Single-point lifting electric remote control container lifting appliance

By designing a single-point suspended electric remote-controlled container spreader for lithium battery-driven hydraulic stations, the existing spreader has solved the problems of difficult box control, difficulty in locking boxes and high failure rates, and achieved efficient loading and unloading effects of low noise, pollution-free and 24-hour uninterrupted operations.

CN119911784APending Publication Date: 2025-05-02TIANJIN PORT COKE TERMINAL
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Patent Information

Application Number
CN202411278211.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

The existing unpowered container spreaders have problems such as difficulty in boxing, difficulty in locking boxes and high failure rates, which affect the efficiency of container loading and unloading operations.

Method used

A single-point hanging electric remote-controlled container spreader is designed, using lithium batteries to drive the hydraulic station, and then driving the spreader through the hydraulic station to realize electric remote control operation, and a wireless transceiver device and rotating ring gear are installed on the spreader to improve operation flexibility and efficiency.

Benefits of technology

It effectively reduces noise problems, avoids exhaust pollution from diesel engines, achieves 24-hour uninterrupted operation, and improves the loading and unloading efficiency of container spreaders.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of port mechanical equipment, and particularly relates to a single-point lifting electric remote control container lifting appliance which comprises a lifting appliance body, a connecting base is arranged in the middle of the lifting appliance body, a battery pack is installed in the middle of the connecting base and used for supplying power to a hydraulic station, and the hydraulic station is installed on the lifting appliance body. Rotary locks are mounted at four included angles of the lifting appliance body, hydraulic motors are mounted at the upper parts of the rotary locks, the hydraulic motors are driven by the hydraulic station, and the hydraulic motors drive guide plates at the upper parts of the hydraulic motors to rotate. According to the device, a traditional diesel power driving mode is changed into a lithium battery driving hydraulic station, then the lifting appliance is driven through the hydraulic station, the container lifting appliance powered and driven by the lithium battery effectively reduces the noise problem, and tail gas pollution of a diesel engine is prevented.
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Description

Technical Field

[0001] The invention belongs to the technical field of port mechanical equipment, and in particular relates to a single-point electric remote-controlled container hoist. Background Art

[0002] With the development of container loading and unloading ship business, the research and development and improvement of container spreaders are imminent. The company's original unpowered container spreaders are purely mechanical. In actual operation, they have defects such as difficulty in positioning and locking containers and high failure rate, which greatly affects the efficiency of container loading and unloading operations. Summary of the invention

[0003] The object of the present invention is to provide a single-point electric remote-controlled container spreader to solve the problems existing in the background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a single-point electric remote-controlled container spreader, comprising a spreader body, a connecting seat is provided in the middle of the spreader body, a battery pack is installed in the middle of the connecting seat, the battery pack is used to power a hydraulic station, the hydraulic station is installed on the spreader body, and rotary locks are installed at the four corners of the spreader body. A hydraulic motor is installed on the upper part of the rotary lock, and the hydraulic motor is driven by the hydraulic station, and the hydraulic motor drives its upper guide plate to rotate.

[0005] Preferably, a wireless transceiver is installed on the sling body.

[0006] Preferably, a rotating gear ring is provided between the connecting seat and the sling body.

[0007] The beneficial effect of the present invention is that the device changes the traditional diesel-powered drive mode into a lithium battery-driven hydraulic station, and then drives the spreader through the hydraulic station. The lithium battery-powered container spreader effectively reduces the noise problem and prevents the generation of diesel engine exhaust pollution. The pure electric container spreader system consists of two sets of lithium batteries, one for backup and one for use. The 5-6-hour fast charging function of the battery pack can perfectly cope with the seamless switching of the battery pack, realizing the container spreader's ability to operate 24 hours a day without interruption. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a front view of the present invention; Figure 2 is a side view of the present invention; Figure 3 A top view of the present invention; Figure 4 Schematic diagram of the remote controller in the present invention. DETAILED DESCRIPTION

[0009] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0010] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0011] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fixed connection" and "fixed connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.

[0012] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings and preferred embodiments.

[0013] like Figure 1-3As shown, a single-point electric remote control container lifting device includes a lifting device body 1, a connecting seat 2 is provided in the middle of the lifting device body, a battery pack 3 is installed in the middle of the connecting seat, and the battery pack is used to power a hydraulic station 4. The hydraulic station is installed on the lifting device body, and a rotary lock 5 is installed at the four angles of the lifting device body. A hydraulic motor 6 is installed on the upper part of the rotary lock, and the hydraulic motor is driven by the hydraulic station. The hydraulic motor drives its upper guide plate 7 to rotate, and the guide plate is driven by the hydraulic motor to rotate to limit the container. When the lifting device needs to lift the container, the lifting device is on the upper part of the container, and the four guide plates are opened at a certain angle. The lifting device slowly moves downward, and the container is aligned with the lifting device under the action of the guide plate. After the lifting device is buckled onto the container as a whole, the rotary lock is locked into the lock hole on the container. The rotary lock in the present invention adopts the existing structure, and the driving method adopts electric drive. The present invention drives the hydraulic cylinder to lock the box, lock the box, and open the box by means of lithium iron phosphate batteries and three-phase asynchronous motors. The motor starts smoothly, has low noise, and comes with self-protection. The spreader body is equipped with a wireless transceiver 8. A rotating gear ring 9 is provided between the connection seat and the spreader body. The spreader can be electrically remotely controlled to achieve the matching, locking and unloading of containers. The efficiency of loading full containers is expected to be increased to 15 containers / hour, and the efficiency of unloading empty containers is expected to be increased to 20 containers / hour.

[0014] Step 1: Start the inverter The inverter and battery are connected using a quick plug. Before starting the inverter, Please connect the plug to the socket of the lithium battery first.

[0015] Inverter power supply operation steps Boot operation steps: Step 1: Turn on the DC switch (proceed to step 2 after the display screen works) Step 2: Click the start button (press and hold for 3 seconds to check if the display parameters are normal before proceeding to step 3) Step 3: Close the output switch Step 2: Start the spreader 1. Close the main switch in the electrical control cabinet of the spreader.

[0016] 2. Release the red emergency stop button on the top of the remote control and press the green start button in the lower left corner to start the remote control.

[0017] 3. Any button on the remote control, including unlock, lock, forward, reverse, guide plate or under the guide plate, can start the oil pump.

[0018] 4. When the sling is in the box-loaded state (all 4 lift pins are lifted into place), the open and lock buttons are valid.

[0019] 5. When the sling is not in the box (all 4 lift pins are not lifted), the forward and reverse buttons are valid.

[0020] 6. The raising and lowering of the guide plate is not restricted by other conditions, and the guide plate raising and lowering buttons are always valid.

[0021] 7. During the operation, the state of the spreader signal light can be used to understand the open and close status of the spreader: when the yellow light is on, it means that the box signal is in place; when the green light is on, it means that the spreader is in the unlocked state; when the red light is on, it indicates that the spreader is in the locked state.

[0022] like Figure 4 As shown, the remote control in the present invention adopts a 6-button remote control with two sending and one receiving. There is no primary or secondary distinction between the remote control handles. The two remote control handles can be used separately. When the two remote control handles are pressed at the same time, the remote control will be self-locked and the pressed command will be invalid; but for different commands of the two handles not pressed at the same time, the default command of the remote control is valid. During use, please pay attention to timely and accurate handover of the control of the remote control handle. To ensure safety, it is recommended to press the emergency stop button of the disabled remote control handle during the handover. Before using the enabled remote control, release the emergency stop button of the handle, then press the start button in the lower left corner to start the remote control for normal use.

[0023] It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A single-point electric remote-controlled container spreader, comprising a spreader body, characterized in that: A connecting seat is provided in the middle of the sling body, and a battery pack is installed in the middle of the connecting seat. The battery pack is used to power the hydraulic station. The hydraulic station is installed on the sling body. Rotary locks are installed at the four corners of the sling body. A hydraulic motor is installed on the upper part of the rotary lock. The hydraulic motor is driven by the hydraulic station, and the hydraulic motor drives the upper guide plate to rotate.

2. The single-point electric remote-controlled container spreader according to claim 1, characterized in that: A wireless transceiver is installed on the sling body.

3. The single-point electric remote-controlled container spreader according to claim 1, characterized in that: A rotating gear ring is arranged between the connecting seat and the sling body.