Combined device for transversely moving and cleaning inner wall of stainless steel pipe
By designing a combination device for stainless steel pipes, the transverse movement, rotation and inner wall cleaning of the steel pipes are achieved, which solves the problems of waste of resources and unstable cleaning quality in manual flushing, and improves cleaning efficiency and worker safety.
Patent Information
- Application Number
- CN202510099477.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-22
AI Technical Summary
In the production of existing stainless steel pipes, there is waste of water resources and human resources in the manual flushing and cleaning process, the cleaning quality is unstable, and the safety of workers is threatened.
A combination device is designed, including a steel pipe transverse device, a steel pipe rotation device and a long telescopic soot blower device. The transverse and rotation of the steel pipe are realized through the transmission of the hydraulic cylinder and a sprocket driven by a stepper motor, and the inner wall is cleaned by a soot blower.
It improves the efficiency and quality of the inner wall cleaning of stainless steel pipes, reduces waste of water and human resources, improves worker safety, and simplifies the cleaning process.
Smart Images

Figure CN119838968A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe cleaning, and in particular to a combined device for lateral cleaning of the inner wall of a stainless steel pipe. Background Art
[0002] As an important industry in the domestic manufacturing industry, large-diameter stainless steel pipes have a wide range of applications. After welding or pressing, stainless steel pipes will generate oxide scale on the surface of the steel pipe. For thick oxide scale, it needs to go through the pickling process. After pickling, oxide scale and acid remain inside the steel pipe. In order to ensure the surface quality of the inner wall of the stainless steel pipe, it is necessary to use clean water to rinse the inner wall of the stainless steel pipe to remove the residual oxide scale and acid.
[0003] At present, the pickling and cleaning process of stainless steel pipe production in my country adopts manual flushing, which is easy to cause waste of water resources and human resources. Due to the instability of manual work, the quality of steel pipe cleaning is likely to fail to meet the standards, affecting its service strength and life. In addition, the cleaning environment of the inner wall of the steel pipe is open and exposed to the acid mist, acid liquid and air environment, which is easy to endanger the life safety of workers.
[0004] In order to solve the problem of low quality and efficiency in transverse conveying of stainless steel pipes and cleaning of the inner wall of stainless steel pipes, the present application proposes a combined device for performing transverse conveying of steel pipes and cleaning of the inner wall of steel pipes simultaneously. Summary of the invention
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a combined device for transverse cleaning of the inner wall of a stainless steel pipe, which can efficiently and conveniently blow away the inner wall of a batch of steel pipes, while ensuring the quality and efficiency of the steel pipe cleaning, so as to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions: A combined device for transverse cleaning of the inner wall of a stainless steel pipe, comprising two sets of parallel steel pipe transverse moving devices, two sets of parallel steel pipe rotating devices and a long telescopic soot blower device; the steel pipe transverse moving device is used for transverse transportation of the steel pipe; the steel pipe rotating device is used to support the self-rotation of the steel pipe at a fixed horizontal height along its axis; the steel pipe rotating device and the steel pipe transverse moving device are arranged at intervals; the long telescopic soot blower device is used for full coverage cleaning of dirt on the inner wall of the steel pipe; the long telescopic soot blower device is located on the side of the second steel pipe rotating device from right to left.
[0007] Furthermore, the steel pipe transverse movement device includes a bottom fixed plate, a lifting hydraulic cylinder is installed on the bottom fixed plate, a transverse movement platform is provided above the lifting hydraulic cylinder piston rod on the lifting hydraulic cylinder, wherein a transverse movement base is provided on the transverse movement platform, a transverse movement hydraulic cylinder is installed at one end of the transverse movement platform, the transverse movement hydraulic cylinder piston rod of the transverse movement hydraulic cylinder is fixedly connected to the transverse movement hydraulic cylinder floating joint on the transverse movement base by a screw, a plurality of V-shaped frames for supporting long steel pipes are provided on the transverse movement base, a plurality of roller shafts are provided under the transverse movement base, each roller shaft is provided with a roller, and the roller is rollingly connected to the two parallel groove tracks on the transverse movement platform.
[0008] Furthermore, a lifting hydraulic cylinder floating joint is provided on the transverse moving platform, and the top of the lifting hydraulic cylinder piston rod is connected to the transverse moving platform through the lifting hydraulic cylinder floating joint, and a plurality of guide rod and guide sleeve modules for guiding the lifting hydraulic cylinder piston rod are provided below the transverse moving platform, each guide rod and guide sleeve module includes a guide sleeve and a guide rod, and the guide rod is fixed below the transverse moving platform, and the guide rod sleeve is provided with a guide sleeve, and the guide sleeve is installed on a fixed plate.
[0009] Furthermore, the steel pipe rotating device includes a bottom support, a support frame is provided on the bottom support, a stepper motor is installed on the support frame, a driving sprocket 1 and a driving sprocket 2 are provided on the output shaft of the stepper motor, a pair of roller bearing seat support plates are provided above the support frame, two pair of roller support bearing seat assemblies are symmetrically provided on the pair of roller bearing seat support plates, each pair of roller support bearing seat assembly includes a pair of pair of roller support shaft seats, a pair of rollers is provided between the two pair of roller support shaft seats, the two pair of roller support bearing seat assemblies are respectively rotatably connected with a driven sprocket shaft one and a driven sprocket shaft two, the driven sprocket shaft one and the driven sprocket shaft two are respectively rotatably provided with a driven sprocket shaft one and a driven sprocket shaft two, the driven sprocket shaft one and the driven sprocket shaft two are respectively connected with a driven sprocket shaft one and a driven sprocket shaft two, the driven sprocket shaft one is connected to the driving sprocket shaft one by a chain one, and the driven sprocket shaft two is connected to the driving sprocket shaft two by a chain two.
[0010] Furthermore, a space is formed between the support frame and the support plate of the roller bearing seat, and a screw motor assembly is provided in the space. The screw motor assembly includes a screw motor, and a positive and negative thread trapezoidal screw is installed on the output shaft of the screw motor. Both ends of the positive and negative thread trapezoidal screw are installed in the screw bearing seats, and the positive and negative thread trapezoidal screw is provided with a screw slider platform near the inside of the two screw bearing seats, and a screw intermediate bearing support seat is provided at the center of the positive and negative thread trapezoidal screw.
[0011] Furthermore, the end of the positive and negative thread trapezoidal lead screw is located in the lead screw bearing, and guide pressure plates are respectively provided on the front and rear sides of the support plate of the roller bearing seat.
[0012] Furthermore, the long telescopic sootblower device includes a sootblower beam structure, the sootblower beam structure includes a sootblower lower crossbeam plate and a sootblower upper crossbeam plate, the sootblower lower crossbeam plate and the sootblower upper crossbeam plate are connected by a plurality of crossbeam support frames and connecting support plates, a motor mounting frame is provided below the sootblower upper crossbeam plate, a sootblower servo motor is installed at one end of the motor mounting frame, a driving sprocket shaft is provided on the output shaft of the sootblower servo motor, a long chain driving transmission sprocket is rotatably provided on the driving sprocket shaft, a long chain driven sprocket is provided on the lower surface of the end of the sootblower upper crossbeam plate away from the sootblower servo motor, the long chain driving transmission sprocket is connected to the long chain driven sprocket by a long chain, and a sootblower gun barrel is installed in the sootblower beam structure.
[0013] Furthermore, a barrel chain connecting device is provided at the end of the sootblower barrel near the sootblower servo motor, and both ends of the barrel chain connecting device are fixedly connected to the long chain. A movable pulley device is provided above the barrel chain connecting device, and a movable pulley is provided above the movable pulley device. The movable pulley is connected to the groove tracks on both sides of the motor mounting frame, and a long soft water pipe is connected to the end of the barrel chain connecting device, and a long soft water pipe interface is provided at the end of the long soft water pipe.
[0014] Furthermore, an interface is left at the lower end of the soot blower barrel, on which a guide support pulley assembly is threadedly installed; a threaded barrel port interface is left at the end of the soot blower barrel, which can be threadedly connected to self-rotating nozzles of different types and specifications, so as to test the effects of self-rotating nozzles of different types and specifications on cleaning dirt on the inner wall of the steel pipe.
[0015] Furthermore, a barrel movement support roller is provided under the barrel, and the barrel movement support roller can realize the function of self-adjustment according to the vibration and jumping of the barrel during the movement.
[0016] Furthermore, an interface is left below the sootblower barrel and connected to a guide support pulley. When the sootblower barrel enters the steel pipe, the guide support pulley can ensure that the sootblower barrel moves stably along the inner wall of the steel pipe, thereby avoiding the problem of uneven and unstable cleaning of dirt on the inner wall of the steel pipe.
[0017] Furthermore, the sootblower beam structure is supported by a plurality of support assemblies, each of which includes a sootblower column and a triangular support foot, and the triangular support foot is fixed to the side of the sootblower column.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: 1) By using the device of the present invention, the lateral movement of the steel pipe is completed by the pushing and retracting action of the lifting hydraulic cylinder and the lateral movement hydraulic cylinder, and the stepping motor drives the rollers to rotate, thereby driving the steel pipe to rotate when the inner wall is cleaned, which can increase the contact frequency and area between the rotating nozzle and the inner wall surface of the steel pipe, improve the efficiency and quality of the cleaning of the inner wall of the steel pipe, and avoid the problem of sewage depositing at the bottom of the inner wall of the steel pipe and not being cleaned thoroughly; 2) The present invention drives the sootblower barrel forward through the sootblower chain sprocket device, and extends the sootblower barrel into the inner wall of the steel pipe to complete the acid sludge flushing on the inner wall surface of the steel pipe. For cleaning the inner wall surface of a 6-meter-8-meter-long steel pipe, a single circular sootblower barrel is used to advance, which simplifies the action of the entire steel pipe inner wall cleaning production line, improves the cleaning efficiency, reduces the vibration and noise problems caused by the complex structure to the production line, and improves the stability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall structure of the present invention; Figure 2 It is a front view of the steel pipe transverse shifting device of the present invention; Figure 3 It is a left side view of the steel pipe transverse shifting device of the present invention; Figure 4 This is a front view of the steel pipe inner wall cleaning station device of the present invention; Figure 5 It is a top view of the steel pipe inner wall cleaning station device of the present invention; Figure 6 It is a left side view of the steel pipe inner wall cleaning station device of the present invention; Figure 7 It is a structural schematic diagram of the lead screw slide module of the steel pipe inner wall cleaning station device of the present invention; Figure 8 This is a front view of the soot blower for cleaning the inner wall of a steel pipe according to the present invention; Fig. 9 This is a partial enlarged view of the structure of the soot blower at A for cleaning the inner wall of a steel pipe according to the present invention; Fig.10 It is a right side view of the soot blower for cleaning the inner wall of a steel pipe according to the present invention; Fig.11 It is a left side view of the soot blower for cleaning the inner wall of a steel pipe according to the present invention.
[0020] In the figure: 1, steel pipe transverse movement device; 2, steel pipe rotation device; 3, long telescopic soot blower device; 4, long steel pipe; 101, transverse movement hydraulic cylinder; 102, transverse movement hydraulic cylinder piston rod; 104, bottom fixed plate; 105, transverse movement hydraulic cylinder floating joint; 106, transverse movement base; 107, roller shaft; 108, roller; 110, screw rod; 111, lifting hydraulic cylinder; 112, lifting hydraulic cylinder floating joint; 113, lifting hydraulic cylinder piston rod; 114, guide sleeve; 115, guide rod; 201, bottom support; 202, stepper motor; 203, stepper motor output shaft; 204, driving sprocket 1; 205, chain 1; 206, chain 2; 207, driven sprocket 1; 208, driven sprocket 2; 209, support frame; 210, driving sprocket 2; 212, roller wheel; 213, roller wheel support shaft seat; 214, driven sprocket shaft 1; 215, driven sprocket shaft 2; 216, positive and negative trapezoidal screw; 217, screw intermediate bearing support seat; 218, screw slider platform; 219, screw motor; 220, guide pressure plate; 221, roller wheel bearing seat support plate; 222, screw bearing; 224, screw bearing seat; 301, barrel port interface; 302, soot blower barrel; 303, soot blower column; 304, beam support frame; 305, long chain driven Transmission sprocket; 306, long chain; 307, lower crossbeam of sootblower; 308, long soft water pipe interface; 309, upper crossbeam of sootblower; 310, triangular support frame; 311, servo motor of sootblower; 312, barrel chain connection device; 313, moving pulley device, 314, long chain active transmission sprocket; 315, active sprocket shaft; 316, motor mounting frame; 317, moving pulley; 318, long soft water pipe; 319, barrel movement support roller; 320, guide support pulley; 321, connecting support plate. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with the accompanying drawings, but the scope of protection of the present invention is not limited to the described scope.
[0022] Please refer to Figure 1 A combined device for transverse cleaning of the inner wall of a stainless steel pipe comprises two sets of parallel steel pipe transverse movement devices 1, two sets of parallel steel pipe rotating devices 2 and a long telescopic soot blower device 3; the steel pipe transverse movement device 1 is used for transverse transportation of the steel pipe; the steel pipe rotating device 2 is used to support the self-rotation of the steel pipe at a fixed horizontal height along its axis; the steel pipe rotating device 2 is spaced apart from the steel pipe transverse movement device 1; the long telescopic soot blower device 3 is used for full coverage cleaning of dirt on the inner wall of the steel pipe; the long telescopic soot blower device 3 is located on the side of the second steel pipe rotating device 2 from right to left.
[0023] Please refer to Figure 2 and Figure 3The steel pipe transverse movement device 1 includes a bottom fixed plate 104, on which a lifting hydraulic cylinder 111 is installed, and a transverse movement platform is arranged above the lifting hydraulic cylinder piston rod 113 on the lifting hydraulic cylinder 111, wherein a transverse movement platform is provided with a transverse movement base 106, and a transverse movement hydraulic cylinder 101 is installed at one end of the transverse movement platform, and the transverse movement hydraulic cylinder piston rod 102 of the transverse movement hydraulic cylinder 101 is fixedly connected with the transverse movement hydraulic cylinder floating joint 105 on the transverse movement base 106 by a screw 110, and a plurality of V-shaped frames for supporting the long steel pipe 4 are provided on the transverse movement base 106, and a plurality of roller shafts 107 are arranged under the transverse movement base 106, and each roller shaft 107 is provided with a roller 108, and the roller 108 is rollingly connected with the two parallel groove tracks on the transverse movement platform, thereby ensuring that the movement direction of the transverse movement base is the same as the expected direction.
[0024] A lifting hydraulic cylinder floating joint 112 is provided on the transverse platform, and the lifting hydraulic cylinder piston rod 113 is connected to the transverse platform through the lifting hydraulic cylinder floating joint 112. A plurality of guide rod and guide sleeve modules for guiding the lifting hydraulic cylinder piston rod 113 are provided below the transverse platform. Each guide rod and guide sleeve module includes a guide sleeve 114 and a guide rod 115. The guide rod 115 is fixed below the transverse platform. The guide rod 115 is sleeved with a guide sleeve 114, and the guide sleeve 114 is installed on a fixed plate.
[0025] The piston rod 113 of the lifting hydraulic cylinder and four guide rod and guide sleeve modules form a lifting mechanism to jointly support the transverse moving platform. The upward and downward movement of the transverse moving platform is achieved through the movement of the piston rod 113 of the lifting hydraulic cylinder.
[0026] Please refer to Figure 4-7 The steel pipe rotating device 2 includes a bottom support 201, a support frame 209 is provided on the bottom support 201, a stepper motor 202 is installed on the support frame 209, a driving sprocket 1 204 and a driving sprocket 2 210 are provided on the output shaft 203 of the stepper motor, a pair of roller bearing seat support plate 221 is provided above the support frame 209, two pair of roller support bearing seat assemblies are symmetrically provided on the pair of roller bearing seat support plate 221, and each pair of roller support bearing seat assembly includes a pair of pair of roller support shaft seats 213 A pair of rollers 212 is provided between the two pairs of roller support shaft seats 213, and a driven sprocket shaft 1 214 and a driven sprocket shaft 215 are rotatably connected in the two pairs of roller support bearing seat assemblies respectively. A driven sprocket shaft 1 207 and a driven sprocket shaft 208 are rotatably provided on the driven sprocket shaft 1 214 and the driven sprocket shaft 215 respectively. The driven sprocket shaft 1 207 is connected to the driving sprocket shaft 1 204 through a chain 1 205, and the driven sprocket shaft 208 is connected to the driving sprocket shaft 2 210 through a chain 2 206.
[0027] The stepper motor 202 rotates through the motor output shaft 203 to drive the two driving sprockets to rotate, and the driving sprocket 1 204 and the driving sprocket 2 210 rotate, and due to the mechanical matching relationship of the chain sprockets, the driven sprocket 1 207 and the driven sprocket 2 208 are driven to rotate. The roller wheel 212 rotates synchronously with the driven sprocket due to the coaxial relationship with the driven wheel sprocket.
[0028] A space is formed between the support frame 209 and the support plate 221 of the roller bearing seat, in which a screw motor assembly is arranged, the screw motor assembly includes a screw motor 219, a positive and negative thread trapezoidal screw rod 216 is installed on the output shaft of the screw motor 219, both ends of the positive and negative thread trapezoidal screw rod 216 are installed in the screw bearing seat 224, a screw slider platform 218 is sleeved near the inside of the two screw bearing seats 224, and a screw intermediate bearing support seat 217 is sleeved at the center of the positive and negative thread trapezoidal screw rod 216.
[0029] The end of the positive and negative thread trapezoidal lead screw 216 is located in the lead screw bearing 222, and guide pressure plates 220 are respectively provided on both sides of the roller bearing seat support plate 221.
[0030] When the screw motor 219 is working and rotating, the positive and negative trapezoidal screws 216 will rotate. Due to the matching relationship between the screw slider guide rail module and the opposite directions of the screws on both sides, the screw slider platforms 218 on both sides will move closer to or away from the middle at the same time, thereby driving the roller wheels 212 to move closer to or away from the middle at the same time.
[0031] Please refer to Figure 8-11 The long telescopic sootblower device 3 includes a sootblower beam structure, which includes a sootblower lower crossbeam plate 307 and a sootblower upper crossbeam plate 309. The sootblower lower crossbeam plate 307 and the sootblower upper crossbeam plate 309 are connected through a plurality of crossbeam support frames 304 and a connecting support plate 321. A motor mounting frame 316 is provided below the sootblower upper crossbeam plate 309. A sootblower servo motor 311 is installed at one end of the motor mounting frame 316. A driving sprocket shaft 315 is provided on the output shaft of the servo motor 311, and a long chain driving transmission sprocket 314 is rotatably provided on the driving sprocket shaft 315. A long chain driven sprocket 305 is provided on the lower surface of the end of the sootblower upper crossbeam 309 away from the sootblower servo motor 311. The long chain driving transmission sprocket 314 is connected to the long chain driven transmission sprocket 305 through a long chain 306, and a sootblower gun barrel 302 is installed in the sootblower beam structure.
[0032] A barrel chain connecting device 312 is provided at the end of the sootblower barrel 302 near the sootblower servo motor 311, and the barrel chain connecting device 312 is fixedly connected to the long chain 306. A movable pulley device 313 is provided above the barrel chain connecting device 312, and a movable pulley 317 is provided above the movable pulley device 313. The movable pulley 317 is connected to the groove track of the motor mounting frame 316. A long soft water pipe 318 is connected to the end of the barrel chain connecting device 312, and a long soft water pipe interface 308 is provided at the end of the long soft water pipe 318.
[0033] An interface is reserved at the lower end of the sootblower barrel 302 , and a guide support pulley 323 assembly is installed through threads; a threaded barrel port interface 301 is reserved at the end of the sootblower barrel 302 .
[0034] The sootblower beam structure is supported by a plurality of support assemblies, each of which includes a sootblower column 303 and a triangular support foot 310 , and the triangular support foot 310 is fixed to the side of the sootblower column 303 .
[0035] Initially, the traverse hydraulic cylinder 101 and the lifting hydraulic cylinder 111 are in a closed state, the traverse base 106 is at the lowest end and the leftmost end, the pair of rollers 212 is at a minimum spacing state, and the sootblower barrel 302 is at the origin position.
[0036] When in use, the lifting hydraulic cylinder 111 is turned on to drive the transverse base 106 to rise. When the transverse base 106 rises to the highest point of the stroke, the transverse hydraulic cylinder 101 is turned on to drive the transverse base 106 to move horizontally. At this time, the steel pipe moves to the top of the steel pipe rotating device 2. The lifting hydraulic cylinder 111 is retracted and closed, and the steel pipe is separated from the transverse base 106 during the movement of the transverse base 106, and transitions to the steel pipe rotating device 2, and finally the transverse hydraulic cylinder 101 is retracted and closed, and the steel pipe transverse device 1 is in the initial state; when the steel pipe transitions to the steel pipe rotating device 2, the screw motor 219 is started, and the two sets of screw slider platforms 218 move away from both ends, and the distance between the roller wheels 212 is reasonably increased and adjusted, so that the height of the steel pipe axis is maintained at a fixed horizontal height, which is conducive to the soot blower gun barrel 302 entering the inner wall of the steel pipe for full coverage cleaning. After adjusting the distance between the roller wheels 212, the stepper motor 202 is started, and the roller wheels 212 are driven to rotate through the sprocket chain transmission relationship, thereby driving the steel pipe to rotate, which is conducive to increasing the effective contact area between the nozzle and the inner wall of the steel pipe and higher cleaning efficiency. At this time, start the sootblower servo motor 311 and open the pump valve to connect the long soft water pipe 318 to the water source, and use the sprocket chain transmission and the support pulley moving module to drive the sootblower gun barrel 302 to extend into the inner wall of the steel pipe to achieve full coverage cleaning of the inner wall of the steel pipe by the nozzle. Example 1
[0037] Taking a single steel pipe as an example, the specific process of steel pipe lateral cleaning is as follows: At the beginning, the lateral hydraulic cylinder 101 and the lifting hydraulic cylinder 111 are in the closed state, the stainless steel pipe is placed on the V-shaped frame of the lateral base 106, and is in the state of waiting for lateral movement. The lifting hydraulic cylinder 111 is pushed out first, the lateral base 106 rises first, and the lateral hydraulic cylinder 111 is pushed out later, and the lateral base 106 moves horizontally. At this time, the steel pipe is placed above the steel pipe rotating device 2, the lifting hydraulic cylinder 111 retracts part of the stroke, the steel pipe is transferred to the steel pipe rotating device 2, the lifting hydraulic cylinder 111 retracts all the stroke, and the steel pipe and the lateral moving device 14 are completely Separate, the lateral hydraulic cylinder 101 retracts the full stroke, at this time, the steel pipe lateral movement device 1 is in the initial state; the steel pipe is placed on the roller wheels on the steel pipe rotating device 2, and the screw motor 219 works to adjust the spacing of the roller wheels 212 according to the diameter of the steel pipe, so as to ensure that the axis of the steel pipe is always at the same horizontal height, and then the stepper motor 202 works to drive the two sets of active sprockets 1 204 and active sprockets 210 to work. The active sprockets 1 204 and active sprockets 210 are driven by the sprocket chains. The mechanical matching relationship drives the driven sprocket 1 207 and the driven sprocket 2 208 to rotate, thereby driving the roller wheel 212 to rotate, and then driving the long steel pipe 4 to support the self-rotation function; at this time, the long steel pipe 4 is in self-rotation on the steel pipe rotating device 2, and the soot blower servo motor 311 starts to work and drives the long chain active transmission sprocket 314 to rotate, thereby driving the long chain 306 to rotate; the long chain 306 is fixedly connected to the barrel chain connecting device 312, and the barrel chain connecting device 312 is fixedly connected to the soot blower barrel 302, and the long chain The rotation of bar 306 drives the soot blower barrel 302 fixedly connected thereto to move forward and extend. The soot blower barrel port interface 301 has an internal thread interface connected to the self-rotating nozzle, thereby realizing full coverage cleaning of the dirt on the inner wall of the steel pipe by the soot blower. When the soot blower barrel port 301 moves to the end of the steel pipe, the soot blower completes the cleaning of the inner wall of the steel pipe. Then, the soot blower servo motor 311 rotates in the opposite direction, the water valve of the water pipe is closed, and the soot blower barrel 302 returns to the initial position, waiting for the next steel pipe to move horizontally to the steel pipe rotating device 2.
Claims
1. A combined device for lateral cleaning of the inner wall of a stainless steel pipe, characterized in that The invention comprises two sets of parallel steel pipe transverse movement devices (1), two sets of parallel steel pipe rotation devices (2) and a long telescopic soot blower device (3); the steel pipe transverse movement device (1) is used for transverse movement and transportation of steel pipes; the steel pipe rotation device (2) is used for supporting the self-rotation of the steel pipe at a fixed horizontal height along its axis; the steel pipe rotation device (2) and the steel pipe transverse movement device (1) are arranged at intervals; the long telescopic soot blower device (3) is used for full coverage cleaning of dirt on the inner wall of the steel pipe; the long telescopic soot blower device (3) is located on the side of the second steel pipe rotation device (2) from right to left.
2. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that The steel pipe transverse movement device (1) comprises a bottom fixed plate (104), a lifting hydraulic cylinder (111) is installed on the bottom fixed plate (104), a transverse movement platform is provided above the lifting hydraulic cylinder piston rod (113) on the lifting hydraulic cylinder (111), wherein a transverse movement base (106) is provided on the transverse movement platform, a transverse movement hydraulic cylinder (101) is installed at one end of the transverse movement platform, the transverse movement hydraulic cylinder piston rod (102) of the transverse movement hydraulic cylinder (101) is fixedly connected to the transverse movement hydraulic cylinder floating joint (105) on the transverse movement base (106) through a screw (110), a plurality of V-shaped frames for supporting the long steel pipe (4) are provided on the transverse movement base (106), a plurality of roller shafts (107) are provided below the transverse movement base (106), each roller shaft (107) is provided with a roller (108), and the roller (108) is rollingly connected to two parallel groove tracks on the transverse movement platform.
3. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 2, characterized in that A lifting hydraulic cylinder floating joint (112) is provided on the transverse platform. The lifting hydraulic cylinder piston rod (113) is connected to the transverse platform via the lifting hydraulic cylinder floating joint (112). A plurality of guide rod and guide sleeve modules for guiding the lifting hydraulic cylinder piston rod (113) are provided below the transverse platform. Each guide rod and guide sleeve module comprises a guide sleeve (114) and a guide rod (115). The guide rod (115) is fixed below the transverse platform. The guide rod (115) is sleeved with a guide sleeve (114). The guide sleeve (114) is mounted on a fixed plate.
4. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that The steel pipe rotating device (2) comprises a bottom support (201), a support frame (209) is provided on the bottom support (201), a stepper motor (202) is installed on the support frame (209), a driving sprocket 1 (204) and a driving sprocket 2 (210) are provided on the output shaft (203) of the stepper motor, a roller bearing seat support plate (221) is provided above the support frame (209), two roller bearing seat assemblies are symmetrically provided on the roller bearing seat support plate (221), and each roller bearing seat assembly comprises a pair of roller support shaft seats (21 3) A pair of rollers (212) is provided between the two pairs of roller support shaft seats (213); the two pairs of roller support bearing seat assemblies are rotatably connected to a driven sprocket shaft (214) and a driven sprocket shaft (215), respectively; a driven sprocket shaft (214) and a driven sprocket shaft (215) are rotatably provided with a driven sprocket shaft (207) and a driven sprocket shaft (208), respectively; the driven sprocket shaft (207) and the driving sprocket shaft (204) are connected via a chain (205); the driven sprocket shaft (208) and the driving sprocket shaft (210) are connected via a chain (206).
5. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 4, characterized in that A space is formed between the support frame (209) and the roller bearing seat support plate (221), in which a screw motor assembly is arranged, the screw motor assembly comprising a screw motor (219), an output shaft of the screw motor (219) being mounted with a positive and negative thread trapezoidal screw (216), both ends of the positive and negative thread trapezoidal screw (216) being mounted in a screw bearing seat (224), a screw slider platform (218) being sleeved near the inside of the two screw bearing seats (224), and a screw intermediate bearing support seat (217) being sleeved at the center of the positive and negative thread trapezoidal screw (216).
6. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 5, characterized in that The end of the positive and negative thread trapezoidal lead screw (216) is located in the lead screw bearing (222), and guide pressure plates (220) are respectively provided on the front and rear sides of the roller bearing seat support plate (221).
7. The combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that The long telescopic sootblower device (3) comprises a sootblower beam structure, the sootblower beam structure comprising a sootblower lower crossbeam plate (307) and a sootblower upper crossbeam plate (309), the sootblower lower crossbeam plate (307) and the sootblower upper crossbeam plate (309) being connected via a plurality of crossbeam support frames (304) and a connecting support plate (321), a motor mounting frame (316) being provided below the sootblower upper crossbeam plate (309), a sootblower servo motor (311) being installed at one end of the motor mounting frame (316), A driving sprocket shaft (315) is provided on the output shaft of the sootblower servo motor (311), a long chain driving transmission sprocket (314) is rotatably provided on the driving sprocket shaft (315), a long chain driven sprocket (305) is provided on the lower surface of the end of the sootblower upper crossbeam (309) away from the sootblower servo motor (311), the long chain driving transmission sprocket (314) is connected to the long chain driven sprocket (305) via a long chain (306), and a sootblower gun barrel (302) is installed in the sootblower beam structure.
8. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 7, characterized in that A barrel chain connection device (312) is provided at the end of the sootblower barrel (302) near the sootblower servo motor (311); the barrel chain connection device (312) is fixedly connected to the long chain (306); a movable pulley device (313) is provided above the barrel chain connection device (312); a movable pulley (317) is provided above the movable pulley device (313); the movable pulley (317) is connected to a groove track of a motor mounting frame (316); a long soft water pipe (318) is connected to the end of the barrel chain connection device (312); a long soft water pipe interface (308) is provided at the end of the long soft water pipe (318).
9. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 8, characterized in that An interface is left at the lower end of the sootblower gun barrel (302), on which a guide support pulley (320) assembly is installed via threads; a threaded gun barrel port interface (301) is left at the end of the sootblower gun barrel (302), which is connected to a self-rotating nozzle via threads.
10. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 7, characterized in that The sootblower beam structure is supported by a plurality of support assemblies, each of which comprises a sootblower column (303) and a triangular support foot (310), wherein the triangular support foot (310) is fixed to a side of the sootblower column (303).
Citation Information
Patent Citations
Screw propulsion type PE pipe dirt removing integrated equipment
CN112317466A
Cleaning device for interior of drilling / workover operation oil pipe
CN112317473A
Heat exchange tube cleaning device
CN115106345A
Automatic cleaning equipment for high-pressure water jet oil pumping pipe
CN116237316A
Automatic pipe airtightness detection equipment with feeding and discharging functions
CN118179971A