Permanent magnetic ferrite processing device
By designing a permanent magnet ferrite processing device including a servo motor, a fixing frame, a mounting plate, an efficient grinding assembly and an automatic dust reduction assembly, the problem of inconvenient and stable positioning and automatic grinding in the prior art is solved, and efficient positioning of the permanent magnet ferrite of different sizes and simultaneous grinding of the inner and outer arc surfaces is achieved. Through automatic dust reduction and cooling treatment, work efficiency and safety are improved.
Patent Information
- Application Number
- CN202510366087.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing grinding devices for permanent magnet ferrite processing cannot conveniently and stably position and fix tile permanent magnet ferrites of different lengths, widths and arcs, and cannot complete the automatic grinding of the inner and outer arc surfaces of the permanent magnet ferrite at the same time, and cannot automatically and stably perform dust reduction and cooling treatment.
A permanent magnet ferrite processing device including a servo motor, a fixing frame, a mounting plate, an efficient grinding assembly and an automatic dust reduction assembly are designed. The device realizes efficient positioning of the permanent magnet ferrite of different sizes and grinding of the inner and outer arc surfaces through the cooperation of the slide groove and threaded rod, and realizes automatic dust reduction and cooling of the permanent magnet ferrite during the grinding process through the automatic dust reduction component.
It realizes convenient and stable positioning of tile-shaped permanent magnet ferrites of different sizes and simultaneous polishing of the inner and outer arc surfaces, which improves the working efficiency and practicality and applicability of the device, and improves the safety and diversity of the processing process through automatic dust reduction and cooling treatment.
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Figure CN119871118A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a permanent ferrite processing device and belongs to the field of permanent ferrite processing. Background Art
[0002] In modern industry, especially in many fields such as motor manufacturing and electronic equipment, tile-shaped permanent ferrites play a vital role. Due to their unique arc structure and excellent magnetic properties, they are widely used in stator and rotor components of various permanent magnet motors, as well as precision electronic components such as speakers and sensors. They have become key components for achieving efficient energy conversion and accurate signal transmission. During the production and processing of tile-shaped permanent ferrites, their inner and outer arc surfaces need to be polished to achieve the required surface finish for subsequent installation or use.
[0003] However, there are some problems in the actual working process of the existing grinding device for processing permanent magnet ferrites. For example, a permanent magnet ferrite tile-shaped block grinding device and a grinding method thereof with publication number CN111002179B can position the tile-shaped permanent magnet ferrite during the working process, but its fixing tool is inconvenient to adjust, so it is not possible to conveniently and stably position and fix the tile-shaped permanent magnet ferrites of different lengths, different widths and different curvatures, and its practicality and applicability are poor; and during the working process, when grinding the inner and outer arc surfaces of the permanent magnet ferrite, it is necessary to manually turn it over, and the automatic grinding of the inner and outer arc surfaces of the permanent magnet ferrite cannot be completed at the same time, and the working efficiency is low; and in the actual working process, it is not possible to automatically and stably reduce dust and cool the permanent magnet ferrite during the grinding process, so we make improvements on this and propose a permanent magnet ferrite processing device. Summary of the invention
[0004] (I) The technical problem to be solved by the present invention is that the existing grinding device for processing permanent magnet ferrites cannot conveniently and stably position and fix tile-shaped permanent magnet ferrites of different lengths, widths and curvatures, and cannot simultaneously complete the automatic grinding of the inner and outer curved surfaces of the permanent magnet ferrites, and cannot automatically and stably reduce dust and cool the permanent magnet ferrites during the grinding process.
[0005] (II) Technical solution In order to achieve the above-mentioned invention object, the present invention provides a permanent magnet ferrite processing device, including a base plate, a device shell is fixedly connected to the base plate, the top of the device shell is fixedly connected to a top plate, a servo motor is installed and fixed on the top plate, a fixing frame is welded and fixed on the output shaft of the servo motor, a mounting plate is welded and fixed on the bottom end of the fixing frame, a high-efficiency grinding component is installed on the mounting plate, an automatic dust reduction component is installed on the mounting plate, the high-efficiency grinding component includes a slide groove and a connecting frame, a sleeve frame is sleeved on the side end of the connecting frame, a second threaded rod is rotatably connected to the sleeve frame, and the second threaded rod is connected to the connecting frame The side end of the connecting frame is threadedly connected, and the connecting frame is rotatably connected to a third threaded rod, the third threaded rod is threadedly connected to a first guide plate, the first guide plate is welded and fixed with a first guide rod, a fixing frame is fixedly connected to the bottom end surface of the mounting plate, a guide groove is penetrated through the fixing frame, a fourth threaded rod is rotatably connected to the fixing frame, a second guide plate is threadedly connected to the fourth threaded rod, a second guide plate is welded and fixed with a second guide rod, the second guide rod is penetrated and slidably connected in the guide groove, the bottom end of the fixing frame is fixedly connected to a fixing rod, and a push plate is welded and fixed to the bottom end of the fixing rod.
[0006] Among them, the slide groove is opened in the mounting plate, and a rotating shaft is rotatably connected to the mounting plate, a first bevel gear is welded and fixed to the bottom end of the rotating shaft, a second bevel gear is meshed and connected to the first bevel gear, a first threaded rod is welded and fixed to the second bevel gear, the first threaded rod is rotatably connected in the slide groove, a slider is threadedly connected to the first threaded rod, the slider is limitedly slidably connected in the slide groove, and the connecting frame is welded and fixed to the bottom end surface of the slider.
[0007] Among them, the slide groove is in a "cross" shape as a whole, and four first threaded rods are arranged, and the four first threaded rods are distributed in the slide groove at equal angles. The first threaded rods correspond to the second bevel gear and the slider one by one respectively, and the slider is fixed at the top center part of the connecting frame.
[0008] Among them, the connecting frame corresponds to the slider one by one, four fourth threaded rods are arranged, and the four fourth threaded rods are distributed at equal angles on the fixed frame, the second guide rods are symmetrically distributed on both sides of the second guide plate, and the first guide rods are symmetrically distributed on both sides of the first guide plate.
[0009] Among them, positioning grooves are formed through the first guide rod and the second guide rod, first springs are welded and fixed to the first guide rod and the first clamping rod is welded and fixed to the first spring, a grinding rod is slidingly connected with the positioning groove, first clamping grooves are formed equidistantly through the grinding rod, and the first clamping rod is clamped and connected in the first clamping groove.
[0010] Wherein, the automatic dust reduction component includes a liquid storage tank, which is welded and fixed on the top surface of the mounting plate, a feed pipe is connected to the top side end of the liquid storage tank, a conveying cylinder is welded and fixed to the inner top surface of the liquid storage tank, a spiral rod is rotatably connected in the conveying cylinder, a circular gear is welded and fixed to the top end of the spiral rod, an internal gear is meshed and connected to the circular gear, the internal gear is welded and fixed to the bottom surface of the top plate, the top side end of the conveying cylinder is connected to a guide pipe, and the bottom of the guide pipe is fixedly connected to the top side end of the fixed frame.
[0011] Among them, there are four liquid storage tanks, which are distributed at equal angles on the top surface of the mounting plate. The liquid storage tanks correspond one-to-one with the guide tubes through the conveying tubes. The guide tubes and the fourth threaded rods are distributed alternately, and a nozzle is installed at the bottom end of the guide tube.
[0012] Among them, a positioning cylinder is welded and fixed on the bottom plate, a second spring is welded and fixed on the top side end of the positioning cylinder, a second clamping rod is welded and fixed on the second spring, a collecting cylinder is slidably connected in the positioning cylinder, a second clamping groove is provided at the top side end of the collecting cylinder, the end of the second clamping rod is clamped and connected in the second clamping groove, a filter plate is welded and fixed in the collecting cylinder, a collecting groove is provided on the filter plate, a discharge pipe is connected to the bottom side end of the collecting cylinder, the positioning cylinders are distributed at equal angles on the bottom plate, and the middle part of the bottom plate is conical.
[0013] Among them, a hydraulic rod is installed and fixed on the bottom plate, and a support plate is fixedly connected to the top of the hydraulic rod, a connecting plate is welded and fixed to the top surface of the support plate, a telescopic sleeve rod is welded and fixed to the connecting plate, a pressure sensor is installed and fixed to the end of the telescopic sleeve rod, a third spring is welded and fixed in the telescopic sleeve rod, a fifth threaded rod is rotatably connected to the bottom end surface of the support plate, a connecting plate is threadedly connected to the fifth threaded rod, a traction rope is fixedly connected to the top of the connecting plate, and the top of the traction rope is fixedly connected to the telescopic sleeve rod, a through groove is opened on the outer shell of the device, and a protective door panel is installed on the outer shell of the device.
[0014] Among them, the support plate is located directly below the fixed frame, the inner diameter of the fixed frame is larger than the diameter of the support plate, the telescopic rods are provided with four groups, each group of telescopic rods is provided with two, and the four groups of telescopic rods are distributed at equal angles on the top surface of the support plate, and the telescopic rods correspond one by one to the pressure sensors and the traction ropes respectively.
[0015] Beneficial Effects The permanent ferrite processing device provided by the present invention has the following beneficial effects: 1. By rotating the second threaded rod, the sleeve frame can be driven to adjust its position on the connecting frame, so that the tile-shaped permanent magnet ferrites of different widths can be conveniently and stably limited, and under the pushing action of the grinding rods at the ends of the second guide rods on both sides, efficient positioning of the tile-shaped permanent magnet ferrites of different widths and different curvatures is achieved; at the same time, by utilizing the meshing drive of the first bevel gear and the second bevel gear, the corresponding connecting frame can be driven to move toward the middle or side at the same time through each first threaded rod, and the inward or outward movement of the second guide plate and the second guide rods on both sides can be coordinated, so that multiple tile-shaped permanent magnet ferrites can be conveniently and stably positioned at the same center of a circle at the same time, ensuring the accuracy and stability of the subsequent inner and outer arc surface grinding work, effectively improving the practicability and applicability of the device, and at the same time improving the working efficiency of the device.
[0016] 2. Through the upward movement of the support plate, each tile-shaped permanent magnet ferrite after positioning can be stably squeezed and fixed, and the fifth threaded rod is used to drive the connecting plate to move upward or downward. Combined with the traction rope and the third spring, each telescopic sleeve can be driven to move outward or inward at the same time. By observing the squeezing force value of the pressure sensor on the tile-shaped permanent magnet ferrite, the concentric positioning of multiple tile-shaped permanent magnet ferrites can be detected at the same time, thereby realizing the accurate positioning of multiple tile-shaped permanent magnet ferrites, thereby ensuring the stability of subsequent batch grinding work.
[0017] 3. Through the cooperation of the first clamping rod and the first clamping groove, not only can the grinding rod be conveniently and stably disassembled and replaced, but also the grinding rods on the first guide rods on both sides and the grinding rods on the second guide rods on both sides can be offset and adjusted. After the offset adjustment, under the subsequent circular motion of the first guide rod and the second guide rod, the inner and outer end arc surfaces of the tile-shaped permanent magnet ferrite of different lengths can be simultaneously polished, which further improves the practicability and applicability of the device.
[0018] 4. By rotating the third threaded rod, the first guide plate connected by thread can be used to push the first guide rod toward the tile-shaped permanent magnet ferrite, and drive the polishing rod at the first guide rod to fit with the tile-shaped permanent magnet ferrite. At this time, under the driving action of the servo motor, the fixed frame and the mounting plate can be used to drive each first guide rod and each second guide rod to perform circular motion at the same time. Combined with each polishing rod, the simultaneous polishing of the inner and outer end arc surfaces of the tile-shaped permanent magnet ferrite is achieved, further improving the working efficiency of the device.
[0019] 5. By rotating the mounting plate, the high-efficiency grinding components can be driven to perform grinding work while driving each liquid storage tank to perform synchronous circular motion. At this time, under the meshing action of the circular gear and the internal gear, each spiral rod can be driven to automatically rotate, and then the grinding fluid in the liquid storage tank can be automatically transported to the nozzle at the bottom of the guide pipe, and the permanent magnetic ferrite in the grinding process can be automatically sprayed, realizing automatic dust reduction and temperature cooling of the permanent magnetic ferrite, and can also clean the grinding surface to avoid overheating and damage to the ferrite surface, thereby increasing the diversity and safety of the device.
[0020] 6. The push plate can push the sprayed grinding fluid into each collecting tube for automatic collection, which is convenient for subsequent recycling and reuse. Under the joint action of the filter plate and the collecting groove, the dust and impurities in the grinding fluid can be automatically filtered and collected, ensuring the convenience of subsequent cleaning work. Moreover, with the cooperation of the second clamping rod and the second clamping groove, the collecting tube can be conveniently and stably disassembled and installed, ensuring the convenience of subsequent transportation and processing work, which increases the diversity and convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the connection structure between the base plate and the support seat of the present invention; Figure 3 It is a schematic diagram of the overall main cross-sectional structure of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 For the present invention Figure 3 The enlarged structural diagram at B in the middle; Figure 6 It is a schematic diagram of the connection structure between the first bevel gear and the second bevel gear of the present invention; Figure 7 This is a schematic diagram of the connection structure between the slideway and the slider of the present invention; Figure 8 It is a schematic diagram of the connecting structure of the guide groove and the sealing gasket of the present invention; Fig. 9 This is a schematic diagram of the connection structure between the second guide plate and the second guide rod of the present invention; Fig.10 It is a schematic diagram of the connection structure between the first spring and the first clamping rod of the present invention; Fig.11 It is a schematic diagram of the connection structure between the connecting frame and the sleeve frame of the present invention; Fig.12 It is a schematic diagram of the connection structure between the third threaded rod and the first guide plate of the present invention; Fig.13 It is a schematic diagram of the connection structure between the sleeve frame and the second threaded rod of the present invention; Fig.14 It is a schematic diagram of the connection structure between the circular gear and the internal gear of the present invention; Fig.15 This is a schematic diagram of the connection structure between the flow guide pipe and the nozzle of the present invention; Fig.16 This is a schematic diagram of the connection structure between the conveying cylinder and the spiral rod of the present invention; Fig.17 It is a schematic diagram of the connection structure between the telescopic sleeve rod and the pressure sensor of the present invention; Fig.18 It is a schematic diagram of the connection structure of the fifth threaded rod and the connecting plate of the present invention; Fig.19 It is a schematic diagram of the connection structure between the telescopic sleeve rod and the third spring of the present invention; Fig. 20 It is a schematic diagram of the connection structure between the filter plate and the collecting tank of the present invention.
[0023] In the figure: 1, bottom plate; 2, device housing; 3, top plate; 4, servo motor; 5, fixed frame; 6, mounting plate; 7, high-efficiency grinding assembly; 701, slide groove; 702, rotating shaft; 703, first bevel gear; 704, second bevel gear; 705, first threaded rod; 706, slider; 707, connecting frame; 708, sleeve frame; 709, second threaded rod; 710, third threaded rod; 711, first guide plate; 712, first guide rod; 713, positioning groove; 714, first spring; 715, first clamping rod; 716, grinding rod; 717, first clamping groove; 718, fixed frame; 719, guide groove; 720, sealing pad; 721, fourth threaded rod; 722, second guide plate; 723 , second guide rod; 8, automatic dust suppression assembly; 801, liquid storage tank; 802, feed pipe; 803, conveying cylinder; 804, spiral rod; 805, circular gear; 806, internal gear; 807, guide pipe; 808, nozzle; 9, fixing rod; 10, push plate; 11, positioning cylinder; 12, sealing ring; 13, second spring; 14, second clamping rod; 15, collecting cylinder; 16, second clamping groove; 17, filter plate; 18, collecting groove; 19, discharge pipe; 20, support seat; 21, hydraulic rod; 22, support plate; 23, connecting plate; 24, telescopic sleeve; 25, pressure sensor; 26, third spring; 27, traction rope; 28, fifth threaded rod; 29, connecting plate; 30, through groove; 31, protective door plate. DETAILED DESCRIPTION
[0024] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] Embodiment 1: like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 , Fig.15 and Fig.16As shown, this embodiment proposes a permanent magnet ferrite processing device, including a bottom plate 1, a device housing 2 is fixedly connected to the bottom plate 1, a top plate 3 is fixedly connected to the top of the device housing 2, a servo motor 4 is installed and fixed on the top plate 3, a fixing frame 5 is welded and fixed to the output shaft of the servo motor 4, a mounting plate 6 is welded and fixed to the bottom end of the fixing frame 5, a high-efficiency grinding component 7 is installed on the mounting plate 6, an automatic dust reduction component 8 is installed on the mounting plate 6, the high-efficiency grinding component 7 includes a slide groove 701 and a connecting frame 707, and the side end of the connecting frame 707 is provided with a There is a sleeve frame 708, the sleeve frame 708 is rotatably connected to the second threaded rod 709, the second threaded rod 709 is threadedly connected to the side end of the connecting frame 707, the connecting frame 707 is rotatably connected to the third threaded rod 710, the third threaded rod 710 is threadedly connected to the first guide plate 711, the first guide plate 711 is welded and fixed with the first guide rod 712, the bottom end surface of the mounting plate 6 is fixedly connected to a fixing frame 718, a guide groove 719 is opened through the fixing frame 718, a sealing gasket 720 is fixedly connected in the guide groove 719, and a fixing plate 718 is fixedly connected to the fixing frame 718. The fixed frame 718 is rotatably connected with a fourth threaded rod 721, the fourth threaded rod 721 is threadedly connected with a second guide plate 722, the second guide plate 722 is welded and fixed with a second guide rod 723, the second guide rod 723 penetrates and is slidably connected in the guide groove 719, the bottom end of the fixed frame 718 is fixedly connected with a fixing rod 9, the bottom end of the fixing rod 9 is welded and fixed with a push plate 10, the fixed frame 718 is made of transparent material, and the high-efficiency grinding assembly 7 can simultaneously position multiple tile-shaped permanent ferrites at the same center of a circle conveniently and stably. The accuracy and stability of the subsequent inner and outer arc surface grinding work are guaranteed, and it can be applied to tile-shaped permanent magnet ferrites of different lengths, different widths and different arcs, and the inner and outer end arc surfaces of the tile-shaped permanent magnet ferrite can be ground simultaneously, which effectively improves the practicality and applicability of the device, and at the same time improves the working efficiency of the device; and combined with the automatic dust reduction component 8, the permanent magnet ferrite in the grinding process can be automatically sprayed, realizing automatic dust reduction and temperature reduction cooling of the permanent magnet ferrite, and can also clean the grinding surface to avoid overheating and damage to the ferrite surface.
[0026] Embodiment 2: The solution in Example 1 is further introduced below in combination with a specific working method, as described below: like Figure 3 , Figure 6 and Figure 7As shown, as a preferred embodiment, on the basis of the above-mentioned manner, further, the slide groove 701 is opened in the mounting plate 6, the mounting plate 6 is rotatably connected with a rotating shaft 702, the bottom end of the rotating shaft 702 is welded and fixed with a first bevel gear 703, the first bevel gear 703 is meshed and connected with a second bevel gear 704, the second bevel gear 704 is welded and fixed with a first threaded rod 705, the first threaded rod 705 is rotatably connected in the slide groove 701, the first threaded rod 705 is threadedly connected with a slider 706, the slider 706 is limitedly slidably connected in the slide groove 701, the connecting frame 707 is welded and fixed to the bottom end surface of the slider 706, the slide groove 701 is in a "cross" shape as a whole, and the first Four threaded rods 705 are provided, and the four first threaded rods 705 are distributed at equal angles in the slide groove 701. The first threaded rods 705 correspond to the second bevel gear 704 and the slider 706 one by one, respectively. The slider 706 is fixed to the top center of the connecting frame 707. By utilizing the meshing drive of the first bevel gear 703 and the second bevel gear 704, the corresponding connecting frame 707 can be driven to move toward the middle or side at the same time through each first threaded rod 705. In conjunction with the inward or outward movement of the second guide plate 722 and the second guide rods 723 on both sides, multiple tile-shaped permanent magnet ferrites can be conveniently and stably positioned at the same center of a circle at the same time, thereby ensuring the accuracy and stability of subsequent inner and outer arc surface grinding work.
[0027] like Figure 3 , Figure 4 , Figure 6 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12As shown, as a preferred embodiment, on the basis of the above-mentioned manner, further, the connecting frame 707 corresponds to the slider 706 one by one, four fourth threaded rods 721 are provided, and the four fourth threaded rods 721 are distributed on the fixing frame 718 at equal angles, the second guide rods 723 are symmetrically distributed on both sides of the second guide plate 722, the first guide rods 712 are symmetrically distributed on both sides of the first guide plate 711, the shape and size of the cross section of the first guide rod 712 are the same as the shape and size of the cross section of the second guide rod 723, the first guide rod 712 and the second guide rod 723 are both penetrated by a positioning groove 713, the first guide rod 712 and the second guide rod 723 are both welded and fixed with a first spring 714, and the first spring 714 is welded and fixed with a first clamping rod 715, The first clamping rod 715 is slidably connected to the first guide rod 712 and the second guide rod 723. A grinding rod 716 is limitedly slidably connected in the positioning groove 713. The grinding rod 716 is equidistantly penetrated with first clamping grooves 717. The first clamping rod 715 is clamped and connected in the first clamping groove 717. By utilizing the cooperation of the first clamping rod 715 and the first clamping groove 717, not only can the grinding rod 716 be conveniently and stably disassembled and replaced, but the grinding rods 716 on the first guide rods 712 on both sides and the grinding rods 716 on the second guide rods 723 on both sides can also be misaligned and adjusted. After the misalignment adjustment, under the subsequent circular motion of the first guide rod 712 and the second guide rod 723, the inner and outer end arc surfaces of the tile-shaped permanent magnet ferrite of different lengths can be polished simultaneously.
[0028] like Figure 3 , Fig.14 , Fig.15 and Fig.16As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the automatic dust reduction component 8 includes a liquid storage tank 801, the liquid storage tank 801 is welded and fixed on the top surface of the mounting plate 6, the top side end of the liquid storage tank 801 is connected with a feed pipe 802, a conveying cylinder 803 is welded and fixed on the inner top surface of the liquid storage tank 801, a spiral rod 804 is rotatably connected in the conveying cylinder 803, a circular gear 805 is welded and fixed on the top of the spiral rod 804, an internal gear 806 is meshed and connected on the circular gear 805, and the internal gear 806 is welded and fixed on the bottom surface of the top plate 3, a guide pipe 807 is connected to the top side end of the conveying cylinder 803, and the bottom of the guide pipe 807 is fixedly connected to the top side end of the fixed frame 718, and the liquid storage tank 80 There are four liquid storage tanks 801, which are distributed at equal angles on the top surface of the mounting plate 6. The liquid storage tanks 801 correspond to the guide tubes 807 one by one through the conveying cylinders 803. The guide tubes 807 and the fourth threaded rods 721 are alternately distributed. The bottom end of the guide tubes 807 is equipped with nozzles 808. When the mounting plate 6 rotates, each liquid storage tank 801 can be driven to perform synchronous circular motion. At this time, under the meshing action of the circular gear 805 and the internal gear 806, each spiral rod 804 can be driven to automatically rotate, and then the grinding fluid in the liquid storage tank 801 can be automatically transported to the nozzle 808 at the bottom end of the guide tube 807, and the permanent magnetic ferrite in the grinding process can be automatically sprayed, so as to realize automatic dust reduction and temperature reduction cooling of the permanent magnetic ferrite.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Fig. 20As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a positioning cylinder 11 is welded and fixed on the bottom plate 1, a sealing ring 12 is fixedly connected in the positioning cylinder 11, a second spring 13 is welded and fixed on the top side end of the positioning cylinder 11, a second clamping rod 14 is welded and fixed on the second spring 13, a collecting cylinder 15 is slidably connected in the positioning cylinder 11, a second clamping groove 16 is provided at the top side end of the collecting cylinder 15, the end of the second clamping rod 14 is clamped and connected in the second clamping groove 16, the second clamping rod 14 is limitedly slidably connected to the positioning cylinder 11, a filter plate 17 is welded and fixed in the collecting cylinder 15, a collecting groove 18 is provided on the filter plate 17, a discharge pipe 19 is connected to the bottom side end of the collecting cylinder 15, and a second clamping rod 14 is welded and fixed on the bottom end surface of the bottom plate 1 A support seat 20 is provided, and positioning cylinders 11 are distributed at equal angles on the bottom plate 1. The top surface of the bottom plate 1, the top surface of the positioning cylinder 11, the top surface of the collecting cylinder 15, the top surface of the filter plate 17 and the bottom surface of the push plate 10 are flush, and the middle part of the bottom plate 1 is conical. The push plate 10 can push the sprayed grinding fluid into each collecting cylinder 15 for automatic collection, which is convenient for subsequent recycling and reuse. Under the joint action of the filter plate 17 and the collecting groove 18, the dust and impurities in the grinding fluid are automatically filtered and collected, ensuring the convenience of subsequent cleaning work. In addition, with the cooperation of the second clamping rod 14 and the second clamping groove 16, the collecting cylinder 15 can be conveniently and stably disassembled and installed, ensuring the convenience of subsequent transportation and processing work.
[0030] like Figure 2 , Figure 3 , Fig.17 , Fig.18 and Fig.19As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a hydraulic rod 21 is installed and fixed on the bottom plate 1, and a support plate 22 is fixedly connected to the top of the hydraulic rod 21, a connecting plate 23 is welded and fixed on the top surface of the support plate 22, a telescopic sleeve rod 24 is welded and fixed on the connecting plate 23, a pressure sensor 25 is installed and fixed on the end of the telescopic sleeve rod 24, a third spring 26 is welded and fixed in the telescopic sleeve rod 24, a fifth threaded rod 28 is rotatably connected to the bottom surface of the support plate 22, a connecting plate 29 is threadedly connected to the fifth threaded rod 28, a traction rope 27 is fixedly connected to the top of the connecting plate 29, the top of the traction rope 27 is fixedly connected to the telescopic sleeve rod 24, the traction rope 27 penetrates and is slidably connected to the support plate 22 and the telescopic sleeve rod 24, a through groove 30 is penetrated on the device housing 2, a protective door plate 31 is installed on the device housing 2, solenoid valves are installed on the feed pipe 802 and the discharge pipe 19, and the support plate 22 is located at Directly below the fixed frame 718, the inner diameter of the fixed frame 718 is larger than the diameter of the support plate 22, four groups of telescopic sleeve rods 24 are provided, and each group of telescopic sleeve rods 24 is provided with two, and the four groups of telescopic sleeve rods 24 are distributed at equal angles on the top surface of the support plate 22, and the central extension line of each telescopic sleeve rod 24 intersects with the central point of the support plate 22, and the telescopic sleeve rods 24 correspond to the pressure sensor 25 and the traction rope 27 one by one, respectively. By utilizing the upward movement of the support plate 22, each positioned tile-shaped permanent magnetic ferrite can be stably extruded and fixed, and the fifth threaded rod 28 is utilized to drive the connecting plate 29 to move upward or downward, and the traction rope 27 and the third spring 26 can drive each telescopic sleeve rod 24 to move outward or inward at the same time, and by observing the extrusion force value of the pressure sensor 25 on the tile-shaped permanent magnetic ferrite, the concentric positioning of multiple tile-shaped permanent magnetic ferrites can be detected at the same time, thereby realizing the accurate positioning of multiple tile-shaped permanent magnetic ferrites.
[0031] Embodiment 3: The schemes in Example 1 and Example 2 are further introduced below in combination with specific working methods, as described below for details: Specifically, when the permanent ferrite processing device is in use: first, the staff can open the protective door panel 31 on the device housing 2, and then place the four tile-shaped permanent ferrites that need to be polished on the top of the support plate 22, and evenly place them at appropriate positions around them. Then, under the driving action of the hydraulic rod 21, the support plate 22 can drive each tile-shaped permanent ferrite to move upward to the fixed frame 718. At this time, the staff can rotate each fourth threaded rod 721. Under the rotation action of the fourth threaded rod 721, the second guide plate 722 connected by thread can drive the second guide rods 723 on both sides to slide in the guide groove 719, and push the polishing rod 716 at the second guide rod 723 to move toward the tile-shaped permanent ferrite. At this time, under the movement action of the second guide rod 723, the polishing rod 716 can push the tile-shaped permanent ferrite to move toward the connecting frame 707 and the sleeve frame 708 until the two ends of the tile-shaped permanent ferrite are in contact with the sleeve frames 708 at both ends of the connecting frame 707.
[0032] Before rotating the fourth threaded rod 721, the staff can rotate the second threaded rods 709 at both ends of the connecting frame 707 according to the width of the tile-shaped permanent magnet ferrite. Under the action of the threaded rotation of the second threaded rod 709, the sleeve frame 708 can be driven to move toward the middle of the connecting frame 707 or the side of the connecting frame 707, so that the positions of the sleeve frames 708 on both sides can be easily adjusted, so that it can be suitable for tile-shaped permanent magnet ferrites of different widths, and the blocking and limiting of tile-shaped permanent magnet ferrites of different widths can be achieved, thereby ensuring the stability and convenience of subsequent positioning work.
[0033] After the second guide rod 723 pushes the tile-shaped permanent magnetic ferrite to fit with the sleeve frame 708 through the polishing rod 716, the initial clamping of the tile-shaped permanent magnetic ferrite is completed, and the staff can rotate the fifth threaded rod 28 at the bottom of the support plate 22. At this time, the fifth threaded rod 28 drives the threaded connecting plate 29 to move upward, and then can drive the bottom fixed point of the traction rope 27 to move upward. At this time, under the elastic action of the third spring 26, the telescopic sleeve rod 24 on the connecting plate 23 can be pushed to automatically extend, and then the pressure sensor 25 can be driven to move toward the permanent magnetic ferrite until the pressure sensor The device 25 contacts the permanent magnet ferrite, and then continues to rotate the fifth threaded rod 28, leaving some margin for the traction rope 27, and begins to detect whether each tile-shaped permanent magnet ferrite is at the same center of a circle. At this time, under the driving action of the servo motor 4, the mounting plate 6 can be driven to rotate stably through the fixing frame 5, and then the fixing frame 718 can be driven to rotate synchronously, thereby driving each second guide rod 723 and each connecting frame 707 to rotate synchronously. At this time, each second guide rod 723 and the corresponding connecting frame 707 can drive the initially clamped tile-shaped permanent magnet ferrite to rotate synchronously.
[0034] During the rotation of each tile-shaped permanent magnet ferrite, if the value of the extrusion force exerted on each pressure sensor 25 does not change, it means that each tile-shaped permanent magnet ferrite is at the same center of a circle; if each tile-shaped permanent magnet ferrite is not at the same center of a circle, then under the action of the circular motion of each tile-shaped permanent magnet ferrite, the value of the extrusion force exerted on each pressure sensor 25 will change. At this time, the staff needs to adjust the position of each second guide rod 723 and the corresponding connecting frame 707 until each tile-shaped permanent magnet ferrite is at the same center of a circle.
[0035] By rotating the fourth threaded rod 721, the position of the second guide rod 723 can be adjusted through the second guide plate 722. When the position of the connecting frame 707 needs to be adjusted, it is only necessary to rotate the rotating shaft 702 on the mounting plate 6. At this time, the rotating shaft 702 can drive each of the first threaded rods 705 to rotate simultaneously through the second bevel gear 704 meshingly connected to the first bevel gear 703, and then the connecting frame 707 can be driven to move to the side or the middle at the same time through the threaded slider 706, so as to conveniently achieve the synchronous adjustment of the position of each connecting frame 707; by adjusting the position of each second guide rod 723 and the corresponding connecting frame 707, until each tile-shaped permanent magnetic ferrite is at the same center of a circle, the fifth threaded rod 28 can be rotated in the opposite direction, and the traction rope 27 can be pulled downward through the connecting plate 29, so as to drive the telescopic sleeve rod 24 to automatically retract, so as to avoid affecting the subsequent grinding work, and the tile-shaped permanent magnetic ferrites of the same batch have the same shape and size, so when grinding the tile-shaped permanent magnetic ferrites of the same batch, only one adjustment is needed.
[0036] After the adjustment is completed, the rotating shaft 702 can be rotated in the opposite direction, thereby driving the sleeve frames 708 on each connecting frame 707 to move away from the tile-shaped permanent magnet ferrite, and then by rotating the third threaded rod 710 on the connecting frame 707, under the rotation action of the third threaded rod 710, the first guide plate 711 connected by thread can push the first guide rod 712 to move toward the inner arc surface of the tile-shaped permanent magnet ferrite, and then can drive the polishing rod 716 at the first guide rod 712 to fit the inner arc surface of the tile-shaped permanent magnet ferrite, and the polishing rod 716 at the second guide plate 722 to fit the inner arc surface of the tile-shaped permanent magnet ferrite, and then under the continued driving action of the hydraulic rod 21, each tile-shaped permanent magnet ferrite is driven to continue to move upward through the support plate 22, and cooperate with the top plate 3 to achieve the extrusion and fixation of each tile-shaped permanent magnet ferrite.
[0037] After each tile-shaped permanent ferrite is squeezed and fixed, under the driving action of the servo motor 4, the mounting plate 6 and the fixing frame 718 are driven to rotate simultaneously through the fixing frame 5, thereby being able to drive each first guide rod 712 and each second guide rod 723 to perform circular motion at the same time. Combined with the grinding rods 716 at each first guide rod 712 and each second guide rod 723, the inner and outer end arc surfaces of the tile-shaped permanent ferrite can be ground simultaneously.
[0038] Before grinding, the staff can pull the first clamping rod 715 on the first guide rod 712 or the second guide rod 723 outward until it moves out of the first clamping groove 717 on the grinding rod 716. At this time, the grinding rod 716 can not only move out of the positioning groove 713 on the first guide rod 712 or the second guide rod 723 to complete the disassembly and replacement, but also move up and down; by adjusting one side of the grinding rod 716 downward to move it to the bottom of the tile-shaped permanent magnet ferrite, the first guide rod 712 or the second guide rod 723 can be loosened. The clamping rod 715, at this time, under the elastic action of the first spring 714, can drive the first clamping rod 715 to automatically engage with the first clamping groove 717 on the polishing rod 716, thereby completing the clamping fixation and position adjustment of the polishing rod 716. By adjusting the position of the polishing rod 716 at the first guide rod 712 on one side and the second guide rod 723 on one side, the polishing rods 716 on both sides are staggered with each other, and under the subsequent circular motion of the first guide rod 712 and the second guide rod 723, the inner and outer end arc surfaces of the tile-shaped permanent magnet ferrite of different lengths can be polished simultaneously.
[0039] And during the grinding process, under the rotation of the mounting plate 6, each liquid storage tank 801 can be driven to perform synchronous circular motion. At this time, the liquid storage tank 801 can drive the circular gear 805 to perform circular motion within the internal gear 806 through the spiral rod 804. Under the meshing action of the circular gear 805 and the internal gear 806, the spiral rod 804 in each conveying cylinder 803 can be driven to automatically rotate during the circular motion, and then the grinding fluid in the liquid storage tank 801 can be automatically conveyed to the nozzle 808 at the bottom end of the guide tube 807 through the conveying cylinder 803, and the permanent magnetic ferrite in the grinding process can be automatically sprayed, thereby realizing automatic dust reduction and temperature reduction of the permanent magnetic ferrite, and can also clean the grinding surface to prevent the ferrite surface from being overheated and damaged.
[0040] Moreover, during the grinding process, under the rotation of the fixed frame 718, the push plate 10 can be driven by the fixed rod 9 to perform automatic circular motion, and then the sprayed grinding fluid can be pushed into each collecting tube 15 for automatic collection, which is convenient for subsequent recycling and reuse. In the movement of the push plate 10, dust and impurities can be moved to the collection groove 18 on the filter plate 17. Under the joint action of the filter plate 17 and the collection groove 18, automatic filtering and collection of dust and impurities in the grinding fluid are achieved, ensuring the convenience of subsequent cleaning work, and at the same time avoiding blockage of the filter plate 17 during long-term operation.
[0041] After the collection tube 15 finishes working, it is only necessary to pull the second clamping rod 14 on the positioning tube 11 outward to make it move out of the second clamping groove 16 on the collection tube 15, so as to complete the convenient disassembly of the second clamping groove 16, and facilitate the subsequent transportation and recycling of the grinding fluid and impurities. Similarly, it is only necessary to insert the collection tube 15 into the original position inside the positioning tube 11, and then release the second clamping rod 14. At this time, under the elastic action of the second spring 13, the second clamping rod 14 can be automatically inserted into the second clamping groove 16 on the collection tube 15, completing the automatic clamping and fixing of the collection tube 15, and ensuring the stability of the subsequent working state of the collection tube 15.
[0042] After the grinding work is completed, it is only necessary to keep the positions of the second guide rods 723 stationary, and use the forward and reverse rotation of the rotating shaft 702 to drive the first guide rods 712 to move inward or outward, so as to realize the disassembly and positioning of each group of tile-shaped permanent magnet ferrites, thereby conveniently and efficiently completing the grinding work of the inner and outer end arc surfaces of batches of tile-shaped permanent magnet ferrites, and at the same time, it can be suitable for tile-shaped permanent magnet ferrites of different lengths, different widths and different arcs.
[0043] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.
Claims
1. A permanent ferrite processing device, comprising a base plate (1), characterized in that: The bottom plate (1) is fixedly connected to a device housing (2), the top end of the device housing (2) is fixedly connected to a top plate (3), a servo motor (4) is mounted and fixed on the top plate (3), a fixing frame (5) is welded and fixed to the output shaft of the servo motor (4), a mounting plate (6) is welded and fixed to the bottom end of the fixing frame (5), a high-efficiency grinding component (7) is mounted on the mounting plate (6), an automatic dust reduction component (8) is mounted on the mounting plate (6), the high-efficiency grinding component (7) comprises a slide groove (701) and a connecting frame (707), a sleeve frame (708) is sleeved on the side end of the connecting frame (707), a second threaded rod (709) is rotatably connected to the sleeve frame (708), the second threaded rod (709) is threadedly connected to the side end of the connecting frame (707), and a A third threaded rod (710), the third threaded rod (710) is threadedly connected to a first guide plate (711), the first guide plate (711) is welded and fixed to a first guide rod (712), a fixing frame (718) is fixedly connected to the bottom end surface of the mounting plate (6), a guide groove (719) is penetrated through the fixing frame (718), a fourth threaded rod (721) is rotatably connected to the fixing frame (718), a second guide plate (722) is threadedly connected to the fourth threaded rod (721), a second guide rod (723) is welded and fixed to the second guide plate (722), the second guide rod (723) is penetrated and slidably connected in the guide groove (719), a fixing rod (9) is fixedly connected to the bottom end of the fixing frame (718), and a push plate (10) is welded and fixed to the bottom end of the fixing rod (9).
2. A permanent magnet ferrite processing device according to claim 1, characterized in that: The slide groove (701) is opened in the mounting plate (6), and a rotating shaft (702) is rotatably connected to the mounting plate (6). A first bevel gear (703) is welded and fixed to the bottom end of the rotating shaft (702), and a second bevel gear (704) is meshingly connected to the first bevel gear (703). A first threaded rod (705) is welded and fixed to the second bevel gear (704). The first threaded rod (705) is rotatably connected in the slide groove (701), and a slider (706) is threadedly connected to the first threaded rod (705). The slider (706) is limitedly slidably connected in the slide groove (701), and the connecting frame (707) is welded and fixed to the bottom end surface of the slider (706).
3. A permanent ferrite processing device according to claim 2, characterized in that: The slide groove (701) is in a "cross" shape as a whole. Four first threaded rods (705) are provided. The four first threaded rods (705) are distributed in the slide groove (701) at equal angles. The first threaded rods (705) correspond to the second bevel gears (704) and the sliders (706) one by one, respectively. The sliders (706) are fixed at the top center of the connecting frame (707).
4. A permanent ferrite processing device according to claim 3, characterized in that: The connecting frame (707) corresponds to the sliding block (706) one by one, four fourth threaded rods (721) are provided, and the four fourth threaded rods (721) are distributed at equal angles on the fixed frame (718), the second guide rods (723) are symmetrically distributed on both sides of the second guide plate (722), and the first guide rods (712) are symmetrically distributed on both sides of the first guide plate (711).
5. A permanent ferrite processing device according to claim 4, characterized in that: The first guide rod (712) and the second guide rod (723) are both provided with positioning grooves (713), the first guide rod (712) and the second guide rod (723) are both welded with first springs (714), the first spring (714) is welded with a first clamping rod (715), a grinding rod (716) is slidably connected in the positioning groove (713), the grinding rod (716) is equidistantly provided with first clamping grooves (717), and the first clamping rod (715) is clamped and connected in the first clamping groove (717).
6. A permanent ferrite processing device according to claim 1, characterized in that: The automatic dust reduction assembly (8) comprises a liquid storage tank (801), the liquid storage tank (801) being welded and fixed on the top end surface of the mounting plate (6), the top side end of the liquid storage tank (801) being connected to a feed pipe (802), a conveying cylinder (803) being welded and fixed on the inner top end surface of the liquid storage tank (801), a spiral rod (804) being rotatably connected inside the conveying cylinder (803), a circular gear (805) being welded and fixed on the top end of the spiral rod (804), an internal gear (806) being meshingly connected to the circular gear (805), the internal gear (806) being welded and fixed on the bottom end surface of the top plate (3), a guide tube (807) being connected to the top side end of the conveying cylinder (803), the bottom of the guide tube (807) being fixedly connected to the top side end of the fixing frame (718).
7. A permanent ferrite processing device according to claim 6, characterized in that: Four liquid storage tanks (801) are provided, and the four liquid storage tanks (801) are distributed at equal angles on the top surface of the mounting plate (6). The liquid storage tanks (801) correspond to the guide tubes (807) one by one through the delivery cylinders (803). The guide tubes (807) and the fourth threaded rods (721) are distributed alternately, and a nozzle (808) is installed at the bottom end of the guide tube (807).
8. A permanent ferrite processing device according to claim 1, characterized in that: A positioning cylinder (11) is welded and fixed on the bottom plate (1), a second spring (13) is welded and fixed on the top side end of the positioning cylinder (11), a second clamping rod (14) is welded and fixed on the second spring (13), a collecting cylinder (15) is slidably connected in the positioning cylinder (11), a second clamping groove (16) is provided on the top side end of the collecting cylinder (15), an end of the second clamping rod (14) is clamped and connected in the second clamping groove (16), a filter plate (17) is welded and fixed in the collecting cylinder (15), a collecting groove (18) is provided on the filter plate (17), a discharge pipe (19) is connected to the bottom side end of the collecting cylinder (15), the positioning cylinders (11) are distributed at equal angles on the bottom plate (1), and the middle part of the bottom plate (1) is conical.
9. A permanent ferrite processing device according to claim 1, characterized in that: A hydraulic rod (21) is fixedly mounted on the bottom plate (1); a support plate (22) is fixedly connected to the top of the hydraulic rod (21); a connecting plate (23) is welded and fixedly mounted on the top surface of the support plate (22); a telescopic sleeve rod (24) is welded and fixedly mounted on the connecting plate (23); a pressure sensor (25) is fixedly mounted and fixedly mounted on the end of the telescopic sleeve rod (24); a third spring (26) is welded and fixedly mounted inside the telescopic sleeve rod (24); a fifth threaded rod (28) is rotatably connected to the bottom surface of the support plate (22); a connecting plate (29) is threadedly connected to the fifth threaded rod (28); a traction rope (27) is fixedly connected to the top of the connecting plate (29); the top of the traction rope (27) is fixedly connected to the inside of the telescopic sleeve rod (24); a through slot (30) is penetrated through the device housing (2); a protective door plate (31) is mounted on the device housing (2).
10. A permanent ferrite processing device according to claim 9, characterized in that: The support plate (22) is located directly below the fixed frame (718), the inner diameter of the fixed frame (718) is larger than the diameter of the support plate (22), four groups of telescopic sleeves (24) are provided, each group of telescopic sleeves (24) is provided with two, the four groups of telescopic sleeves (24) are distributed at equal angles on the top surface of the support plate (22), and the telescopic sleeves (24) correspond one-to-one to the pressure sensors (25) and the traction ropes (27), respectively.
Citation Information
Patent Citations
A grinding device and grinding method for permanent magnet ferrite tile blocks
CN111002179B
Cited By
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