A replaceable linear motor assembly

By designing a plug system for quickly replacing permanent magnet blocks in the linear motor assembly, push rod and flaw detection wheel mechanism to detect the flatness of the slide rail, and cooling lubrication spray cylinder, the problems of increased friction between the slide rail and the slide rail and reduced positioning accuracy caused by the unevenness of the slide rail are solved, and the replacement efficiency is improved and the service life is extended.

CN119921526BActive Publication Date: 2025-07-01DIREC SEIKO (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202510400331.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-07-01
Estimated Expiration
2045-04-01

AI Technical Summary

Technical Problem

When existing linear motor assembly is used for a long time, the friction between the slider and the slide rail increases, resulting in increased wear; the lack of detection mechanism causes the slide rail to be depressed or raised, and the positioning accuracy decreases; the magnetic attenuation of the permanent magnet block needs to be replaced regularly, but it is troublesome to disassemble or replace.

Method used

A replaceable linear motor assembly is designed, using the combination of a plug and a fixed slot to quickly replace the permanent magnet block; through mechanisms such as push rods and flaw detection wheels, the flatness of the slide rail is detected and the slider is prevented from moving on unsmooth tracks; at the same time, a cooling lubricating mechanism is used to spray lubricating oil through the spray drum to reduce the friction between the roller and the slide rail.

Benefits of technology

The speed and simplicity of replacing permanent magnet blocks is achieved, and the efficiency of replacement of the assembly is improved. By detecting the flatness of the slide rail, the slide blocks are prevented and the service life of the rollers and the slide rails is increased. The cooling and lubrication mechanism extends the service life of the assembly and improves the accuracy.

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Abstract

The present invention relates to the technical field of linear motor assemblies, and specifically relates to a replaceable linear motor assembly, which includes a bracket. A slide rail is provided inside the bracket. Bottom plates are provided on both sides of the slide rail. A plurality of magnet sleeves are provided on the bottom plates. Permanent magnetic blocks are installed inside the plurality of magnet sleeves. A plug is provided at the bottom of the magnet sleeve. A self-locking plug is slidably connected inside the plug. A return spring is provided inside the plug, and the other end of the return spring is connected to the outer wall of the self-locking plug. A fixed slot corresponding to the plug is provided at the bottom of the bottom plate. By using the cooperation of the plug and the fixed slot, when it is necessary to replace the permanent magnetic block, the self-locking plug can be directly pressed outside the bayonet to release the installation of the magnet sleeve and the bottom plate, and the permanent magnetic block can be quickly replaced. The speed of the entire replacement and installation is simpler and faster compared to the traditional bolt installation, greatly improving the replacement efficiency of the assembly.
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Description

Technical Field

[0001] The present invention relates to the technical field of linear motor assemblies, and specifically to a replaceable linear motor assembly. Background Art

[0002] A linear motor, also known as a linear induction motor, is widely used in industrial equipment. When used on a machining machine tool, it can drive a workbench or a tool to perform high-precision linear motion to achieve the machining of parts. Compared with the traditional driving method of a rotary motor plus a ball screw, it can reduce the errors and inertia brought by mechanical transmission links and improve the machining accuracy and speed.

[0003] When the motor assembly is in use, in order to reduce the friction between the slider and the slide rail, rollers are usually installed at the bottom of the slider to reduce the friction. However, in the existing slide rail assembly, the rollers at the bottom of the slider lack a separate lubrication device. When the linear motor runs for a long time, if the rollers at the bottom of the slider are not lubricated, the direct contact friction between the rollers and the slide rail will increase, accelerating the wear of the rollers and the slide rail, and affecting the subsequent use accuracy of the linear motor assembly. At the same time, in the linear motor assembly, when the slider runs in the slide rail for a long time, depressions or protrusions usually appear inside the slide rail. However, in the existing linear motor assembly, there is a lack of a detection mechanism for the slide rail. If depressions or protrusions appear inside the slide rail and the slider still runs inside the slide rail, the movement trajectory of the slider will change, resulting in a decrease in the positioning accuracy of the linear motor assembly. When the linear motor assembly is used for a long time, the magnetism of the permanent magnet block inside it will naturally decay over time. If it is not replaced in time, negative effects such as reduced thrust and decreased positioning accuracy will occur. To ensure the stable performance of the motor, the permanent magnet usually needs to be replaced regularly. However, the existing permanent magnet blocks are all installed in the assembly by bolts, and the disassembly and replacement are relatively troublesome. Summary of the Invention

[0004] The purpose of the present invention is to provide a replaceable linear motor assembly to solve the problems raised in the above background art.

[0005] To achieve the above object, the present invention provides the following technical solution: A replaceable linear motor assembly, including a bracket, wherein a slide rail is provided inside the bracket, bottom plates are provided on both sides of the slide rail, a plurality of magnet sleeves are provided on the bottom plates, permanent magnetic blocks are installed inside the plurality of magnet sleeves, a plug is provided at the bottom of the magnet sleeve, a self-locking plug is slidably connected inside the plug, a return spring is provided inside the plug, the other end of the return spring is connected to the outer wall of the self-locking plug, a fixed socket corresponding to the plug is provided at the bottom of the bottom plate, a bayonet is provided inside the fixed socket, a slider is slidably connected inside the slide rail, a motor main body is provided on the slider, and a flaw detection mechanism is provided on the slider. The flaw detection mechanism includes a mounting frame provided on the slider, limiting grooves are provided on both sides of the mounting frame, an upper plate and a lower plate are respectively slidably connected to the upper and lower sides of the limiting groove, pressing springs are fixedly connected to the outer side walls of the upper plate and the lower plate, and the other ends of the pressing springs are fixedly connected to the inner side walls of the limiting groove.

[0006] Preferably, fixed teeth are fixedly connected to both sides of the upper plate and the lower plate, a plurality of sliding grooves are provided on both sides of the mounting frame, and blocking members corresponding to the fixed teeth are slidably provided inside the plurality of sliding grooves. A pull rod is fixedly connected to the outer side wall of the blocking member, and an extrusion spring is sleeved on one side of the pull rod located inside the sliding groove. A plurality of push rods are slidably connected inside the mounting frame, flaw detection wheels are rotatably connected to the bottoms of the plurality of push rods, the plurality of push rods respectively pass through the middle of the lower plate and the upper plate, and tension springs are fixedly connected to the outer side walls of the plurality of push rods, and the other ends of the tension springs are fixedly connected to the inner side wall of the mounting frame.

[0007] Preferably, an upper convex block and a lower convex block are respectively fixedly connected to the outer side wall of the push rod, the upper convex block contacts the outer wall of the upper plate, and the lower convex block contacts the outer wall of the lower plate.

[0008] Preferably, rolling grooves are provided inside the slider, the rolling grooves run through the inside of the slider, a limiting block is fixedly connected to the outer side wall of the upper plate, the limiting block slidably penetrates into the inside of the rolling groove, side rails are provided on both sides inside the mounting frame, a hook pulling convex block is slidably connected inside the side rail, the hook pulling convex block slidably penetrates into the inside of the rolling groove, a gear is installed inside the mounting frame, a connecting rod is fixedly connected to the outer side wall of the lower plate, and the upper end of the connecting rod and the side wall of the hook pulling convex block are respectively meshed with the gear.

[0009] Preferably, an insertion box is fixedly connected inside the slide rail. A limiting turning shaft is arranged at the end of the insertion box. A hook plate is arranged on the limiting turning shaft. A runner is rotatably connected inside the insertion box. Contact sensors are arranged on one side of the hook plate close to the runner, inside both the limiting block and the hook pulling convex block. A temperature reduction and lubrication mechanism is arranged on the runner.

[0010] Preferably, the temperature reduction and lubrication mechanism includes a swing arm rotatably connected to the runner. A spray tube is arranged inside the insertion box.

[0011] Preferably, a piston rod is slidably connected through the inside of the spray tube. The other end of the swing arm is rotatably connected to the outside of the piston rod. Two spray pipes are communicated inside the spray tube. A plurality of spraying holes are opened on both of the two spray pipes.

[0012] Preferably, an air storage tank is fixedly connected to the side wall of the support. An oil storage tank is arranged on the air storage tank. Adding ports are opened on both the air storage tank and the oil storage tank. An oil suction pipe and an air suction pipe are respectively communicated inside the air storage tank and the oil storage tank. The other ends of the oil suction pipe and the air suction pipe are both communicated to the inside of the spray tube.

[0013] Preferably, a circulation box is arranged on the oil suction pipe. A baffle is slidably connected inside the circulation box. A through hole is opened on the baffle. Electric telescopic rods are fixedly connected to both sides of the baffle. The other ends of the electric telescopic rods are fixedly connected to the outer side wall of the circulation box.

[0014] Preferably, a plurality of rollers are arranged at the bottom of the slider. A plurality of lubrication ports corresponding to the plurality of rollers are opened inside the slider. Inner notch openings are opened on both sides of the rolling groove. The inner notch openings are communicated with the plurality of lubrication ports.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] By using the cooperation of the plug and the fixed slot, when it is necessary to replace the permanent magnet block, directly press the self-locking plug outside the bayonet to release the installation of the magnet sleeve and the bottom plate, and quickly replace the permanent magnet block. The speed of the whole replacement and installation is simpler and faster compared with the traditional bolt installation, greatly improving the replacement efficiency of the assembly.

[0017] By using the cooperation of the push rod and the flaw detection wheel and other mechanisms, when the slider slides inside the slide rail, the flaw detection wheel will check the flatness of the surface of the slide rail. If there are depressions or protrusions inside the slide rail, when the insertion box is inserted into the rolling groove, it will limit the slider to prevent the slider from continuing to perform linear motion in the uneven slide rail, resulting in increased wear of the slider. When the insertion box is inserted into the inside of the rolling groove, the spray tube inside the insertion box will also spray air and lubricate the rollers through a plurality of lubrication ports, reducing the frictional contact between the rollers and the slide rail and extending the service life of the whole rollers and the slide rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 is a schematic diagram of a partial structure of the present invention;

[0020] Figure 3 is a schematic diagram of the slider and the motor body structure of the present invention;

[0021] Figure 4 is a schematic diagram of the mounting frame structure of the present invention Figure 1 ;

[0022] Figure 5 is Figure 4 an enlarged view of A in

[0023] Figure 6 is a schematic diagram of the mounting frame structure of the present invention Figure 2 ;

[0024] Figure 7 is Figure 6 an enlarged view of B in

[0025] Figure 8 is a schematic diagram of the bottom structure of the slider of the present invention;

[0026] Figure 9 is a schematic diagram of the rolling groove and the inner slot opening structure of the present invention;

[0027] Figure 10 is a schematic diagram of the bracket structure of the present invention;

[0028] Figure 11 is a schematic diagram of the plug-in box structure of the present invention;

[0029] Figure 12 is Figure 11 an enlarged view of C in

[0030] Figure 13 is a schematic diagram of the internal structure of the plug-in box of the present invention;

[0031] Figure 14 is a schematic diagram of the rolling groove and the plug-in box insertion state structure of the present invention Figure 1 ;

[0032] Figure 15 is a schematic diagram of the rolling groove and the plug-in box insertion state structure of the present invention Figure 2 ;

[0033] Figure 16 is a schematic diagram of the rolling groove and the plug-in box insertion state structure of the present invention Figure 3 .

[0034] In the attached drawings, the list of components represented by each reference numeral is as follows: 1. Bracket; 2. Base plate; 3. Magnet sleeve; 4. Permanent magnet block; 5. Slide rail; 6. Fixed slot; 7. Bayonet; 8. Plug; 9. Self-locking plug-in; 10. Return spring; 11. Motor body; 12. Slide block; 13. Rolling groove; 14. Installation frame; 15. Flaw detection wheel; 16. Push rod; 17. Pulling spring; 18. Lower convex block; 19. Lower plate; 20. Upper convex block; 21. Upper plate; 22. Connecting rod; 23. Limit block; 24. Hook and pull convex block; 25. Gear; 26. Side rail; 27. Limit groove; 28. Pressing spring; 29. Fixed tooth; 30. Blocking piece; 31. Pull rod; 32. Extrusion spring; 33. Roller; 34. Lubrication port; 35. Inner groove opening; 36. Gas storage tank; 37. Plug-in box; 38. Rotating wheel; 39. Hook plate; 40. Limit turning shaft; 41. Spraying hole; 42. Oil suction pipe; 43. Air suction pipe; 44. Oil storage tank; 45. Piston rod; 46. Nozzle; 47. Spray barrel; 48. Swing arm; 49. Flow-through box; 50. Baffle; 51. Through hole; 52. Electric telescopic rod. Specific embodiments

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] Embodiment 1: Please refer to Figure 1 - Figure 16 , a replaceable linear motor assembly, including a bracket 1, a gas storage tank 36 is fixedly connected to the side wall of the bracket 1 (as shown in Figure 10 ), an oil storage tank 44 is arranged on the gas storage tank 36, adding ports are opened on both the gas storage tank 36 and the oil storage tank 44, an oil suction pipe 42 and an air suction pipe 43 are respectively communicated and arranged inside the gas storage tank 36 and the oil storage tank 44, the other ends of the oil suction pipe 42 and the air suction pipe 43 are both communicated to the inside of the spray barrel 47, a slide rail 5 is opened inside the bracket 1, base plates 2 are arranged on both sides of the slide rail 5, a plurality of magnet sleeves 3 are arranged on the base plates 2, permanent magnet blocks 4 are installed inside the plurality of magnet sleeves 3, a plug 8 is arranged at the bottom of the magnet sleeve 3, a self-locking plug-in 9 is slidably connected inside the plug 8, a return spring 10 is arranged inside the plug 8, the other end of the return spring 10 is connected to the outer wall of the self-locking plug-in 9, a fixed slot 6 corresponding to the plug 8 is arranged at the bottom of the base plate 2, a bayonet 7 is opened inside the fixed slot 6, a slide block 12 is slidably connected inside the slide rail 5, a motor body 11 is arranged on the slide block 12, a flaw detection mechanism is arranged on the slide block 12, the flaw detection mechanism includes an installation frame 14 arranged on the slide block 12, limit grooves 27 are opened on both sides of the installation frame 14 (as shown inFigure 7 As shown in the figure, the upper and lower sides of the limit groove 27 are respectively slidably connected with an upper plate 21 and a lower plate 19. Pressing springs 28 are fixedly connected to the outer side walls of the upper plate 21 and the lower plate 19, and the other ends of the pressing springs 28 are fixedly connected to the inner side walls of the limit groove 27. Fixed teeth 29 are fixedly connected to both sides of the upper plate 21 and the lower plate 19. A plurality of sliding grooves are opened on both sides of the installation frame 14, and blocking members 30 corresponding to the fixed teeth 29 are slidably arranged inside the plurality of sliding grooves.

[0037] A pull rod 31 is fixedly connected to the outer side wall of the blocking member 30. A compression spring 32 is sleeved on one side of the pull rod 31 located inside the sliding groove. A plurality of push rods 16 are slidably connected inside the installation frame 14 (as Figure 4 shown). The bottom ends of the plurality of push rods 16 are rotatably connected with flaw detection wheels 15. The plurality of push rods 16 respectively pass through the middle of the lower plate 19 and the upper plate 21. Pulling springs 17 are fixedly connected to the outer side walls of the plurality of push rods 16, and the other ends of the pulling springs 17 are fixedly connected to the inner side wall of the installation frame 14.

[0038] An upper convex block 20 and a lower convex block 18 are respectively fixedly connected to the outer side wall of the push rod 16. The upper convex block 20 contacts the outer wall of the upper plate 21, and the lower convex block 18 contacts the outer wall of the lower plate 19.

[0039] Rolling grooves 13 are opened inside the sliders 12. The rolling grooves 13 run through the inside of the sliders 12. A limit block 23 is fixedly connected to the outer side wall of the upper plate 21. The limit block 23 slidably penetrates into the inside of the rolling groove 13. Side rails 26 are opened on both sides inside the installation frame 14. A hook pulling convex block 24 is slidably connected inside the side rail 26. The hook pulling convex block 24 slidably penetrates into the inside of the rolling groove 13. A gear 25 is installed inside the installation frame 14. A connecting rod 22 is fixedly connected to the outer side wall of the lower plate 19. The upper end of the connecting rod 22 and the side wall of the hook pulling convex block 24 are respectively meshed with the gear 25.

[0040] An insertion box 37 is fixedly connected inside the slide rail 5. The end of the insertion box 37 is provided with a limit turning shaft 40 (as Figure 11 shown). A hook plate 39 is arranged on the limit turning shaft 40 (it should be noted that a positioning pin is built in the limit turning shaft 40. When the limit turning shaft 40 turns more than ninety degrees, the positioning pin will block the limit turning shaft 40). A runner 38 is rotatably connected inside the insertion box 37. Contact sensors are arranged on one side of the hook plate 39 close to the runner 38 and inside both the limit block 23 and the hook pulling convex block 24. A temperature reduction and lubrication mechanism is arranged on the runner 38.

[0041] In this embodiment, during use, if the permanent magnet block 4 needs to be replaced, only need to press the self-locking plug 9 previously inserted into the bayonet 7 outside the bayonet 7, so that the self-locking plug 9 contracts into the plug 8 until it is disengaged from the fixation of the bayonet 7. At this time, the plug 8 can be pulled out from the fixed slot 6 to replace the permanent magnet block 4. After the permanent magnet block 4 is replaced, align the plug 8 and insert it into the fixed slot 6. When the plug 8 is inserted, the inner wall of the fixed slot 6 will push the self-locking plug 9 to contract into the plug 8 along the contact bevel of the self-locking plug 9 until the bottom of the plug 8 touches the bottom of the fixed slot 6. At this time, under the elastic force of the return spring 10, the self-locking plug 9 will be inserted into the bayonet 7 to complete the installation of the permanent magnet block 4. The speed of the entire replacement and installation is simpler and faster compared to the traditional bolt installation, greatly improving the replacement and repair efficiency of the assembly.

[0042] After the replacement and installation of the permanent magnet block 4 are completed, the magnetic field inside the motor main body 11 can be controlled to make it move inside the slide rail 5 through the slider 12 under the action of the magnetic attraction of the permanent magnet block 4. At the same time, by controlling the direction of the magnetic field inside the permanent magnet block 4, the slider 12 can be controlled to move linearly back and forth inside the slide rail 5. (This is the prior art and will not be elaborated too much).

[0043] Embodiment Two: Please refer to Figure 1 - Figure 16 , the temperature reduction and lubrication mechanism includes a swing arm 48 rotatably connected to the runner 38 (as Figure 13 shown), and a spray tube 47 is arranged inside the plug box 37.

[0044] A piston rod 45 is slidably connected through the inside of the spray tube 47, and the other end of the swing arm 48 is rotatably connected to the outside of the piston rod 45. Two spray pipes 46 are communicated inside the spray tube 47, and a plurality of spraying holes 41 are opened on both spray pipes 46.

[0045] A flow-through box 49 is arranged on the oil suction pipe 42, a baffle 50 is slidably connected inside the flow-through box 49, a through hole 51 is opened on the baffle 50, and electric telescopic rods 52 are fixedly connected to both sides of the baffle 50. The other ends of the electric telescopic rods 52 are fixedly connected to the outer side wall of the flow-through box 49.

[0046] A plurality of rollers 33 are arranged at the bottom of the slider 12 (as Figure 8 shown), a plurality of lubrication ports 34 corresponding to the plurality of rollers 33 are opened inside the slider 12, and inner groove openings 35 are opened on both sides of the rolling groove 13 (as Figure 3 shown), and the inner groove openings 35 are communicated with the plurality of lubrication ports 34.

[0047] In this embodiment, when the slider 12 drives the motor main body 11 to move to the end of the slide rail 5, i.e., the fuel tank 44, the plug box 37 will be inserted into the rolling groove 13 during the movement of the slider 12. When the plug box 37 is inserted into the rolling groove 13, the runner 38 inside the plug box 37 will contact the inner wall of the rolling groove 13 and rub the runner 38 to roll. When the runner 38 rotates, it will push the piston rod 45 to perform a reciprocating suction movement inside the spray tube 47 through the swing arm 48. When the piston rod 45 performs a reciprocating suction movement inside the spray tube 47, the suction pipe 43 will suck the air that has been processed inside the air storage tank 36 into it, and then spray it into the inner notch 35 through the multiple spraying holes 41 on the plug box 37. Finally, it will cool the roller 33 through the lubrication port 34 to prevent the roller 33 from getting hot due to long-term rolling, ensuring that the entire motor assembly system can operate stably. When the slider 12 reciprocates inside the slide rail 5, the multiple flaw detection wheels 15 located inside the mounting frame 14 will also move with the slider 12 and make rolling contact with the surface of the slide rail 5. When the flaw detection wheel 15 contacts the surface of the slide rail 5, there are three situations;

[0048] First, when the surface of the slide rail 5 is flat without depressions or protrusions, the position of the push rod 16 will not change at this time. According to the above principle, when the plug box 37 is inserted into the rolling groove 13, it can also be freely pulled out;

[0049] The second type is that when the surface of the slide rail 5 is concave and the flaw detection wheel 15 moves to the concave position with the slider 12, since the support point of the concave position of the slide rail 5 is lower than that of the flat position, at this time, under the tension of the tension spring 17, the push rod 16 located at the concave position will move downward inside the mounting frame 14. When the push rod 16 located at the concave position moves downward, it will pull the lower plate 19 downward together through the lower protrusion 18. When the lower plate 19 moves downward, the fixed tooth 29 near the lower plate 19 will move downward together. Since the contact edge of the fixed tooth 29 is provided with a plurality of triangular teeth, when the lower plate 19 pushes the corresponding fixed tooth 29 to move downward together, the blocking member 30 will continuously contact the triangular tooth edge until it reaches the specified position. The blocking member 30 will abut against the right-angled side of the triangular tooth, thereby limiting it, so that the lower plate 19 cannot move up autonomously. When the lower plate 19 moves downward, it will pull the connecting rod 22 to move downward synchronously. Under the action of the gear 25, when the connecting rod 22 When the connecting rod 22 moves downward, the gear 25 pushes the hook-pull protrusion 24 upward until it moves into the rolling groove 13. At this time, when the plug box 37 is inserted into the rolling groove 13, the hook plate 39 at the end of the plug box 37 contacts the hook-pull protrusion 24 and, under the push of the hook-pull protrusion 24, turns 90 degrees toward the direction close to the rotating wheel 38 until it passes over the hook-pull protrusion 24. When the slider 12 drives the rolling groove 13 to move away from the plug box 37, the plug box 37 is removed from the rolling groove. When the motor body 11 and the slider 12 are pulled out, the hook plate 39 will contact with the hook-pull projection 24. Since the limit flip shaft 40 can only flip ninety degrees, when the hook plate 39 contacts with the hook-pull projection 24, the hook plate 39 that is no longer flipped will hook the hook-pull projection 24. Therefore, the plug-in box 37 will hook the entire motor body 11 and the slider 12, stop the movement of the motor body 11 and the slider 12, and prevent the slider 12 from continuing to perform linear motion in the uneven slide rail 5, resulting in increased wear of the slider 12.

[0050] The third method is that when a bulge appears on the surface of the slide rail 5, the flaw detection wheel 15 moves to the bulge with the slider 12. Since the support point of the bulge of the slide rail 5 is higher than that of the flat part, the push rod 16 located at the bulge will be lifted up. When the push rod 16 located at the bulge moves up, it will push the upper plate 21 to move up together through the upper protrusion 20. When the upper plate 21 moves up, the fixed teeth 29 near the upper plate 21 will move up together. Similar to the above principle, when the upper plate 21 pushes the corresponding fixed teeth 29 to move up together, the push rod 16 located at the bulge will be lifted up. The blocking member 30 near the upper plate 21 will continuously contact the triangular tooth edge until it reaches the specified position. The blocking member 30 will abut against the right-angled side of the triangular tooth to limit it, so that the upper plate 21 cannot move downward on its own. When the upper plate 21 moves upward, it will push the limiting block 23 into the rolling groove 13. When the subsequent plug-in box 37 is inserted into the rolling groove 13, the hook plate 39 at the end of the plug-in box 37 will contact the limiting block 23 and, under the push of the limiting block 23, turn 90 degrees toward the direction close to the rotating wheel 38 (refer to Figure 15), until it passes over the limit block 23. When the slider 12 drives the rolling groove 13 to move away from the plug box 37, the plug box 37 is pulled out from the rolling groove 13, and the hook plate 39 will contact the limit block 23. Since the limit flip shaft 40 can only flip ninety degrees, when the hook plate 39 contacts the limit block 23, the hook plate 39 that is no longer flipped will hook the limit block 23. Therefore, the plug box 37 will hook the entire motor body 11 and the slider 12 again, stop the movement of the motor body 11 and the slider 12, and prevent the slider 12 from being aggravated by wear, which affects the use accuracy of the entire linear motor.

[0051] During use, if the slider 12 needs to perform violent linear movement, the slider 12 will perform rapid reciprocating movement on the slide rail 5. At this time, when the plug box 37 is inserted into the rolling groove 13, the electric telescopic rod 52 can be contracted to allow the through hole 51 to enter the circulation box 49. When the through hole 51 enters the circulation box 49, the oil extraction pipe 42 will suck the lubricating oil in the oil storage tank 44 into the inside of the spray barrel 47, and then spray it into the inner groove 35 through multiple spray holes 41. Finally, the roller 33 is lubricated through the lubrication port 34, thereby reducing the friction contact between the high-speed rotating roller 33 and the slide rail 5, extending the service life of the entire roller 33 and the slide rail 5, and making the entire assembly more accurate to use.

[0052] It should be noted that when the hook plate 39 hooks the limit block 23 or the hook-pull protrusion 24, the sensor on the side of the hook plate 39 close to the rotating wheel 38 will contact the sensor inside the limit block 23 or the hook-pull protrusion 24. When the sensor contacts, an alarm will be issued to remind the operator to stop the movement of the slider 12 in time and replace the slide rail 5 (this is the prior art and will not be elaborated in detail).

[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A replaceable linear motor assembly, comprising a bracket (1), characterized in that: A slide rail (5) is provided inside the bracket (1), and a bottom plate (2) is provided on both sides of the slide rail (5). A plurality of magnet sleeves (3) are provided on the bottom plate (2), and a permanent magnet block (4) is installed inside the plurality of magnet sleeves (3). A plug (8) is provided at the bottom of the magnet sleeve (3), and a self-locking plug (9) is slidably connected inside the plug (8). A return spring (10) is provided inside the plug (8), and the other end of the return spring (10) is connected to the outer wall of the self-locking plug (9). A fixed slot (6) corresponding to the plug (8) is provided at the bottom of the bottom plate (2), and the inside of the fixed slot (6) is connected to the outer wall of the self-locking plug (9). A bayonet (7) is provided, the interior of the slide rail (5) is slidably connected to a slider (12), the slider (12) is provided with a motor body (11), the slider (12) is provided with a flaw detection mechanism, the flaw detection mechanism comprises a mounting frame (14) provided on the slider (12), both sides of the mounting frame (14) are provided with limiting grooves (27), the upper and lower sides of the limiting groove (27) are slidably connected to an upper plate (21) and a lower plate (19), respectively, the outer side walls of the upper plate (21) and the lower plate (19) are fixedly connected to a pressing spring (28), the other end of the pressing spring (28) is fixedly connected to the inner side wall of the limiting groove (27); The upper plate (21) and the lower plate (19) are fixedly connected with fixed teeth (29) on both sides, and the installation frame (14) is provided with a plurality of sliding grooves on both sides. The interiors of the plurality of sliding grooves are slidably provided with blocking members (30) corresponding to the fixed teeth (29). The outer wall of the blocking member (30) is fixedly connected with a pull rod (31). The side of the pull rod (31) located inside the sliding groove is sleeved with an extrusion spring (32). The interior of the installation frame (14) is slidably connected with a plurality of push rods (16). The bottoms of the plurality of push rods (16) are rotatably connected with a flaw detection wheel (15). The plurality of push rods (16) pass through the middle of the lower plate (19) and the upper plate (21) respectively. The outer walls of the plurality of push rods (16) are fixedly connected with tension springs (17). The other ends of the tension springs (17) are fixedly connected to the inner wall of the installation frame (14).

2. The replaceable linear motor assembly according to claim 1, characterized in that: An upper protrusion (20) and a lower protrusion (18) are respectively fixedly connected to the outer side wall of the push rod (16); the upper protrusion (20) contacts the outer wall of the upper plate (21), and the lower protrusion (18) contacts the outer wall of the lower plate (19).

3. The replaceable linear motor assembly according to claim 1, characterized in that: The slider (12) is provided with a rolling groove (13) inside, and the rolling groove (13) runs across the inside of the slider (12); a limit block (23) is fixedly connected to the outer wall of the upper plate (21), and the limit block (23) slides through the inside of the rolling groove (13); side rails (26) are provided on both sides inside the installation frame (14); a hook-pull protrusion (24) is slidably connected inside the side rail (26), and the hook-pull protrusion (24) slides through the inside of the rolling groove (13); a gear (25) is installed inside the installation frame (14); a connecting rod (22) is fixedly connected to the outer wall of the lower plate (19), and the upper end of the connecting rod (22) and the side wall of the hook-pull protrusion (24) are respectively meshed with the gear (25).

4. The replaceable linear motor assembly according to claim 1, characterized in that: The interior of the slide rail (5) is fixedly connected to a plug box (37), an end of the plug box (37) is provided with a limit flip shaft (40), a hook plate (39) is provided on the limit flip shaft (40), the interior of the plug box (37) is rotatably connected to a rotating wheel (38), a side of the hook plate (39) close to the rotating wheel (38) and the interior of the limit block (23) and the hook pull protrusion (24) are all provided with contact sensors, and a cooling and lubricating mechanism is provided on the rotating wheel (38).

5. The replaceable linear motor assembly according to claim 4, characterized in that: The cooling and lubricating mechanism comprises a swing arm (48) rotatably connected to a rotating wheel (38), and a spray barrel (47) is arranged inside the plug box (37).

6. The replaceable linear motor assembly according to claim 5, characterized in that: The spray barrel (47) is slidably connected to a piston rod (45), and the other end of the swing arm (48) is rotatably connected to the outside of the piston rod (45). Two spray pipes (46) are connected to the inside of the spray barrel (47), and a plurality of spray holes (41) are provided on the two spray pipes (46).

7. The replaceable linear motor assembly according to claim 1, characterized in that: The side wall of the bracket (1) is fixedly connected to an air storage box (36), an oil storage box (44) is arranged on the air storage box (36), and both the air storage box (36) and the oil storage box (44) are provided with a filling port. The interiors of the air storage box (36) and the oil storage box (44) are connected to an oil extraction pipe (42) and an air extraction pipe (43), respectively, and the other ends of the oil extraction pipe (42) and the air extraction pipe (43) are connected to the interior of the spray barrel (47).

8. The replaceable linear motor assembly according to claim 7, characterized in that: A flow box (49) is provided on the oil extraction pipe (42), a baffle (50) is slidably connected inside the flow box (49), a through hole (51) is provided on the baffle (50), electric telescopic rods (52) are fixedly connected to both sides of the baffle (50), and the other end of the electric telescopic rod (52) is fixedly connected to the outer wall of the flow box (49).

9. The replaceable linear motor assembly according to claim 3, characterized in that: A plurality of rollers (33) are arranged at the bottom of the slider (12), a plurality of lubrication ports (34) corresponding to the plurality of rollers (33) are provided inside the slider (12), inner slots (35) are provided on both sides of the rolling groove (13), and the inner slots (35) are connected to the plurality of lubrication ports (34).

Citation Information

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