole on the outside, a spiral tube is installed on the outside of the coil spring, the inner side of each turn of the spiral tube is connected to each turn of the coil spring through the pole, and each turn of the spiral tube is connected to the air outlet through a pipeline passing through the partition;
[0017] One end of the spiral tube passes through the blowing hood through a pipeline and is connected to the outlet of the vacuum pump. The inlet of the vacuum pump is connected to the collecting hood through a pipeline. A filter screen is arranged in the middle of the collecting hood. The vacuum pump is installed on a frame.
[0018] The cooling effect of the refrigeration plate on the air in the spiral tube can be adjusted by a control system. The control system passes an electric current through the spiral spring, and a mutually attractive magnetic field is generated between each turn of the spiral spring. This magnetic field causes the spiral spring to shrink as a whole, and the flexible membrane between each turn of the spiral spring changes from an original flat state to a wrinkled state, causing the cooling area of the flexible membrane to change, thereby achieving different cooling effects.
[0019] A stamping cover is installed on the outer side of the lower die base, and the stamping cover is arranged on the frame. A third spring is connected between the lower die base and the frame;
[0020] The interior of the upper mold base is hollow, and a plurality of electromagnets are arranged on the outer side of the upper mold base. Another set of vacuum pumps is connected to the upper side of the upper mold base through a pipeline. Electromagnetic valves and flow meters are installed in the pipelines connected by the spiral tube, the pipelines connected by the collection cover, the pipelines connected by the detection cylinder, and the pipelines connected by the upper mold base. The electromagnetic valves and flow meters are electrically connected to the control system.
[0021] Several of the conveying wheels and rollers have electric roller structures inside, and several of the conveying wheels and rollers are equipped with built-in pressure sensors and encoders. A control panel is arranged on the frame, and a control system is arranged inside the control panel.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. Spraying lubricant can reduce the surface wear of metal lampshade. The control system connects the heating wire to the circuit, and heats the heat-conducting medium through the heating wire. The heat-conducting medium expands and squeezes the expansion film after absorbing the heat. The expansion film squeezes the lubricant and sprays it from the spray port at the stamping position of the plate. Although the lubricant will reduce the temperature of the stamping position, the temperature of the stamping position is still high. The lubricant can reduce the wear of the upper die seat and the metal lampshade during the stamping process and extend the service life of the upper die seat.
[0024] 2. Heat treatment at the stamping position to reduce stress during the forming process. When the negative plate and the positive plate are in contact with the upper and lower sides of the plate respectively, the pressure pump feeds back the pressure data of the pressurized air to the control system. The control system connects the negative plate and the positive plate to the negative and positive poles of the power supply respectively. The current flows through the plate between the positive plate and the negative plate, causing the plate to heat up at the position where it needs to be stamped, reducing the stress during the stamping process.
[0025] 3. Cooling treatment of the upper die seat to extend the service life of the upper die seat. The control system cools the flexible film through the refrigeration end, and the flexible film cools the air in the spiral tube. The low-temperature air is transported to the air outlet through the pipeline, and the low-temperature air is sprayed on the upper die seat through the air outlet. The low-temperature air cools the upper die seat and cleans it at the same time. After the impurities on the upper die seat are blown off, the collection cover absorbs the impurities and deposits them on the filter net. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 yes Figure 1 A top view of
[0028] Figure 3 yes Figure 2 Sectional view at the AA position;
[0029] Figure 4 yes Figure 3 A partial enlarged view of the middle B area;
[0030] Figure 5 yes Figure 1 The main view;
[0031] Figure 6 yes Figure 5A three-dimensional image without the detection tube, bracket, and punching frame;
[0032] Figure 7 yes Figure 6 Schematic diagram of the structure after removing the sliding plate, negative plate, plate, upper die seat and adsorption belt;
[0033] Figure 8 It is a schematic diagram of the internal structure of the blowing hood;
[0034] Fig. 9 yes Figure 8 A partial enlarged view of the middle C area.
[0035] In the figure: 1. control panel; 11. frame; 111. fixed plate; 112. bracket; 113. stamping frame; 114. cross plate; 115. stamping cover; 12. conveying wheel; 13. plate; 14. roller; 15. adsorption belt; 2. detection cylinder; 21. sliding plate; 22. circular ring plate; 221. expansion membrane; 222. spray port; 223. cover plate; 23. negative plate; 24. positive plate; 3. hydraulic cylinder; 31. upper die seat; 32. lower die seat; 33. limit plate; 34. telescopic cylinder; 4. blowing hood; 401. blowing port; 402. partition; 41. collecting hood; 42. supporting shaft; 43. spiral spring; 431. pole; 44. flexible membrane; 45. refrigeration plate; 46. spiral tube. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example: Figure 1-Figure 9 As shown, the present invention provides a technical solution of a forming device for processing a metal lampshade of an LED street lamp, comprising a frame 11, two groups of fixed plates 111 are arranged on the frame 11, a plurality of conveying wheels 12 are arranged on the two groups of fixed plates 111, a bracket 112 and a stamping frame 113 are arranged above the two groups of fixed plates 111 in sequence, a detection cylinder 2 is installed on the bracket 112, a sliding plate 21 is installed in the detection cylinder 2, a circular plate 22 is installed below the detection cylinder 2, a negative plate 23 is installed on the lower side of the circular plate 22, a positive plate 24 is installed below the negative plate 23, a hydraulic cylinder 3 is installed on the stamping frame 113, an upper die seat 31 is connected to the telescopic rod of the hydraulic cylinder 3, and a lower die seat 32 is installed below the upper die seat 31; the plurality of conveying wheels 12 convey the plate 13, the upper die seat 31 and the lower die seat 32 cooperate to stamp the plate 13 into a metal lampshade, and the positive plate 24 and the negative plate 23 cooperate to achieve heating at the stamping position.
[0038] The bracket 112 is arranged on the frame 11, the interior of the detection cylinder 2 is hollow, the sliding plate 21 is located in the detection cylinder 2 and forms a sliding sealing connection, a sliding shaft is arranged in the middle of the sliding plate 21, a first spring is connected between the upper end of the sliding shaft and the inner wall of the detection cylinder 2, the lower end of the sliding shaft passes through the detection cylinder 2 and is connected to the cover plate 223, the annular plate 22 is arranged on the lower side of the cover plate 223, the upper side of the detection cylinder 2 is connected to the pressure pump (not shown in the figure) through a pipeline, the lower side of the detection cylinder 2 is provided with an exhaust port, and the pressure pump is installed on the frame 11; an annular chamber is arranged inside the annular plate 22, and an expansion membrane 221 is arranged in the middle of the annular chamber. The cross-section of the expansion membrane 221 is annular, and the expansion membrane 221 separates the annular chamber. A heat-conducting medium (not shown in the figure) and a heating wire (not shown in the figure) are arranged in the annular chamber on one side of the expansion membrane 221, and a plurality of spray ports 222 and lubricating liquid are arranged in the annular chamber on the other side of the expansion membrane 221. The heating wire is arranged on the annular plate 22 and contacts with the heat-conducting medium. The heating wire is electrically connected to the control system. A plurality of spray ports 222 are arranged on the annular plate 22, and a plurality of spray ports 222 are directly opposite to the plate 13. A filling port is arranged on the annular plate 22 on the upper side of the spray port 222, and the filling port is used to fill the lubricating liquid.
[0039] The negative electrode plate 23 is arranged on the lower side of the circular plate 22, and the middle and lower side of the positive electrode plate 24 are provided with insulating materials. A guide shaft is slidably installed on the positive electrode plate 24, and the guide shaft is arranged on the frame 11. A second spring is sleeved on the guide shaft, and the second spring on the guide shaft connects the positive electrode plate 24 and the frame 11; the negative electrode plate 23 and the positive electrode plate 24 are respectively connected to the negative electrode and the positive electrode of the power supply through wires.
[0040] The punching frame 113 is arranged on the frame 11, and a sliding groove is arranged on the punching frame 113. A limit plate 33 is slidably installed in the sliding groove. One end of the limit plate 33 slides in the sliding groove, and the other end of the limit plate 33 slides on the punching frame 113 through a guide rail and a slider (not shown in the figure). The guide rail is arranged on the punching frame 113, and the slider is arranged on the limit plate 33. The guide rail and the slider are slidably connected. The limit plate 33 is connected to the telescopic rod of the telescopic cylinder 34, and the telescopic cylinder 34 is installed on the punching frame 113; the hydraulic cylinder 3 is vertically installed on the limit plate 33, and the telescopic rod of the hydraulic cylinder 3 passes through the limit plate 33 and the punching frame 11 3 is connected to the upper die base 31, and the upper die base 31 and the lower die base 32 are opposite to each other and are matched with each other and adapted to the shape of the metal lampshade; a horizontal plate 114 is arranged between the two sets of fixed plates 111 on one side of the punching frame 113, and the horizontal plate 114 is arranged on the two sets of fixed plates 111, and a plurality of rollers 14 are arranged on the horizontal plate 114, and the outer sides of the plurality of rollers 14 are in contact with adsorption belts 15; the interiors of the plurality of conveying wheels 12 and the rollers 14 are electric roller structures, and the plurality of conveying wheels 12 and the rollers 14 are built-in with pressure sensors and encoders, and a control panel 1 is arranged on the frame 11, and a control system is arranged in the control panel 1.
[0041] A blowing hood 4 and a collecting hood 41 are arranged opposite to each other on the lower side of the stamping frame 113. The blowing hood 4 and the collecting hood 41 are located on both sides of the upper mold base 31. The blowing hood 4 is hollow inside. A partition 402 is arranged in the middle of the blowing hood 4. A support shaft 42 is arranged in the blowing hood 4 on one side of the partition 402. A plurality of blowing ports 401 are arranged on the blowing hood 4 on the other side of the partition 402. A coil spring 43 is sleeved on the support shaft 42. One end of the coil spring 43 is mounted on the support shaft 42. A flexible membrane 44 is connected between each turn of the coil spring 43. A plurality of cooling plates 45 are arranged on the flexible membrane 44. The flexible membrane 44 is provided with a plurality of folds and is made of elastic material. Two semiconductors and gold of different materials are arranged on the plurality of cooling plates 45. The metal plate is a metal plate, one end of the semiconductors of two different materials are connected to the metal plate, and the two semiconductors of different materials are electrically connected to the control system through wires; both ends of the coil spring 43 are electrically connected to the control system through wires, and the two semiconductors and the metal plate on the refrigeration plate 45 are the refrigeration ends of the Peltier effect; the cooling effect of the refrigeration plate 45 on the air in the spiral tube 46 can be adjusted by the control system, and the control system passes current into the coil spring 43, and a magnetic field of mutual attraction is generated between each turn of the coil spring 43, and the magnetic field causes the coil spring 43 to shrink as a whole, and the flexible membrane 44 between each turn of the coil spring 43 changes from the original flat state to the wrinkled state, so that the cooling area of the flexible membrane 44 changes to achieve different cooling effects.
[0042] A pole 431 is provided on the outside of each turn of the coil spring 43, and a spiral tube 46 is installed on the outside of the coil spring 43. The inner side of each turn of the spiral tube 46 is connected to each turn of the coil spring 43 through the pole 431, and each turn of the spiral tube 46 is connected to the blowing port 401 through a pipeline through the partition 402; one end of the spiral tube 46 passes through the blowing hood 4 through the pipeline and is connected to the outlet of the vacuum pump (not shown in the figure), and the inlet of the vacuum pump is connected to the collecting hood 41 through the pipeline. A filter screen (not shown in the figure) is provided in the middle of the collecting hood 41, and the vacuum pump is installed on the frame 11.
[0043] A stamping cover 115 is installed on the outer side of the lower die base 32, and the stamping cover 115 is arranged on the frame 11, and a third spring is connected between the lower die base 32 and the frame 11; the upper die base 31 is hollow inside, and a plurality of electromagnets (not shown in the figure) are arranged on the outer side of the upper die base 31, and another set of vacuum pumps is connected to the upper side of the upper die base 31 through a pipeline, and electromagnetic valves and flow meters are installed in the pipelines connected by the spiral tube 46, the pipelines connected by the collecting cover 41, the pipelines connected by the detecting cylinder 2, and the pipelines connected by the upper die base 31, and the electromagnetic valves and flow meters are electrically connected to the control system.
[0044] Working principle: Press the start button on the control panel 1, the forming device starts, and the plate 13 is conveyed through a plurality of conveying wheels 12. The conveying wheels 12 drive the plate 13 to move to the right, so that the position of the plate 13 that needs to be stamped is located directly below the detection cylinder 2.
[0045] When the position of the plate 13 that needs to be punched is located directly below the detection cylinder 2, the plate 13 presses the positive plate 24 down by its own weight, and the positive plate 24 slides downward on the guide shaft and compresses the second spring, and the positive plate 24 contacts the lower side of the plate 13. The encoder inside the conveying wheel 12 feeds back the displacement data of the plate 13 to the control system, and the control system opens the solenoid valve in the pipeline between the detection cylinder 2 and the pressure pump. The pressure pump pressurizes the external air and conveys it to the upper side of the detection cylinder 2 through the pipeline. The pressurized air pushes the sliding plate 21 to move downward while stretching the first spring. The sliding plate 21 drives the cover plate 223 to move downward through the sliding shaft, and the air between the lower side of the sliding plate 21 and the detection cylinder 2 is discharged through the exhaust port. The cover plate 223 drives the annular plate 22 and the negative plate 23 to move downward, so that the negative plate 23 contacts the upper side of the plate 13.
[0046] When the negative plate 23 and the positive plate 24 are in contact with the upper and lower sides of the plate 13 respectively, the pressure pump feeds back the pressure data of the pressurized air to the control system, and the control system connects the negative plate 23 and the positive plate 24 to the negative pole and the positive pole of the power supply respectively. The current flows through the plate 13 between the positive plate 24 and the negative plate 23 (the current flows through the position that needs to be stamped), causing the position of the plate 13 that needs to be stamped to heat up, thereby reducing the stress during the stamping process.
[0047] When the stamping position of the plate 13 is heated, the control system connects the heating wire to the circuit to heat the heat-conducting medium through the heating wire. The heat-conducting medium absorbs the heat and expands and squeezes the expansion membrane 221. The expansion membrane 221 squeezes the lubricating liquid and sprays it from the spray port 222 to the stamping position of the plate 13. Although the lubricating liquid will lower the temperature of the stamping position, the temperature of the stamping position is still relatively high. The lubricating liquid can reduce the wear of the upper die base 31 and the metal lampshade during the stamping process, thereby extending the service life of the upper die base 31.
[0048] After the lubricating liquid is sprayed on the position of the plate 13 that needs to be stamped, the conveying wheel 12 continues to drive the plate 13 to move to the right, and moves the position of the plate 13 that needs to be stamped (the position after the lubricating liquid is sprayed) to be directly below the upper die seat 31. The hydraulic cylinder 3 drives the upper die seat 31 to move downward, and the upper die seat 31 and the stamping cover 115 cooperate to punch the plate 13 into a disc. The upper die seat 31 drives the disc to move downward and stamp it on the lower die seat 32. The metal lampshade is stamped by the cooperation of the upper die seat 31 and the lower die seat 32, so that the disc is formed into a metal lampshade.
[0049] After the sheet 13 is punched into a metal lampshade, the hydraulic cylinder 3 feeds back the displacement data of the upper die seat 31 to the control system, and the control system opens the solenoid valve in the pipeline between the upper die seat 31 and the vacuum pump, and the metal lampshade is adsorbed by the vacuum pump (the vacuum pump connected to the upper die seat 31 by a pipeline) and the upper die seat 31. Several electromagnets on the upper die seat 31 are energized at the same time to attract the metal lampshade to increase the adsorption force of the metal lampshade, so that the metal lampshade is stably adsorbed on the upper die seat 31, and the hydraulic cylinder 3 drives the adsorbed metal lampshade to move upward through the upper die seat 31; then, the telescopic cylinder 34 drives the limit plate 33 to move right, the limit plate 33 drives the hydraulic cylinder 3 and the upper die seat 31 to move right, and the upper die seat 31 drives the metal lampshade to move right, so that the metal lampshade is located above the adsorption belt 15, and the hydraulic cylinder 3 drives the metal lampshade to move downward through the upper die seat 31 and is located on the adsorption belt 15.
[0050] When the metal lampshade is located on the adsorption belt 15, the hydraulic cylinder 3 feeds back the displacement data of the metal lampshade to the control system, the control system cuts off the power to several electromagnets, and cooperates with the vacuum pump and the upper die seat 31 to stop adsorbing the metal lampshade. At this time, the metal lampshade is not adsorbed and is located on the adsorption belt 15. The hydraulic cylinder 3 drives the upper die seat 31 to move upward, and the roller 14 drives the metal lampshade to move to the right. The staff removes the formed metal lampshade for further processing.
[0051] After the hydraulic cylinder 3 drives the upper mold base 31 to move upward, the telescopic cylinder 34 drives the hydraulic cylinder 3 and the upper mold base 31 to move to the left through the limit plate 33, so that the upper mold base 31 moves to the position between the blowing hood 4 and the collecting hood 41, and the control system opens the solenoid valves in the connecting pipes of the collecting hood 41 and the blowing hood 4, and the vacuum pump (the vacuum pump connected to the collecting hood 41) works, and the external air is sucked into the collecting hood 41, and enters the vacuum pump (the vacuum pump connected to the collecting hood 41) after being filtered through the filter, and then is pressurized by the vacuum pump and transported to the spiral tube 46 of the blowing hood 4.
[0052] When the pressurized air enters the spiral tube 46, the flow meter in the connecting pipe of the spiral tube 46 feeds back the data to the control system, and the control system controls the two semiconductors on the refrigeration plate 45 to access the circuit. The two semiconductors and the metal plate on the refrigeration plate 45 are the refrigeration end of the Peltier effect. The control system cools the flexible membrane 44 through the refrigeration end, and the flexible membrane 44 cools the air in the spiral tube 46. The low-temperature air is transported to the blowing port 401 through the pipeline, and the low-temperature air is sprayed onto the upper mold base 31 through the blowing port 401. The low-temperature air cools the upper mold base 31 and cleans it at the same time. After the impurities on the upper mold base 31 are blown off, the collecting hood 41 adsorbs the impurities and deposits them on the filter net.
[0053] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A molding device for processing metal lampshades of LED street lamps, characterized in that: The invention comprises a frame (11), wherein two groups of fixed plates (111) are arranged on the frame (11), a plurality of conveying wheels (12) are arranged on the two groups of fixed plates (111), brackets (112) and punching frames (113) are arranged above the two groups of fixed plates (111) in sequence, a detection cylinder (2) is installed on the bracket (112), a sliding plate (21) is installed in the detection cylinder (2), a circular plate (22) is installed below the detection cylinder (2), a negative plate (23) is installed on the lower side of the circular plate (22), a positive plate (24) is installed below the negative plate (23), a hydraulic cylinder (3) is installed on the punching frame (113), an upper die seat (31) is connected to the telescopic rod of the hydraulic cylinder (3), and a lower die seat (32) is installed below the upper die seat (31); A plurality of the conveying wheels (12) convey the plate (13), the upper die seat (31) and the lower die seat (32) cooperate to punch the plate (13) into a metal lampshade, and the positive plate (24) and the negative plate (23) cooperate to achieve heating of the punching position.
2. A molding device for processing a metal lampshade of an LED street lamp according to claim 1, characterized in that: The bracket (112) is arranged on the frame (11); the interior of the detection cylinder (2) is hollow; the sliding plate (21) is located in the detection cylinder (2) and forms a sliding sealing connection; a sliding shaft is arranged in the middle of the sliding plate (21); a first spring is connected between the upper end of the sliding shaft and the inner wall of the detection cylinder (2); the lower end of the sliding shaft passes through the detection cylinder (2) and is connected to a cover plate (223); the annular plate (22) is arranged on the lower side of the cover plate (223); the upper side of the detection cylinder (2) is connected to a pressure pump through a pipeline; the lower side of the detection cylinder (2) is provided with an exhaust port; and the pressure pump is installed on the frame (11).
3. The forming device for processing a metal lampshade of an LED street lamp according to claim 2, characterized in that: An annular chamber is arranged inside the annular plate (22), an expansion membrane (221) is arranged in the middle of the annular chamber, the cross section of the expansion membrane (221) is annular, the expansion membrane (221) separates the annular chamber, a heat-conducting medium and a heating wire are arranged in the annular chamber on one side of the expansion membrane (221), a plurality of spray ports (222) and lubricating liquid are arranged in the annular chamber on the other side of the expansion membrane (221), the heating wire is arranged on the annular plate (22) and contacts the heat-conducting medium, the heating wire is electrically connected to a control system, a plurality of spray ports (222) are arranged on the annular plate (22), a plurality of the spray ports (222) are directly opposite to the plate (13), and a filling port is arranged on the annular plate (22) above the spray port (222), the filling port is used for filling the lubricating liquid.
4. A molding device for processing a metal lampshade of an LED street lamp according to claim 3, characterized in that: The negative electrode plate (23) is arranged on the lower side of the circular plate (22); the middle part and the lower side of the positive electrode plate (24) are both provided with insulating material; a guide shaft is slidably mounted on the positive electrode plate (24); the guide shaft is arranged on the frame (11); a second spring is sleeved on the guide shaft; the second spring on the guide shaft connects the positive electrode plate (24) and the frame (11); The negative electrode plate (23) and the positive electrode plate (24) are respectively connected to the negative electrode and the positive electrode of the power supply through wires.
5. The forming device for processing a metal lampshade of an LED street lamp according to claim 4, characterized in that: The punching frame (113) is arranged on the frame (11), and a sliding groove is arranged on the punching frame (113). A limit plate (33) is slidably installed in the sliding groove. One end of the limit plate (33) slides in the sliding groove, and the other end of the limit plate (33) slides on the punching frame (113) through a guide rail and a slider. The guide rail is arranged on the punching frame (113), and the slider is arranged on the limit plate (33). The guide rail and the slider are slidably connected. The limit plate (33) is connected to a telescopic rod of a telescopic cylinder (34), and the telescopic cylinder (34) is installed on the punching frame (113); The hydraulic cylinder (3) is vertically mounted on a limit plate (33); a telescopic rod of the hydraulic cylinder (3) passes through the limit plate (33) and the punching frame (113) to be connected to an upper die seat (31); and opposite sides of the upper die seat (31) and the lower die seat (32) are matched and adapted to the shape of the metal lampshade.
6. The forming device for processing a metal lampshade of an LED street lamp according to claim 5, characterized in that: A transverse plate (114) is arranged between the two groups of fixed plates (111) on one side of the punching frame (113); the transverse plate (114) is arranged on the two groups of fixed plates (111); a plurality of rollers (14) are arranged on the transverse plate (114); and the outer sides of the plurality of rollers (14) are in contact with adsorption belts (15).
7. The forming device for processing a metal lampshade of an LED street lamp according to claim 6, characterized in that: A blowing hood (4) and a collecting hood (41) are arranged opposite to each other at the lower side of the punching frame (113). The blowing hood (4) and the collecting hood (41) are located on both sides of the upper die base (31). The blowing hood (4) is hollow inside. A partition (402) is arranged in the middle of the blowing hood (4). A supporting shaft (42) is arranged in the blowing hood (4) on one side of the partition (402). A plurality of blowing ports (401) are arranged in the blowing hood (4) on the other side of the partition (402). A coil spring (43) is sleeved on the supporting shaft (42). , one end of the coil spring (43) is mounted on the support shaft (42), a flexible film (44) is connected between each turn of the coil spring (43), a plurality of cooling plates (45) are arranged on the flexible film (44), a plurality of folds are arranged on the flexible film (44) and the flexible film (44) is made of elastic material, two semiconductors and metal plates of different materials are arranged on the plurality of cooling plates (45), one end of the semiconductors of the two different materials are connected to the metal plate, and the semiconductors of the two different materials are electrically connected to the control system through wires; The two ends of the coil spring (43) are electrically connected to the control system via a wire, and the two semiconductors and the metal plate on the cooling plate (45) are cooling ends of the Peltier effect.
8. The molding device for processing a metal lampshade of an LED street lamp according to claim 7, characterized in that: Each turn of the coil spring (43) is provided with a pole (431) on the outside, and a spiral tube (46) is installed on the outside of the coil spring (43). The inside of each turn of the spiral tube (46) is connected to each turn of the coil spring (43) through the pole (431), and each turn of the spiral tube (46) is connected to the air outlet (401) through a pipeline passing through the partition (402); One end of the spiral tube (46) passes through the blowing hood (4) through a pipeline and is connected to the outlet of the vacuum pump. The inlet of the vacuum pump is connected to the collecting hood (41) through a pipeline. A filter screen is arranged in the middle of the collecting hood (41). The vacuum pump is installed on the frame (11).
9. The molding device for processing a metal lampshade of an LED street lamp according to claim 8, characterized in that: A punching cover (115) is installed on the outer side of the lower die base (32), and the punching cover (115) is arranged on the frame (11). A third spring is connected between the lower die base (32) and the frame (11); The upper die seat (31) is hollow inside, and a plurality of electromagnets are arranged on the outside of the upper die seat (31). The upper side of the upper die seat (31) is connected to another set of vacuum pumps through a pipeline. Electromagnetic valves and flow meters are installed in the pipeline connected by the spiral tube (46), the pipeline connected by the collection cover (41), the pipeline connected by the detection cylinder (2), and the pipeline connected by the upper die seat (31). The electromagnetic valves and flow meters are electrically connected to the control system.
10. A molding device for processing a metal lampshade of an LED street lamp according to claim 9, characterized in that: A plurality of the conveying wheels (12) and the rollers (14) have electric roller structures inside, and a plurality of the conveying wheels (12) and the rollers (14) are equipped with pressure sensors and encoders. A control panel (1) is arranged on the frame (11), and a control system is arranged inside the control panel (1).
Citation Information
Patent Citations
Bending production line for double-bent coulter
CN107931417A
Punch forming device for C-shaped steel production
CN118023347A
Large laser tube base machining and forming equipment
CN119016575A
High-temperature-resistant automobile sheet metal part stamping die
CN220346970U
Warm plastic working device and warm plastic working method
JP2006142368A