Ore concentration and compression processing technology
By using anti-blocking units in ore washing equipment, combining the mechanical force and water pressure of the vibrating parts and flushing parts, the problems of incomplete screening and blockage of ore particles are solved, and more efficient ore cleaning and screening are achieved.
Patent Information
- Application Number
- CN202510272605.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-03-10
AI Technical Summary
When the ore particles are cleaned in the drum mine washing machine, the screening is incomplete and it is easy to clog the screening holes, affecting the ore washing effect.
The ore washing equipment including a frame unit and an anti-blocking unit is adopted. Through the cooperation of vibrating parts and flushing parts, mechanical force and water pressure are used to squeeze and impact the blocked ore particles to avoid blockage and ensure the integrity of the screening.
It effectively avoids blockage of ore particles, ensures complete separation of ore particles from the soil, and improves the screening effect and cleaning quality of ore.
Smart Images

Figure CN119926779A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ore concentration and compression processing, in particular to an ore concentration and compression processing technology. Background Art
[0002] Ore concentration refers to the separation of useful minerals from useless minerals in ore by physical or chemical methods to increase the content of useful minerals. The main purpose of ore concentration is to increase the concentration of useful components in ore and reduce transportation and processing costs. Through the concentration process, the recovery rate of useful components in ore can be significantly improved, and production costs and environmental pollution can be reduced. The main methods of ore concentration are: ore pretreatment, concentrated slurry, filtered suspension and dried wet ore. Ore pretreatment includes crushing, screening and washing. Washing is generally completed by a drum ore washer.
[0003] The cleaning effect of the drum ore washer determines whether the subsequent process can proceed smoothly. When the ore particles are cleaned in the drum ore washer, due to the limited length of the drum ore washer, the small and large particles in the ore particles are not completely screened and are discharged together, resulting in incomplete screening of the ore particles. In addition, some ore particles are easily stuck in the screening holes of the drum ore washer during the screening process, causing blockage, affecting the normal screening and cleaning of the drum ore washer, and ultimately affecting the effect of the ore particles after being cleaned. Summary of the invention
[0004] In view of the above problems, the embodiment of the present application provides an ore concentration and compression process to solve the technical problems of incomplete ore particle screening and ore particles blocking the screening holes in the related art. In order to achieve the above purpose, the embodiment of the present application provides the following technical solutions.
[0005] An ore concentration and compression processing technology of an embodiment of the present application includes the following steps: S1, ore pretreatment: crushing large pieces of ore into smaller particles, and then classifying the crushed ore according to particle size through a vibrating screen to remove impurities and fine particles, and using ore washing equipment to wash the ore with water to remove soil and impurities attached to the surface.
[0006] S2. Ore dressing: Utilizing the density difference of different minerals in the ore, the ore is separated by gravity through gravity separation equipment. After obtaining the required ore particles, they are mixed with water to obtain ore slurry.
[0007] S3. Concentrated slurry: The high-speed rotation of the centrifuge generates centrifugal force to accelerate the sedimentation of solid particles and concentrate the required slurry.
[0008] S4. Filter the suspension: The concentrated slurry is filtered through a plate and frame filter press, so that the liquid in the suspension passes through the filter cloth, and the solid particles are retained on the filter cloth. The filter cake composed of wet ore is discharged from the plate and frame filter press for collection.
[0009] S5. Drying wet ore: Use a dryer to heat the wet ore with hot air to accelerate the evaporation of water, thereby obtaining a dry ore product.
[0010] The step S1 is completed by using a ore washing equipment, which includes a frame unit and an anti-blocking unit. The anti-blocking unit is arranged on the frame unit to process the blockage on the frame unit to avoid the occurrence of blockage; the frame unit includes a fixed base, a roller is connected to the left side of the upper end of the fixed base for symmetrical rotation front and back, a positioning plate is fixedly installed on the upper end of the fixed base and on the right side of the roller, an outer layer member for the final screening of ore particles is arranged in the middle of the positioning plate, and an aggregate sleeve is fixedly installed on the right side of the fixed base, and the lower end of the aggregate sleeve is along It has drainage holes evenly arranged in the circumference, a middle layer member is arranged inside the outer layer member, and an inner layer member is arranged at the left end of the outer layer member and inside the middle layer member; the anti-blocking unit includes an impact member arranged at the right end of the impact member fixed base for impacting the ore particles inside the blocked holes on the outer layer member by water pressure, a vibrating member arranged on the upper side of the impact member for squeezing the ore particles in the blocked holes on the outer layer member by mechanical force, and a flushing member arranged on the right side of the aggregate sleeve for flushing the mixture of ore particles, muddy soil and clay moving to the right in the inner layer member.
[0011] According to an embodiment of the present invention, the outer layer component includes an outer layer roller, a positioning plate is rotatably connected to the middle part of the outer layer roller, a matching wheel is fixedly installed on the left outer end of the outer layer roller, the matching wheel cooperates with the roller, a material guide cylinder is fixedly installed on the left inner end of the outer layer roller, a material guide plate gradually inclined downward from left to right is fixedly installed on the left end of the fixed base, the right end of the material guide plate enters the material guide cylinder, a gear ring is fixedly installed on the middle outer end of the outer layer roller, a spur gear is rotatably connected to the upper end of the fixed base and located in front of the gear ring, the spur gear is meshed with the gear ring, and the collection sleeve is rotatably connected to the outer layer roller.
[0012] According to an embodiment of the present invention, a sieve hole is evenly opened on the right side of the outer drum along its circumference, and an arc-shaped plate for guiding materials is evenly fixedly installed on the inner end of the outer drum along its circumference.
[0013] According to an embodiment of the present invention, the impact member includes a support plate, a support plate is fixedly installed on the right end of the fixed base, a water tank is fixedly installed on the upper end of the support plate, a filter plate is fixedly installed on the inner end of the water tank, water pipes are fixedly installed front and back symmetrically on the water tank, a water pump is fixedly installed front and back symmetrically on the upper side of the collecting sleeve, the water pump is fixedly connected to the corresponding water pipe, a water box is fixedly installed front and back symmetrically on the inner end of the collecting sleeve and located on the lower side of the vibration plate, the water box is connected to the corresponding water pump, and a plurality of water spray heads are fixedly installed on one end of the water box facing the central axis of the outer drum.
[0014] According to an embodiment of the present invention, the vibrating member includes a cylindrical spring, a mounting groove is opened at the upper end of the collecting sleeve, cylindrical springs are symmetrically fixedly installed on the upper end of the collecting sleeve and on the left and right sides of the mounting groove, an arc-shaped vibration plate is fixedly installed on the lower ends of the cylindrical springs, a top hole rod is evenly fixedly installed on the lower end of the vibration plate along its circumference, and a vibration motor is fixedly installed on the upper end of the vibration plate through a motor seat.
[0015] According to an embodiment of the present invention, a discharge plate 1 is fixedly installed at the right end of the collecting sleeve, and drainage holes 2 are evenly opened along the linear direction of the discharge plate 1, and the discharge plate 1 is fixedly connected to the support plate.
[0016] According to an embodiment of the present invention, the middle layer member includes a fixing rod 1, which is symmetrically fixedly installed on the inner end of the right side of the outer layer roller, and a fixing rod 2 is symmetrically fixedly installed on the inner end of the outer layer roller and located on the left side of the fixing rod 1. The fixing rod 1 and the fixing rod 2 are jointly fixedly installed with a truncated cone-shaped middle layer roller, and two sieve holes are evenly opened on the middle layer roller along its circumference, and two arc-shaped plates for guiding materials are evenly fixedly installed on the inner end of the middle layer roller along its circumference.
[0017] According to an embodiment of the present invention, the inner layer component includes an inner layer roller, an inner layer roller is fixedly installed at the left end of the outer layer roller and located inside the middle layer roller, three sieve holes are evenly opened on the inner layer roller along its circumference, three arc-shaped plates for guiding materials are evenly fixedly installed at the inner end of the inner layer roller along its circumference, and the right end of the material guiding cylinder is fixedly connected to the left end of the inner layer roller.
[0018] According to an embodiment of the present invention, the flushing part includes a water pipe, and the right end of the collecting sleeve is fixedly installed with the water pipe through a fixed bracket. The water pipe is rotatably connected to the right side of the middle roller, and two water spray heads are evenly fixedly installed at the lower end of the water pipe, and an inclined discharge plate two is fixedly installed at the right end of the collecting sleeve.
[0019] It can be seen from the above technical solutions that the present invention has the following advantages: 1. In the present invention, with the cooperation of the inner layer, the middle layer and the outer layer, the cleaning and screening path of the ore particles is extended without extending the length of the drum ore washer, ensuring that the ore particles are completely separated from the soil, and at the same time ensuring that the small ore particles are completely separated from the large ore particles, the ore particles in the blocked holes on the outer layer are squeezed by mechanical force through the vibrating member, and the ore particles inside the blocked holes on the outer layer are impacted by water pressure through the flushing member, so as to avoid the ore particles blocking the screening holes and affecting the washing effect.
[0020] 2. In the present invention, the ore particles clogged in the sieve hole 1 are squeezed by the top hole rod on the vibrating plate, so that they enter the outer drum again for screening, and the water sprayed from the water spray head 1 impacts the sieve hole 1 of the outer drum to squeeze the ore particles clogged in the sieve hole 1. With the cooperation of the water pressure and the squeezing force of the top hole rod, it is ensured that the ore particles clogged in the sieve hole 1 of the outer drum are squeezed into the outer drum again to avoid affecting the screening effect of the sieve hole 1 of the outer drum.
[0021] In addition to the technical problems solved by the embodiments of the present application described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by an ore concentration and compression processing process provided by the embodiments of the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0023] Figure 1 The flowchart of ore concentration and compression processing is shown.
[0024] Figure 2 A schematic diagram of the main stereoscopic structure of the present invention is shown.
[0025] Figure 3 A schematic diagram of the main three-dimensional structure of a partially cut-off outer drum of the present invention is shown.
[0026] Figure 4 A schematic diagram of the left-side sectional plan structure of a water storage box and a sprinkler head is shown.
[0027] Figure 5 A schematic diagram of the main cross-sectional plane structure of the present invention is shown.
[0028] The above drawings include the following reference numerals: 1. Frame unit; 11. Fixed base; 12. Roller; 13. Positioning plate; 14. Outer layer; 141. Outer layer roller; 1411. Screen hole 1; 1412. Curved plate 1; 142. Matching wheel; 143. Guide cylinder; 144. Guide plate; 145. Gear ring; 146. Spur gear; 15. Collecting sleeve; 151. Discharge plate 1; 152. Drain hole 2; 16. Drain hole 1; 17. Middle layer; 171. Fixed rod 1; 172. Fixed rod 2; 173. Middle layer roller; 174. Screen hole 2; 175. Arc plate two; 18, inner layer; 181, inner layer roller; 182, sieve hole three; 183, arc plate three; 2, anti-clogging unit; 21, impact member; 211, support plate; 212, water storage tank; 213, filter plate; 214, water guide pipe; 215, water pump; 216, water storage box; 217, water spray head one; 22, vibrating member; 221, cylindrical spring; 222, vibrating plate; 223, top hole rod; 224, vibrating motor; 23, flushing member; 231, water pipe; 232, water spray head two; 233, discharge plate two. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0030] See also Figure 1 , an ore concentration and compression processing technology, comprising the following steps: S1, ore pretreatment: crushing large pieces of ore into smaller particles, and then classifying the crushed ore according to particle size through a vibrating screen to remove impurities and fine particles, and using a washing equipment to wash the ore with water to remove soil and impurities attached to the surface.
[0031] S2. Ore dressing: Utilizing the density difference of different minerals in the ore, the ore is separated by gravity through gravity separation equipment. After obtaining the required ore particles, they are mixed with water to obtain ore slurry.
[0032] S3. Concentrated slurry: The high-speed rotation of the centrifuge generates centrifugal force to accelerate the sedimentation of solid particles and concentrate the required slurry.
[0033] S4. Filter the suspension: The concentrated slurry is filtered through a plate and frame filter press, so that the liquid in the suspension passes through the filter cloth, and the solid particles are retained on the filter cloth. The filter cake composed of wet ore is discharged from the plate and frame filter press for collection.
[0034] S5. Drying wet ore: Use a dryer to heat the wet ore with hot air to accelerate the evaporation of water, thereby obtaining a dry ore product.
[0035] See also Figure 2 and Figure 3 , wherein step S1 is completed by using a ore washing equipment, the ore washing equipment includes a frame unit 1 and an anti-blocking unit 2, the anti-blocking unit 2 is arranged on the frame unit 1 to process the blockage on the frame unit 1 to avoid the occurrence of blockage; the frame unit 1 includes a fixed base 11, the upper left side of the fixed base 11 is symmetrically connected to a roller 12 for rotation front and back, a positioning plate 13 is fixedly installed on the upper end of the fixed base 11 and on the right side of the roller 12, an outer layer member 14 for the final screening of ore particles is arranged in the middle of the positioning plate 13, a collection sleeve 15 is fixedly installed on the right side of the fixed base 11, and the lower end of the collection sleeve 15 is along its circumference Drain holes 16 are evenly opened in the outer layer part 14, a middle layer part 17 is arranged inside the outer layer part 14, and an inner layer part 18 is arranged at the left end of the outer layer part 14 and inside the middle layer part 17; the anti-blocking unit 2 includes an impact member 21, and an impact member 21 is arranged at the right end of the fixed base 11 for impacting the ore particles inside the blocked holes on the outer layer part 14 by water pressure, and a vibrating member 22 is arranged on the upper side of the impact member 21 for squeezing the ore particles in the blocked holes on the outer layer part 14 by mechanical force, and a flushing member 23 is arranged on the right side of the aggregate sleeve 15 for flushing the mixture of ore particles, muddy soil and clay moving to the right in the inner layer part 18.
[0036] First, the outer layer member 14 is started to rotate by an external motor, and then the ore material mixed with water is sent into the inner layer member 18 through the guide plate 144. The ore material rolls and stirs together with the water and moves to the right. At the same time, the ore material moving to the right is washed by the washing member 23, thereby accelerating the separation of useful minerals from muddy soil and clay. The ore material moving to the rightmost side of the inner layer member 18 falls into the middle layer member 17 and continues to roll and stir, and moves to the left. The ore material moving to the leftmost side of the middle layer member 17 falls into the outer layer member 14 and continues to roll and stir, and moves to the right. The smaller mineral particles are moved by the outer layer member 18. 14 enters the aggregate sleeve 15, and the sewage also enters the aggregate sleeve 15. Part of the sewage enters the impact piece 21 from the aggregate sleeve 15 for filtration, and part of the sewage is discharged together with the smaller mineral particles. The larger mineral particles move to the right along with the outer piece 14 and are discharged. During the stirring process, a small amount of ore particles are blocked in the outer piece 14, affecting the smooth discharge of the smaller mineral particles. During this period, the vibrating piece 22 can use mechanical force to squeeze the ore particles in the blocked holes on the outer piece 14, and at the same time, the flushing piece 23 uses water pressure to impact the ore particles inside the blocked holes on the outer piece 14.
[0037] See also Figure 2 and Figure 3 The outer layer member 14 includes an outer layer roller 141, and the outer layer roller 141 is rotatably connected to the middle part of the positioning plate 13. A matching wheel 142 is fixedly installed on the left outer end of the outer layer roller 141, and the matching wheel 142 cooperates with the roller 12. A material guide cylinder 143 is fixedly installed on the left inner end of the outer layer roller 141. A material guide plate 144 which is gradually inclined downward from left to right is fixedly installed on the left end of the fixed base 11, and the right end of the material guide plate 144 enters the material guide cylinder 143. A gear ring 145 is fixedly installed on the outer end of the middle part of the outer layer roller 141, and a spur gear 146 is rotatably connected to the upper end of the fixed base 11 and located in front of the gear ring 145. The spur gear 146 is meshed with the gear ring 145, and the collecting sleeve 15 is rotatably connected to the outer layer roller 141.
[0038] See also Figure 3 The right side of the outer drum 141 is uniformly provided with sieve holes 1411 along its circumference, and the inner end of the outer drum 141 is uniformly fixed with an arc plate 1412 for guiding materials along its circumference.
[0039] See also Figure 3 and Figure 4 The impact member 21 includes a support plate 211, a support plate 211 is fixedly installed on the right end of the fixed base 11, a water tank 212 is fixedly installed on the upper end of the support plate 211, a filter plate 213 is fixedly installed on the inner end of the water tank 212, a water pipe 214 is fixedly installed on the water tank 212 symmetrically, a water pump 215 is fixedly installed on the upper side of the collecting sleeve 15 symmetrically, the water pump 215 is fixedly connected to the corresponding water pipe 214, a water box 216 is fixedly installed symmetrically on the inner end of the collecting sleeve 15 and located on the lower side of the vibration plate 222, the water box 216 is connected to the corresponding water pump 215, and a plurality of water spray heads 217 are fixedly installed on one end of the water box 216 facing the central axis of the outer drum 141.
[0040] See also Figure 3 and Figure 4 The vibrating member 22 includes a cylindrical spring 221. A mounting groove is provided at the upper end of the collecting sleeve 15. Cylindrical springs 221 are symmetrically fixedly installed on the upper end of the collecting sleeve 15 and on the left and right sides of the mounting groove. An arc-shaped vibrating plate 222 is fixedly installed at the lower end of the cylindrical spring 221. A top hole rod 223 is evenly fixedly installed at the lower end of the vibrating plate 222 along its circumference. A vibrating motor 224 is fixedly installed at the upper end of the vibrating plate 222 through a motor seat.
[0041] See also Figure 2 A discharge plate 151 is fixedly installed at the right end of the collecting sleeve 15 , and drainage holes 152 are evenly opened along the linear direction of the discharge plate 151 . The discharge plate 151 is fixedly connected to the support plate 211 .
[0042] See also Figure 2 , Figure 3 and Figure 5 The middle layer member 17 includes a fixing rod 171, a fixing rod 171 is symmetrically fixedly installed on the inner end of the right side of the outer layer roller 141, a fixing rod 172 is symmetrically fixedly installed on the inner end of the outer layer roller 141 and located on the left side of the fixing rod 171, a truncated cone-shaped middle layer roller 173 is fixedly installed together with the fixing rod 171 and the fixing rod 172, and the middle layer roller 173 is evenly provided with sieve holes 174 along its circumference, and an arc plate 175 for guiding materials is evenly fixedly installed on the inner end of the middle layer roller 173 along its circumference.
[0043] See also Figure 4 and Figure 5 The inner layer component 18 includes an inner layer roller 181. The inner layer roller 181 is fixedly installed at the left end of the outer layer roller 141 and located inside the middle layer roller 173. The inner layer roller 181 is evenly provided with sieve holes 182 along its circumference. The inner end of the inner layer roller 181 is evenly fixedly provided with a material guiding arc plate 183 along its circumference. The right end of the material guiding cylinder 143 is fixedly connected to the left end of the inner layer roller 181.
[0044] See also Figure 5 The flushing part 23 includes a water pipe 231. The right end of the collecting sleeve 15 is fixedly installed with the water pipe 231 through a fixed bracket. The water pipe 231 is rotatably connected to the right side of the middle roller 173. A water spray head 232 is evenly fixedly installed at the lower end of the water pipe 231. An inclined discharge plate 233 is fixedly installed at the right end of the collecting sleeve 15.
[0045] Working principle of the present invention: Step 1: First, the spur gear 146 is started to rotate by an external motor, thereby driving the outer drum 141, the middle drum and the inner drum to rotate, and then the ore material mixed with water is sent into the inner drum 181 through the guide plate 144. The rotating inner drum 181 drives the ore material to roll and stir with the water and move to the right. At the same time, water is introduced into the water pipe 231 on the right through the external water pipe, and sprayed out through the second water spray head 232 to wash the ore material moving to the right, thereby accelerating the separation of useful minerals from muddy soil and clay.
[0046] Step 2: The ore material moves to the rightmost side in the inner drum 181 and falls into the middle drum 173 to continue tumbling and stirring, and moves to the left. The ore material moves to the leftmost side in the middle drum 173 and falls into the outer drum 141 to continue tumbling and stirring, and moves to the right. Mineral particles with smaller particles enter the aggregate sleeve 15 along with the sieve hole 1411 of the outer drum 141, and the sewage also enters the aggregate sleeve 15. Part of the sewage enters the water storage tank 212 from the aggregate sleeve 15 for filtration, and part of the sewage is discharged from the discharge plate 151 along with the mineral particles with smaller particles. The sewage drips downward along the drainage hole 2 152, and the mineral particles with larger particles move to the right along with the outer drum 141 and are discharged through the discharge plate 2 233.
[0047] Step 3: During the stirring process, a part of the smaller mineral particles fall into the middle drum through the sieve hole 3 182 of the inner drum, and then fall into the outer drum 141 through the sieve hole 2 174 of the middle drum, and finally enter the aggregate sleeve 15 through the sieve hole 1 1411 of the outer drum 141, and are first discharged from the discharge plate 151. During the stirring process, a small amount of ore particles are blocked in the sieve hole 1411 of the outer drum 141, affecting the smooth discharge of the smaller mineral particles. During this period, the vibration motor 224 drives the vibration plate 222 to vibrate up and down, and the top hole rod 223 on the vibration plate 222 squeezes the ore particles blocked in the sieve hole 1411, so that it enters the outer drum 141 again for screening, and at the same time, the filtered water in the water tank 212 is transported to the storage tank through the water pump 215 and the water pipe 214. The water in the water box 216 is sprayed out through the water spray head 217 to impact the sieve hole 1411 of the outer drum 141, and the ore particles blocked in the sieve hole 1411 are squeezed. With the cooperation of the water pressure and the squeezing force of the top hole rod 223, it is ensured that the ore particles blocked in the sieve hole 1411 of the outer drum 141 are squeezed into the outer drum 141 again to avoid affecting the screening effect of the sieve hole 1411 of the outer drum 141. The size of the sieve hole 1411 of the outer drum 141 is smaller than the sieve hole 2 174 of the middle drum 173, and the sieve hole 2 174 of the middle drum 173 is smaller than the sieve hole 3 182 of the inner drum 181. Since the larger the size of the sieve hole, the smaller the possibility of clogging the sieve hole, the clogging of the sieve hole 2 174 of the middle drum 173 and the sieve hole 3 182 of the inner drum 181 can be ignored.
[0048] In the description of the present invention, it is necessary to understand that the terms "center", "middle", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "end", "axial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0049] In addition, the terms "first", "second", "number one", "number two", "one", "two" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.
[0050] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A process for ore concentration and compression, characterized in that , including the following steps: S1. Ore pretreatment: crush the large ore into smaller particles, then classify the crushed ore by particle size through a vibrating screen to remove impurities and fine particles, and use ore washing equipment to wash the ore with water to remove the soil and impurities attached to the surface; S2. Ore dressing: Using the density difference of different minerals in the ore, the ore is separated by gravity through gravity separation equipment. After obtaining the required ore particles, they are mixed with water to obtain ore pulp; S3, concentrated slurry: use the high-speed rotation of the centrifuge to generate centrifugal force, accelerate the sedimentation of solid particles, and concentrate the required slurry; S4, filtering the suspension: the concentrated slurry is filtered through a plate and frame filter press, so that the liquid in the suspension passes through the filter cloth, the solid particles are trapped on the filter cloth, and the filter cake composed of wet ore is discharged from the plate and frame filter press for collection; S5. Drying wet ore: Use a dryer to heat the wet ore with hot air to accelerate the evaporation of water, thereby obtaining a dry ore product; The step S1 is completed by using a ore washing device, the ore washing device comprising a frame unit (1) and an anti-blocking unit (2), the anti-blocking unit (2) being arranged on the frame unit (1) and used for processing a blockage on the frame unit (1) to avoid blockage; The frame unit (1) comprises a fixed base (11), a roller (12) is rotatably connected to the left side of the upper end of the fixed base (11), a positioning plate (13) is fixedly installed at the upper end of the fixed base (11) and located on the right side of the roller (12), an outer layer member (14) for final screening of ore particles is arranged in the middle of the positioning plate (13), a collection sleeve (15) is fixedly installed on the right side of the fixed base (11), and drainage holes (16) are evenly opened at the lower end of the collection sleeve (15) along its circumference, a middle layer member (17) is arranged inside the outer layer member (14), and an inner layer member (18) is arranged at the left end of the outer layer member (14) and located inside the middle layer member (17); The anti-clogging unit (2) comprises an impact member (21) fixed to a base (11) on the right end of which an impact member (21) is provided for impacting the ore particles in the blocked hole on the outer layer member (14) by means of water pressure, a vibrating member (22) is provided on the upper side of the impact member (21) for squeezing the ore particles in the blocked hole on the outer layer member (14) by means of mechanical force, and a flushing member (23) is provided on the right side of the aggregate sleeve (15) for flushing the mixture of ore particles, muddy soil and clay moving rightward in the inner layer member (18).
2. The ore concentration and compression process according to claim 1, characterized in that: The outer layer member (14) comprises an outer layer roller (141), the middle part of the positioning plate (13) is rotatably connected with the outer layer roller (141), a matching wheel (142) is fixedly installed on the left outer end of the outer layer roller (141), the matching wheel (142) matches with the roller (12), a material guide cylinder (143) is fixedly installed on the left inner end of the outer layer roller (141), a material guide plate (144) which is gradually inclined downward from left to right is fixedly installed on the left end of the fixed base (11), the right end of the material guide plate (144) enters the material guide cylinder (143), a gear ring (145) is fixedly installed on the middle outer end of the outer layer roller (141), a spur gear (146) is rotatably connected at the upper end of the fixed base (11) and located in front of the gear ring (145), the spur gear (146) is meshed with the gear ring (145), and the collection sleeve (15) is rotatably connected with the outer layer roller (141).
3. The ore concentration and compression process according to claim 2 is characterized in that: The right side of the outer layer roller (141) is evenly provided with sieve holes (1411) along its circumference, and the inner end of the outer layer roller (141) is evenly fixed with an arc plate (1412) for guiding materials along its circumference.
4. The ore concentration and compression process according to claim 1, characterized in that: The impact member (21) comprises a support plate (211), the support plate (211) is fixedly mounted on the right end of the fixed base (11), a water storage tank (212) is fixedly mounted on the upper end of the support plate (211), a filter plate (213) is fixedly mounted on the inner end of the water storage tank (212), a water pipe (214) is fixedly mounted on the water storage tank (212) symmetrically in the front and rear, a water pump (215) is fixedly mounted on the upper side of the material collection sleeve (15) symmetrically in the front and rear, the water pump (215) is fixedly connected to the corresponding water pipe (214), a water storage box (216) is fixedly mounted on the inner end of the material collection sleeve (15) and located on the lower side of the vibration plate (222) symmetrically in the front and rear, the water storage box (216) is connected to the corresponding water pump (215), and a plurality of water spray heads (217) are fixedly mounted on one end of the water storage box (216) facing the central axis of the outer drum (141).
5. The ore concentration and compression process according to claim 1, characterized in that: The vibrating member (22) comprises a cylindrical spring (221), a mounting groove is formed at the upper end of the collecting sleeve (15), cylindrical springs (221) are symmetrically fixedly mounted at the upper end of the collecting sleeve (15) and on the left and right sides of the mounting groove, an arc-shaped vibrating plate (222) is fixedly mounted at the lower end of the cylindrical spring (221), top hole rods (223) are evenly fixedly mounted at the lower end of the vibrating plate (222) along its circumference, and a vibrating motor (224) is fixedly mounted at the upper end of the vibrating plate (222) via a motor seat.
6. The ore concentration and compression process according to claim 4, characterized in that: A discharge plate 1 (151) is fixedly mounted on the right end of the collecting sleeve (15), and drainage holes 2 (152) are evenly opened along the linear direction of the discharge plate 1 (151), and the discharge plate 1 (151) is fixedly connected to the support plate (211).
7. The ore concentration and compression process according to claim 2, characterized in that: The middle layer member (17) comprises a fixing rod 1 (171), the fixing rod 1 (171) is symmetrically fixedly installed on the right inner end of the outer layer roller (141), the fixing rod 2 (172) is symmetrically fixedly installed on the inner end of the outer layer roller (141) and located on the left side of the fixing rod 1 (171), and a truncated cone-shaped middle layer roller (173) is fixedly installed on the fixing rod 1 (171) and the fixing rod 2 (172), and the middle layer roller (173) is evenly provided with two sieve holes (174) along its circumference, and the inner end of the middle layer roller (173) is evenly fixedly provided with two arc-shaped plates (175) for guiding materials along its circumference.
8. The ore concentration and compression process according to claim 7, characterized in that: The inner layer component (18) comprises an inner layer roller (181), the inner layer roller (181) is fixedly installed at the left end of the outer layer roller (141) and located inside the middle layer roller (173), three sieve holes (182) are evenly opened on the inner layer roller (181) along its circumference, three arc-shaped plates (183) for guiding materials are evenly fixedly installed at the inner end of the inner layer roller (181) along its circumference, and the right end of the material guiding cylinder (143) is fixedly connected to the left end of the inner layer roller (181).
9. The ore concentration and compression process according to claim 7, characterized in that: The flushing member (23) comprises a water pipe (231), the right end of the material collecting sleeve (15) is fixedly mounted with the water pipe (231) via a fixed bracket, the water pipe (231) is rotatably connected to the right side of the middle drum (173), a second water spray head (232) is evenly fixedly mounted at the lower end of the water pipe (231), and a second inclined discharge plate (233) is fixedly mounted at the right end of the material collecting sleeve (15).
Citation Information
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