Inspection robot for thermal power plant management
By designing lifting storage devices, protective components and lubrication components in the inspection robot for thermal power plant management, the problem of insufficient ability to overcome obstacles in complex terrain and areas with many obstacles is solved, and a wider inspection range, effective lens protection and extended service life are achieved.
Patent Information
- Application Number
- CN202510002048.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-04-25
AI Technical Summary
Existing thermal power plant inspection robots have insufficient ability to get more obstacles in areas with complex terrain and many obstacles, and are prone to being trapped or damaged by collisions.
A patrol robot for thermal power plant management is designed, using lifting storage devices, protective components and lubrication components. The lifting storage device can reduce the height of the image sensing assembly in the height-limiting area through the coordination of the storage groove and the hinge rod; the protective assembly fits with the lens of the image sensing assembly through the protective case to protect the lens from damage or contamination; the lubricating assembly contacts the turntable through the lubricating drum, reducing friction and extending service life.
The inspection robot can pass through narrow areas smoothly, expand the inspection range, and the protective components effectively protect the image sensing components, and the lubricating components reduce friction and wear, extending the service life of the robot.
Smart Images

Figure CN119893043A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of patrol inspection management, and in particular to a patrol inspection robot for thermal power plant management. Background Art
[0002] By scanning radio frequency cards or QR codes to monitor inspection status, identify equipment items, and check standards and specifications, the robot's position in the power plant can be determined, and it can be guided to inspect according to preset routes and tasks, ensuring accurate monitoring of equipment and improving the level of intelligent inspection.
[0003] Currently, in the existing technology, during routine inspections of thermal power plants, in some areas with complex terrain and a large number of obstacles, the inspection robot's obstacle-crossing ability may be insufficient, and it is easy to be trapped or collide and be damaged. In view of this, we propose an inspection robot for thermal power plant management. Summary of the invention
[0004] The main purpose of the present invention is to provide an inspection robot for thermal power plant management, which can solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention proposes an inspection robot for thermal power plant management, comprising an inspection robot body, the inspection robot body is rotatably connected with a universal wheel, the outer wall of the inspection robot body is provided with a positioning inspection component, the outer wall of the inspection robot body is rotatably connected with a protection wheel, a mounting seat is provided in the inspection robot body, a turntable is provided in the mounting seat, an image sensor component is fixedly connected to the turntable, a lifting and storing device and a protection component are provided on the mounting seat, a lubrication component is provided in the mounting seat, and the lifting and storing device comprises:
[0006] A receiving groove, wherein the outer wall of the mounting seat is provided with a receiving groove, wherein the receiving groove is elastically connected to the connecting seat via a spring 1, wherein the connecting seat is fixedly connected to a lifting seat, and the lifting seat is rotatably connected to the turntable;
[0007] The articulated seat is fixedly connected to the receiving groove, the articulated seat is articulated with an articulated rod, the articulated rod is slidably connected to a clamping groove provided in the clamping block, and the inner wall of the lifting seat is fixedly connected to the clamping block.
[0008] Preferably, the protection component comprises a lifting groove, the lifting groove is provided on the surface of the mounting seat, and a connecting rod is slidably connected in the lifting groove.
[0009] Preferably, the connecting rod is fixedly connected with an extrusion plate, and the extrusion plate is elastically connected to the mounting seat via spring 2. As the lifting seat descends, the extrusion plate is pressed down, spring 2 contracts, and the connecting rod slides downward in the lifting slot.
[0010] Preferably, the lifting groove is connected to the movable groove, the movable groove is opened inside the mounting seat, a limiting block is fixedly connected in the movable groove, a rack is slidably connected in the limiting block, the connecting rod presses the inclined surface of the rack downward, and the rack slides linearly due to the limitation of the limiting block.
[0011] Preferably, a stopper is fixedly connected to the outer wall of the rack, and the stopper is elastically connected to the limit block via a spring three.
[0012] Preferably, the movable groove is communicated with the give way groove, a movable gear is rotatably connected in the give way groove, the movable gear is meshingly connected to the rack, the movable gear is fixedly connected to a protective shell, and the rack slides to achieve meshing connection with the movable gear. As the movable gear rotates, the protective shell will gradually flip over and finally fit with the lens of the image sensor assembly.
[0013] Preferably, the lubrication assembly comprises a square groove, the surface of the mounting seat is provided with a square groove, and the lifting groove is connected to the square groove.
[0014] Preferably, a fixed shaft is fixedly connected in the square groove, and the fixed shaft is elastically connected to the lubrication roller via a clockwork spring. When the lubrication roller flips, the clockwork spring will be stretched or twisted to store elastic potential energy. During the flipping process of the lubrication roller, it will contact the turntable for lubrication, and grease will be applied to the turntable to reduce friction when the turntable rotates.
[0015] Preferably, the end of the lubrication roller away from the fixed axis is fixedly connected to an adjusting block, and the adjusting block is slidably connected to an extrusion block. During the downward sliding of the connecting rod, the extrusion block is in an expanded state at the connection point between the lifting groove and the square groove, and the sliding of the extrusion block in the adjusting block drives the lubrication roller to flip.
[0016] Preferably, the extrusion block is elastically connected to the connecting rod through spring four. After the connecting rod drives the lubrication assembly to flip and lubricate the turntable, the inclined surface of the extrusion block is subjected to the downward extrusion force and shrinks into the connecting rod under the action of spring four.
[0017] The present invention provides a patrol robot for thermal power plant management, which has the following beneficial effects:
[0018] (1) The inspection robot for thermal power plant management is equipped with a lifting and storage device, which enables the inspection robot to smoothly pass through narrow areas with height restrictions, thereby expanding the robot's inspection range. In a thermal power plant, there may be some areas with dense pipelines, narrow spaces and height restrictions. Through the lifting and storage device, the robot can easily enter these areas for inspection, avoiding the situation where it cannot reach certain inspection points due to space restrictions.
[0019] (2) The inspection robot for thermal power plant management is provided with a protective component. The protective shell can fit together with the lens of the image sensor component for protection when necessary. When the inspection robot body passes through a height-restricted area or an area that may cause collision, scratches, dust pollution, etc. to the lens, the protective shell can effectively protect the lens and prevent the lens from being damaged or contaminated, thereby ensuring the normal operation and service life of the image sensor component.
[0020] (3) The inspection robot for thermal power plant management uses a lubrication component to lubricate the turntable through the lubrication roller, which applies grease to the turntable to reduce friction when the turntable rotates. This ensures that the turntable can maintain a good lubrication state during long-term use, reduces wear and failure caused by friction, and extends the service life of the turntable. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0022] Figure 1 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0023] Figure 2 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0024] Figure 3 For the present invention Figure 2 Schematic diagram of the structure of A;
[0025] Figure 4 This is a schematic diagram of the explosion structure of the lifting and storing device of the present invention;
[0026] Figure 5 For the present invention Figure 4 Schematic diagram of the structure of middle B;
[0027] Figure 6 This is a schematic diagram of the cross-sectional structure of the lifting seat of the present invention;
[0028] Figure 7 This is a schematic diagram of the cross-sectional structure of the mounting seat of the present invention;
[0029] Figure 8 For the present invention Figure 7 Schematic diagram of the C structure;
[0030] Fig. 9 It is a structural schematic diagram of the lifting and storing device of the present invention;
[0031] Fig.10 For the present invention Fig. 9 Schematic diagram of the D structure;
[0032] Fig.11 Schematic diagram of the explosion structure of the lubrication component of the present invention Figure 1 ;
[0033] Fig.12 Schematic diagram of the explosion structure of the lubrication component of the present invention Figure 2 ;
[0034] Fig.13 For the present invention Fig.12 Schematic diagram of the E structure.
[0035] Description of Figure Numbers:
[0036] 1. Inspection robot body; 2. Universal wheel; 3. Positioning inspection component; 4. Protection wheel; 5. Mounting seat; 6. Image sensor component; 601. Turntable; 7. Lifting and storing device; 71. Storage slot; 72. Spring one; 73. Connecting seat; 74. Lifting seat; 75. Articulated seat; 76. Articulated rod; 77. Snap-on block; 78. Snap-on slot; 8. Protection component; 801. Give way slot; 81. Lifting slot; 82. Extrusion plate; 83. Connecting rod; 84. Spring two; 85. Movable slot; 86. Limiting block; 87. Rack; 88. Spring three; 89. Stopper; 810. Movable gear; 811. Protective shell; 9. Lubrication component; 91. Square slot; 92. Lubrication roller; 93. Clockwork spring; 94. Fixed shaft; 95. Adjustment block; 96. Spring four; 97. Extrusion block.
[0037] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figure 1-13The present invention proposes a patrol robot for thermal power plant management, including a patrol robot body 1, the patrol robot body 1 is rotatably connected with a universal wheel 2, the outer wall of the patrol robot body 1 is provided with a positioning patrol component 3, the outer wall of the patrol robot body 1 is rotatably connected with a protective wheel 4, the protective wheel 4 prevents the robot from being damaged due to collision or bumping during movement, a mounting seat 5 is provided in the patrol robot body 1, a turntable 601 is provided in the mounting seat 5, the turntable 601 is fixedly connected with an image sensor component 6, the image sensor component 6 is used to identify the appearance of equipment, instrument panel readings, environmental conditions, etc., such as reading pressure instruments and liquid level gauges, and taking images of equipment appearance and environment for analysis, the turntable 601 adjusts the angle of the image sensor component 6 according to remote control instructions to align it with the equipment or area to be monitored, a lifting and storing device 7 and a protective component 8 are provided on the mounting seat 5, a lubrication component 9 is provided in the mounting seat 5, and the lifting and storing device 7 includes a storage groove 71.
[0040] In the embodiment of the present invention, in order to smoothly pass through the narrow area with limited height, the outer wall of the mounting seat 5 is provided with a storage groove 71, the storage groove 71 is elastically connected to the connecting seat 73 through a spring 72, the connecting seat 73 is fixedly connected to a lifting seat 74, and the lifting seat 74 is rotatably connected to the turntable 601. When the inspection robot body 1 needs to pass through the narrow area with limited height, the lifting seat 74 is pressed downward, and the connecting seat 73 squeezes the spring 72 downward. The storage groove 71 is fixedly connected to an articulated seat 75, and the articulated seat 75 is articulated with an articulated rod 76. The articulated rod 76 is slidably connected to the clamping groove 78 opened in the clamping block 77. The inner wall of the lifting seat 74 is provided with a plurality of hinges, and the hinges are connected to the hinges. The wall is fixedly connected with a clamping block 77. When the lifting seat 74 moves downward, the clamping block 77 fixedly connected to its inner wall also moves downward, driving the hinge rod 76 to slide in the clamping groove 78. The hinge rod 76 rotates around the hinge seat 75, and the image sensor assembly 6 will descend together with the lifting seat 74, thereby lowering the height of the entire image sensor assembly 6 so that it can pass through the narrow area with limited height. When the inspection robot passes through the limited height area, the compressed spring 72 releases its elastic potential energy, bounces the connecting seat 73 and the lifting seat 74 upward, and restores the image sensor assembly 6 to its original height position, facilitating normal inspection operations.
[0041] In the embodiment of the present invention, in order to prevent the lens from being damaged or contaminated and ensure the normal operation of the image sensor component 6, the protective component 8 includes a lifting groove 81, and the surface of the mounting seat 5 is provided with a lifting groove 81. A connecting rod 83 is slidably connected in the lifting groove 81, and the connecting rod 83 is fixedly connected to the extrusion plate 82. The extrusion plate 82 is elastically connected to the mounting seat 5 through a second spring 84. As the lifting seat 74 descends, the extrusion plate 82 is pressed down, the second spring 84 contracts, and the connecting rod 83 slides downward in the lifting groove 81. The lifting groove 81 is connected to the movable groove 85. The movable groove 85 is provided inside the mounting seat 5. A limit block 86 is fixedly connected in the movable groove 85, and a sliding limit block 86 is slidably connected in the limit block 86. A rack 87 is movably connected thereto, and the connecting rod 83 presses the inclined surface of the rack 87 downwardly. The rack 87 is limited by the limit block 86 and slides linearly. A stop block 89 is fixedly connected to the outer wall of the rack 87, and the stop block 89 is elastically connected to the limit block 86 through a spring three 88. The movable groove 85 is connected to the give-way groove 801, and a movable gear 810 is rotatably connected in the give-way groove 801. The movable gear 810 is meshed with the rack 87, and the movable gear 810 is fixedly connected with a protective shell 811. The rack 87 slides to achieve meshing connection with the movable gear 810. As the movable gear 810 rotates, the protective shell 811 will gradually flip over and finally fit with the lens of the image sensor assembly 6.
[0042] In the embodiment of the present invention, in order to reduce the wear and failure caused by friction and extend the service life of the turntable 601, the lubrication assembly 9 includes a square groove 91, the surface of the mounting seat 5 is provided with a square groove 91, the lifting groove 81 is connected to the square groove 91, a fixed shaft 94 is fixedly connected in the square groove 91, and the fixed shaft 94 is elastically connected to the lubrication roller 92 through a spring 93. When the lubrication roller 92 turns over, the spring 93 will be stretched or twisted to store elastic potential energy. During the turning process of the lubrication roller 92, it will contact with the turntable 601 for lubrication, and grease will be applied to the turntable 601 to reduce the turntable 601. Due to the friction during rotation, the end of the lubrication roller 92 away from the fixed shaft 94 is fixedly connected to the adjustment block 95, and the extrusion block 97 is slidably connected in the adjustment block 95. During the downward sliding of the connecting rod 83, the extrusion block 97 is in an expanded state at the connection point between the lifting slot 81 and the square slot 91. The sliding of the extrusion block 97 in the adjustment block 95 drives the lubrication roller 92 to flip. The extrusion block 97 is elastically connected to the connecting rod 83 through a spring four 96. After the connecting rod 83 drives the lubrication assembly 9 to flip and lubricate the turntable 601, the inclined surface of the extrusion block 97 is subjected to the downward extrusion force and shrinks into the connecting rod 83 under the action of the spring four 96.
[0043] The locking cam 76 is engaged with the locking cam 78 and the locking cam 77 is engaged with the locking cam 78 to release the locking cam 76. The locking cam 76 is engaged with the locking cam 78 and the locking cam 77 is engaged with the locking cam 78 to release the locking cam 76. The rack 87 slides linearly to achieve meshing connection with the movable gear 810. As the movable gear 810 rotates, the protective shell 811 will gradually flip over and finally fit with the lens of the image sensor assembly 6, effectively protecting the lens, preventing the lens from being damaged or contaminated, and ensuring the normal operation and service life of the image sensor assembly 6. During the downward sliding of the connecting rod 83, the extrusion block 97 is in an expanded state at the connection between the lifting groove 81 and the square groove 91. The sliding of the extrusion block 97 in the adjustment block 95 drives the lubrication roller 92 to flip over. During the flipping of the lubrication roller 92, the clockwork spring 93 will be stretched or twisted to store elastic potential energy. The lubrication roller 92 contacts the turntable 601 for lubrication, and grease is applied to the turntable 601 to reduce the friction when the turntable 601 rotates. After the connecting rod 83 drives the lubrication assembly 9 to flip and lubricate the turntable 601, the inclined surface of the extrusion block 97 is squeezed downward by the spring four 96 to shrink into the connecting rod 83 to achieve subsequent inspection work.
[0044] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A patrol robot for thermal power plant management, comprising a patrol robot body (1), the patrol robot body (1) being rotatably connected to a universal wheel (2), the outer wall of the patrol robot body (1) being provided with a positioning patrol assembly (3), the outer wall of the patrol robot body (1) being rotatably connected to a protection wheel (4), a mounting seat (5) being provided inside the patrol robot body (1), a turntable (601) being provided inside the mounting seat (5), and characterized in that: The turntable (601) is fixedly connected to an image sensor assembly (6), a lifting and receiving device (7) and a protection assembly (8) are arranged on the mounting seat (5), a lubrication assembly (9) is arranged inside the mounting seat (5), and the lifting and receiving device (7) comprises: A receiving groove (71), the outer wall of the mounting seat (5) is provided with a receiving groove (71), the receiving groove (71) is elastically connected to a connecting seat (73) via a spring (72), the connecting seat (73) is fixedly connected to a lifting seat (74), and the lifting seat (74) is rotatably connected to the turntable (601); The storage groove (71) is fixedly connected with the hinge seat (75), the hinge seat (75) is hinged with a hinge rod (76), the hinge rod (76) is slidably connected in a clamping groove (78) provided in a clamping block (77), and the inner wall of the lifting seat (74) is fixedly connected with the clamping block (77).
2. The inspection robot for thermal power plant management according to claim 1, characterized in that: The protection component (8) comprises a lifting groove (81), the surface of the mounting seat (5) is provided with the lifting groove (81), and a connecting rod (83) is slidably connected in the lifting groove (81).
3. The inspection robot for thermal power plant management according to claim 2, characterized in that: The connecting rod (83) is fixedly connected to a pressing plate (82), and the pressing plate (82) is elastically connected to the mounting seat (5) via a second spring (84).
4. The inspection robot for thermal power plant management according to claim 1, characterized in that: The lifting groove (81) is communicated with the movable groove (85), the movable groove (85) is arranged inside the mounting seat (5), a limit block (86) is fixedly connected in the movable groove (85), and a rack (87) is slidably connected in the limit block (86).
5. The inspection robot for thermal power plant management according to claim 4, characterized in that: A stopper (89) is fixedly connected to the outer wall of the rack (87), and the stopper (89) is elastically connected to the limit block (86) via a spring three (88).
6. The inspection robot for thermal power plant management according to claim 5, characterized in that: The movable groove (85) is communicated with the clearance groove (801), a movable gear (810) is rotatably connected in the clearance groove (801), the movable gear (810) is meshedly connected with the rack (87), and the movable gear (810) is fixedly connected with a protective shell (811).
7. The inspection robot for thermal power plant management according to claim 4, characterized in that: The lubrication assembly (9) comprises a square groove (91), the surface of the mounting seat (5) is provided with a square groove (91), and the lifting groove (81) is connected to the square groove (91).
8. The inspection robot for thermal power plant management according to claim 7, characterized in that: A fixed shaft (94) is fixedly connected in the square groove (91), and the fixed shaft (94) is elastically connected to the lubrication roller (92) via a spring (93).
9. The inspection robot for thermal power plant management according to claim 8, characterized in that: An end of the lubrication roller (92) away from the fixed shaft (94) is fixedly connected to an adjustment block (95), and an extrusion block (97) is slidably connected to the adjustment block (95).
10. The inspection robot for thermal power plant management according to claim 9, characterized in that: The extrusion block (97) is elastically connected to the connecting rod (83) via a spring four (96).