Testing device convenient for detecting outer surface of stirring tank

By designing a test device including a test rack, a rotary rack plate, a first test piece and a second test piece, the problem of only detecting the inner wall of the mixing tank in the prior art is solved, and multifunctional detection of the outer surface of the mixing tank is realized, and the accuracy of detection and operation convenience are improved.

CN119880053AActive Publication Date: 2025-04-25CHANGZHOU SPECIAL PAINT

Patent Information

Application Number
CN202510352640.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-04-25
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

The existing mixing tank detection device can only detect the inner wall of the tank body, and the equipment is bulky, occupy a large space, and is inconvenient to operate. It cannot effectively detect corrosion on the outer surface of the tank body and damage to the functional coating, resulting in possible safety hazards such as paint leakage, pollution and fire.

Method used

A test device including a test rack, a rotary rack plate, a first test piece and a second test piece are designed. The conveying mechanism realizes the horizontal and vertical movement of the tank sample, and the rotary frame plate realizes functional switching. The first test piece uses the cutter head and tape roll to detect the adhesion of the coating, and the second test piece detects the holes through the detection probe and impact rod, and cooperates with the thickness measurement component to detect the thickness.

Benefits of technology

The device can easily detect the adhesion and holes of the coating on the outer surface of the stirring tank, reducing the problem of heavy equipment and inconvenient operation, improving the accuracy and versatility of the detection, and reducing the possibility that the samples are affected by external forces during the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of stirring tank testing, in particular to a testing device facilitating detection of the outer surface of a stirring tank, the testing device comprises a testing frame, a rotating frame plate, a first testing piece and a second testing piece, a sliding rod and a screw rod are installed on the testing frame, and the outer side of the sliding rod and the outer side of the screw rod are movably connected with a conveying mechanism; the conveying mechanism comprises a bottom frame, a sliding frame and an installation plate, the sliding frame is fixedly installed at the top end of the bottom frame, and the installation plate is movably connected to the top face of the sliding frame. The possibility that a sample is deformed under the influence of external force in the process of operating the outer surface of the tank body is reduced, the effect of vertically detecting the arc-shaped tank body sample by the device is improved, the possibility that a test result is incorrect due to inclined detection is avoided, the multifunctional detection effect of the device is also improved, and the detection efficiency is improved. And the detection process is more visual and convenient to distinguish.
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Description

Technical Field

[0001] The invention relates to the technical field of stirring tank testing, and in particular to a testing device for facilitating detection of the outer surface of a stirring tank. Background Art

[0002] Mixing tanks are widely used in coatings, chemicals, pigments, resins and other industries, and the market demand is stable. With the continuous development of the coatings industry, the performance and quality requirements of mixing tanks are also constantly improving, prompting manufacturers to continuously carry out technological innovation and product upgrades. For this reason, a test device that is convenient for testing the outer surface of the mixing tank is proposed.

[0003] The Chinese patent with patent announcement number CN119354802A discloses a detection device for the inner wall of a special paint mixing tank. The device can position the paint bucket that has reached the specified position by moving the positioning mechanism, and can scrape and collect the dried and residual paint on the inner wall by using the scraping component. The test piece can conveniently detect the small holes on the inner wall of the tank. The device can realize multi-functional detection of the inner side of the tank, and the function switching is convenient; The device can only detect the inner wall of the tank, and due to the large size of the tank, the entire device occupies a large space, and the device is bulky and has a special shape, so it is inconvenient to operate and detect; Moreover, the outer surface of the tank is exposed to the air for a long time and is easily affected by the environment, resulting in a series of corrosion conditions. Over time, corrosion will produce holes, which may lead to the leakage of paint or chemical solvents, which will not only pollute the environment but also cause fires. The mixing tank may be worn or mechanically damaged during transportation and production. When the damage is too much, the strength of the tank will decrease, and weak points will appear in local areas of the tank, which may easily cause the tank to rupture. The outer surface of the mixing tank is coated with an anti-corrosion layer, a heat-insulating layer or a fire-retardant coating. Damage to these functional coatings will also reduce the protective effect of the tank body. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a testing device which is convenient for detecting the outer surface of a stirring tank.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A testing device for testing the outer surface of a stirring tank, comprising a testing frame, a rotating frame plate, a first testing piece and a second testing piece, wherein a sliding rod and a screw are installed on the testing frame, and a conveying mechanism is movably connected to the outer sides of the sliding rod and the screw, and the conveying mechanism comprises a base frame, a slide frame and a mounting plate, wherein the slide frame is fixedly installed on the top of the base frame, and the mounting plate is movably connected to the top surface of the slide frame, a tank body sample is placed on the top surface of the mounting plate, and an adjusting plate is also connected to the bottom side of the mounting plate; The rotating frame plate is rotatably connected to the top surface of the test frame, a central shaft is installed on the rotating frame plate, and a driving frame is rotatably connected to the outer surface of the central shaft, and a first driving frame and a second driving frame are respectively arranged on both sides of the driving frame, and a square groove is opened on the first driving frame and the second driving frame, and the square groove includes a first horizontal groove and a second horizontal groove, and the rotating frame plate is divided into a first rotating plate and a second rotating plate, and an arc groove is opened on the first rotating plate and the second rotating plate; The first test piece is connected to one side of the first driving frame, and the first test piece includes a first shell, a second shell, a first connecting block, a first driving rod and a second connecting block. A tape roll is installed on the first shell, a second pressing roller is installed on one side of the tape roll, a first pressing roller is arranged on the second pressing roller, and a cutter head is connected in the second shell; The second test piece is connected to one side of the second driving frame. The second test piece includes a detection frame, a first cylinder, a detection probe and an impact rod. The first cylinder is installed in the detection frame, the detection probe is connected in the first cylinder, and the impact rod is connected to one end of the detection probe. A thickness measuring component is also detachably installed on one side of the detection frame.

[0006] Preferably, the sliding rod is mounted on both sides of the test frame, the screw is connected to the bottom side of the test frame, a conveying motor is installed on one end of the screw, two sliding frames are provided, and the two sliding frames are horizontally installed on the top ends on both sides of the base frame, a fixed seat is installed on the sliding frame, and a plurality of support rods are provided on one side of the fixed seat, a fixing plate is installed on the rear side surface of the mounting plate, a limiting roller is provided on the inner side surface of the fixing plate, and a first gear is installed on the outer side surface, the limiting roller is rotatably connected to the fixed seat, a telescopic cylinder is fixedly installed on the outer wall surface of the slide, a tooth plate is provided on the telescopic end of the telescopic cylinder, the tooth plate and the first gear are meshed with each other, a resistance block is fixedly installed on one side of the base frame, and the mounting plate is movably connected to one side of the support rod and the resistance block.

[0007] Preferably, a plurality of limit rods are fixedly installed on the rear side surface of the mounting plate, the adjusting plate is movably connected to the limit rod, the adjusting plate and the mounting plate are spring-connected and are located on the outer surface of the limit rod, a plurality of limit blocks are fixedly installed on one side of the adjusting plate, an adjusting groove is provided on the mounting plate, the adjusting groove corresponds to the position of the limit block, an intermediate frame plate is arranged between the inner wall surfaces of the mounting plates, an adjusting screw is fixed on the rear side surface of the intermediate frame plate, an adjusting ring is rotatably connected to the adjusting plate, the adjusting ring is threadedly connected to the outer side of the adjusting screw, the two ends of the tank body sample are screwed to the mounting plate, and the limit blocks are both connected to the inner wall surface of the tank body sample.

[0008] Preferably, the central axis is fixedly installed between the inner wall surface of the first rotating plate and the second rotating plate, and one end of the driving frame, the first driving frame and the second driving frame are rotatably connected to the outer surface of the central axis, and a vertical groove is provided on the tail end of the driving frame, and a driving motor is installed on the top surface of the rotating frame plate, and a synchronous belt is connected between the output end of the driving motor and the tail end of the driving frame, and a driving groove is provided on the front end of the driving frame, and a connecting handle is movably connected in the driving groove, and a clamping hole is symmetrically provided on the inner wall of one end of the first driving frame and the second driving frame, and the connecting handle is movably connected in the two clamping holes, and a detachable wall plate is also installed on the inner wall surface of the first rotating plate and the second rotating plate, and the detachable wall plate is supported on the bottom side of the first driving frame and the second driving frame, and a rotating seat is installed on the bottom side of the rotating frame plate, and an external gear ring is provided on the rotating seat, and a rotating motor is installed on one side of the test frame, and a second gear is installed on the output end of the rotating motor, and the second gear and the external gear ring are meshed with each other.

[0009] Preferably, a first arc frame is fixedly installed on one side of the first rotating plate, the first test piece is movably connected in the first arc frame, a placing table is fixedly installed on the first shell, the tape roll is connected between the placing tables, and a protective turntable is rotatably connected on one side of the placing table, a box body is movably connected in the first shell, and a tail end of the box body and the first shell are connected by a spring, and a tail rod is installed on the tail end of the box body, one end of the tail rod passes through the outside of the first shell, and an elastic piece is threadedly connected to the tail rod, and the elastic piece is located on the outside of the first shell, and the second pressure roller is rotatably connected to the front side end of the box body, and a wall rod is also connected to the top surface of the box body, and the first pressure roller is installed on the top of the wall rod, and the wall rod and the box body are connected by a spring. A frame rod is also set on the top surface of the box body, and the frame rod is located on the rear side of the wall rod, and the first pressure roller and the second pressure roller are both tightly attached to the outer surface of the can sample; The outer ends of the first connecting block and the second connecting block are respectively connected to the first shell and the second shell, one end of the first driving rod passes through the middle ends of the first connecting block and the second connecting block, and the three are rotationally connected, and the other end of the first driving rod is movably connected between the first rotating plate and the first horizontal groove.

[0010] Preferably, the tail end spring of the cutter head is connected to the second shell, a movable protrusion is fixed on the bottom surface of the tail end of the cutter head, a bottom groove is opened on one side of the second shell, the movable protrusion is connected in the bottom groove, a fixed protrusion is installed on the bottom surface of the second shell, a tensioning belt is connected between the fixed protrusion and the movable protrusion, and multiple first protective rollers are symmetrically installed on the outer sides of the first shell and the second shell, and the first protective rollers are movably connected to the first arc frame.

[0011] Preferably, a second arc frame is fixedly installed on one side of the second rotating plate, the second test piece is movably connected in the second arc frame, the first cylinder is fixed on the front side end of the detection frame, the detection probe spring is connected in the first cylinder, the first bracket and the second bracket are symmetrically installed on the inner walls of both sides of the detection frame, the front end of the detection probe is connected to the outer surface of the tank sample, and the first limit plate is installed on the rear end of the detection probe, and the first limit plate is clamped between the first brackets; A second cylinder is fixed on the rear end of the detection frame, the impact rod spring is connected in the second cylinder, a second limiting plate is installed on the front end of the impact rod, which is clamped between the second brackets, and its rear end passes through the outside of the second cylinder, a plurality of second protective rollers are installed on both sides of the detection frame, the second protective rollers are limited in the second arc frame, and a second driving rod is also connected to one side of the detection frame, and the tail end of the second driving rod is connected between the corresponding arc groove and the second horizontal groove.

[0012] Preferably, the thickness measuring assembly includes a shell, a pressing rod, a pressing block and a display rod, the shell screw is installed on the front side end of the detection frame, outer rods are symmetrically installed on the inner walls on both sides of the shell, the pressing blocks are slidably connected to the outer surface of the outer rods, the shell and the pressing blocks are spring-connected, one side of the pressing blocks is rollingly connected with a ball, and the ball is connected to the outer surface of the tank sample, an extrusion cavity is opened in the shell, pressing rods are connected to the springs on both sides of the extrusion cavity, extrusion liquid is arranged between the pressing rods, the display rod is fixedly installed on one side of the shell, and it is communicated with the extrusion cavity, the display rod is filled with gas, and one end of the pressing block is connected to the outer end of the pressing rod.

[0013] The beneficial effects of the present invention are: Due to the setting of the conveying mechanism, this solution can facilitate the installation of the sample in a horizontal state, facilitate its forward and backward movement to the designated test area, and also facilitate the sample to be turned over and limited during testing; Since the rotating frame can conveniently switch between different functions, the arc frame can facilitate the stable movement of two test pieces, and the connection between the driving frame and the drive frame can drive the specified test piece to perform a motion test on a specified track; Due to the installation of the first test piece, the outer surface of the can body can be scratched by the cutter head, and the tape can be pressed tightly on the outside of the scratched area by the cooperation of the tape roll and the pressure roller, and the adhesion of the coating area can be judged by observing the torn off tape; Due to the setting of the second test piece, the holes on the outer surface of the tank body can be detected. The movement of the impact rod can impact the hole position to identify the depth of damage. The installation of the thickness measuring component can detect the thickness inside and outside the tank body.

[0014] This solution reduces the situation where the overall equipment is bulky and inconvenient to operate during installation due to the large volume of the tank body, reduces the possibility of deformation of the sample due to external force during operation on the outer surface of the tank body, improves the effect of the device on vertical detection of curved tank samples, avoids the possibility of incorrect test results due to tilted detection, and improves the effect of the device's multi-functional detection, making the detection process more intuitive and convenient to identify. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the structure of a testing device for facilitating detection of the outer surface of a mixing tank proposed by the present invention during installation; Figure 2 It is a structural schematic diagram of the conveying mechanism part; Figure 3 It is a schematic diagram of the main structure of the conveying mechanism; Figure 4 It is a structural schematic diagram of the mounting plate part; Figure 5 It is a side view structural diagram of the mounting plate part; Figure 6 It is a schematic diagram of the top view of the mounting plate; Figure 7 It is a structural schematic diagram of the rotating frame plate part; Figure 8 for Figure 7 The structural diagram of part A in the figure; Fig. 9 It is a structural schematic diagram of the driving frame part; Fig.10 is a schematic structural diagram of the first arc-shaped frame portion; Fig.11 is a schematic structural diagram of the first test piece; Fig.12 is a schematic diagram of the main structure of the first test piece; Fig.13 is a schematic diagram of the side view structure of the first test piece; Fig.14 is a schematic structural diagram of the second arc-shaped frame portion; Fig.15 is a schematic structural diagram of a second test piece; Fig.16 is a schematic diagram of a top view of the structure of the second test piece; Fig.17 It is a structural schematic diagram of the thickness measurement component; Fig.18 It is a schematic diagram of the top view of the thickness measuring component; Fig.19 The present invention is a schematic structural diagram of a testing device for facilitating detection of the outer surface of a stirring tank during testing.

[0016] In the figure: 1, test frame; 11, slide bar; 12, conveying motor; 13, rotating motor; 2, conveying mechanism; 21, base frame; 211, resistance block; 22, slide frame; 221, support rod; 23, telescopic cylinder; 24, tooth plate; 25, first gear; 251, limit roller; 26, mounting plate; 261, adjustment slot; 262, limit rod; 27, limit block; 28, middle frame; 29, adjustment plate; 291, adjustment ring; 3, tank sample; 4, rotating frame; 41, first arc frame; 411, second arc frame; 42, driving motor; 43, synchronous belt; 44, arc slot; 45, first driving frame; 46, driving frame; 47, second driving frame; 471, square slot; 48, connecting handle; 49, center axis; 5, first test piece; 51, The first shell; 511, the placement table; 512, the tape roll; 513, the protective turntable; 514, the frame rod; 515, the first pressure roller; 516, the second pressure roller; 517, the box body; 52, the second shell; 521, the cutter head; 522, the tension belt; 523, the fixed protrusion; 53, the first connecting block; 54, the second connecting block; 55, the first protective roller; 56, the first driving rod; 6, the second test piece; 61, the second driving rod; 62, the detection frame; 621, the first cylinder; 63, the detection probe; 64, the first bracket; 65, the first limit plate; 66, the second cylinder; 67, the second protective roller; 68, the second bracket; 69, the impact rod; 7, the thickness measuring assembly; 71, the pressing rod; 72, the display rod; 73, the ball; 74, the pressing block; 75, the extrusion liquid. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] Example 1: Reference Figure 1-13 A testing device for testing the outer surface of a mixing tank, comprising a testing frame 1, a rotating frame plate 4, a first testing piece 5 and a second testing piece 6, a sliding rod 11 and a screw are installed on the testing frame 1, and a conveying mechanism 2 is movably connected to the outer sides of the sliding rod 11 and the screw, and the conveying mechanism 2 comprises a base frame 21, a slide 22 and a mounting plate 26, the slide 22 is fixedly installed on the top of the base frame 21, the mounting plate 26 is movably connected to the top surface of the slide 22, a tank body sample 3 is placed on the top surface of the mounting plate 26, and an adjusting plate 29 is also connected to the bottom side of the mounting plate 26; The rotating frame plate 4 is rotatably connected to the top surface of the test frame 1, and a central shaft 49 is installed on the rotating frame plate 4. A driving frame 46 is rotatably connected to the outer surface of the central shaft 49. A first driving frame 45 and a second driving frame 47 are respectively arranged on both sides of the driving frame 46. The first driving frame 45 and the second driving frame 47 are both provided with a square groove 471, and the square groove 471 includes a first horizontal groove and a second horizontal groove. The rotating frame plate 4 is divided into a first rotating plate and a second rotating plate, and an arc groove 44 is provided on the first rotating plate and the second rotating plate; The first test piece 5 is connected to one side of the first driving frame 45. The first test piece 5 includes a first shell 51, a second shell 52, a first connecting block 53, a first driving rod 56 and a second connecting block 54. A tape roll 512 is installed on the first shell 51. A second pressing roller 516 is installed on one side of the tape roll 512. The first pressing roller 515 is arranged on the second pressing roller 516. A cutter head 521 is connected in the second shell 52. The second test piece 6 is connected to one side of the second driving frame 47. The second test piece 6 includes a detection frame 62, a first cylinder 621, a detection probe 63 and an impact rod 69. The first cylinder 621 is installed in the detection frame 62, the detection probe 63 is connected in the first cylinder 621, the impact rod 69 is connected to one end of the detection probe 63, and a thickness measuring component 7 is also detachably installed on one side of the detection frame 62.

[0019] Specifically, the slide bar 11 is mounted on both sides of the test frame 1, the screw rod is connected to the bottom side of the test frame 1, a conveying motor 12 is installed on one end of the screw rod, two slides 22 are provided, the two slides 22 are horizontally installed on the top ends of both sides of the bottom frame 21, and the two ends of the slide 22 are slidably connected to the outer surface of the slide bar 11 to achieve stable movement of the tank sample 3, and a fixed seat is installed on each slide 22, and a plurality of support rods 221 are arranged on one side of the fixed seat, and the support rods 221 are vertically installed on the top surface of the slide 22, and the mounting plate 26 in a horizontal state is placed on the support rods 221, and the rear of the mounting plate 26 A fixing plate is installed on the side, a limiting roller 251 is arranged on the inner side of the fixing plate, a first gear 25 is installed on the outer side of the fixing plate, the limiting roller 251 is rotatably connected to the fixing seat to realize the flipping support of the mounting plate 26, a telescopic cylinder 23 is fixedly installed on the outer wall of the slide 22, a tooth plate 24 is arranged on the telescopic end of the telescopic cylinder 23, the tooth plate 24 and the first gear 25 mesh with each other to switch the horizontal and vertical states of the tank sample 3, a resistance block 211 is fixedly installed on one side of the base frame 21, and the mounting plate 26 in the vertical state resists one side of the block 211.

[0020] Furthermore, a plurality of limit rods 262 are fixedly installed on the rear side surface of the mounting plate 26, and the adjusting plate 29 is movably connected to the limit rod 262 to act on the extension and retraction of the limit block 27. The adjusting plate 29 and the mounting plate 26 are spring-connected and are located on the outer surface of the limit rod 262. A plurality of limit blocks 27 are fixedly installed on one side of the adjusting plate 29, and an adjusting groove 261 is opened on the mounting plate 26, and the adjusting groove 261 corresponds to the position of the limit block 27. An intermediate frame plate 28 is arranged between the inner wall surfaces of the mounting plate 26, and an adjusting screw is fixed on the rear side surface of the intermediate frame plate 28. An adjusting ring 291 is rotatably connected to the adjusting plate 29, and the adjusting ring 291 is threadedly connected to the outer side of the adjusting screw to realize the extension and retraction adjustment of the limit block 27. The screws at both ends of the tank sample 3 are fixed to the mounting plate 26 to achieve the effect of positioning and installation. The limit blocks 27 are all connected to the inner wall surface of the tank sample 3 to act on the protection of the tank sample 3 to avoid deformation during the impact process.

[0021] In addition, the central shaft 49 is fixedly installed between the inner wall surfaces of the first rotating plate and the second rotating plate to achieve the effect of central support. One end of the driving frame 46, the first driving frame 45 and the second driving frame 47 are rotatably connected to the outer surface of the central shaft 49. A vertical groove is provided on the tail end of the driving frame 46 to facilitate the smooth movement of the synchronous belt 43 and avoid the collision between the driving frame 46 and the synchronous belt 43 during the rotation process. A driving motor 42 is installed on the top surface of the rotating frame plate 4. A synchronous belt 43 is connected between the output end of the driving motor 42 and the tail end of the driving frame 46 to act on the position of the driving frame 46. A driving groove is provided on the front end of the driving frame 46, and a connecting handle 48 is movably connected in the driving groove. The first driving frame 45 and the second Clamping holes are symmetrically provided on the inner wall at one end of the driving frame 47, and the connecting handle 48 is movably connected in the two clamping holes to respectively drive the first driving frame 45 and the second driving frame 47 to rotate. Removable wall panels are also installed on the inner wall surfaces of the first rotating plate and the second rotating plate. The removable wall panels are supported on the bottom sides of the first driving frame 45 and the second driving frame 47 to support the first driving frame 45 and the second driving frame 47 when not in use. A rotating seat is installed on the bottom side of the rotating frame plate 4, and an external gear ring is provided on the rotating seat. A rotating motor 13 is installed on one side of the test frame 1, and a second gear is installed on the output end of the rotating motor 13. The second gear and the external gear ring mesh with each other to control the rotation of the rotating frame plate 4, thereby achieving the effect of switching the detection function.

[0022] In this embodiment, a first arc frame 41 is fixedly installed on one side of the first rotating plate, and the first test piece 5 is movably connected in the first arc frame 41 to avoid positional deviation during movement. A placement table 511 is fixedly installed on the first shell 51, and the tape roll 512 is rotatably connected between the placement tables 511. A protective turntable 513 is rotatably connected on one side of the placement table 511 to limit the tape roll 512 and facilitate replacement. A box body 517 is movably connected in the first shell 51, and the tail end of the box body 517 is connected to the first shell 51 by a spring to act on the second pressure roller 516 to continuously resist at a specified position. A tail rod is installed on the tail end of the box body 517, and one end of the tail rod passes through the first shell 5 1, an elastic piece is threadedly connected to the tail rod, and the elastic piece is located on the outside of the first shell 51 and acts on the position of the adjusting box body 517. The second pressure roller 516 is rotatably connected to the front end of the box body 517 to realize continuous pressing of the tape on the outer surface of the tank sample 3. The top surface of the box body 517 is also adjustably connected to a wall rod, and the first pressure roller 515 is rotatably connected to the top of the wall rod to act on the secondary pressing of the tape. The wall rod and the box body 517 are spring-connected to ensure the tightness of the connection. A frame rod 514 is also set on the top surface of the box body 517, and the frame rod 514 is located on the rear side of the wall rod. The tape is wound around the frame rod 514, and on the bottom side, the first pressure roller 515 and the second pressure roller 516 are both tightly attached to the outer surface of the tank sample 3. The outer ends of the first connecting block 53 and the second connecting block 54 are respectively connected to the first shell 51 and the second shell 52, so as to facilitate smooth movement connection between the two in the arc area. One end of the first driving rod 56 passes through the middle ends of the first connecting block 53 and the second connecting block 54. The three are rotationally connected to synchronously drive the first shell 51 and the second shell 52 to move stably. The other end of the first driving rod 56 is movably connected between the first rotating plate and the first horizontal groove, so that it moves along the trajectory of the arc groove 44 to complete the inspection of the outer surface of the tank sample 3.

[0023] The tail end spring of the cutter head 521 is connected to the second shell body 52, a movable protrusion is fixed on the bottom surface of the tail end of the cutter head 521, a bottom groove is opened on one side of the second shell body 52, the movable protrusion is connected in the bottom groove, a fixed protrusion 523 is installed on the bottom surface of the second shell body 52, and a tensioning belt 522 is connected between the fixed protrusion 523 and the movable protrusion to shrink the cutter head 521 when not in use. A plurality of first protective rollers 55 are symmetrically installed on the outer sides of the first shell body 51 and the second shell body 52, and the first protective rollers 55 are movably connected to the first arc frame 41.

[0024] Working principle: In order to facilitate the detection, the mixing tank to be detected is cut into a "U"-shaped tank sample 3 for testing. The tank sample 3 is placed horizontally on the top surface of the mounting plate 26, and then the two ends of the tank sample 3 are screwed to the top surface of the mounting plate 26. Then the telescopic cylinder 23 is controlled to retract, and the tooth plate 24 moves backward, while driving the first gear 25 to rotate. The mounting plate 26 will flip to a vertical state, and its bottom is supported on the abutment block 211. Then the adjusting ring 291 is rotated, and the adjusting plate 29 will approach the middle frame plate 28, and the limit block 27 will extend from the adjusting slot 261 and support the inner side of the tank sample 3. When the outer surface coating adhesion test of the can body sample 3 is required, the conveying motor 12 is controlled to start rotating, and the can body sample 3 in the vertical state is moved between the first arc-shaped frames 41; One end of the tape roll 512 is passed around the frame rod 514, and then around the second pressure roller 516, and the elastic sheet is adjusted backward. Under the action of the spring, the box body 517 will extend forward, and the second pressure roller 516 will press the end of the tape against the outer surface of the tank sample 3. Then the tensioning belt 522 is removed, and the cutter head 521 will extend forward under the action of the spring. The top of the cutter head 521 is connected to the outer surface of the tank sample 3, and then the connecting handle 48 is inserted into the first driving frame 45, and then the driving motor 42 is controlled to start rotating. During the rotation, the synchronous belt 43 causes the driving frame 46 to rotate at a specified angle, and the driving frame 46 drives the first driving frame 45 to rotate. The first driving rod 56 moves between the first horizontal groove and the arc groove 44 at the same time. The first driving rod 56 will drive the first shell 51 and the second shell 52 to move on the first arc frame 41. During the movement, the cutter head 521 will continue to contact the outer surface of the tank sample 3, during which scratches will be generated. The second pressing roller 516 will press the tape on the scratch position of the tank sample 3, and the first pressing roller 515 will press the tape for the second time. After completing the movement within the specified range, the pressed tape will be torn off, and the density and size of the coating stuck on it can be observed to determine the coating adhesion on the outer surface of the tank sample 3. After completing the inspection, the above operation can be reversed to return the equipment to its original position.

[0025] This embodiment 2: Reference Figure 14-16 , based on Example 1, the following technical solution is also provided: A second arc frame 411 is fixedly installed on one side of the second rotating plate, and the second test piece 6 is movably connected in the second arc frame 411. The first cylinder 621 is fixed on the front side end of the detection frame 62. The detection probe 63 is connected with a spring in the first cylinder 621 to make the detection probe 63 continuously contact the outer surface of the tank sample 3. The sensor is installed in the first cylinder 621. The first bracket 64 and the second bracket 68 are symmetrically installed on the inner walls of both sides of the detection frame 62. The front end of the detection probe 63 is connected to the outer surface of the tank sample 3, and the rear end of the detection probe 63 is installed with a first limit plate 65. The first limit plate 65 is clamped between the first brackets 64 to act on the contraction of the detection probe 63. A second cylinder 66 is fixed on the rear end of the detection frame 62, and the impact rod 69 is spring-connected in the second cylinder 66 to push the first limit plate 65 forward. A second limit plate is installed on the front end of the impact rod 69, which is clamped between the second brackets 68, and its rear end passes through the outside of the second cylinder 66. A plurality of second protective rollers 67 are installed on both sides of the detection frame 62, and the second protective rollers 67 are limited in the second arc frame 411. A second driving rod 61 is also connected to one side of the detection frame 62, and the tail end of the second driving rod 61 is connected between the corresponding arc groove 44 and the second horizontal groove, and can move in the corresponding trajectory.

[0026] Working principle: when it is necessary to detect the corrosion area on the outer surface of the tank sample 3, repeat the above operation, adjust the tank sample 3 to a vertical state and then control the rotating motor 13 to rotate, the rotating frame 4 will be rotated 180 degrees, and then move to the specified test position again, and then rotate the first limit plate 65 by 90 degrees, so that the top of the detection probe 63 is continuously connected to the outer surface of the tank sample 3, and then insert one end of the connecting handle 48 into the second driving frame 47, and then control the driving motor 42 to rotate, the second driving rod 61 will move in the second horizontal groove and the arc groove 44, and the detection frame 62 will move in the second arc frame 411, and the movement process During the process, when it moves to the corrosive area, the end of the detection probe 63 will extend into the hole under the action of the spring. At this time, the internal sensor will control the drive motor 42 to stop, and then rotate the second limit plate ninety degrees. Under the action of the spring, the second limit plate will impact forward and hit the first limit plate 65. At this time, if the hole in the corrosive area is too deep or the corrosion inside and outside the tank body is serious, under the action of the impact force, the detection probe 63 will open up the inner and outer tank bodies at the corresponding position, and then record its position, and then restore the detection probe 63 and the impact rod 69 to test the next area. Finally, the degree of corrosion of the tank sample 3 is identified according to the opening and extension of the detection probe 63.

[0027] This embodiment 3: Reference Figure 17-18 , based on Example 2, the following technical solution is also provided: Preferably, the thickness measuring assembly 7 includes a shell, a pressing rod 71, a pressing block 74 and a display rod 72. The shell screws are installed on the front side end of the detection frame 62. Outer rods are symmetrically installed on the inner walls on both sides of the shell. The pressing blocks 74 are slidably connected to the outer surface of the outer rods. The shell and the pressing blocks 74 are spring-connected to squeeze the pressing blocks 74 toward the middle. One side of the pressing block 74 is rollingly connected with a ball 73. The ball 73 is connected to the outer surface of the tank sample 3 to reduce the influence of friction. An extrusion cavity is opened in the shell. The pressing rods 71 ​​are connected with springs on both sides of the extrusion cavity. Extrusion liquid 75 is arranged between the pressing rods 71 ​​to observe the difference in thickness according to the liquid level. The display rod 72 is fixedly installed on one side of the shell, and it is connected to the extrusion cavity. The display rod 72 is filled with gas, and the gas is located on one side of the extrusion liquid 75. One end of the pressing block 74 is connected to the outer end of the pressing rod 71. The display rod 72 is provided with a scale and a liquid level sensor.

[0028] Working principle: When it is necessary to test the wall thickness of the tank sample 3, first rotate the adjustment ring 291 to adjust the limit block 27 backward, then move the vertical tank sample 3 to the test position, and then install the shell screw on the detection frame 62, so that the pressing block 74 is connected to the inner and outer sides of the tank sample 3, and the ball 73 will always be connected to the outer surface of the tank sample 3. Repeat the operation to control the movement of the second test piece 6. During the movement, the ball 73 rolls on the outer surface of the tank sample 3. When the ball 73 moves to the area with thinner wall thickness, the pressing block 74 moves toward the middle under the action of the spring. At this time, the pressing rod 71 will be subjected to an extrusion force toward the middle, and the extruded liquid 75 will be subjected to pressure, which will compress the gas, so that the liquid level indication in the display rod 72 will rise, and the scale and liquid level sensor are observed to reflect the thickness change.

[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0030] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A testing device for facilitating the detection of the outer surface of a mixing tank, characterized in that: include: A test frame (1), wherein a slide bar (11) and a screw are mounted on the test frame (1), and a conveying mechanism (2) is movably connected to the outer sides of the slide bar (11) and the screw, and the conveying mechanism (2) comprises a base frame (21), a slide frame (22) and a mounting plate (26), wherein the slide frame (22) is fixedly mounted on the top of the base frame (21), and the mounting plate (26) is movably connected to the top surface of the slide frame (22), a can sample (3) is placed on the top surface of the mounting plate (26), and an adjustment plate (29) is also connected to the bottom side of the mounting plate (26); A rotating frame plate (4), wherein the rotating frame plate (4) is rotatably connected to the top surface of the test frame (1), a central shaft (49) is mounted on the rotating frame plate (4), a driving frame (46) is rotatably connected to the outer surface of the central shaft (49), a first driving frame (45) and a second driving frame (47) are respectively arranged on both sides of the driving frame (46), the first driving frame (45) and the second driving frame (47) are both provided with a square groove (471), the square groove (471) includes a first horizontal groove and a second horizontal groove, the rotating frame plate (4) is divided into a first rotating plate and a second rotating plate, and the first rotating plate and the second rotating plate are both provided with an arc groove (44); a first test piece (5), the first test piece (5) being connected to one side of the first driving frame (45), the first test piece (5) comprising a first shell (51), a second shell (52), a first connecting block (53), a first driving rod (56) and a second connecting block (54), a tape roll (512) being mounted on the first shell (51), a second pressing roller (516) being mounted on one side of the tape roll (512), a first pressing roller (515) being arranged on the second pressing roller (516), and a cutter head (521) being connected inside the second shell (52); A second test piece (6), the second test piece (6) being connected to one side of the second drive frame (47), the second test piece (6) comprising a detection frame (62), a first cylinder (621), a detection probe (63) and an impact rod (69), the first cylinder (621) being installed in the detection frame (62), the detection probe (63) being connected in the first cylinder (621), the impact rod (69) being connected to one end of the detection probe (63), and a thickness measuring assembly (7) being detachably mounted on one side of the detection frame (62).

2. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: The slide bar (11) is mounted on both sides of the test frame (1), the screw rod is connected to the bottom side of the test frame (1), a conveying motor (12) is installed on one end of the screw rod, two slide racks (22) are provided, the two slide racks (22) are horizontally installed on the top ends of both sides of the base frame (21), a fixed seat is installed on each of the slide racks (22), a plurality of support rods (221) are arranged on one side of the fixed seat, a fixing plate is installed on the rear side surface of the mounting plate (26), a limiting roller (251) is arranged on the inner side surface of the fixing plate, and a fixing plate (251) is arranged on the outer side surface of the fixing plate. A first gear (25) is mounted on the side surface, the limiting roller (251) is rotatably connected to the fixed seat, a telescopic cylinder (23) is fixedly mounted on the outer wall surface of the slide (22), a tooth plate (24) is arranged on the telescopic end of the telescopic cylinder (23), the tooth plate (24) and the first gear (25) are meshed with each other, a resistance block (211) is fixedly mounted on one side of the base frame (21), and the mounting plate (26) is movably connected to one side of the support rod (221) and the resistance block (211).

3. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: A plurality of limit rods (262) are fixedly mounted on the rear side of the mounting plate (26); the adjustment plate (29) is movably connected to the limit rod (262); the adjustment plate (29) and the mounting plate (26) are connected in a spring manner and are located on the outer surface of the limit rod (262); a plurality of limit blocks (27) are fixedly mounted on one side of the adjustment plate (29); an adjustment slot (261) is provided on the mounting plate (26); the adjustment slot (261) and the limit rod (262) are movably connected to the adjustment plate (29); The position of the block (27) corresponds to that of the tank body sample (3). An intermediate frame plate (28) is arranged between the inner wall surfaces of the mounting plate (26). An adjusting screw is fixed on the rear side surface of the intermediate frame plate (28). An adjusting ring (291) is rotatably connected to the adjusting plate (29). The adjusting ring (291) is threadedly connected to the outer side of the adjusting screw. The two ends of the tank body sample (3) are screwed to the mounting plate (26). The limit blocks (27) are connected to the inner wall surface of the tank body sample (3).

4. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: The central shaft (49) is fixedly mounted between the inner wall surfaces of the first rotating plate and the second rotating plate. One ends of the driving frame (46), the first driving frame (45) and the second driving frame (47) are rotatably connected to the outer surface of the central shaft (49). A vertical groove is provided on the tail end of the driving frame (46). A driving motor (42) is mounted on the top surface of the rotating frame plate (4). A synchronous belt (43) is connected between the output end of the driving motor (42) and the tail end of the driving frame (46). A driving groove is provided on the front end of the driving frame (46). A connecting handle (48) is movably connected in the driving groove. Clamping holes are symmetrically provided on the inner walls of one end of the first drive frame (45) and the second drive frame (47), and the connecting handle (48) is movably connected in the two clamping holes. Removable wall panels are also installed on the inner wall surfaces of the first rotating plate and the second rotating plate, and the removable wall panels are supported on the bottom sides of the first drive frame (45) and the second drive frame (47). A rotating seat is installed on the bottom side of the rotating frame plate (4), and an external gear ring is provided on the rotating seat. A rotating motor (13) is installed on one side of the test frame (1), and a second gear is installed on the output end of the rotating motor (13), and the second gear and the external gear ring are meshed with each other.

5. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: A first arc frame (41) is fixedly mounted on one side of the first rotating plate, the first test piece (5) is movably connected in the first arc frame (41), a placement table (511) is fixedly mounted on the first shell (51), the tape roll (512) is connected between the placement tables (511), one side of the placement tables (511) is rotatably connected with a protective rotating disk (513), a box body (517) is movably connected in the first shell (51), the tail end of the box body (517) and the first shell (51) are connected in a spring manner, a tail rod is mounted on the tail end of the box body (517), one end of the tail rod passes through the first shell (517), and the tail end of the box body (517) is connected to the first shell (51). On the outside of a shell (51), a tail rod is threadedly connected to a tension piece, the tension piece is located on the outside of the first shell (51), the second pressure roller (516) is rotatably connected to the front end of the box body (517), the top surface of the box body (517) is also connected to a wall rod, the first pressure roller (515) is installed on the top of the wall rod, the wall rod and the box body (517) are connected in a spring manner, and a frame rod (514) is also mounted on the top surface of the box body (517), the frame rod (514) is located at the rear side of the wall rod, and the first pressure roller (515) and the second pressure roller (516) are both tightly attached to the outer surface of the can sample (3); The outer ends of the first connecting block (53) and the second connecting block (54) are connected to the first shell (51) and the second shell (52) respectively; one end of the first driving rod (56) passes through the middle ends of the first connecting block (53) and the second connecting block (54); the three are rotatably connected; the other end of the first driving rod (56) is movably connected between the first rotating plate and the first horizontal groove.

6. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 5, characterized in that: The tail end spring of the cutter head (521) is connected to the inside of the second shell (52); a movable protrusion is fixed to the bottom surface of the tail end of the cutter head (521); a bottom groove is provided on one side of the second shell (52); the movable protrusion is connected to the bottom groove; a fixed protrusion (523) is installed on the bottom surface of the second shell (52); a tensioning belt (522) is connected between the fixed protrusion (523) and the movable protrusion; a plurality of first protective rollers (55) are symmetrically installed on the outside of the first shell (51) and the second shell (52); the first protective rollers (55) are movably connected to the first arc frame (41).

7. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: A second arc frame (411) is fixedly mounted on one side of the second rotating plate, the second test piece (6) is movably connected in the second arc frame (411), the first cylinder (621) is fixed on the front side end of the detection frame (62), the detection probe (63) is spring-connected in the first cylinder (621), a first bracket (64) and a second bracket (68) are symmetrically mounted on the inner walls of both sides of the detection frame (62), the front end of the detection probe (63) is connected to the outer surface of the tank sample (3), and a first limiting piece (65) is mounted on the rear end of the detection probe (63), and the first limiting piece (65) is clamped between the first brackets (64); A second cylinder (66) is fixed on the rear end of the detection frame (62); the impact rod (69) is spring-connected in the second cylinder (66); a second limiting plate is installed on the front end of the impact rod (69), which is clamped between the second brackets (68) and the rear end of which passes through the outside of the second cylinder (66); a plurality of second protection rollers (67) are installed on both sides of the detection frame (62); the second protection rollers (67) are limited in the second arc frame (411); a second driving rod (61) is also connected to one side of the detection frame (62); the tail end of the second driving rod (61) is connected between the corresponding arc groove (44) and the second horizontal groove.

8. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: The thickness measuring assembly (7) comprises a shell, a pressing rod (71), a pressing block (74) and a display rod (72); the shell is screwed on the front end of the detection frame (62); outer rods are symmetrically mounted on the inner walls of both sides of the shell; the pressing blocks (74) are slidably connected to the outer surfaces of the outer rods; the shell and the pressing blocks (74) are connected by springs; one side of the pressing blocks (74) is rollingly connected to a ball (73); the ball (73) is connected to the outer surface of the tank sample (3); an extrusion cavity is provided in the shell; springs are connected to pressing rods (71) on both sides of the extrusion cavity; an extrusion liquid (75) is provided between the pressing rods (71); the display rod (72) is fixedly mounted on one side of the shell and is in communication with the extrusion cavity; the display rod (72) is filled with gas; one end of the pressing block (74) is connected to the outer end of the pressing rod (71).

Citation Information

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