Preparation device and preparation process of heat-resistant and anti-aging rubber material for elevator
By setting up a transmission assembly and a multiple roller pressing mechanism in the rubber material preparation device, the problem of the density and uniformity of the rubber material in the prior art is solved, and the heat resistance and anti-aging properties of the rubber material are significantly improved.
Patent Information
- Application Number
- CN202411919925.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the rolling method of rubber materials relies on manual guidance, resulting in the rubber raw materials being compressed and extended only briefly, making it difficult to mix and plasticize fully, resulting in the density and uniformity not meeting the standards, and the heat resistance and anti-aging properties of rubber materials are reduced.
A heat-resistant and aging-resistant rubber material preparation device for elevators is designed. By setting up a transmission assembly, an active roller, a driven roller and a retraction plate, the rubber material body is rolled and gathered multiple times between the active roller and the driven roller, and the density and uniformity of its internal structure are improved.
Through multiple rolling and gathering, the bubbles and holes inside the rubber material are significantly reduced, and the heat resistance and anti-aging properties of its finished product are improved.
Smart Images

Figure CN119840031A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rubber material preparation, and in particular to a device for preparing a heat-resistant and anti-aging rubber material for elevators and a preparation process thereof. Background Art
[0002] Rubber materials are widely used in our daily lives, from car tires to medical devices to seals for various electronic products. However, how to prepare rubber materials with excellent performance and strong durability has always been an important issue in the field of materials science. In the traditional rubber preparation process, double-roll extrusion is a commonly used technology. This technology uses two rotating rollers to extrude the rubber raw materials under high temperature and pressure to plasticize and mix them evenly. Double-roll extrusion technology can provide a continuous processing process with high production efficiency and low cost.
[0003] The SBR rubber material preparation equipment mentioned in the existing Chinese public patent authorization announcement number: CN219838034U includes a rubber mixer body, a roller is arranged on the outer surface of the rubber mixer body, a protective plate is arranged on the outer surface of the rubber mixer body, a protective mechanism is arranged on the outer surface of the protective plate for protecting the rubber material when it is placed on the outer surface of the roller, the protective mechanism includes an auxiliary plate arranged on the outer surface of the protective plate, a threaded rod is arranged on the upper surface of the rubber mixer body, the protective plate is movably plugged into the outer surface of the threaded rod, a nut cap is threadedly connected to the outer surface of the threaded rod, and the position of the protective plate corresponds to the position of the roller. The SBR rubber material preparation equipment separates the user from the position between the two groups of rollers by arranging the protective plate and the roller, and does not affect the use of the rubber mixer.
[0004] In actual use, in order to make the rubber material more dense and uniform, and eliminate the bubbles and holes therein, it is often necessary to perform multiple overlapping and rolling. Through repeated overlapping and rolling, the rubber raw materials can be further mixed, plasticized and evenly distributed, thereby improving its heat resistance and anti-aging performance. However, the rolling method in the prior art is to manually guide the rubber material through two sets of rollers for rolling, which makes the rubber raw materials only undergo short-term compression and extension, and it is difficult to fully mix and plasticize, so that the bubbles and holes in the rubber raw materials are difficult to eliminate, resulting in its density and uniformity not meeting the standards, and reducing the heat resistance and anti-aging performance of the finished rubber material. Summary of the invention
[0005] The purpose of the present application is to solve the problem that the rolling method in the prior art is to manually guide the rubber material through two sets of rollers for rolling, which makes the rubber raw material only undergo a short compression and extension, and it is difficult to fully mix and plasticize, so that the bubbles and holes in the rubber raw material are difficult to eliminate, resulting in its density and uniformity not meeting the standards, and reducing the heat resistance and aging resistance of the finished rubber material. The present application provides a device for preparing heat-resistant and aging-resistant rubber materials for elevators and a preparation process thereof.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: A device for preparing heat-resistant and aging-resistant rubber materials for elevators comprises a U-shaped base, wherein the inner side of the U-shaped base is symmetrically fixedly connected with a bracket, the top of the bracket is fixedly connected with a gathering plate, the inside of the U-shaped base is rotatably connected with an active roller, the active roller is in contact with the top of the gathering plate, the outer side of the U-shaped base is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with the active roller, one end of the inside of the U-shaped base is rotatably connected with a driven roller 1, and the other end of the inside of the U-shaped base is rotatably connected with a driven roller 2, the active roller is installed between the driven roller 1 and the driven roller 2 Below, the U-shaped base is internally rotatably connected to a support roller, and the support roller is installed directly below the gathering plate. The outer periphery of the driven roller one, the driven roller two and the support roller is sleeved with a rubber material body, the top of the rubber material body bypasses the bottom of the active roller, and one end of the rubber material body passes through the active roller and the driven roller one and the driven roller two. One end of the U-shaped base is rotatably connected to a winding roller, one end of the active roller is equipped with a transmission component for driving the driven roller two and the driven roller one to rotate synchronously, and one end of the support roller is equipped with a regular component for trimming both sides of the rubber material body.
[0007] By adopting the above technical scheme, by setting the transmission assembly gathering plate, active roller, driven roller one and driven roller two for coordinated use, it is convenient to sleeve one end of the rubber material body on the periphery of driven roller one, driven roller two and support roller, and make the top of the rubber material body bypass the bottom of the active roller, so that when the driving motor is started to drive the active roller, the driven roller one and driven roller two are driven to drive the rubber material body to pass through the active roller and driven roller one and the active roller and driven roller two in sequence to be rolled, and to be gathered by the gathering plate, so that the reciprocating rubber material body is repeatedly and repeatedly rolled by the gathering roller between the active roller and driven roller one and driven roller two, thereby improving the internal structure density and uniformity of the rubber material body, thereby effectively reducing the bubbles and holes formed inside the rubber material body, and improving the heat resistance and anti-aging performance of the finished rubber material body.
[0008] Furthermore, the transmission assembly includes a transmission gear 1 fixedly connected to one end of the active roller, one end of the driven roller 1 is fixedly connected to a transmission gear 2 meshing with the transmission gear 1, the other end of the driven roller 1 is fixedly connected to a synchronous wheel 1, one end of the driven roller 2 is fixedly connected to a synchronous wheel 2, and a synchronous belt is provided on the outer periphery of the synchronous wheel 1 and the synchronous wheel 2.
[0009] By adopting the above technical scheme, firstly, by setting the transmission gear 1 and the transmission gear 2 for use in coordination, the starting drive motor can drive the active roller and the driven roller 1 to rotate synchronously in the opposite direction. At the same time, by using the synchronous wheel 1 and the synchronous wheel 2 and the synchronous belt for use in coordination, the driven roller 1 drives the driven roller 2 to rotate synchronously in the same direction, so as to facilitate driving the active roller and the driven roller 1 and the driven roller 2 to rotate synchronously in the opposite direction, so that the active roller cooperates with the driven roller 1 and the driven roller 2 to drive one end of the rubber material body to pass through the active roller and the driven roller 1 and the driven roller 2 and the active roller in sequence, and is rolled by the active roller and the driven roller 1 and the driven roller 2, thereby effectively improving the practicality of the device.
[0010] Furthermore, the tidying component includes a cutting blade symmetrically fixedly connected to one end of a supporting roller, one end of the supporting roller passes through a U-shaped base and is fixedly connected to a transmission gear three meshing with a transmission gear one, and one end of the rubber material body is installed between the two cutting blades.
[0011] By adopting the above technical solution, by setting the cutting blade and the transmission gear three for use together, when the driving motor is started to drive one end of the rubber material body to bypass the bottom of the supporting roller, it will come into conflict with the driven roller one and the cutting blade, and the transmission gear one will drive the transmission gear three to drive the cutting blade to rotate, so that the cutting blade cuts the part of the rubber material body that is pressed by the roller and extends out of the two ends of the supporting roller, so that the finished product of the rubber material body is more regular and the practicality of the device is improved.
[0012] Furthermore, an interference groove is arranged on the top of the gathering plate, and a plurality of rollers are symmetrically and evenly arranged on one end of the active roller.
[0013] By adopting the above technical solution, by setting the cooperation of the interference groove and the roller, the active roller and the gathering plate are in rolling contact, which effectively reduces the friction between the active roller and the gathering plate, thereby reducing the wear between the active roller and the gathering plate and extending the service life of the device.
[0014] Furthermore, an oil tank is installed inside the U-shaped base, and a driving rod is rotatably connected inside the U-shaped base, one end of the driving rod is symmetrically provided with threads with opposite rotation directions, a lifting motor is fixedly connected to the outside of the U-shaped base, the output end of the lifting motor is fixedly connected to the driving rod, one end of the driving rod is symmetrically threadedly connected to a driving slider, a transmission rod is symmetrically hinged at the bottom of the oil tank, one end of the transmission rod is hinged to the driving slider, and a guide member for guiding the driving slider to move along the length direction of the driving rod is installed at the inner bottom of the U-shaped base.
[0015] By adopting the above technical solution, by setting the guide member and the driving rod, the driving slider and the transmission rod for use, starting the lifting motor can drive the driving slider to move closer to each other along the length direction of the driving rod, and drive the transmission rod to push out of the oil tank around the intersection shaft, and at the same time, the oil tank drives the internal mineral oil to infiltrate the rubber material body that bypasses the bottom of the support roller, so as to reduce the adhesion of the rubber material body when it is rolled up, thereby improving the practicability of the device.
[0016] Furthermore, the guide member includes a lifting slide groove symmetrically arranged at one end of the oil tank, and the lifting slide groove is slidably sleeved on one end of the oil tank.
[0017] By adopting the above technical solution, through the coordinated use of the lifting slide groove and the bracket, when the lifting motor is started to drive the two driving sliders to move along the length direction of the driving rod, the driving sliders are guided by the lifting slide groove and the bracket and will not move circumferentially around the driving rod, thereby improving the practicality of the device.
[0018] Furthermore, a net bag is installed inside the oil tank, and a pile of hooks are symmetrically fixedly connected to the top of the net bag, and one end of the hook is hung on the top of the oil tank.
[0019] By adopting the above technical solution, by setting up the coordinated use of the net bag and the hook, it is convenient to collect the debris that falls into the oil tank, and by pulling the hook out of the oil tank, the debris inside the oil tank is separated from the mineral oil, thereby improving the practicality of the device.
[0020] A preparation process of heat-resistant and anti-aging rubber material for elevators, the method steps are as follows: S1: First, the rubber material body is put into a mixer for mixing, the purpose of which is to fully mix the rubber material body with other additives and make it a uniform rubber compound; S2: After completing the operation of S1, one end of the mixed rubber material body is sleeved on the periphery of the driven roller 1, the driven roller 2 and the support roller, and the top of the rubber material body is passed under the active roller, so that one end of the rubber material body is rolled when passing between the active roller and the driven roller 1 and between the active roller and the driven roller 2; S3: After completing the operation of S2, when one end of the rubber material body passes under the active roller, the one end of the rubber material body is guided by the gathering plate so that the two ends of the rubber material body are gathered toward the middle, and then the rubber material body gathered from the two ends to the middle is pulled to pass between the driven roller 1 and the driven roller 2, so that one end of the rubber material body is subjected to secondary rolling by the active roller and the driven roller 2, so that the rubber material body is melt-rolled between the active roller and the driven roller 1 and the driven roller 2.
[0021] In summary, the present application includes at least one of the following beneficial effects: 1. By setting up the transmission assembly gathering plate, the active roller, the driven roller one and the driven roller two for coordinated use, it is convenient to sleeve one end of the rubber material body on the periphery of the driven roller one and the driven roller two and the supporting roller, and make the top of the rubber material body bypass the bottom of the active roller, so that when the driving motor is started to drive the active roller, the driven roller one and the driven roller two are driven to drive the rubber material body to pass through the active roller and the driven roller one and the active roller and the driven roller two in turn to be rolled and gathered by the gathering plate, so that the reciprocating rubber material body is repeatedly and repeatedly rolled by the gathering between the active roller and the driven roller one and the driven roller two, thereby improving the internal structure density and uniformity of the rubber material body, thereby effectively reducing the bubbles and holes formed inside the rubber material body, and improving the heat resistance and anti-aging performance of the finished rubber material body.
[0022] 2. By setting the cutting blade and the transmission gear three for use together, when the driving motor is started to drive one end of the rubber material body to bypass the bottom of the supporting roller, it will come into conflict with the driven roller one and the cutting blade, and the transmission gear one will drive the transmission gear three to drive the cutting blade to rotate, so that the cutting blade cuts the part of the rubber material body that is pressed by the roller and extends out of the two ends of the supporting roller, so that the finished product of the rubber material body is more regular and the practicality of the device is improved.
[0023] 3. By setting the guide and cooperating with the driving rod, driving slider and transmission rod, starting the lifting motor can drive the driving slider to move closer to each other along the length direction of the driving rod, and drive the transmission rod to push out of the oil tank around the intersection shaft. At the same time, the oil tank drives the internal mineral oil to infiltrate the rubber material body that bypasses the bottom of the support roller, so as to reduce the adhesion of the rubber material body when it is rolled up, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.
[0025] Figure 2 It is an exploded view of the internal structure of the U-shaped base in this application.
[0026] Figure 3 It is an exploded view of the internal structure of the gathering plate in this application.
[0027] Figure 4 It is an exploded view of the internal structure of the fuel tank in this application.
[0028] Description of reference numerals: 1. U-shaped base; 2. Bracket; 3. Gathering plate; 4. Active roller; 5. Driving motor; 6. Driven roller 1; 7. Driven roller 2; 8. Support roller; 9. Rubber material body; 10. Winding roller; 11. Transmission gear 1; 12. Transmission gear 2; 13. Synchronous wheel 1; 14. Synchronous wheel 2; 15. Synchronous belt; 16. Cutting blade; 17. Transmission gear 3; 18. Resistance groove; 19. Roller; 20. Oil tank; 21. Driving rod; 22. Lifting motor; 23. Driving slider; 24. Transmission rod; 27. Net bag; 28. Hook. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-4 This application is described in further detail.
[0030] The embodiment of the present application discloses a device for preparing a heat-resistant and anti-aging rubber material for an elevator and a preparation process thereof.
[0031] Reference Figure 1-Figure 3 A preparation device of heat-resistant and anti-aging rubber material for elevators, comprising a U-shaped base 1, a bracket 2 is symmetrically fixedly connected to the inner side of the U-shaped base 1, a gathering plate 3 is fixedly connected to the top of the bracket 2, an active roller 4 is rotatably connected to the inside of the U-shaped base 1, the active roller 4 is in contact with the top of the gathering plate 3, a driving motor 5 is fixedly connected to the outer side of the U-shaped base 1, the output end of the driving motor 5 is fixedly connected to the active roller 4, one end of the inside of the U-shaped base 1 is rotatably connected to a driven roller 1 6, and the other end of the inside of the U-shaped base 1 is rotatably connected to a driven roller 2 7, and the active roller 4 is installed directly below the driven roller 1 6 and the driven roller 2 7 The U-shaped base 1 is internally rotatably connected with a support roller 8, which is installed just below the gathering plate 3. The outer periphery of the driven roller 1 6, the driven roller 2 7 and the support roller 8 is provided with a rubber material body 9. The top of the rubber material body 9 bypasses the bottom of the active roller 4, and one end of the rubber material body 9 passes through the active roller 4 and the driven roller 1 6 and the driven roller 2 7. One end of the U-shaped base 1 is rotatably connected with a winding roller 10, and one end of the active roller 4 is equipped with a transmission component for driving the driven roller 2 7 and the driven roller 1 6 to rotate synchronously, and one end of the support roller 8 is equipped with a regular component for trimming both sides of the rubber material body 9. The transmission assembly includes a transmission gear 11 fixedly connected to one end of the active roller 4, a transmission gear 2 12 meshing with the transmission gear 11 is fixedly connected to one end of the driven roller 6, a synchronous wheel 13 is fixedly connected to the other end of the driven roller 6, a synchronous wheel 2 14 is fixedly connected to one end of the driven roller 27, and a synchronous belt 15 is provided on the outer periphery of the synchronous wheel 13 and the synchronous wheel 2 14; Moreover, the regularization component includes a cutting blade 16 symmetrically fixedly connected to one end of the support roller 8, one end of the support roller 8 passes through the U-shaped base 1 and is fixedly connected to a transmission gear 3 17 meshing with the transmission gear 1 11, and one end of the rubber material body 9 is installed between the two cutting blades 16; Moreover, a resisting groove 18 is arranged on the top of the gathering plate 3 , and a plurality of rollers 19 are symmetrically and evenly arranged on one end of the active roller 4 .
[0032] When in use, first start the driving motor 5 to drive the active roller 4 to rotate, and make the active roller 4 drive the transmission gear 1 11 to mesh with the transmission gear 2 12, and at the same time make the transmission gear 2 12 drive the driven roller 1 6 to rotate synchronously with the active roller 4 in the opposite direction, and then make the driven roller 1 6 drive the synchronous wheel 1 13 to cooperate with the synchronous belt 15 to drive the synchronous wheel 2 14 and the driven roller 2 7 to rotate synchronously in the same direction, and then manually pull one end of the rubber material body 9 so that the upper part of the driven roller 1 6 is inserted between the driven roller 1 6 and the active roller 4, and one end of the rubber material body 9 is subjected to the first rolling pressure of the driven roller 1 6 and the active roller 4, and then the rubber material body 9 subjected to the rolling pressure of the driven roller 1 6 and the active roller 4 is pulled around the bottom of the driven roller 1 6, and one end of the rubber material body 9 is squeezed by the two gathering plates 3, so that one end of the rubber material body 9 is turned over along the guiding inclined surface of the gathering plate 3, so that the two ends of the rubber material body 9 are turned to The rubber material body 9 is gathered in the middle, and then the rubber material body 9 gathered from both ends to the middle is pulled through between the driven roller 1 6 and the driven roller 2 7, so that one end of the rubber material body 9 is subjected to secondary rolling by the active roller 4 and the driven roller 2 7, and then the one end of the rubber material body 9 subjected to secondary rolling by the active roller 4 and the driven roller 2 7 is pulled around the top of the driven roller 2 7 and the bottom of the support roller 8, and then it is wound back to the top of the driven roller 1 6 and the tail end of the rubber material body 9, so that the rubber material body 9 is repeatedly subjected to gathering rolling between the active roller 4 and the driven roller 1 6 and the driven roller 2 7, thereby improving the internal structure density and uniformity of the rubber material body 9, thereby effectively reducing the bubbles and holes formed in the rubber material body 9, and improving the heat resistance and anti-aging performance of the finished rubber material body 9. After the rolling of the rubber material body 9 is completed, one end of the rubber material body 9 is cut to disconnect it, and the rubber material body 9 is pulled to be wound on the winding roller 10; At the same time, when the driving motor 5 is started to drive the active roller 4 to rotate in contact with the top of the gathering plate 3, the active roller 4 drives the roller 19 to form a rolling contact with the inner wall of the abutment groove 18, which effectively reduces the wear between the active roller 4 and the gathering plate 3, and reduces the jamming between the active roller 4 and the gathering plate 3. Then, when one end of the rubber material body 9 passes around the bottom of the support roller 8, the rubber material body 9 is rolled by the active roller 4 and the driven roller 2 7 and expanded to extend beyond the two ends of the support roller 8 to form a conflict with the cutting blade 16. At the same time, the transmission gear 1 11 and the transmission gear 3 17 are engaged, so that the transmission gear 3 17 drives the cutting blade 16 to rotate, and the part of the rubber material body 9 extending beyond the two ends of the support roller 8 is rotationally cut, so that the excess extended part is separated from the rubber material body 9, so that the rubber material body 9 is more regular after roller forming, thereby improving the practicality of the device.
[0033] Reference Figure 1 and Figure 2 , Figure 4 An oil tank 20 is installed inside the U-shaped base 1, a driving rod 21 is rotatably connected inside the U-shaped base 1, one end of the driving rod 21 is symmetrically provided with threads with opposite rotation directions, a lifting motor 22 is fixedly connected to the outside of the U-shaped base 1, the output end of the lifting motor 22 is fixedly connected to the driving rod 21, one end of the driving rod 21 is symmetrically threadedly connected to a driving slider 23, a transmission rod 24 is symmetrically hinged at the bottom of the oil tank 20, one end of the transmission rod 24 is hinged to the driving slider 23, and a guide member for guiding the driving slider 23 to move along the length direction of the driving rod 21 is installed at the inner bottom of the U-shaped base 1; The guide member includes a lifting slide symmetrically arranged at one end of the oil tank 20 , and the lifting slide slidably sleeved at one end of the oil tank 20 .
[0034] During use, when the rubber material body 9 meets the rolling requirement, the lifting motor 22 is started to drive the driving rod 21 to form a threaded connection with the driving slider 23, so that the two driving sliders 23 drive one end of the two transmission rods 24 to rotate around the hinge axis and move closer to each other along the length direction of the driving rod 21, and at the same time drive the two transmission rods 24 to rotate around the hinge axis and push the oil tank 20 upward along the length direction of the bracket 2, and at the same time make the oil tank 20 drive the internal mineral oil to infiltrate the end of the rubber material body 9 bypassing the bottom of the support roller 8, so that the mineral oil is all over the surface of the rubber material body 9, and then cut off the end of the rubber material body 9 after the oil is soaked, and roll it up at one end of the winding roller 10 for collection, thereby effectively reducing the adhesion of the rubber material body 9 when rolling, and further improving the practicality of the device.
[0035] Reference Figure 2 and Figure 4A net bag 27 is installed inside the fuel tank 20, and a pile of hooks 28 are symmetrically fixedly connected to the top of the net bag 27, and one end of the hook 28 is hung on the top of the fuel tank 20.
[0036] When in use, firstly, the oil tank 20 is set to receive the debris of the rubber material body 9 cut by the cutting blade 16, and the debris is allowed to fall into the inside of the net bag 27 under the action of gravity, and then the hook 28 is driven by the pulling net bag 27 to release the hook on the oil tank 20, and the hook 28 drives the debris received inside to be separated and collected from the mineral oil inside the oil tank 20, so as to facilitate the separation and collection of the debris received inside the oil tank 20 and improve the practicability of the device.
[0037] A preparation process of heat-resistant and anti-aging rubber material for elevators, the method steps are as follows: S1: First, the rubber material body 9 is put into a mixer for mixing, so as to fully mix the rubber material body 9 with other additives and make it into a uniform rubber material; S2: After completing the operation of S1, one end of the mixed rubber material body 9 is sleeved on the periphery of the driven roller 1 6, the driven roller 2 7 and the support roller 8, and the top of the rubber material body 9 is passed under the active roller 4, so that one end of the rubber material body 9 is rolled when passing between the active roller 4 and the driven roller 1 6 and between the active roller 4 and the driven roller 2 7; S3: After completing the operation of S2, when one end of the rubber material body 9 passes under the active roller 4, the one end of the rubber material body 9 is guided by the gathering plate 3, so that the two ends of the rubber material body 9 are gathered toward the middle, and then the rubber material body 9 gathered from the two ends to the middle is pulled to pass between the driven roller 1 6 and the driven roller 2 7, so that one end of the rubber material body 9 is subjected to secondary rolling by the active roller 4 and the driven roller 2 7, so that the rubber material body 9 is melt-rolled between the active roller 4 and the driven rollers 1 6 and 2 7.
[0038] The implementation principle of the heat-resistant and anti-aging rubber material preparation device and the preparation process for elevators in this embodiment is as follows: first, the driving motor 5 is started to drive the active roller 4 to rotate, and the active roller 4 drives the transmission gear 1 11 to mesh with the transmission gear 2 12, and at the same time, the transmission gear 2 12 drives the driven roller 1 6 to rotate synchronously with the active roller 4 in the opposite direction, and then the driven roller 1 6 drives the synchronous wheel 1 13 to cooperate with the synchronous belt 15 to drive the synchronous wheel 2 14 and the driven roller 2 7 to rotate synchronously in the same direction, and then one end of the rubber material body 9 is manually pulled so that it is inserted between the driven roller 1 6 and the active roller 4 above the driven roller 1 6, and one end of the rubber material body 9 is subjected to the first rolling pressure of the driven roller 1 6 and the active roller 4, and then the rubber material body 9 subjected to the rolling pressure of the driven roller 1 6 and the active roller 4 is pulled around the driven roller 1 The bottom of roller 1 6 is pulled, and one end of the rubber material body 9 is squeezed by the two gathering plates 3, so that one end of the rubber material body 9 is turned over in the middle along the guiding inclined surface of the gathering plate 3, so that the two ends of the rubber material body 9 are gathered toward the middle, and then the rubber material body 9 gathered from the two ends to the middle is pulled through between the driven roller 1 6 and the driven roller 2 7, so that one end of the rubber material body 9 is subjected to secondary rolling by the active roller 4 and the driven roller 2 7, and then the one end of the rubber material body 9 subjected to secondary rolling by the active roller 4 and the driven roller 2 7 is pulled around the top of the driven roller 2 7 and the bottom of the supporting roller 8, and then it goes back to the top of the driven roller 1 6 and closes with the tail end of the rubber material body 9, so that the rubber material body 9 is repeatedly subjected to the gathering rolling between the active roller 4 and the driven roller 1 6 and the driven roller 2 7; At the same time, when one end of the rubber material body 9 passes around the bottom of the support roller 8, the rubber material body 9 is rolled by the active roller 4 and the driven roller 2 7, and the part extending beyond the two ends of the support roller 8 is in conflict with the cutting blade 16. At the same time, the transmission gear 1 11 is meshed with the transmission gear 3 17, so that the transmission gear 3 17 drives the cutting blade 16 to rotate, and the part of the rubber material body 9 extending beyond the two ends of the support roller 8 is rotated and cut, so that the excess extended part is separated from the rubber material body 9, so that the rubber material body 9 is more regular after roller forming; Then, when the rubber material body 9 meets the rolling requirements, the lifting motor 22 is started to drive the driving rod 21 to form a threaded connection with the driving slider 23, so that the two driving sliders 23 drive one end of the two transmission rods 24 to rotate around the hinge axis and move closer to each other along the length direction of the driving rod 21, and at the same time drive the two transmission rods 24 to rotate around the hinge axis and push the oil tank 20 upward along the length direction of the bracket 2, and at the same time make the oil tank 20 drive the internal mineral oil to infiltrate one end of the rubber material body 9 bypassing the bottom of the support roller 8, so that the mineral oil is all over the surface of the rubber material body 9, and then cut off one end of the rubber material body 9 after the oil is soaked, and roll it up at one end of the winding roller 10 for collection.
Claims
1. A device for preparing heat-resistant and anti-aging rubber materials for elevators, comprising a U-shaped base (1), characterized in that: The inner side of the U-shaped base (1) is symmetrically fixedly connected to a bracket (2), the top of the bracket (2) is fixedly connected to a gathering plate (3), the inside of the U-shaped base (1) is rotatably connected to an active roller (4), the active roller (4) is in contact with the top of the gathering plate (3), the outer side of the U-shaped base (1) is fixedly connected to a drive motor (5), the output end of the drive motor (5) is fixedly connected to the active roller (4), one end of the inside of the U-shaped base (1) is rotatably connected to a driven roller 1 (6), and the other end of the inside of the U-shaped base (1) is rotatably connected to a driven roller 2 (7), the active roller (4) is installed directly below the driven roller 1 (6) and the driven roller 2 (7), the inside of the U-shaped base (1) is rotatably connected to the driven roller 1 (6) and the driven roller 2 (7), A support roller (8) is connected, and the support roller (8) is installed just below the gathering plate (3). The outer peripheries of the driven roller 1 (6), the driven roller 2 (7) and the support roller (8) are provided with a rubber material body (9). The top of the rubber material body (9) bypasses the bottom of the active roller (4), and one end of the rubber material body (9) passes through between the active roller (4) and the driven roller 1 (6) and the driven roller 2 (7). One end of the U-shaped base (1) is rotatably connected to a winding roller (10). One end of the active roller (4) is provided with a transmission component for driving the driven roller 2 (7) and the driven roller 1 (6) to rotate synchronously. One end of the support roller (8) is provided with a regularization component for trimming both sides of the rubber material body (9).
2. The device for preparing heat-resistant and anti-aging rubber material for elevators according to claim 1, characterized in that: The transmission assembly comprises a transmission gear 1 (11) fixedly connected to one end of the active roller (4); one end of the driven roller 1 (6) is fixedly connected to a transmission gear 2 (12) meshing with the transmission gear 1 (11); the other end of the driven roller 1 (6) is fixedly connected to a synchronous wheel 1 (13); one end of the driven roller 2 (7) is fixedly connected to a synchronous wheel 2 (14); and a synchronous belt (15) is provided on the outer periphery of the synchronous wheel 1 (13) and the synchronous wheel 2 (14).
3. The device for preparing heat-resistant and anti-aging rubber material for elevator according to claim 1, characterized in that: The tidying component comprises a cutting blade (16) symmetrically fixedly connected to one end of a support roller (8); one end of the support roller (8) passes through the U-shaped base (1) and is fixedly connected to a transmission gear 3 (17) meshing with a transmission gear 1 (11); one end of the rubber material body (9) is mounted between the two cutting blades (16).
4. The device for preparing heat-resistant and anti-aging rubber material for elevator according to claim 1, characterized in that: The top of the gathering plate (3) is provided with an abutment groove (18), and one end of the active roller (4) is symmetrically and evenly provided with a plurality of rollers (19).
5. The device for preparing heat-resistant and anti-aging rubber material for elevator according to claim 1, characterized in that: An oil tank (20) is installed inside the U-shaped base (1), a driving rod (21) is rotatably connected inside the U-shaped base (1), one end of the driving rod (21) is symmetrically provided with threads with opposite rotation directions, a lifting motor (22) is fixedly connected to the outside of the U-shaped base (1), an output end of the lifting motor (22) is fixedly connected to the driving rod (21), one end of the driving rod (21) is symmetrically threadedly connected to a driving slider (23), a transmission rod (24) is symmetrically hinged at the bottom of the oil tank (20), one end of the transmission rod (24) is hinged to the driving slider (23), and a guide member for guiding the driving slider (23) to move along the length direction of the driving rod (21) is installed at the inner bottom of the U-shaped base (1).
6. The device for preparing heat-resistant and anti-aging rubber material for elevators according to claim 5, characterized in that: The guide member comprises a lifting slide groove symmetrically arranged at one end of the oil tank (20), and the lifting slide groove is slidably sleeved at one end of the oil tank (20).
7. The device for preparing heat-resistant and anti-aging rubber material for elevator according to claim 5, characterized in that: A net bag (27) is installed inside the oil tank (20), and a pile of hooks (28) are symmetrically fixedly connected to the top of the net bag (27), and one end of the hook (28) is hung on the top of the oil tank (20).
8. A process for preparing heat-resistant and anti-aging rubber material for elevators, characterized in that: The method is applicable to a device for preparing a heat-resistant and anti-aging rubber material for an elevator as described in any one of claims 1 to 7, and the steps of the method are as follows: S1: firstly, the rubber material body (9) is placed in a mixer for mixing, so as to fully mix the rubber material body (9) and other additives to form a uniform rubber material; S2: After completing the operation of S1, one end of the mixed rubber material body (9) is sleeved on the periphery of the driven roller 1 (6), the driven roller 2 (7) and the support roller (8), and the top of the rubber material body (9) is passed under the active roller (4), so that one end of the rubber material body (9) is subjected to roller pressure when passing between the active roller (4) and the driven roller 1 (6) and between the active roller (4) and the driven roller 2 (7); S3: After completing the operation of S2, when one end of the rubber material body (9) passes under the active roller (4), the one end of the rubber material body (9) is guided by the gathering plate (3), so that the two ends of the rubber material body (9) are gathered toward the middle, and then the rubber material body (9) gathered from the two ends toward the middle is pulled to pass between the driven roller 1 (6) and the driven roller 2 (7), so that one end of the rubber material body (9) is subjected to secondary rolling by the active roller (4) and the driven roller 2 (7), so that the rubber material body (9) is melt-rolled between the active roller (4) and the driven roller 1 (6) and the driven roller 2 (7).
Citation Information
Patent Citations
SBR rubber material preparation equipment
CN219838034U