A cutting and welding integrated machine for copper plate processing
By using components such as top block and limit plate in the copper plate cutting and welding machine, the problems of deformation and offset misalignment of copper plate cut and welding are solved, the welding quality and butt accuracy are improved, and welding slag is prevented from affecting processing.
Patent Information
- Application Number
- CN202510410376.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-04-02
AI Technical Summary
The existing copper plate cutting and welding machine is prone to deformation and concave at the copper plate cutout after cutting, which affects the welding quality, and is prone to offset and misalignment of the cutout, reducing the degree of welding firmness.
A cutting and welding machine for copper plate processing is designed, using components such as top blocks and limiting plates to correct the deformation of copper plate cutouts through top blocks, and prevent welding slag sputtering and adhesion through components such as limit plates and suction tubes to ensure accurate cutout butt and high welding quality.
It effectively corrects the deformation of the copper plate cutout, ensures the accuracy of cutout docking, improves the welding quality and firmness, and prevents welding slag from affecting subsequent processing.
Smart Images

Figure CN119910442B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper plate processing, and particularly relates to a cutting and welding integrated machine for copper plate processing. Background Art
[0002] A cutting and welding integrated machine for copper plate processing is a device used for copper plate processing. It integrates the functions of cutting and welding, which can improve the processing efficiency and quality. When the existing copper plate cutting and welding integrated machine cuts a copper plate, due to the low strength of the copper plate, it is prone to deformation under the influence of the pressure of the cutting tool during cutting. That is, the cutting tool squeezes the copper plate downward during the cutting process, causing the copper plate to deform and sink at the cut, which will not only affect the butt joint of the cuts of the two copper plates and reduce the subsequent welding quality of the copper plates, but also affect the subsequent processing and use of the copper plates.
[0003] Furthermore, after the existing copper plate cutting and welding integrated machine cuts a copper plate, since the copper plate needs to be moved to the middle part above the cutting tool for welding, there will be a part for avoiding the cutting tool left between the cut of the copper plate and the fixing fixture of the copper plate. This part of the copper plate is not limited and fixed by the fixture, and the cut of the copper plate is deformed and sunken due to the extrusion of the cutting tool. When the cuts of the two copper plates are butted, the cuts of the copper plate are prone to offset and dislocation, resulting in a reduction in the welding firmness at the cuts of the copper plate.
[0004] In summary, the present application proposes a cutting and welding integrated machine for copper plate processing to improve the above-mentioned technical problems. Summary of the Invention
[0005] In order to overcome the disadvantages that after the existing copper plate cutting and welding integrated machine cuts a copper plate, the copper plate deforms and sinks at the cut, affecting the subsequent welding quality of the copper plate, and at the same time, the cuts of the copper plate are prone to offset and dislocation, resulting in a reduction in the welding firmness at the cuts of the copper plate, the present invention provides a cutting and welding integrated machine for copper plate processing.
[0006] The technical solution of the present invention is as follows: A cutting and welding integrated machine for copper plate processing includes a machine platform; it also includes a fixing component, a cutting component, a fixing frame, a fixing plate, a first telescopic driving member, a limiting plate, a second telescopic driving member, a top block, and a welding component; a fixing component for fixing a copper plate is arranged on the machine platform; a cutting component for cutting the copper plate is arranged on the machine platform; two symmetrically arranged fixing frames are arranged on the cutting component; a fixing plate is slidably connected to each fixing frame; a plurality of first telescopic driving members are arranged on each fixing plate; the telescopic ends of all the first telescopic driving members on each fixing plate are commonly fixedly connected to a limiting plate for limiting the copper plate; a plurality of second telescopic driving members are arranged on the cutting component; the telescopic ends of all the second telescopic driving members are commonly fixedly connected to a top block for correcting the cut of the copper plate; two symmetrically arranged concave portions are arranged on the top block; a welding component for fixedly connecting the copper plate is arranged on the machine platform.
[0007] As a preferred technical solution of the present invention, in the above-mentioned integrated cutting and fixing machine for copper plate processing, the fixing component includes a slide rail, an electric slider, a bearing plate, a telescopic driving member III and a pressing plate; two slide rails arranged symmetrically front and back are fixedly connected to the machine table; two electric sliders are slidably connected to each slide rail; a bearing plate is fixedly connected to every two relatively front and back electric sliders together; a telescopic driving member III is fixedly connected to each bearing plate; a pressing plate for fixing the copper plate is fixedly connected to the telescopic end of each telescopic driving member III.
[0008] As a preferred technical solution of the present invention, a guiding portion for guiding the copper plate is provided on each limiting plate.
[0009] As a preferred technical solution of the present invention, in the above-mentioned integrated cutting and fixing machine for copper plate processing, the cutting component includes a telescopic driving member IV and a cutting knife; several telescopic driving members IV are fixedly connected to the machine table; a cutting knife for cutting the copper plate is fixedly connected to the telescopic ends of all the telescopic driving members IV together; all the fixing frames are fixedly connected to the upper side of the cutting knife; all the telescopic driving members II are located inside the cutting knife; a through groove is opened in the middle of the cutting knife; two cutting portions are provided on the cutting knife; a supporting portion is provided on the machine table; a guiding portion for guiding the copper plate is provided at the lower part of the cutting knife; the guiding portion is arranged in an inclined shape.
[0010] As a preferred technical solution of the present invention, two avoiding portions are provided on the cutting knife.
[0011] As a preferred technical solution of the present invention, in the above-mentioned integrated cutting and fixing machine for copper plate processing, the welding component includes a biaxial movable frame and a welding head; the biaxial movable frame is fixedly connected to the machine table; a welding head for fixing the copper plate is fixedly connected to the biaxial movable frame.
[0012] As a preferred technical solution of the present invention, in the above-mentioned integrated cutting and fixing machine for copper plate processing, a suction pipe and an intercepting net are further included; a collecting cavity is opened on one side of each limiting plate facing the middle of the top block; a suction pipe is fixedly connected to each limiting plate; each suction pipe is connected to an external suction device; several branch pipes are provided on each suction pipe; all the branch pipes are communicated with the collecting cavity; an intercepting net for intercepting welding slag is connected to each collecting cavity; each intercepting net is in an L shape.
[0013] As a preferred technical solution of the present invention, in the above-mentioned integrated cutting and fixing machine for copper plate processing, a supporting block is further included; an avoiding groove is opened on the upper side of the top block; a supporting block for supporting the cut of the copper plate is slidably connected in the avoiding groove.
[0014] As a preferred technical solution of the present invention, the supporting block is detachably connected to the avoiding groove on the top block.
[0015] As a preferred technical solution of the present invention, the support block is made of high-temperature resistant metal material.
[0016] The beneficial effects are as follows: The present invention realizes that the downward-bent part at the cut of the copper plate is pushed upward by the top block to fit against the lower side of the limit plate, correcting the downward-bent part at the cut of the copper plate, ensuring the docking effect of the subsequent cut of the copper plate, and improving the welding quality of the subsequent copper plate;
[0017] The limit plate blocks the splashing welding slag, preventing the welding slag from splashing onto the upper side of the copper plate and avoiding affecting the subsequent processing and use of the copper plate;
[0018] The collection cavity is aspirated by the suction pipe through the branch pipe, and the splashing welding slag during the welding process is aspirated and adhered to the interception net, preventing the welding slag from adhering to the cut of the copper plate and avoiding reducing the welding effect on the copper plate;
[0019] The copper plate is supported by the support block, and at the same time, the edge of the cut of the copper plate is suspended above the avoidance groove. During the subsequent welding, the support effect on the copper plate is ensured, and at the same time, it can prevent the edge of the cut of the copper plate from adhering to the upper side of the cutting tool, improving the welding quality and welding strength at the cut of the copper plate. Description of the Drawings
[0020] Figure 1 It is a three-dimensional structure schematic diagram of the first perspective of the present invention;
[0021] Figure 2 It is a three-dimensional structure schematic diagram of the second perspective of the present invention;
[0022] Figure 3 It is a combined three-dimensional structure schematic diagram of the fixing component, cutting component, fixing frame, fixing plate, first telescopic driving member, limit plate and welding head of the present invention;
[0023] Figure 4 It is a combined three-dimensional structure schematic diagram of the cutting tool, fixing frame, fixing plate, first telescopic driving member and limit plate of the present invention;
[0024] Figure 5 It is a combined three-dimensional structure schematic diagram of the cutting tool, second telescopic driving member and top block of the present invention;
[0025] Figure 6 It is a state diagram of the cutting tool cutting the copper plate of the present invention;
[0026] Figure 7 It is a combined side view of the limit plate, top block and support block of the present invention;
[0027] Figure 8 It is a combined three-dimensional structure schematic diagram of the limit plate, top block, suction pipe, interception net and support block of the present invention.
[0028] Wherein: 1 - machine platform, 1001 - support part, 2 - fixing frame, 3 - fixing plate, 4 - first telescopic driving part, 5 - limiting plate, 5001 - collecting cavity, 5002 - guiding part, 6 - second telescopic driving part, 7 - top block, 7001 - recessed part, 7002 - avoiding groove, 101 - slide rail, 102 - electric slider, 103 - bearing plate, 104 - third telescopic driving part, 105 - pressing plate, 201 - fourth telescopic driving part, 202 - cutting knife, 20201 - cutting part, 20202 - guiding part, 20203 - avoiding part, 301 - double-axis movable frame, 302 - welding head, 401 - suction pipe, 40101 - branch pipe, 402 - intercepting net, 501 - supporting block. Detailed implementation manner
[0029] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0030] Embodiment 1
[0031] As Figures 1 - 8 shown, a cutting and welding integrated machine for copper plate processing includes a machine platform 1;
[0032] It further includes a fixing component, a cutting component, a fixing frame 2, a fixing plate 3, a first telescopic driving part 4, a limiting plate 5, a second telescopic driving part 6, a top block 7 and a welding component; a fixing component is arranged on the machine platform 1; a cutting component is arranged on the machine platform 1; two symmetrically arranged fixing frames 2 are arranged on the cutting component; a fixing plate 3 is connected to each fixing frame 2 through damping sliding; a plurality of symmetrically arranged first telescopic driving parts 4 are arranged on each fixing plate 3, and the first telescopic driving part 4 is an electric push rod; the telescopic ends of all the first telescopic driving parts 4 on each fixing plate 3 are commonly fixed to a limiting plate 5; a plurality of symmetrically arranged second telescopic driving parts 6 are arranged on the cutting component, and the second telescopic driving part 6 is an electric push rod; the telescopic ends of all the second telescopic driving parts 6 are commonly fixed to a top block 7; two symmetrically arranged recessed parts 7001 are arranged on the top block 7; a welding component is arranged on the machine platform 1.
[0033] In the above cutting and welding integrated machine for copper plate processing, the fixing component includes a slide rail 101, an electric slider 102, a bearing plate 103, a third telescopic driving part 104 and a pressing plate 105; two symmetrically arranged front and rear slide rails 101 are fixed on the machine platform 1; two electric sliders 102 are slidably connected to each slide rail 101; a bearing plate 103 is commonly fixed to every two front and rear opposite electric sliders 102; a third telescopic driving part 104 is fixed to each bearing plate 103, and the third telescopic driving part 104 is an electric push rod; a pressing plate 105 is fixed to the telescopic end of each third telescopic driving part 104.
[0034] Each limiting plate 5 is provided with a guiding part 5002.
[0035] In the above-mentioned integrated cutting and welding machine for copper plate processing, the cutting component includes a fourth telescopic driving member 201 and a cutter 202; several fourth telescopic driving members 201 arranged symmetrically are fixedly connected to the machine table 1, and the fourth telescopic driving member 201 is an electric push rod; a cutter 202 is fixedly connected to the telescopic ends of all the fourth telescopic driving members 201; all the fixing frames 2 are fixedly connected to the upper side of the cutter 202; all the second telescopic driving members 6 are located inside the cutter 202; a through groove is formed in the middle of the cutter 202; two symmetrically arranged cutting parts 20201 are arranged on the cutter 202; a supporting part 1001 is arranged on the machine table 1; a guiding part 20202 is arranged below the cutter 202; the guiding part 20202 is arranged in an inclined shape.
[0036] Two symmetrically arranged avoiding parts 20203 are arranged on the cutter 202, which are used to avoid the concave copper plate cut after cutting and guide the copper plate to the upper side of the cutter 202.
[0037] In the above-mentioned integrated cutting and welding machine for copper plate processing, the welding component includes a biaxial movable frame 301 and a welding head 302; the biaxial movable frame 301 is fixedly connected to the machine table 1; the welding head 302 is fixedly connected to the biaxial movable frame 301.
[0038] In the above-mentioned integrated cutting and welding machine for copper plate processing, it further includes a suction pipe 401 and an intercepting net 402; a collecting cavity 5001 is formed on one side of each limiting plate 5 facing the middle of the top block 7; a suction pipe 401 is fixedly connected to each limiting plate 5; each suction pipe 401 is connected to an external suction device; several branch pipes 40101 are arranged on each suction pipe 401; all the branch pipes 40101 are communicated with the collecting cavity 5001; a detachable intercepting net 402 is connected to each collecting cavity 5001; each intercepting net 402 is in an L shape.
[0039] In the initial state, the cutter 202 is as shown in Figure 3In the rising state shown, when it is necessary to cut and weld the defective part in the middle section of the copper plate, the staff first passes the copper plate through the through groove in the middle of the cutting knife 202, so that the part of the copper plate to be cut is located in the through groove in the middle of the cutting knife 202. Subsequently, the staff controls the third telescopic driving member 104 to drive the pressing plate 105 to descend, so that the pressing plate 105 presses and fixes the copper plate on the bearing plate 103. After the copper plate is fixed by the pressing plate 105, the staff controls the fourth telescopic driving member 201 to drive the cutting knife 202 to descend to cut the copper plate. As the cutting knife 202 drives the cutting part 20201 to continuously descend, the defective part in the middle section of the copper plate is cut by the cutting part 20201, so that the cut defective copper plate falls onto the guiding part 20202 and falls into the external collection device along the inclined guiding part 20202 for collection. After the cutting knife 202 finishes cutting the copper plate, as the fourth telescopic driving member 201 drives the cutting knife 202 to continuously descend until the upper side of the cutting knife 202 is flush with the upper side of the supporting part 1001, thus completing the cutting work of the copper plate.
[0040] Considering that the strength of the copper plate is relatively low, when the cutting knife 202 drives the cutting part 20201 to extrude and cut the copper plate, the copper plate incision is prone to downward bending deformation due to the extrusion of the cutting part 20201. This will not only affect the docking of the two copper plate incisions, reduce the subsequent welding quality of the copper plate, but also affect the subsequent processing and use of the copper plate. Therefore, after the cutting part 20201 finishes cutting the copper plate and the cutting knife 202 descends to a position where its upper side is flush with the upper side of the support part 1001, control the electric slider 102 to drive the corresponding bearing plate 103 to move towards each other on the slide rail 101, so that the pressing plate 105 drives the cut copper plate to move towards the middle of the upper side of the cutting knife 202. During this process, the copper plate incision is guided by the guiding part 5002 and the avoiding part 20203, so that the copper plate is inserted between the cutting knife 202 and the limiting plate 5, ensuring the docking effect of the subsequent two copper plate incisions. It should be noted that before cutting the copper plate, the staff needs to slide and adjust the fixing plate 3 on the fixing frame 2 according to the thickness of the copper plate, so that the fixing plate 3 drives the first telescopic driving part 4 and the limiting plate 5 to lift and lower on the upper side of the cutting knife 202, so that the distance between the lower surface of the limiting plate 5 and the upper side of the cutting knife 202 is sufficient for the copper plate to enter, and at the same time ensure the limiting effect of the limiting plate 5 on the copper plate. After the copper plate is inserted between the cutting knife 202 and the limiting plate 5, the copper plate is limited by the limiting plate 5, which is beneficial to guiding the subsequent docking of the copper plate incision and preventing the copper plate incision from shifting and misaligning, ensuring the subsequent welding quality of the copper plate. When the copper plate moves to the upper side of the top block 7 along the upper side of the cutting knife 202 and the part that may bend downward at the copper plate incision is located above the recessed part 7001, at this time, control the telescopic end of the second telescopic driving part 6 to drive the top block 7 to rise, and the part that bends downward at the copper plate incision is lifted upward by the recessed part 7001 to fit with the lower side of the limiting plate 5, correcting the part that bends downward at the copper plate incision and ensuring the subsequent docking effect of the copper plate incision and improving the subsequent welding quality of the copper plate. After the correction of the copper plate incision is completed, control the telescopic end of the second telescopic driving part 6 to drive the top block 7 to descend and reset, and prepare for the subsequent processing of the copper plate.
[0041] After the two copper plate cutouts move to the middle of the upper side of the top block 7 and dock, the dual-axis movable frame 301 is controlled to drive the welding head 302 to move forward and descend, so that the welding head 302 moves to the upper rear part of the copper plate cutout, and then the welding head 302 is controlled to start working to weld the copper plate cutout. During the welding process, the dual-axis movable frame 301 is controlled to drive the welding head 302 to move forward, so that the welding head 302 is welded along the cutout of the copper plate. During the welding process, the external suction device is controlled to pass the suction pipe 401 is sucked by the branch 40101 in the collection chamber 5001, and the welding slag splashed during the welding process is sucked and adhered to the interception net 402 to prevent the welding slag from adhering to the incision of the copper plate and avoiding reducing the welding effect of the copper plate. At the same time, the splashing welding slag is blocked by the limiting plate 5 to prevent the welding slag from splashing to the upper side of the copper plate and avoiding affecting the subsequent processing and use of the copper plate. When there are many welding slag impurities adhered to the interception net 402, the interception net 402 can be removed from the limiting plate 5 for replacement.
[0042] When the copper plate welding is completed, the telescopic drive component 3 104 is controlled to drive the pressing plate 105 to rise, and the pressing and fixing of the copper plate by the pressing plate 105 is released. Then the staff can take the copper plate out from between the cutter 202 and the limit plate 5, and then control the telescopic drive component 4 201 to drive the cutter 202 to rise and reset, preparing to cut and weld the next copper plate.
[0043] Example 2
[0044] On the basis of Example 1, Figures 6 - 8 As shown, the above-mentioned copper plate processing cutting and welding integrated machine further includes a support block 501; an avoidance groove 7002 is opened on the upper side of the top block 7; and the support block 501 is slidably connected in the avoidance groove 7002.
[0045] The support block 501 is detachably connected to the avoidance groove 7002 on the top block 7. The support blocks 501 of different lengths can be replaced according to the different lengths of the copper plate cuts to achieve adaptation to different copper plates, thereby enhancing the adaptability of the device.
[0046] The support block 501 is made of high temperature resistant metal material, so as to prevent the support block 501 from being affected by the high temperature of the welding head 302 when the welding head 302 is welding the copper plate.
[0047] It is also considered that when welding the cut edge of a copper plate, in order to prevent the cut edge of the copper plate from adhering to the upper side of the cutting tool 202 during welding, the cut edge of the copper plate is not welded, resulting in a reduction in the welding quality and welding strength at the cut edge of the copper plate. Therefore, when welding the cut edge of the copper plate, a support block 501 with a length smaller than the length of the cut edge of the copper plate is placed in the avoidance groove 7002, so that the support block 501 supports the copper plate, and at the same time, the cut edge of the copper plate is suspended above the avoidance groove 7002. During subsequent welding, the support effect on the copper plate is ensured, and at the same time, it can prevent the cut edge of the copper plate from adhering to the upper side of the cutting tool 202, improving the welding quality and welding strength at the cut edge of the copper plate. It should be noted that the support block 501 with different lengths can be replaced according to the different lengths of the cut edges of the copper plates to achieve adaptation to different copper plates, enhancing the adaptability of the device.
[0048] Although the present disclosure has been described only with respect to a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present invention. Therefore, the scope of the present invention should be limited only by the appended claims.
Claims
1. A cutting and welding machine for copper plate processing, comprising a machine table (1); wherein: The machine also comprises a fixing assembly, a cutting assembly, a fixing frame (2), a fixing plate (3), a telescopic driving member 1 (4), a limiting plate (5), a telescopic driving member 2 (6), a top block (7) and a welding assembly; a fixing assembly for fixing a copper plate is arranged on the machine platform (1); a cutting assembly for cutting a copper plate is arranged on the machine platform (1); two fixing frames (2) are arranged symmetrically on the cutting assembly; each fixing frame (2) is slidably connected to a fixing plate (3); each fixing plate (3) is arranged There are a plurality of telescopic drive members (4); the telescopic ends of all the telescopic drive members (4) on each fixed plate (3) are fixedly connected to a stop plate (5) for limiting the position of the copper plate; a plurality of telescopic drive members (6) are arranged on the cutting assembly; the telescopic ends of all the telescopic drive members (6) are fixedly connected to a top block (7) for correcting the cut of the copper plate; the top block (7) is provided with two recessed portions (7001) arranged symmetrically on the left and right; and a welding assembly for fixing the copper plate is arranged on the machine table (1); The fixed assembly comprises a slide rail (101), an electric slider (102), a bearing plate (103), a telescopic driving member 3 (104) and a pressing plate (105); two slide rails (101) arranged symmetrically in the front and rear are fixedly connected to the machine platform (1); two electric sliders (102) are slidably connected to each slide rail (101); a bearing plate (103) is commonly fixedly connected to each of the two electric sliders (102) facing each other in the front and rear; a telescopic driving member 3 (104) is fixedly connected to each bearing plate (103); a pressing plate (105) for fixing a copper plate is fixedly connected to the telescopic end of each telescopic driving member 3 (104); The cutting assembly comprises a telescopic drive member four (201) and a cutter (202); a plurality of telescopic drive members four (201) are fixedly connected to the machine platform (1); a cutter (202) for cutting a copper plate is commonly fixedly connected to the telescopic ends of all the telescopic drive members four (201); all the fixing frames (2) are fixedly connected to the upper side of the cutter (202); all the telescopic drive members two (6) are located inside the cutter (202); a through slot is provided in the middle of the cutter (202); two cutting portions (2201) are provided on the cutter (202); a support portion (1001) is provided on the machine platform (1); a guide portion (2202) for guiding the copper plate is provided at the lower portion of the cutter (202); the guide portion (2202) is arranged in an inclined shape; It also includes a suction pipe (401) and an interception net (402); each limiting plate (5) is provided with a collecting chamber (5001) on one side facing the middle of the top block (7); each limiting plate (5) is fixedly connected to a suction pipe (401); each suction pipe (401) is connected to an external suction device; each suction pipe (401) is provided with a plurality of branch pipes (40101); all branch pipes (40101) are connected to the collecting chamber (5001); each collecting chamber (5001) is connected to an interception net (402) for intercepting welding slag; each interception net (402) is L-shaped.
2. The integrated cutting and welding machine for copper plate processing according to claim 1, characterized in that: Each limiting plate (5) is provided with a guide portion (5002) for guiding the copper plate.
3. The integrated cutting and welding machine for copper plate processing according to claim 1, characterized in that: The cutter (202) is provided with two avoidance portions (20203).
4. The integrated cutting and welding machine for copper plate processing according to claim 1, characterized in that: The welding assembly comprises a double-axis movable frame (301) and a welding head (302); the double-axis movable frame (301) is fixedly connected to the machine platform (1); and the welding head (302) for fixing the copper plate is fixedly connected to the double-axis movable frame (301).
5. The integrated cutting and welding machine for copper plate processing according to claim 1, characterized in that: It also includes a support block (501); a avoidance groove (7002) is provided on the upper side of the top block (7); and a support block (501) for supporting the copper plate cutout is slidably connected in the avoidance groove (7002).
6. The integrated cutting and welding machine for copper plate processing according to claim 5, characterized in that: The support block (501) is detachably connected to the avoidance groove (7002) on the top block (7).
7. The integrated cutting and welding machine for copper plate processing according to claim 6, characterized in that: The support block (501) is made of high temperature resistant metal material.
Citation Information
Patent Citations
Copper plate fixing mechanism of continuous cutting machine for copper-clad plate processing
CN218342243U
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CN220217159U