Welding device and welding method for machining automobile inlet and outlet pipe assembly
By designing a welding device including a welding table, a fixed assembly and a rotating assembly, the difficulty in attitude adjustment during welding of the inlet and outlet pipe assembly and the problem of blocking of fixed parts during unloading is solved, and efficient welding and high-quality unloading are achieved.
Patent Information
- Application Number
- CN202510440828.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-09
AI Technical Summary
During the welding process of automobile inlet and outlet pipe assembly, some welding points need to adjust the attitude of the inlet and outlet pipe assembly to be inclined before welding, resulting in the need to constantly replace fixed parts to reduce working efficiency. After welding, the inlet and outlet pipe assembly is easily blocked by the fixed parts during unloading, causing scratches and reducing quality.
A welding device is designed, including a welding table, a first fixing assembly, a fixed rotation assembly and a second fixing assembly. Through the coordination of the rotating gear and the sliding mounting block, the inlet and outlet pipes can be rotated simultaneously with the air filter pipe, adjust the posture of the welding point, reduce the steps of replacing the fixed parts, and change the position of the inlet and outlet pipe assembly during unloading to avoid interference from the fixed parts.
It realizes the continuous adjustment of the attitude of the inlet and outlet pipe assembly during welding, reduces the difficulty of welding points at different positions, reduces the steps for replacing fixed parts, improves work efficiency, and avoids blockage of fixed parts during unloading, and improves product quality.
Smart Images

Figure CN119927565A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding processing, and in particular, relates to a welding device and a welding method for processing an automobile inlet and outlet pipe assembly. Background Art
[0002] The inlet and outlet pipe assembly of the car is a part of the car cooling system. It is an assembly formed by welding an air filter pipe between two sections of the inlet and outlet pipes. When welding the inlet and outlet pipe assembly, due to the simultaneous welding of multiple sections, in order to prevent external vibration from affecting the welding process, the fixed parts of the inlet and outlet pipe assembly are usually fixed, but the positions of the welding points of the inlet and outlet pipe assembly are complex, and a single welding fixed structure cannot complete the welding process. Some welding points require the posture of the inlet and outlet pipe assembly to be adjusted to an inclined position before welding, and the fixed parts of the inlet and outlet pipe assembly need to be replaced to achieve the purpose of adjusting the posture of the inlet and outlet pipe assembly, so that other welding points of the inlet and outlet pipe assembly become easy-to-weld points. The process requires constant adjustment, which is time-consuming and labor-intensive, and reduces work efficiency. After the welding of the inlet and outlet pipe support is completed, due to the use of multiple fixed parts, the inlet and outlet pipe assembly is easily blocked by the fixed parts during unloading. During unloading, the inlet and outlet pipe assembly is easily contacted with the fixed parts, resulting in scratches and reduced quality. Summary of the invention
[0003] In view of the problems in the related art, the present invention proposes a welding device and a welding method for processing an automobile inlet and outlet pipe assembly, which have the functions of continuously adjusting the posture of the inlet and outlet pipe assembly during the welding process, so that the welding difficulty of welding points at different positions is reduced, the steps of replacing fixed parts are reduced, and the work efficiency is improved; the unloading position of the inlet and outlet pipe assembly is changed to prevent the first fixed component and the second fixed component from affecting the unloading, which is convenient for unloading and improves the work efficiency, etc., and solves the problem that some welding points of the inlet and outlet pipe assembly need to be adjusted to an inclined posture before welding, and the fixed parts of the inlet and outlet pipe assembly need to be replaced, so as to achieve the purpose of adjusting the posture of the inlet and outlet pipe assembly, so that other welding points of the inlet and outlet pipe assembly become easy-to-weld points, and the process needs to be continuously adjusted, which is time-consuming and labor-intensive, and reduces the work efficiency; after the welding of the inlet and outlet pipe support is completed, due to the influence of the fixed parts, the inlet and outlet pipe assembly is easily blocked by the fixed parts during unloading, and the inlet and outlet pipe assembly is easily in contact with the fixed parts during unloading, resulting in scratches and reducing the quality.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: The present invention discloses a welding device, comprising a welding platform and a first fixed component, a fixed rotating component and a second fixed component which are sequentially arranged on the welding platform, wherein the fixed rotating component comprises a supporting ring plate, a sliding mounting block, a fixed gear ring, a rotating gear and two fixed clamping plates, wherein the supporting ring plate is vertically arranged on the top surface of the welding platform, the sliding mounting block is slidably mounted on the inner wall of the supporting ring plate, the fixed gear ring is fixedly mounted on one side of the supporting ring plate, the rotating gear is rotatably mounted on a side of the sliding mounting block close to the fixed gear ring, the rotating gear is meshed with the fixed gear ring, and the fixed clamping plates are both slidably mounted on one end of the sliding mounting block away from the supporting ring plate; The fixed clamp is used to clamp the air filter pipe, the first fixed assembly and the second fixed assembly are respectively used to clamp the inlet and outlet pipes and connect the inlet and outlet pipes to the two ends of the air filter pipe, and the circumferential area where the inlet and outlet pipes and the air filter pipes are connected is a welding point; the first fixed assembly and the second fixed assembly can drive the inlet and outlet pipes to rotate, and the rotating gear can drive the air filter pipe to rotate, the inlet and outlet pipes and the air filter pipe keep rotating synchronously, and the welding points that rotate to the surface facing upward are welded in sequence by the welding head to form the inlet and outlet pipe assembly.
[0005] The cam is provided with a screw threading slot at one end of the sliding mounting block away from the supporting ring plate, and the fixed screw threading slot is rotatably mounted in the screw threading slot. The fixed motor is fixedly mounted on one end of the sliding mounting block, and a driving shaft of the fixed motor passes through the sliding mounting block and is fixedly connected to the fixed screw threading slot. Two sliding blocks are spirally sleeved on the fixed screw threading slot, and the sliding block slides in the screw thread mounting slot and is fixedly connected to the fixed splint respectively. The rotating mounting frame is arranged on a side of the sliding mounting block close to the rotating gear, the rotating mounting frame is fixedly connected to the sliding mounting block and the rotating gear is located in the rotating mounting frame, and the rotating motor is fixedly mounted on a side of the rotating mounting frame away from the rotating gear, and the rotating motor driving shaft passes through the rotating mounting frame and is fixedly connected to the rotating gear.
[0006] Preferably, the fixed rotating assembly also includes a rotating circular plate, a rotating mounting plate, a driving cylinder, a circular plate connecting block, a cylinder mounting block and a pushing electric push rod. The top surface of the welding table is provided with a movable slide groove, the rotating mounting plate is slidably mounted in the movable slide groove, the top surface of the rotating mounting plate is provided with a rotating mounting groove, the rotating circular plate is rotatably mounted in the rotating mounting groove, the bottom end of the supporting ring plate is fixedly mounted on the top surface of the rotating circular plate, the cylinder mounting block is rotatably mounted on the top surface of the rotating mounting plate, the circular plate connecting block is rotatably mounted on the top surface of the rotating circular plate, the driving cylinder is fixedly connected to the cylinder mounting block, the output end of the driving cylinder is fixedly connected to the circular plate connecting block, the pushing electric push rod is fixedly mounted on the top surface of the welding table, the top surface of the rotating mounting plate is fixedly mounted with a movable connecting plate, and the output end of the pushing electric push rod is fixedly connected to the movable connecting plate.
[0007] Preferably, the first fixed assembly includes a fixed support plate, a fixed mounting block, a fixed clamping plate, a screw mounting block, a clamping screw, a clamping motor, a rotating mounting block, a rotating clamping plate and a rotating fixed motor, the fixed support plate is slidably mounted on the top surface of the welding table, the screw mounting block is rotatably mounted on a side of the fixed support plate close to the supporting ring plate, the fixed mounting block is fixedly connected to the screw mounting block, the fixed clamping plate is fixedly mounted on an end of the fixed mounting block away from the fixed support plate, a clamping mounting groove is provided on a side of the screw mounting block away from the fixed support plate, and the clamping screw is rotatably mounted on the clamping mounting The rotatable mounting block is provided with a rotation axis which is adapted to rotate the retaining member so as to move the retaining member into and out of the rotational direction of the rotational mounting block.
[0008] Preferably, the first fixed component also includes a first rotating motor and a first driving electric push rod, the first rotating motor is fixedly mounted on a side of the fixed support plate away from the screw mounting block, the first rotating motor drive shaft passes through the fixed support plate and is fixedly connected to the screw mounting block, the first driving electric push rod is fixedly mounted on the top surface of the welding table and is located on a side of the fixed support plate away from the screw mounting block, and the output end of the first driving electric push rod is fixedly connected to the fixed support plate.
[0009] Preferably, the second fixing assembly includes a supporting fixing plate, a rotating support plate, a rotating clamping block, a fixed clamping block, a driving motor and a clamping mounting block, the supporting fixing plate is slidably mounted on the top surface of the welding table, the rotating support plate is rotatably mounted on the side of the supporting fixing plate close to the supporting ring plate, the fixed clamping block is fixedly mounted on one side of the rotating support plate, the clamping mounting block is fixedly mounted on the other side of the rotating support plate, a clamping mounting groove is opened on the side of the clamping mounting block, one end of the rotating clamping block is rotatably mounted in the clamping mounting groove, the driving motor is fixedly mounted on the top surface of the clamping mounting block, and the driving shaft of the driving motor passes through the clamping mounting block and is fixedly connected to the rotating clamping plate.
[0010] Preferably, the second fixing assembly also includes a second rotating motor and a second driving electric push rod, the second rotating motor is fixedly mounted on a side of the support fixing plate away from the rotating support plate, the second rotating motor drive shaft passes through the support fixing plate and is fixedly connected to the rotating support plate, the second driving electric push rod is fixedly mounted on the top surface of the welding table and is located on a side of the support fixing plate away from the rotating support plate, and the output end of the second driving electric push rod is fixedly connected to the support fixing plate.
[0011] Preferably, a plurality of rubber buffer blocks are fixedly mounted on the clamping surfaces of the fixed clamping plate, the fixed clamping plate, the rotating clamping plate, the rotating clamping block and the fixed clamping block.
[0012] Preferably, one end of the sliding mounting block close to the supporting ring plate is arc-shaped and fits against the inner wall of the supporting ring plate.
[0013] The present invention also discloses a welding method for processing an automobile inlet and outlet pipe assembly, using the above welding device, comprising the following steps: Before welding, the first fixing assembly clamps and fixes one section of the inlet and outlet pipe, and the second fixing assembly clamps and fixes the other section of the inlet and outlet pipe. The fixing clamps move toward each other to clamp and fix the air filter pipe located between the fixing clamps. The first fixing assembly moves so that the inlet and outlet pipe clamped by the first fixing assembly is kept in contact with the air filter pipe, and the second fixing assembly moves so that the inlet and outlet pipe of the second fixing assembly is kept in contact with the air filter pipe. During welding, the welding head located above the equipment welds the joints between the inlet and outlet pipes and the air filter pipe. When the welding point at the top where the inlet and outlet pipes and the air filter pipes are joined is welded, the first fixing assembly and the second fixing assembly rotate to drive the inlet and outlet pipes respectively clamped to rotate. While the first fixing assembly and the second fixing assembly rotate, the rotation gear rotates to enable the sliding mounting block to slide along the inner wall of the support ring plate, the sliding mounting block drives the fixed clamping plate to rotate, and the fixed clamping plate drives the air filter pipe to rotate, so that the inlet and outlet pipes and the air filter pipe rotate synchronously, so that the welding points on both sides and the bottom of the joints between the inlet and outlet pipes and the air filter pipe are rotated to the top in turn, which is convenient for the welding head to complete the welding; After welding is completed, the first fixing assembly and the second fixing assembly release the fixation of the inlet and outlet pipes, the support ring plate rotates to make the two ends of the inlet and outlet pipes move away from the first fixing assembly and the second fixing assembly, the fixing clamping plate releases the contact with the air filter pipe, and the inlet and outlet pipe assembly with the inlet and outlet pipes welded to the air filter pipe is unloaded.
[0014] Beneficial Effects Compared with the prior art, the present invention provides a welding device and a welding method for processing an automobile inlet and outlet pipe assembly, which has the following beneficial effects: 1. After the welding of the welding point at the top where the inlet and outlet pipes and the air filter pipe are connected is completed, the first fixing assembly and the second fixing assembly rotate to drive the inlet and outlet pipes clamped by them to rotate. While the first fixing assembly and the second fixing assembly rotate, the rotating gear rotates to enable the sliding mounting block to slide along the inner wall of the supporting ring plate, and the sliding mounting block drives the fixed clamping plate to rotate, and the fixed clamping plate drives the air filter pipe to rotate, so that the inlet and outlet pipes and the air filter pipe rotate synchronously, and the welding points on both sides and the bottom of the inlet and outlet pipes and the air filter pipes are rotated to the top in turn, which is convenient for the welding head to complete the welding; during the welding process, the inlet and outlet pipes and the air filter pipes can be continuously rotated synchronously and adjusted in posture, so that the welding difficulty of welding points at different positions is reduced, and it is avoided to replace different fixed parts to reduce the welding difficulty of different welding points and change the fixed posture of the inlet and outlet pipes and the air filter pipe, thereby reducing the steps of replacing fixed parts and improving work efficiency.
[0015] 2. After welding is completed, the first fixing assembly and the second fixing assembly release the fixation of the inlet and outlet pipes, the supporting ring plate rotates to make the inlet and outlet pipes move away from the first fixing assembly and the second fixing assembly, the fixing clamping plate releases the contact with the air filter pipe, and the inlet and outlet pipe assembly welded with the air filter pipe is completed to complete the unloading; the unloading position of the inlet and outlet pipe assembly is changed to prevent the first fixing assembly and the second fixing assembly from affecting the unloading, so as to facilitate the unloading and improve the work efficiency.
[0016] 3. Place the heavier inlet and outlet pipes on the fixed clamping plate, rotate the fixed motor to drive the rotating clamping plate to rotate, and the rotating clamping plate and the fixed clamping plate preliminarily fix the inlet and outlet pipes. The clamping motor drives the clamping screw to rotate, and the rotation of the clamping screw drives the rotating mounting block to move toward the fixed mounting block. The rotating clamping plate at the top of the rotating mounting block moves toward the fixed clamping plate to fix the inlet and outlet pipes. Perform secondary fixation on the heavier inlet and outlet pipes to prevent the heavier inlet and outlet pipes from shifting due to their own gravity during welding, resulting in unqualified welding of the inlet and outlet pipe assembly.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is one of the overall three-dimensional structural schematic diagrams of the present invention; Figure 2 This is the second schematic diagram of the overall three-dimensional structure of the present invention; Figure 3 It is one of the partial three-dimensional structural schematic diagrams of the present invention; Figure 4 This is the second schematic diagram of the partial three-dimensional structure of the present invention; Figure 5 This is the third schematic diagram of the partial three-dimensional structure of the present invention; Figure 6 For the present invention Figure 5 A schematic diagram of the structure at A; Figure 7 It is a schematic diagram of the overall cross-sectional structure of the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the structure at B; Fig. 9 This is the fourth schematic diagram of the partial three-dimensional structure of the present invention; Fig.10 For the present invention Fig. 9 Schematic diagram of the structure at C.
[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Welding table; 2. Fixed rotating assembly; 201. Support ring plate; 202. Sliding mounting block; 203. Fixed gear ring; 204. Rotating gear; 205. Fixed clamping plate; 206. Fixed screw rod; 207. Fixed motor; 208. Rotating mounting frame; 209. Rotating motor; 210. Rotating circular plate; 211. Rotating mounting plate; 212. Driving cylinder; 213. Circular plate connecting block; 214. Cylinder mounting block; 215. Pushing electric push rod; 3. First fixed assembly; 301. Fixed support plate; 302. Fixed mounting Block; 303, fixed clamping plate; 304, screw mounting block; 305, clamping screw; 306, clamping motor; 307, rotating mounting block; 308, rotating clamping plate; 309, rotating fixed motor; 310, first rotating motor; 311, first driving electric push rod; 4, second fixed component; 401, supporting fixed plate; 402, rotating supporting plate; 403, rotating clamping block; 404, fixed clamping block; 405, driving motor; 406, clamping mounting block; 407, second rotating motor; 408, second driving electric push rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.
[0022] In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention.
[0023] For example, see Figure 1-Figure 10 As shown, the present invention discloses a welding device, comprising a welding table 1, a fixed rotating assembly 2, a first fixed assembly 3 and a second fixed assembly 4, wherein the first fixed assembly 3, the fixed rotating assembly 2 and the second fixed assembly 4 are sequentially arranged on the top surface of the welding table 1; The fixed rotating assembly 2 includes a supporting ring plate 201, a sliding mounting block 202, a fixed gear ring 203, a rotating gear 204 and two fixed clamping plates 205. The supporting ring plate 201 is vertically arranged on the top surface of the welding table 1. The sliding mounting block 202 is slidably mounted on the inner wall of the supporting ring plate 201. The fixed gear ring 203 is fixedly mounted on one side of the supporting ring plate 201. The rotating gear 204 is rotatably mounted on a side of the sliding mounting block 202 close to the fixed gear ring 203. The rotating gear 204 is meshed with the fixed gear ring 203. The fixed clamping plates 205 are all slidably mounted on one end of the sliding mounting block 202 away from the supporting ring plate 201. The fixed clamp 205 is used to clamp the air filter pipe, the first fixed component 3 and the second fixed component 4 are respectively used to clamp the inlet and outlet pipes and connect the inlet and outlet pipes to the two ends of the air filter pipe, and the circumferential area where the inlet and outlet pipes and the air filter pipes are connected is the welding point; the first fixed component 3 and the second fixed component 4 can drive the inlet and outlet pipes to rotate, and the rotating gear 204 can drive the air filter pipe to rotate, the inlet and outlet pipes and the air filter pipe keep rotating synchronously, and the welding points rotated to the surface facing upward are welded in sequence by the welding head to form the inlet and outlet pipe assembly.
[0024] When in use, place the air filter pipe between the fixed clamps 205, and the fixed clamps 205 move toward each other to clamp and fix the air filter pipe. The first fixing component 3 clamps and fixes one section of the inlet and outlet pipe, and the second fixing component 4 clamps and fixes the other section of the inlet and outlet pipe. The first fixing component 3 moves to keep the inlet and outlet pipe clamped by the first fixing component 3 in contact with the air filter pipe, and the second fixing component 4 moves to keep the inlet and outlet pipe of the second fixing component 4 in contact with the air filter pipe. The welding head located above the equipment welds the abutment between the inlet and outlet pipe and the air filter pipe. When the inlet and outlet pipes After the welding point at the top where the filter pipe is connected is welded, the first fixing assembly 3 and the second fixing assembly 4 rotate to drive the inlet and outlet pipes respectively clamped to rotate. When the first fixing assembly 3 and the second fixing assembly 4 rotate, the rotating gear 204 rotates itself. Under the meshing action of the rotating gear 204 and the fixed gear ring 203, the rotating gear 204 makes a circular motion along the fixed gear ring 203, that is, it rotates around the central axis of the fixed gear ring 203, so that the sliding mounting block 202 slides along the inner wall of the support ring plate 201, and the sliding mounting block 20 2 drives the fixed clamping plate 205 to rotate, and the fixed clamping plate 205 drives the filter pipe to rotate, so that the inlet and outlet pipes and the filter pipe rotate synchronously, and the welding points rotate upward in sequence. A welding mechanism (not shown in the figure) is arranged on the welding table 1, and the welding head of the welding mechanism can move in three dimensions to realize the welding of the welding head to the welding point directly below it; during the welding process, the inlet and outlet pipes and the filter pipe can be continuously rotated synchronously and adjusted in posture, so that the welding difficulty of welding points at different positions is reduced, and it is avoided that the fixed posture of the inlet and outlet pipes and the filter pipe is changed to reduce the welding difficulty of different welding points. Different fixing parts are replaced in different states, reducing the steps of replacing fixing parts and improving work efficiency; after welding is completed, the first fixing component 3 and the second fixing component 4 release the fixation of the inlet and outlet pipes, the support ring plate 201 rotates to make the inlet and outlet pipes away from the first fixing component 3 and the second fixing component 4, the fixing clamping plate 205 releases the contact with the filter pipe, and the inlet and outlet pipe assembly after the welding of the inlet and outlet pipes and the filter pipe is completed to complete the unloading; the unloading position of the inlet and outlet pipe assembly is changed to prevent the first fixing component 3 and the second fixing component 4 from affecting the unloading, which is convenient for unloading and improves work efficiency.
[0025] Embodiment 2 is different from the above embodiment. Please refer to Figure 3 , Figure 5 , Figure 6The fixed rotating assembly 2 also includes a fixed screw 206, a fixed motor 207, a rotating mounting frame 208 and a rotating motor 209. The inner wall of the supporting ring plate 201 is provided with an annular special-shaped groove, in which a rotating slider is slidably mounted, and the annular special-shaped groove limits the rotating slider, so that the rotating slider can only slide along the annular special-shaped groove in a circular trajectory, but cannot move along the radial direction of the supporting ring plate 201. The rotating slider is fixedly connected to the sliding mounting block 202. The end of the sliding mounting block 202 away from the supporting ring plate 201 is provided with a screw mounting groove. The fixed screw 206 is rotatably mounted in the screw mounting groove, and the fixed motor 207 is fixedly mounted on one end of the sliding mounting block 202. The driving shaft of the fixed motor 207 passes through the sliding mounting block 202 and is fixedly connected to the fixed screw 206. The fixed screw 206 is spirally sleeved with two sliding blocks, which slide in cooperation with the screw mounting grooves. The bottom ends of the sliding blocks are respectively fixedly connected to the fixed clamping plates 205. The rotating mounting frame 208 is arranged on a side of the sliding mounting block 202 close to the rotating gear 204. The rotating mounting frame 208 is fixedly connected to the sliding mounting block 202 and the rotating gear 204 is located in the rotating mounting frame 208. The rotating motor 209 is fixedly mounted on a side of the rotating mounting frame 208 away from the rotating gear 204. The driving shaft of the rotating motor 209 passes through the rotating mounting frame 208 and is fixedly connected to the rotating gear 204. When in use, to fix the air filter pipe, the fixing motor 207 drives the fixing screw 206 to rotate. The fixing screw 206 is a bidirectional threaded screw. The rotation of the fixing screw 206 drives the fixing clamp 205 to move towards each other, thereby fixing the air filter pipe; the rotating motor 209 drives the rotating gear 204 to rotate. The rotation of the rotating gear 204 can make the sliding mounting block 202 move along the inner wall of the supporting ring plate 201. The movement of the sliding mounting block 202 drives the fixing clamp 205 to rotate around the central axis of the supporting ring plate 201, and the fixing clamp 205 drives the air filter pipe to rotate.
[0026] Embodiment 3 is different from the above embodiment. Please refer to Figure 3, the fixed rotating assembly 2 also includes a rotating circular plate 210, a rotating mounting plate 211, a driving cylinder 212, a circular plate connecting block 213, a cylinder mounting block 214 and a pushing electric push rod 215. A moving slide groove is provided on the top surface of the welding table 1, the rotating mounting plate 211 is slidably mounted in the moving slide groove, a rotating mounting groove is provided on the top surface of the rotating mounting plate 211, the rotating circular plate 210 is rotatably mounted in the rotating mounting groove, the bottom end of the supporting ring plate 201 is fixedly mounted on the top surface of the rotating circular plate 210, the cylinder mounting block 214 is rotatably mounted on the top surface of the rotating mounting plate 211, the circular plate connecting block 213 is rotatably mounted on the top surface of the rotating circular plate 210, the driving cylinder 212 is fixedly connected to the cylinder mounting block 214, the output end of the driving cylinder 212 is fixedly connected to the circular plate connecting block 213, the pushing electric push rod 215 is fixedly mounted on the top surface of the welding table 1, a moving connecting plate is fixedly mounted on the top surface of the rotating mounting plate 211, and the output end of the pushing electric push rod 215 is fixedly connected to the moving connecting plate; When in use, the push rod of the driving cylinder 212 extends out, pushing the circular plate connecting block 213 to move, and the movement of the circular plate connecting block 213 drives the rotating circular plate 210 to rotate, and the rotating circular plate 210 drives the supporting ring plate 201 to rotate. When the push rod of the driving cylinder 212 extends to the farthest point, the side of the supporting ring plate 201 is parallel to the side of the welding table 1. When the push rod of the driving cylinder 212 shrinks to the closest point, the side of the supporting ring plate 201 is perpendicular to the side of the welding table 1. The rotation of the supporting ring plate 201 drives the inlet and outlet pipe assembly to rotate, so that there are no obstructing parts in the unloading direction of the inlet and outlet pipe assembly; when the length of the two sections of the inlet and outlet pipe changes, the position of the filter pipe abutting the inlet and outlet pipe needs to be changed, and the electric push rod 215 is pushed to drive the rotating mounting plate 211 to move, so that the fixed splint 205 can fix the filter pipes in different positions.
[0027] Embodiment 4 is different from the above embodiment. Please refer to Figure 4 , Figure 7 , Figure 8The first fixed component 3 includes a fixed support plate 301, a fixed mounting block 302, a fixed clamping plate 303, a screw mounting block 304, a clamping screw 305, a clamping motor 306, a rotating mounting block 307, a rotating clamping plate 308 and a rotating fixed motor 309. The fixed support plate 301 is slidably mounted on the top surface of the welding table 1, the screw mounting block 304 is rotatably mounted on the side of the fixed support plate 301 close to the supporting ring plate 201, the fixed mounting block 302 is fixedly connected to the screw mounting block 304, the fixed clamping plate 303 is fixedly mounted on the end of the fixed mounting block 302 away from the fixed support plate 301, and a clamping mounting groove is provided on the side of the screw mounting block 304 away from the fixed support plate 301. 305 is rotatably installed in the clamping installation groove, the clamping motor 306 is fixedly installed on the end of the screw rod installation block 304 away from the fixed installation block 302, the driving shaft of the clamping motor 306 passes through the screw rod installation block 304 and is fixedly connected to the clamping screw rod 305, a connecting slider is slidably installed in the clamping installation groove, the connecting slider is threadedly sleeved on the clamping screw rod 305, the rotating installation block 307 is fixedly connected to the connecting slider, the side of the rotating installation block 307 is provided with a rotating connecting groove, one end of the rotating clamping plate 308 is rotatably installed in the rotating connecting groove, the rotating fixed motor 309 is fixedly installed on the top surface of the rotating installation block 307, and the driving shaft of the rotating fixed motor 309 passes through the rotating installation block 307 and is fixedly connected to the rotating clamping plate 308; When in use, place the heavier inlet and outlet pipes on the fixed clamping plate 303, rotate the fixed motor 309 to drive the rotating clamping plate 308 to rotate, and the rotating clamping plate 308 and the fixed clamping plate 303 preliminarily fix the inlet and outlet pipes, and the clamping motor 306 drives the clamping screw 305 to rotate, and the rotation of the clamping screw 305 drives the rotating mounting block 307 to move toward the fixed mounting block 302, and the rotating mounting block 307 drives the rotating clamping plate 308 to move toward the fixed clamping plate 303, and the rotating clamping plate 308 squeezes the inlet and outlet pipes and completes the fixation, and further fixes the inlet and outlet pipes to prevent the heavier inlet and outlet pipes from shifting during the rotation process, causing the welding point between the pipe and the air filter to break, affecting the welding work.
[0028] Embodiment 5 is different from the above embodiment. Please refer to Figure 4 The first fixed assembly 3 also includes a first rotating motor 310 and a first driving electric push rod 311. The first rotating motor 310 is fixedly mounted on a side of the fixed support plate 301 away from the screw mounting block 304. The driving shaft of the first rotating motor 310 passes through the fixed support plate 301 and is fixedly connected to the screw mounting block 304. The first driving electric push rod 311 is fixedly mounted on the top surface of the welding table 1 and is located on a side of the fixed support plate 301 away from the screw mounting block 304. The output end of the first driving electric push rod 311 is fixedly connected to the fixed support plate 301. When in use, the first rotating motor 310 drives the screw mounting block 304 to rotate, and the screw mounting block 304 drives the fixed clamping plate 303 and the rotating clamping plate 308 to rotate, thereby driving the inlet and outlet pipes to rotate; the first driving electric push rod 311 drives the fixed support plate 301 to move toward the support ring plate 201, so that the inlet and outlet pipes contact with the air filter pipe.
[0029] Embodiment 6 is different from the above embodiment. Please refer to Fig. 9 , Fig.10 The second fixing assembly 4 includes a supporting fixing plate 401, a rotating supporting plate 402, a rotating clamping block 403, a fixed clamping block 404, a driving motor 405 and a clamping mounting block 406. The supporting fixing plate 401 is slidably mounted on the top surface of the welding table 1, the rotating supporting plate 402 is rotatably mounted on one side of the supporting fixing plate 401 close to the supporting ring plate 201, the fixed clamping block 404 is fixedly mounted on one side of the rotating supporting plate 402, and the clamping mounting block 406 is fixedly mounted on the other side of the rotating supporting plate 402. A clamping mounting groove is opened on the side of the clamping mounting block 406, and one end of the rotating clamping block 403 is rotatably mounted in the clamping mounting groove. The driving motor 405 is fixedly mounted on the top surface of the clamping mounting block 406, and the driving shaft of the driving motor 405 passes through the clamping mounting block 406 and is fixedly connected to the rotating clamping plate 308; When in use, the inlet and outlet pipes with light weight are placed on the fixed clamping block 404, and the driving motor 405 drives the rotating clamping block 403 to rotate, and the rotating clamping block 403 and the fixed clamping block 404 clamp and fix the inlet and outlet pipes.
[0030] Embodiment 7 is different from the above embodiment. Please refer to Figure 4 The second fixing assembly 4 also includes a second rotating motor 407 and a second driving electric push rod 408. The second rotating motor 407 is fixedly mounted on a side of the supporting fixing plate 401 away from the rotating supporting plate 402. The driving shaft of the second rotating motor 407 passes through the supporting fixing plate 401 and is fixedly connected to the rotating supporting plate 402. The second driving electric push rod 408 is fixedly mounted on the top surface of the welding table 1 and is located on a side of the supporting fixing plate 401 away from the rotating supporting plate 402. The output end of the second driving electric push rod 408 is fixedly connected to the supporting fixing plate 401; When in use, the second rotating motor 407 drives the rotating support plate 402 to rotate, and the rotating support plate 402 drives the rotating clamping block 403 and the fixed clamping block 404 to rotate, thereby driving the inlet and outlet pipes to rotate; the second driving electric push rod 408 drives the supporting fixed plate 401 to move toward the direction close to the supporting ring plate 201, so that the inlet and outlet pipes contact with the air filter pipe.
[0031] Embodiment 8 is different from the above embodiment. Please refer to Figure 5 , Figure 8 , Fig.10The fixed clamping plate 205, the fixed clamping plate 303, the rotating clamping plate 308, the rotating clamping block 403 and the clamping surface of the fixed clamping block 404 are all fixedly mounted with rubber buffer blocks; When in use, the rubber buffer block contacts the inlet and outlet pipes and the air filter pipe to prevent the inlet and outlet pipes and the air filter pipe from being deformed due to excessive clamping force.
[0032] Embodiment 9 is different from the above embodiment. Please refer to Figure 4 , Figure 6 , one end of the sliding mounting block 202 close to the supporting ring plate 201 is arc-shaped and fits with the inner wall of the supporting ring plate 201; When in use, the bottom end of the sliding mounting block 202 moves against the inner wall of the supporting ring plate 201, and the arc-shaped bottom surface reduces friction and facilitates sliding.
[0033] The present invention also discloses a welding method for processing an automobile inlet and outlet pipe assembly, using the above-mentioned welding device, comprising the following steps: Before welding, the first fixing assembly 3 clamps and fixes one section of the inlet and outlet pipe, and the second fixing assembly 4 clamps and fixes the other section of the inlet and outlet pipe. The fixing clamps 205 move toward each other to clamp and fix the air filter pipe between the fixing clamps 205. The first fixing assembly 3 moves to keep the inlet and outlet pipe clamped by the first fixing assembly 3 in contact with the air filter pipe, and the second fixing assembly 4 moves to keep the inlet and outlet pipe of the second fixing assembly 4 in contact with the air filter pipe. During welding, the welding head located above the equipment welds the joint between the inlet and outlet pipes and the air filter pipe. When the welding point at the top where the inlet and outlet pipes and the air filter pipes are joined is welded, the first fixing assembly 3 and the second fixing assembly 4 rotate to drive the inlet and outlet pipes clamped by them to rotate. While the first fixing assembly 3 and the second fixing assembly 4 rotate, the rotating gear 204 rotates to enable the sliding mounting block 202 to slide along the inner wall of the support ring plate 201. The sliding mounting block 202 drives the fixed clamping plate 205 to rotate, and the fixed clamping plate 205 drives the air filter pipe to rotate, so that the inlet and outlet pipes and the air filter pipe rotate synchronously, so that the welding points on both sides and the bottom of the joint between the inlet and outlet pipes and the air filter pipe are rotated to the top in turn, which is convenient for the welding head to complete the welding; After welding is completed, the first fixing component 3 and the second fixing component 4 release the fixation on the inlet and outlet pipes, the support ring plate 201 rotates to make the two ends of the inlet and outlet pipes away from the first fixing component 3 and the second fixing component 4, the fixing clamp 205 releases the contact with the air filter pipe, and the inlet and outlet pipe assembly with the inlet and outlet pipes welded to the air filter pipe is unloaded.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the invention disclosed above are only used to help illustrate the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the invention, so that those skilled in the art can better understand and use the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A welding device, comprising a welding table and a first fixed component, a fixed rotating component, and a second fixed component sequentially arranged on the welding table, characterized in that: The fixed rotating assembly comprises a supporting ring plate, a sliding mounting block, a fixed gear ring, a rotating gear and two fixed clamping plates, wherein the supporting ring plate is vertically arranged on the top surface of the welding table, the sliding mounting block is slidably mounted on the inner wall of the supporting ring plate, the fixed gear ring is fixedly mounted on one side of the supporting ring plate, the rotating gear is rotatably mounted on a side of the sliding mounting block close to the fixed gear ring, the rotating gear is meshed with the fixed gear ring, and the fixed clamping plates are both slidably mounted on one end of the sliding mounting block away from the supporting ring plate; The fixed clamp is used to clamp the air filter pipe, the first fixed assembly and the second fixed assembly are respectively used to clamp the inlet and outlet pipes and connect the inlet and outlet pipes to the two ends of the air filter pipe, and the circumferential area where the inlet and outlet pipes and the air filter pipes are connected is a welding point; the first fixed assembly and the second fixed assembly can drive the inlet and outlet pipes to rotate, and the rotating gear can drive the air filter pipe to rotate, the inlet and outlet pipes and the air filter pipe keep rotating synchronously, and the welding points that rotate to the surface facing upward are welded in sequence by the welding head to form the inlet and outlet pipe assembly.
2. A welding device according to claim 1, characterized in that: The slidable motor is equipped with a gear that is coupled to the gear of the driving motor, and the gear is coupled to the gear of the driving motor, and the gear is coupled to the gear of the driving motor, and the gear is coupled to the gear of the driving motor.
3. A welding device according to claim 2, characterized in that: The fixed rotating assembly also includes a rotating circular plate, a rotating mounting plate, a driving cylinder, a circular plate connecting block, a cylinder mounting block and a pushing electric push rod. The top surface of the welding table is provided with a movable slide groove, the rotating mounting plate is slidably mounted in the movable slide groove, the top surface of the rotating mounting plate is provided with a rotating mounting groove, the rotating circular plate is rotatably mounted in the rotating mounting groove, the bottom end of the supporting ring plate is fixedly mounted on the top surface of the rotating circular plate, the cylinder mounting block is rotatably mounted on the top surface of the rotating mounting plate, the circular plate connecting block is rotatably mounted on the top surface of the rotating circular plate, the driving cylinder is fixedly connected to the cylinder mounting block, the output end of the driving cylinder is fixedly connected to the circular plate connecting block, the pushing electric push rod is fixedly mounted on the top surface of the welding table, the top surface of the rotating mounting plate is fixedly mounted with a movable connecting plate, and the output end of the pushing electric push rod is fixedly connected to the movable connecting plate.
4. A welding device according to claim 3, characterized in that: The first fixed assembly includes a fixed support plate, a fixed mounting block, a fixed clamping plate, a screw mounting block, a clamping screw, a clamping motor, a rotating mounting block, a rotating clamping plate and a rotating fixed motor. The fixed support plate is slidably mounted on the top surface of the welding table, the screw mounting block is rotatably mounted on a side of the fixed support plate close to the supporting ring plate, the fixed mounting block is fixedly connected to the screw mounting block, the fixed clamping plate is fixedly mounted on an end of the fixed mounting block away from the fixed support plate, a clamping mounting groove is provided on a side of the screw mounting block away from the fixed support plate, and the clamping screw is rotatably mounted in the clamping mounting groove The rotatable fixing block is provided with a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means, the fixing means comprising a plurality of fixing means 5. A welding device according to claim 4, characterized in that: The first fixed component also includes a first rotating motor and a first driving electric push rod. The first rotating motor is fixedly mounted on a side of the fixed support plate away from the screw mounting block. The driving shaft of the first rotating motor passes through the fixed support plate and is fixedly connected to the screw mounting block. The first driving electric push rod is fixedly mounted on the top surface of the welding table and is located on a side of the fixed support plate away from the screw mounting block. The output end of the first driving electric push rod is fixedly connected to the fixed support plate.
6. A welding device according to claim 5, characterized in that: The second fixing assembly includes a supporting fixing plate, a rotating supporting plate, a rotating clamping block, a fixed clamping block, a driving motor and a clamping mounting block, the supporting fixing plate being slidably mounted on the top surface of the welding table, the rotating supporting plate being rotatably mounted on a side of the supporting fixing plate close to the supporting ring plate, the fixed clamping block being fixedly mounted on one side of the rotating supporting plate, the clamping mounting block being fixedly mounted on the other side of the rotating supporting plate, a clamping mounting groove being provided on the side of the clamping mounting block, one end of the rotating clamping block being rotatably mounted in the clamping mounting groove, the driving motor being fixedly mounted on the top surface of the clamping mounting block, and the driving shaft of the driving motor passing through the clamping mounting block and fixedly connected to the rotating clamping plate.
7. A welding device according to claim 6, characterized in that: The second fixing assembly also includes a second rotating motor and a second driving electric push rod. The second rotating motor is fixedly mounted on a side of the support fixing plate away from the rotating support plate. The driving shaft of the second rotating motor passes through the support fixing plate and is fixedly connected to the rotating support plate. The second driving electric push rod is fixedly mounted on the top surface of the welding table and is located on a side of the support fixing plate away from the rotating support plate. The output end of the second driving electric push rod is fixedly connected to the support fixing plate.
8. A welding device according to claim 7, characterized in that: A plurality of rubber buffer blocks are fixedly mounted on the clamping surfaces of the fixed clamping plate, the fixed clamping plate, the rotating clamping plate, the rotating clamping block and the fixed clamping block.
9. A welding device according to claim 8, characterized in that: One end of the sliding mounting block close to the supporting ring plate is arc-shaped and fits with the inner wall of the supporting ring plate.
10. A welding method for processing an automobile inlet and outlet pipe assembly, characterized in that: Using a welding device as described in any one of claims 1 to 9, comprising the following steps: Before welding, the first fixing assembly clamps and fixes one section of the inlet and outlet pipe, and the second fixing assembly clamps and fixes the other section of the inlet and outlet pipe. The fixing clamps move toward each other to clamp and fix the air filter pipe located between the fixing clamps. The first fixing assembly moves so that the inlet and outlet pipe clamped by the first fixing assembly is kept in contact with the air filter pipe, and the second fixing assembly moves so that the inlet and outlet pipe of the second fixing assembly is kept in contact with the air filter pipe. During welding, the welding head located above the equipment welds the joints between the inlet and outlet pipes and the air filter pipe. When the welding point at the top where the inlet and outlet pipes and the air filter pipes are joined is welded, the first fixing assembly and the second fixing assembly rotate to drive the inlet and outlet pipes respectively clamped to rotate. While the first fixing assembly and the second fixing assembly rotate, the rotation gear rotates to enable the sliding mounting block to slide along the inner wall of the support ring plate, the sliding mounting block drives the fixed clamping plate to rotate, and the fixed clamping plate drives the air filter pipe to rotate, so that the inlet and outlet pipes and the air filter pipe rotate synchronously, so that the welding points on both sides and the bottom of the joints between the inlet and outlet pipes and the air filter pipe are rotated to the top in turn, which is convenient for the welding head to complete the welding; After welding is completed, the first fixing assembly and the second fixing assembly release the fixation of the inlet and outlet pipes, the support ring plate rotates to make the two ends of the inlet and outlet pipes move away from the first fixing assembly and the second fixing assembly, the fixing clamping plate releases the contact with the air filter pipe, and the inlet and outlet pipe assembly with the inlet and outlet pipes welded to the air filter pipe is unloaded.
Citation Information
Patent Citations
Welding device for automobile muffler
CN102430882A
Valve body pipe orifice and flange welding equipment
CN119188082A
Rotary automobile balance rod welding device convenient to observe
CN213257802U
Welding filter element positioning and clamping tool
CN220050671U
Pipe fixing device of muffler for a car
KR102125744B1