Vertical abrasive belt grinding equipment
By introducing conveyor belt mechanism and compression assembly into the belt edge grinding and inverting devices, the problem of manual operation is solved, and efficient workpiece conveying and grinding processing is achieved.
Patent Information
- Application Number
- CN202510310966.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-03-17
AI Technical Summary
The existing belt edge grinding and inverting devices are troublesome to operate, requiring manual clamping and transport, resulting in low grinding efficiency.
Vertical grinding equipment is adopted, and manual transport is replaced by edge-beating conveyor belt mechanism and inverted conveyor belt mechanism, and the workpiece is pressed onto the grinding or inverted edge assembly by using the grinding edge compression assembly and the inverted edge compression assembly for processing.
Saves transportation time, improves conveying efficiency, reduces manual operation, and improves the quality and efficiency of edge-brapping and inverted edges.
Smart Images

Figure CN119927756A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of abrasive belt machines, and in particular to a vertical abrasive belt grinding device. Background Art
[0002] A belt sander is a type of grinding equipment that uses a motor to drive the pulley to rotate, thereby driving the sanding belt paper tensioned on the pulley to move. The sanding operation on the workpiece is completed through the friction between the sanding belt paper and the workpiece.
[0003] The two opposite sides of the existing workpiece are roughly vertical planes. The sanding belt edge grinding device needs to grind one of the vertical planes of the workpiece. After the edge grinding is completed, it is necessary to manually transfer it to the sanding belt chamfering device to chamfer the ground surface of the workpiece.
[0004] The existing sanding belt edge grinding device and sanding belt chamfering device need to manually fix the workpiece on a specific carrier during grinding, and make the side of the workpiece to be ground face the device, and grind one side of the workpiece by rotating the sanding belt paper in the device. After grinding, the workpiece needs to be manually removed, and then the uniformly edged workpieces are collected and manually transferred to the sanding belt chamfering device, and the edged surface of the workpiece is chamfered through the same operation. The whole operation is relatively cumbersome and requires manual clamping and manual transfer, which is time-consuming and labor-intensive, resulting in low overall processing efficiency. Summary of the invention
[0005] The technical problem to be solved by the present invention is that the existing device is cumbersome to operate and requires manual clamping and transportation, which is time-consuming and labor-intensive, resulting in low grinding efficiency. In order to overcome the defects of the above-mentioned prior art, the present invention provides a structure that is more concise and reasonable, and uses a conveyor belt mechanism to replace manual transportation, which is convenient for direct chamfering after edging, saving transportation time and improving transportation efficiency. At the same time, the workpiece is pressed against the abrasive belt edging assembly by a clamping assembly to achieve edging. There is no need for manual clamping of the workpiece, which is easy to operate, saves time and effort, and further improves the edging quality and efficiency.
[0006] For the purpose of the present invention, the following technical solutions are adopted to achieve the goal: A vertical grinding device comprises at least one edge grinding device and at least one chamfering device; the edge grinding device comprises an edge grinding conveyor belt mechanism and at least one edge grinding mechanism; each of the edge grinding mechanisms comprises an abrasive belt edge grinding assembly and an edge grinding clamping assembly; the edge grinding conveyor belt mechanism is used to realize horizontal conveyance of the workpiece; the abrasive belt edge grinding assembly and the edge grinding clamping assembly are respectively located on opposite sides of the edge grinding conveyor belt mechanism; the abrasive belt edge grinding assembly comprises an edge grinding positioning unit, an edge grinding drive unit and an edge grinding abrasive belt paper; the edge grinding drive unit is arranged on the edge grinding positioning unit, and the edge grinding positioning unit is used to drive the edge grinding drive unit to approach or move away from the edge grinding conveyor belt mechanism; the edge grinding abrasive belt paper is tightly connected to the edge grinding drive unit, and the edge grinding drive unit is used to drive The edge grinding sanding belt paper rotates; the edge grinding and pressing assembly is used to press the workpiece on the edge grinding conveyor belt mechanism against the edge grinding sanding belt paper, and edge one side of the workpiece by the rotating edge grinding sanding belt paper; the chamfering device includes a chamfering conveyor belt mechanism and at least one chamfering mechanism, each of the chamfering mechanisms includes a sanding belt chamfering assembly and a chamfering and pressing assembly; the chamfering conveyor belt mechanism is connected with the edge grinding conveyor belt mechanism, and the chamfering conveyor belt mechanism is used to realize horizontal conveyance of the workpiece; the sanding belt chamfering assembly and the chamfering and pressing assembly are respectively located on opposite sides of the chamfering conveyor belt mechanism; the chamfering and pressing assembly is used to press the workpiece on the chamfering conveyor belt mechanism against the sanding belt chamfering assembly; the sanding belt chamfering assembly is used to chamfer the side of the workpiece after edge grinding. The equipment connects the edge grinding conveyor belt mechanism in the edge grinding device with the edge chamfering conveyor belt mechanism in the chamfering device, so that the workpiece can be transported on the two devices, replacing manual transfer, saving transfer time and improving transportation efficiency. The edge grinding mechanism presses the workpiece to the abrasive belt edge grinding component on the other side through the edge grinding clamping component to achieve edge grinding; the chamfering mechanism presses the workpiece to the abrasive belt chamfering component on the other side through the chamfering clamping component to achieve chamfering; there is no need for manual clamping of the workpiece during the processing, and it is also convenient to complete the grinding work during the transportation process, which greatly improves the fluency and connectivity of the entire equipment, and also improves the convenience of grinding, ultimately ensuring the grinding accuracy while greatly improving the overall processing efficiency.
[0007] Preferably, the abrasive belt chamfering assembly includes a chamfering positioning unit, a chamfering driving unit and a chamfering abrasive belt paper; the chamfering driving unit is arranged on the chamfering positioning unit, and the chamfering positioning unit is used to drive the chamfering driving unit to approach or move away from the chamfering conveyor belt mechanism; the chamfering abrasive belt paper is tightly connected to the chamfering driving unit, and the chamfering driving unit is used to drive the chamfering abrasive belt paper to circulate and realize grinding of the workpiece; the chamfering pressing assembly is used to press the workpiece on the chamfering conveyor belt mechanism horizontally onto the chamfering abrasive belt paper, and chamfer the side of the workpiece after grinding by the rotating chamfering abrasive belt paper. The chamfering positioning unit is used to realize translational positioning to ensure grinding accuracy, and the chamfering driving unit is used to facilitate the chamfering abrasive belt paper to rotate to realize grinding of the workpiece, further ensuring chamfering accuracy.
[0008] Preferably, the chamfering clamping assembly and the edge grinding clamping assembly both include a clamping bracket, a clamping electric cylinder, a clamping positioning platform, a clamping plate and a clamping limiter; the clamping electric cylinder is horizontally arranged on the clamping bracket; the clamping positioning platform is horizontally fixedly connected to the moving part of the clamping electric cylinder; the clamping plate is horizontally slidably connected to the clamping positioning platform through a clamping horizontal slide rail; the clamping limiter is arranged on the side of the clamping positioning platform away from the conveyor belt mechanism, and the clamping limiter is used to block the clamping plate during edge grinding; a plurality of spaced and flush clamping guide wheels are arranged on the side of the clamping plate close to the conveyor belt mechanism. The clamping electric cylinder in the clamping assembly drives the clamping plate on the clamping positioning platform to press against the workpiece, and can press the workpiece against the sandpaper, and the clamping guide wheel can realize grinding while ensuring that the workpiece continues to be conveyed to the discharge end, greatly improving the grinding efficiency.
[0009] Preferably, a gap baffle is provided on the pressure plate between two adjacent clamping guide wheels; the gap baffle is used to prevent the workpiece from getting stuck in the gap between the two clamping guide wheels; all the gap baffles are on the same plane, and the gap baffle is located on the inner side of the contact end of the clamping guide wheel. The gap baffle can prevent one end of the workpiece from getting stuck in the gap between two adjacent clamping guide wheels during clamping and grinding, ensuring that the workpiece is transported and ground horizontally and smoothly, ensuring the grinding effect; at the same time, it also ensures the flatness between the gap baffles, and also ensures that the workpiece is in contact with the clamping guide wheel, ensuring the stability of the conveying process and the accuracy of grinding.
[0010] Preferably, the edge grinding drive unit and the chamfering drive unit both include a drive bracket, a drive motor, an active roller and a driven roller; the drive bracket is fixed on the edge grinding positioning unit; the drive motor is arranged on the drive bracket, the active roller is connected to the driving part of the drive motor, the driven roller is rotatably connected to the drive bracket, the driven roller and the active roller are located on the same side and arranged in parallel, and the edge grinding sandpaper is tightly connected to the driven roller and the active roller. The above structure drives the active roller to rotate through the drive motor, and realizes the circular rotation of the sandpaper with the cooperation of the driven roller, so that the surface of the sandpaper can grind the workpiece.
[0011] Preferably, the number of driven rollers on the edge grinding drive unit is two, and the two driven rollers are respectively rotatably connected to the driving bracket near the side of the edge grinding conveyor belt mechanism, and the two driven rollers are vertically aligned and arranged, and cooperate with the driving roller to make the tensioned edge grinding sandpaper be distributed in a right-angled triangle shape, and the vertical right-angled side in the right-angled triangle shape of the edge grinding sandpaper is the edge grinding surface; the driving bracket of the edge grinding drive unit is also provided with an edge grinding support plate located between the two driven rollers, and the support surface of the edge grinding support plate is flush with the edge grinding surface of the edge grinding sandpaper. The above structure is convenient for forming a stable state of a triangle and a vertical grinding surface at the same time by aligning the two driven rollers and being located on the same side of the driving roller, thereby facilitating better edge grinding of the workpiece. The edge grinding support plate is convenient for supporting the edge grinding sandpaper during grinding, thereby preventing the edge grinding sandpaper from deforming during grinding, thereby ensuring the grinding effect and grinding accuracy of the edge grinding sandpaper.
[0012] Preferably, the number of driven rollers on the chamfering drive unit is one, and the driven roller is arranged vertically non-aligned with the active roller, and cooperates with the active roller to make the tensioned chamfered sandpaper be inclined; and the inclined surface of the inclined chamfered sandpaper close to the side of the grinding conveyor belt mechanism is the chamfering surface, and a chamfering support plate is also arranged between the driven roller and the active roller on the driving bracket of the chamfering drive unit, and the support surface of the chamfering support plate is flush with the chamfering surface of the chamfered sandpaper. The above structure is convenient for forming an inclined surface structure by arranging the driven roller and the active roller in an inclined manner, so as to facilitate better chamfering of the workpiece. The chamfering support plate is convenient for supporting the chamfered sandpaper during grinding, so as to prevent the chamfered sandpaper from deforming during grinding, thereby ensuring the grinding effect and grinding accuracy of the chamfered sandpaper.
[0013] Preferably, the driving bracket includes a supporting horizontal plate and a supporting vertical plate, a triangular reinforcing plate is arranged between the supporting horizontal plate and the supporting vertical plate; the supporting vertical plate is provided with a horizontally penetrating avoidance hole; the driving motor is horizontally arranged on the supporting horizontal plate through the motor bracket, and the driving part of the driving motor passes through the avoidance hole and is connected to the active roller; the driven roller is rotatably connected to the supporting vertical plate. The above structure facilitates the installation of the driving motor and the driven roller through the supporting horizontal plate and the supporting vertical plate on the driving bracket, and can form a height difference between the driven roller and the active roller to facilitate the formation of a grinding plane, so that the workpiece can be effectively ground.
[0014] Preferably, the edge grinding positioning unit and the chamfering positioning unit both include a positioning base, a positioning motor, a positioning screw and a positioning slide; the positioning motor is arranged on the positioning base, and one end of the positioning screw is connected to the output shaft of the positioning motor; the other end of the positioning screw is rotatably connected to the positioning base; a positioning slider is rotatably connected to the positioning screw; the positioning slide is fixedly connected to the positioning slider, and a positioning slide rail is also arranged between the positioning slide and the positioning base to realize the horizontal movement of the positioning slide; the edge grinding drive unit is arranged on the positioning slide. The positioning screw is driven to rotate by the positioning drive motor, and the horizontal movement of the positioning slide can be realized in cooperation with the positioning slider, so that the positioning slider can drive the edge grinding drive unit to approach or move away from the conveyor belt, thereby realizing precise positioning during grinding and ensuring the edge grinding effect of the workpiece.
[0015] Preferably, the edging conveyor belt mechanism and the chamfering conveyor belt mechanism both include a conveyor belt and a conveyor belt driving assembly; the conveyor belt driving assembly is horizontally arranged, the conveyor belt is tensioned and connected to the conveyor belt driving assembly, and the conveyor belt driving assembly is used to drive the conveyor belt to circulate and rotate to realize horizontal conveying of workpieces; the conveyor belt driving assembly includes a conveyor belt driving bracket, a conveyor belt driving motor, a conveyor belt active roller and a conveyor belt driven roller; the conveyor belt driving bracket is vertically arranged; the conveyor belt driving motor is horizontally arranged on the conveyor belt driving bracket, the conveyor belt active roller is connected to the output shaft of the conveyor belt driving motor, the conveyor belt driven roller is rotatably connected to the conveyor belt driving bracket, the conveyor belt is tensioned and connected to the conveyor belt active roller and the conveyor belt driven roller, and conveyor belt baffles are arranged on both sides of the conveyor belt on the conveyor belt driving bracket to prevent workpieces from falling, and a rotating mechanism for realizing workpiece rotation is also arranged between two adjacent conveyor belts. The above structure drives the active roller of the conveyor belt to move through the conveyor belt driving motor, and realizes the circular transportation of the conveyor belt with the cooperation of the driven roller of the conveyor belt. No manual clamping is required, which greatly improves the transportation efficiency and grinding efficiency. At the same time, under the limitation of the conveyor belt baffle, it can prevent the workpiece from deviating from the conveyor belt or falling during transportation.
[0016] To sum up, the advantage of the present invention is that the equipment connects the edge grinding conveyor belt mechanism in the edge grinding device with the edge chamfering conveyor belt mechanism in the chamfering device, so as to realize the transportation of workpieces on two devices, replace manual transportation, save transportation time, and improve transportation efficiency. The edge grinding mechanism presses the workpiece to the sanding belt edge grinding component on the other side through the edge grinding clamping assembly to realize edge grinding; the chamfering mechanism presses the workpiece to the sanding belt chamfering component on the other side through the chamfering clamping assembly to realize chamfering; there is no need for manual clamping of the workpiece during the processing, and it is also convenient to complete the grinding work during the transportation process, which greatly improves the fluency and connectivity of the entire equipment, and also improves the convenience of grinding, ultimately ensuring the grinding accuracy while greatly improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a vertical belt grinding device according to Embodiment 1 of the present invention.
[0018] Figure 2 It is a structural schematic diagram of the edge grinding device of the present invention from a first viewing angle.
[0019] Figure 3 It is a structural schematic diagram of the edge grinding device of the present invention from a second viewing angle.
[0020] Figure 4 It is a plan view of the edge grinding device of the present invention.
[0021] Figure 5 It is a structural schematic diagram of the abrasive belt edge grinding assembly of the present invention.
[0022] Figure 6 It is a structural schematic diagram of the edge grinding and pressing assembly of the present invention.
[0023] Figure 7 It is a schematic structural diagram of the chamfering device of the present invention.
[0024] Figure 8 It is a schematic plan view of the chamfering device of the present invention.
[0025] Fig. 9 It is a structural schematic diagram of the abrasive belt chamfering assembly of the present invention.
[0026] Fig.10 It is a structural plan view of a vertical belt grinding device according to a second embodiment of the present invention.
[0027] Fig.11 It is a structural plan view of the vertical belt grinding equipment of the third embodiment of the present invention.
[0028] Description of reference numerals: 1. Workpiece; 2. Conveyor belt mechanism for edge grinding; 21. Conveyor belt; 22. Conveyor belt drive assembly; 221. Conveyor belt bracket; 222. Conveyor belt motor; 223. Conveyor belt active roller; 224. Conveyor belt driven roller; 225. Conveyor belt baffle; 3. Abrasive belt edge grinding assembly; 30. Abrasive belt paper for edge grinding; 301. Vertical right-angle edge; 31. Drive bracket; 311. Support horizontal plate; 312. Support vertical plate; 313. Triangular reinforcement plate; 314. Avoidance hole; 32. Drive motor; 321. Motor bracket; 33. Active roller; 34. Driven roller Wheel; 35, edge grinding support plate; 351, chamfering support plate; 36, positioning base; 37, positioning motor; 38, positioning screw rod; 39, positioning slide; 391, positioning slide rail; 4, edge grinding clamping assembly; 41, clamping bracket; 42, clamping electric cylinder; 421, moving part; 43, clamping positioning platform; 44, pressure plate; 45, clamping limit part; 46, horizontal slide rail; 47, clamping guide wheel; 48, gap baffle; 5, chamfering conveyor belt mechanism; 6, abrasive belt chamfering assembly; 60, abrasive belt paper for chamfering; 601, inclined surface; 7, chamfering clamping assembly. DETAILED DESCRIPTION
[0029] First, those skilled in the art should understand that these implementations are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can make adjustments to them as needed to adapt to specific application scenarios.
[0030] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0031] In the embodiments of the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0032] The present application is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0033] Embodiment 1 like Figure 1 As shown, the workpiece 1 to be ground is in the shape of a cuboid, and the six faces of the workpiece 1 need to be edge-ground one by one, and two of the side faces need to be chamfered.
[0034] like Figures 1 to 9As shown, a vertical belt grinding device includes three edge grinding devices and one chamfering device in this embodiment, and the three edge grinding devices and one chamfering device are arranged in sequence along the feeding direction to the discharging direction, and the workpiece 1 is edged in the thickness direction, the width direction, and the length direction in sequence, and finally the length direction is chamfered. In this embodiment, the edge grinding device includes an edge grinding conveyor belt mechanism 2 and two edge grinding mechanisms, and the two edge grinding mechanisms are arranged in sequence along the conveying direction of the workpiece 1, and the two edge grinding mechanisms are arranged in opposite directions for edge grinding two opposite sides of the workpiece 1. Each edge grinding mechanism includes an edge grinding belt assembly 3 and an edge grinding pressing assembly 4; the edge grinding conveyor belt mechanism 2 is used to realize horizontal conveyance of the workpiece 1; the edge grinding belt assembly 3 and the edge grinding pressing assembly 4 are respectively located on the opposite sides of the edge grinding conveyor belt mechanism 2; the edge grinding belt assembly 3 includes an edge grinding positioning unit, an edge grinding drive unit and an edge grinding sanding belt paper 30; the edge grinding drive unit is arranged on the edge grinding positioning unit, and the edge grinding positioning unit is used to drive the edge grinding drive unit to approach or move away from the edge grinding conveyor belt mechanism 2; the edge grinding sanding belt paper 30 is tensionedly connected to the edge grinding drive unit, and the edge grinding drive unit is used to drive the edge grinding sanding belt paper 30 to rotate; the edge grinding pressing assembly 4 is used to press the workpiece 1 on the edge grinding conveyor belt mechanism 2 onto the edge grinding sanding belt paper 30, and edge one side of the workpiece 1 by the rotating edge grinding sanding belt paper 30; after one side is edged, another edge grinding mechanism is used to edge one side of the workpiece 1 in the same way. In this embodiment, the beveling device includes a beveling conveyor belt mechanism 5 and four beveling mechanisms. The four beveling mechanisms are arranged in sequence along the conveying direction of the workpiece 1. The first and second are located on the same side and have different beveling angles, and respectively beveling one side of the workpiece 1 at different angles; the third and fourth are located on the same side and have different beveling angles, and respectively beveling the other side of the workpiece 1 at different angles. Each beveling mechanism includes an abrasive belt beveling assembly 6 and a beveling pressing assembly 7; the beveling conveyor belt mechanism 5 is connected to the edge grinding conveyor belt mechanism 2, and the beveling conveyor belt mechanism 5 is used to realize horizontal conveyance of the workpiece 1; the abrasive belt beveling assembly 6 and the beveling pressing assembly 7 are respectively located on opposite sides of the beveling conveyor belt mechanism 5; the beveling pressing assembly 7 is used to press the workpiece 1 on the beveling conveyor belt mechanism 5 onto the abrasive belt beveling assembly 6; the abrasive belt beveling assembly 6 is used to bevell the side of the workpiece 1 after edge grinding. The abrasive belt beveling assembly 6 includes a beveling positioning unit, a beveling driving unit and a beveling abrasive belt paper 60; the beveling driving unit is arranged on the beveling positioning unit, and the beveling positioning unit is used to drive the beveling driving unit to approach or move away from the beveling conveyor belt mechanism 5; the beveling abrasive belt paper 60 is tensionedly connected to the beveling driving unit, and the beveling driving unit is used to drive the beveling abrasive belt paper 60 to rotate in a cycle to achieve grinding of the workpiece 1; the beveling pressing assembly 7 is used to press the workpiece 1 on the beveling conveyor belt mechanism 5 horizontally onto the beveling abrasive belt paper 60, and bevel the side of the workpiece 1 after grinding through the rotating beveling abrasive belt paper 60.The chamfering positioning unit is used to realize translation positioning to ensure grinding accuracy, and the chamfering driving unit is used to drive the chamfering sandpaper 60 to rotate to realize grinding of the workpiece 1, thereby further ensuring chamfering accuracy.
[0035] The equipment connects the edge grinding conveyor belt mechanism 2 in the edge grinding device with the edge chamfering conveyor belt mechanism 5 in the chamfering device, so as to realize the transportation of the workpiece 1 on the two devices, replace manual transportation, save transportation time and improve transportation efficiency. The edge grinding mechanism presses the workpiece 1 to the sanding belt edge grinding component 3 on the other side through the edge grinding clamping component 4 to realize edge grinding; the chamfering mechanism presses the workpiece 1 to the sanding belt chamfering component 6 on the other side through the chamfering clamping component 7 to realize chamfering; there is no need for manual clamping of the workpiece 1 during the processing, and it is also convenient to complete the grinding work during the transportation process, which greatly improves the fluency and connectivity of the entire equipment, and also improves the convenience of grinding, and ultimately ensures the grinding accuracy while greatly improving the overall processing efficiency.
[0036] like Figures 1 to 4 , Figures 7 and 8As shown, the edge grinding conveyor belt mechanism 2 and the chamfering conveyor belt mechanism 5 both include a conveyor belt 21 and a conveyor belt drive assembly 22; the conveyor belt drive assembly 22 is horizontally arranged, the conveyor belt 21 is tensionedly connected to the conveyor belt drive assembly 22, and the conveyor belt drive assembly 22 is used to drive the conveyor belt 21 to circulate and realize horizontal conveyance of the workpiece 1; the conveyor belt drive assembly 22 includes a conveyor belt bracket 221, a conveyor belt motor 222, a conveyor belt active roller 223 and a conveyor belt driven roller 224; the conveyor belt bracket 221 is vertically arranged; the conveyor belt motor 222 is horizontally arranged on the conveyor belt bracket 221, the conveyor belt active roller 223 is connected to the output shaft of the conveyor belt motor 222, the conveyor belt driven roller 224 is rotatably connected to the conveyor belt bracket 221, and the conveyor belt driven roller 224 is horizontally arranged left and right and is located on the same side as the conveyor belt active roller 223. The conveyor belt 21 is tensioned and connected to the conveyor belt active roller 223 and the conveyor belt driven roller 224. The conveyor belt bracket 221 is provided with conveyor belt baffles 225 on both sides of the feed end and the discharge end of the conveyor belt 21 to prevent the workpiece 1 from falling. A rotating mechanism for realizing the rotation of the workpiece 1 is also provided between two adjacent conveyor belts 21. In actual operation, the rotating mechanism is a rotating manipulator or a transfer robot. The manipulator grabs the workpiece 1 from the conveyor belt 21, and then flips or rotates horizontally and puts it on another conveyor belt 21, thereby realizing the rotation of the workpiece 1. It is also possible to set a stopper on one side of the conveyor belt 21 on the conveyor belt bracket 221, so that one end of the workpiece 1 is against the stopper when the conveyor belt 21 is conveyed, thereby realizing horizontal rotation. By setting two parallel slide bars on the conveyor belt bracket 221 above the conveyor belt 21, the vertical rotation of the workpiece 1 is realized by the height difference of the slide bars. The above-mentioned conveyor belt mechanism drives the conveyor belt active roller 223 to move through the conveyor belt motor 222, and realizes the circular transportation of the conveyor belt with the cooperation of the conveyor belt driven roller 224, without the need for manual clamping, thereby greatly improving the transportation efficiency and grinding efficiency. At the same time, under the limitation of the conveyor belt baffle 225, it can prevent the workpiece 1 from deviating from the conveyor belt or falling during transportation.
[0037] like Figures 2 to 4As shown, both the edge grinding positioning unit and the chamfering positioning unit include a positioning base 36, a positioning motor 37, a positioning screw 38 and a positioning slide 39; the positioning base 36 is located on one side of the conveyor belt 21, the positioning motor 37 is arranged on the positioning base 36, one end of the positioning screw 38 is connected to the output shaft of the positioning motor 37; the other end of the positioning screw 38 is rotatably connected to the positioning base 36; the positioning screw 38 is rotatably connected to a positioning slider, so that the rotatably connected positioning slider can achieve horizontal movement. The positioning slide 39 is fixedly connected to the top of the positioning slider, and a positioning slide rail 391 is also arranged between the positioning slide 39 and the positioning base 36, so as to achieve horizontal movement of the positioning slide 39. The edge grinding drive unit is arranged on the positioning slide 39. The positioning motor 37 drives the positioning screw 38 to rotate, and the positioning slider can realize the left and right horizontal movement of the positioning slide 39, so that the positioning slide 39 can drive the edge grinding drive unit to approach or move away from the conveyor belt 21, thereby realizing the precise positioning of the edge grinding sandpaper 30 during grinding, ensuring the edge grinding effect of the workpiece 1.
[0038] like Figure 1 , Figure 2 , Figure 7 and Figure 8 As shown, both the edge grinding drive unit and the chamfering drive unit include a drive bracket 31, a drive motor 32, an active roller 33 and a driven roller 34; the drive bracket 31 is fixed on the edge grinding positioning unit; the drive motor 32 is arranged on the drive bracket 31, the active roller 33 is connected to the driving part of the drive motor 32, the driven roller 34 is rotatably connected to the drive bracket 31, the driven roller 34 and the active roller 33 are located on the same side and are arranged in parallel, and the edge grinding sandpaper 30 is tensionedly connected to the driven roller 34 and the active roller 33. The above structure drives the active roller 33 to rotate through the drive motor 32, and realizes the circular rotation of the sandpaper with the cooperation of the driven roller 34, so that the surface of the sandpaper can grind the workpiece 1.
[0039] like Figure 5 and Fig. 9 As shown, in this embodiment, the driving bracket 31 includes a supporting horizontal plate 311 and a supporting vertical plate 312, and a triangular reinforcing plate 313 is arranged between the supporting horizontal plate 311 and the supporting vertical plate 312; a horizontally penetrating avoidance hole 314 is arranged on the supporting vertical plate 312; the driving motor 32 is horizontally arranged on the supporting horizontal plate 311 through the motor bracket 321, and the driving part of the driving motor 32 passes through the avoidance hole 314 and is connected to the active roller 33; the driven roller 34 is rotatably connected to the supporting vertical plate 312. The above structure facilitates the installation of the driving motor 32 and the driven roller 34 through the supporting horizontal plate 311 and the supporting vertical plate 312 on the driving bracket 31, and can form a height difference between the driven roller 34 and the active roller 33 to facilitate the formation of a grinding plane, and can effectively grind the workpiece 1.
[0040] like Figure 5 As shown, there are two driven rollers 34 on the edge grinding drive unit, and the two driven rollers 34 are respectively rotatably connected to the driving bracket 31 near the side of the edge grinding conveyor belt mechanism 2, and the two driven rollers 34 are vertically aligned and arranged, and cooperate with the active roller 33 to make the tensioned edge grinding sandpaper 30 distributed in a right-angled triangle shape, and the vertical right-angled side 301 in the right-angled triangle-shaped edge grinding sandpaper 30 is the edge grinding surface; an edge grinding support plate 35 is also arranged between the two driven rollers 34 on the driving bracket 31 of the edge grinding drive unit, and the support surface of the edge grinding support plate 35 is flush with the edge grinding surface of the edge grinding sandpaper 30. The above structure is convenient for forming a stable state of a triangle and a vertical grinding surface at the same time by aligning the two driven rollers 34 and being located on the same side of the active roller 33, so as to facilitate better edge grinding of the workpiece 1. The edge grinding support plate 35 facilitates supporting the edge grinding sandpaper 30 during grinding, thereby preventing the edge grinding sandpaper 30 from deforming during grinding, thereby ensuring the grinding effect and grinding accuracy of the edge grinding sandpaper 30 .
[0041] like Fig. 9 As shown, there is one driven roller 34 on the chamfering drive unit, and the driven roller 34 is arranged vertically non-aligned with the active roller 33, and cooperates with the active roller 33 to make the tensioned chamfering sandpaper 60 inclined; and the inclined surface 601 of the inclined chamfering sandpaper 60 close to the side of the grinding conveyor belt mechanism 2 is the chamfering surface, and a chamfering support plate 351 is also arranged between the driven roller 34 and the active roller 33 on the driving bracket 31 of the chamfering drive unit, and the supporting surface of the chamfering support plate 351 is flush with the chamfering surface of the chamfering sandpaper 60. The above structure is convenient for forming an inclined surface structure by arranging the driven roller 34 and the active roller 33 in an inclined manner, so as to facilitate better chamfering of the workpiece 1. The chamfered support plate 351 facilitates supporting the chamfered sanding paper 60 during grinding, thereby preventing the chamfered sanding paper 60 from deforming during grinding, thereby ensuring the grinding effect and grinding accuracy of the chamfered sanding paper 60.
[0042] like Figures 6 to 8As shown, the edge grinding clamping assembly 4 and the sanding belt edge grinding assembly 3 are arranged opposite to each other and aligned left and right, and the chamfering clamping assembly 7 and the sanding belt chamfering assembly 6 are arranged opposite to each other and aligned left and right. The chamfering clamping assembly 7 and the edge grinding clamping assembly 4 both include a clamping bracket 41, a clamping electric cylinder 42, a clamping positioning platform 43, a pressing plate 44 and a clamping limiter 45; the clamping bracket 41 is located on the other side of the conveyor belt 21, and the clamping electric cylinder 42 is arranged horizontally on the clamping bracket 41, wherein the clamping electric cylinder 42 here can also be changed to an oil cylinder, an air cylinder or other driving member that realizes horizontal movement. The clamping positioning platform 43 is fixedly connected to the moving part 421 of the clamping electric cylinder 42 in the horizontal direction; the pressing plate 44 is connected to the clamping positioning platform 43 in a horizontal sliding manner through the clamping horizontal slide rail 46; the pressing plate 44 can ensure that the workpiece 1 is prevented from directly and rigidly contacting the sandpaper during the clamping process through the sliding connection, and can provide a certain buffer sliding effect to the workpiece 1, preventing the workpiece 1 from directly contacting the rapidly rotating sandpaper, ensuring that the workpiece 1 is slowly pressed against the sandpaper for grinding, preventing the workpiece 1 from being damaged by grinding, and ensuring the grinding accuracy, and making the overall structure more concise and reasonable. The clamping limit part 45 is arranged on the side of the clamping positioning platform 43 away from the conveyor belt mechanism, and the clamping limit part 45 is used to block the clamping plate 44 during edge grinding. In this embodiment, the clamping limit part 45 is a wire pressing limit block, and the wire pressing limit block is provided with left and right clamping limit columns to achieve limit. A plurality of spaced and flush pressing guide wheels 47 are arranged on the side of the pressing plate 44 close to the conveyor belt mechanism, and each pressing guide wheel 47 is vertically distributed. The pressing electric cylinder 42 in the pressing assembly drives the pressing plate 44 on the pressing positioning platform 43 to press against the workpiece 1, and can press the workpiece 1 against the sandpaper, and the pressing guide wheel 47 can realize grinding while ensuring that the workpiece 1 continues to be conveyed to the discharge end, greatly improving the grinding efficiency, and can also be conveyed to a designated position, stop to grind the workpiece, and then convey it.
[0043] like Figure 6 As shown, a gap baffle 48 is also provided between two adjacent pressing guide wheels 47 on the pressing plate 44; the gap baffle 48 is used to prevent the workpiece 1 from getting stuck in the gap between the two pressing guide wheels 47; the gap baffle 48 can prevent one end of the workpiece 1 from getting stuck in the gap between two adjacent pressing guide wheels 47 during pressing and grinding, ensuring that the workpiece 1 is transported and ground horizontally and smoothly, and ensuring the grinding effect. All the gap baffles 48 are on the same plane, and the gap baffles 48 are located on the inner side of the contact end of the pressing guide wheel 47. Being on the same plane can ensure the flatness between the gap baffles 48, and also ensure that the workpiece 1 is in contact with the pressing guide wheel 47, ensuring the stability during transportation and the accuracy of grinding.
[0044] When the device is working, the workpiece 1 is transported to the conveyor belt 21 of the first edging device manually or by a robot, and the conveyor belt motor 222 on the edging conveyor belt mechanism 2 drives the active roller 223 of the conveyor belt to rotate, and the conveyor belt 21 is circulated with the cooperation of the driven roller 224 of the conveyor belt, so that the workpiece 1 on the conveyor belt 21 is transported to the discharge end, and transported to between the sanding belt edging component 3 and the sanding pressing component 4 of the first edging component, and the positioning motor 37 in the edging positioning unit on the sanding belt edging component 3 drives the positioning screw 38 to rotate, and then cooperates with the positioning slider to drive the edging drive unit on the positioning slide 39 to gradually approach the conveyor belt 21 until it moves to the specified position. After edging positioning, the driving motor 32 on the edging drive unit drives the active roller 33 to rotate, and the driven roller 3 4, the edge grinding abrasive belt paper 30 is circulated and rotated in a circular manner, and the edge grinding in the thickness direction is performed after the workpiece 1 is pressed. When the abrasive belt grinding assembly 3 is in action, the edge grinding pressing assembly 4 drives the pressing plate 44 on the pressing positioning platform 43 to press against the workpiece 1 through the pressing electric cylinder 42, so that the pressing guide wheel 47 on the pressing plate 44 presses the workpiece 1 against the edge grinding abrasive belt paper 30 of the abrasive belt grinding assembly 3. When the workpiece 1 contacts the edge grinding abrasive belt paper 30, the pressing plate 44 is continuously pushed forward, so that the pressing plate 44 slides on the pressing positioning platform 43 until it is stopped on the pressing limit portion 45, thereby ensuring that the workpiece 1 is pressed between the pressing guide wheel 47 and the edge grinding abrasive belt paper 30, and the edge grinding of one side of the workpiece 1 in the thickness direction is performed by the rotation of the edge grinding abrasive belt paper 30. The workpiece 1 is transported along the conveyor belt 21, and the pressing and edging is also completed during transportation, thereby greatly improving the edging efficiency. After the edging is completed, the belt edging assembly 3 and the edging clamping assembly 4 are moved to both sides respectively, and the conveyor belt 21 continues to convey the workpiece 1 to between the belt edging assembly 3 and the edging clamping assembly 4 of the second edging assembly, and the other side surface of the workpiece 1 in the thickness direction is edged by the same action, finally realizing the edging processing of the two side surfaces in the thickness direction of the workpiece 1.
[0045] After the edging in the thickness direction is completed, the workpiece 1 is rotated horizontally by rotating the manipulator, and the edging processing of the two side surfaces in the width direction of the workpiece 1 is achieved through the same edging method mentioned above. After the edging in the width direction is completed, the workpiece 1 is rotated vertically by rotating the manipulator, and the edging processing of the two side surfaces in the length direction of the workpiece 1 is achieved through the same edging method mentioned above. Finally, it is sent to the abrasive belt chamfering assembly 6 and the chamfering pressing assembly 7 for quality inspection through the conveyor belt 21. The chamfering processing is achieved by pressing the workpiece 1 against the inclined surface 601 of the chamfering abrasive belt paper 60, and four chamfering processes are completed four times through four chamfering mechanisms to achieve chamfering processing at two angles on the two side surfaces in the length direction of the workpiece 1.
[0046] Embodiment 2 like Figures 2 to 10As shown, compared with the first embodiment, the second embodiment is different in the position sequence of the chamfering device, which is moved from the last station to the second station, first grinding and chamfering in the length direction, then in the width direction, and finally in the thickness direction. The structures and working methods of grinding and chamfering are the same.
[0047] Embodiment 3 like Figures 2 to 9 as well as Fig.11 As shown, compared with the first embodiment, the third embodiment has one more chamfering device and one less grinding device, and the position sequence is different, first grinding and chamfering in length, then grinding and chamfering in width. The structures and working methods of grinding and chamfering are the same.
[0048] The present invention only cites three embodiments of the present invention. In actual application, different embodiments can be arranged and combined according to the actual situation, which will not be described in detail here.
[0049] The advantage of the present invention is that the equipment connects the edge grinding conveyor belt mechanism 2 in the edge grinding device with the edge chamfering conveyor belt mechanism 5 in the chamfering device, so as to realize the transportation of the workpiece 1 on the two devices, replace manual transportation, save transportation time, and improve transportation efficiency. The edge grinding mechanism presses the workpiece 1 to the sanding belt edge grinding component 3 on the other side through the edge grinding clamping component 4 to realize edge grinding; the chamfering mechanism presses the workpiece 1 to the sanding belt chamfering component 6 on the other side through the chamfering clamping component 7 to realize chamfering; there is no need for manual clamping of the workpiece 1 during the processing, and it is also convenient to complete the grinding work during the transportation process, which greatly improves the fluency and connectivity of the entire equipment, and also improves the convenience of grinding, ultimately ensuring the grinding accuracy while greatly improving the overall processing efficiency.
[0050] In the description of the embodiments of the present application, it should be noted that in the description of the present application, terms such as "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description, and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present application.
[0051] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "in the present embodiment", "specific example", or "some examples" etc. means that the specific features, components, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, components, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradicting each other.
[0052] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.
Claims
1. A vertical belt grinding device, characterized in that: It comprises at least one edge grinding device and at least one chamfering device; the edge grinding device comprises an edge grinding conveyor belt mechanism and at least one edge grinding mechanism; each of the edge grinding mechanisms comprises an abrasive belt edge grinding assembly and an edge grinding pressing assembly; the edge grinding conveyor belt mechanism is used to realize horizontal conveyance of the workpiece; the abrasive belt edge grinding assembly and the edge grinding pressing assembly are respectively located on the opposite sides of the edge grinding conveyor belt mechanism; the abrasive belt edge grinding assembly comprises an edge grinding positioning unit, an edge grinding drive unit and an edge grinding abrasive belt paper; the edge grinding drive unit is arranged on the edge grinding positioning unit, and the edge grinding positioning unit is used to drive the edge grinding drive unit to approach or move away from the edge grinding conveyor belt mechanism; the edge grinding abrasive belt paper is tightly connected to the edge grinding drive unit, and the edge grinding drive unit is used to drive the edge grinding abrasive belt paper Rotate; the edge grinding and pressing assembly is used to press the workpiece on the edge grinding conveyor belt mechanism onto the edge grinding abrasive belt paper, and grind one side of the workpiece by rotating the edge grinding abrasive belt paper; the chamfering device includes a chamfering conveyor belt mechanism and at least one chamfering mechanism, each of the chamfering mechanisms includes a sanding belt chamfering assembly and a chamfering and pressing assembly; the chamfering conveyor belt mechanism is connected with the edge grinding conveyor belt mechanism, and the chamfering conveyor belt mechanism is used to realize horizontal conveyance of the workpiece; the sanding belt chamfering assembly and the chamfering and pressing assembly are respectively located on opposite sides of the chamfering conveyor belt mechanism; the chamfering and pressing assembly is used to press the workpiece on the chamfering conveyor belt mechanism onto the sanding belt chamfering assembly; the sanding belt chamfering assembly is used to chamfer the side of the workpiece after edge grinding.
2. The vertical belt grinding equipment according to claim 1, characterized in that: The abrasive belt beveling assembly includes a beveling positioning unit, a beveling driving unit and a beveling abrasive belt paper; the beveling driving unit is arranged on the beveling positioning unit, and the beveling positioning unit is used to drive the beveling driving unit to approach or move away from the beveling conveyor belt mechanism; the beveling abrasive belt paper is tightly connected to the beveling driving unit, and the beveling driving unit is used to drive the beveling abrasive belt paper to circulate and realize grinding of the workpiece; the beveling pressing assembly is used to press the workpiece on the beveling conveyor belt mechanism horizontally onto the beveling abrasive belt paper, and beveling the side surface of the workpiece after grinding by the rotating beveling abrasive belt paper.
3. The vertical belt grinding equipment according to claim 2, characterized in that: The chamfering clamping assembly and the edging clamping assembly both include a clamping bracket, a clamping electric cylinder, a clamping positioning platform, a clamping plate and a clamping limit part; the clamping electric cylinder is horizontally arranged on the clamping bracket; the clamping positioning platform is horizontally fixedly connected to the moving part of the clamping electric cylinder; the clamping plate is horizontally slidably connected to the clamping positioning platform through a clamping horizontal slide rail; the clamping limit part is arranged on the side of the clamping positioning platform away from the conveyor belt mechanism, and the clamping limit part is used to block the clamping plate during edging; a plurality of spaced and flush clamping guide wheels are arranged on the side of the clamping plate close to the conveyor belt mechanism.
4. The vertical belt grinding equipment according to claim 3, characterized in that: A gap baffle is also provided on the pressure plate between two adjacent clamping guide wheels; the gap baffle is used to prevent the workpiece from being stuck in the gap between the two clamping guide wheels; all the gap baffles are on the same plane, and the gap baffle is located on the inner side of the contact end of the clamping guide wheel.
5. The vertical belt grinding equipment according to claim 2, characterized in that: The edge grinding drive unit and the chamfering drive unit both include a drive bracket, a drive motor, an active roller and a driven roller; the drive bracket is fixed on the edge grinding positioning unit; the drive motor is arranged on the drive bracket, the active roller is connected to the driving part of the drive motor, the driven roller is rotatably connected to the drive bracket, the driven roller and the active roller are located on the same side and are arranged in parallel, and the edge grinding sand belt paper is tightly connected to the driven roller and the active roller.
6. The vertical belt grinding equipment according to claim 5, characterized in that: There are two driven rollers on the edge grinding drive unit, and the two driven rollers are rotatably connected to the driving bracket close to the side of the edge grinding conveyor belt mechanism, and the two driven rollers are vertically aligned and matched with the active roller to make the tensioned edge grinding sand belt paper distributed in a right-angled triangle shape, and the vertical right-angled side in the right-angled triangle shape of the edge grinding sand belt paper is the edge grinding surface; an edge grinding support plate is also provided on the driving bracket of the edge grinding drive unit between the two driven rollers, and the supporting surface of the edge grinding support plate is flush with the edge grinding surface of the edge grinding sand belt paper.
7. The vertical belt grinding equipment according to claim 5, characterized in that: There is one driven roller on the beveling drive unit. The driven roller is not vertically aligned with the active roller, and cooperates with the active roller to make the tensioned beveled sandpaper inclined. The inclined surface of the inclined beveled sandpaper close to the side of the grinding conveyor belt mechanism is the bevel surface. A bevel support plate is also provided on the driving bracket of the bevel drive unit between the driven roller and the active roller, and the support surface of the bevel support plate is flush with the bevel surface of the beveled sandpaper.
8. The vertical belt grinding equipment according to claim 5, characterized in that: The driving bracket includes a supporting transverse plate and a supporting vertical plate, a triangular reinforcing plate is arranged between the supporting transverse plate and the supporting vertical plate; a horizontally penetrating avoidance hole is arranged on the supporting vertical plate; the driving motor is horizontally arranged on the supporting transverse plate through the motor bracket, and the driving part of the driving motor is connected to the active roller through the avoidance hole; the driven roller is rotatably connected to the supporting vertical plate.
9. The vertical belt grinding equipment according to claim 2, characterized in that: The edge grinding positioning unit and the chamfering positioning unit both include a positioning base, a positioning motor, a positioning screw and a positioning slide; the positioning motor is arranged on the positioning base, and one end of the positioning screw is connected to the output shaft of the positioning motor; the other end of the positioning screw is rotatably connected to the positioning base; a positioning slider is rotatably connected to the positioning screw; the positioning slide is fixedly connected to the positioning slider, and a positioning slide rail is also arranged between the positioning slide and the positioning base to realize horizontal movement of the positioning slide; the edge grinding drive unit is arranged on the positioning slide.
10. The vertical belt grinding equipment according to claim 1, characterized in that: The edging conveyor belt mechanism and the chamfering conveyor belt mechanism both include a conveyor belt and a conveyor belt driving assembly; the conveyor belt driving assembly is horizontally arranged, the conveyor belt is tensioned and connected to the conveyor belt driving assembly, and the conveyor belt driving assembly is used to drive the conveyor belt to circulate and rotate to realize horizontal conveying of workpieces; the conveyor belt driving assembly includes a conveyor belt support, a conveyor belt motor, a conveyor belt active roller and a conveyor belt driven roller; the conveyor belt support is vertically arranged; the conveyor belt motor is horizontally arranged on the conveyor belt support, the conveyor belt active roller is connected to the output shaft of the conveyor belt motor, the conveyor belt driven roller is rotatably connected to the conveyor belt support, the conveyor belt is tensioned and connected to the conveyor belt active roller and the conveyor belt driven roller, the conveyor belt support is provided with conveyor belt baffles on both sides of the conveyor belt to prevent workpieces from falling, and a rotating mechanism for realizing workpiece rotation is also provided between two adjacent conveyor belts.
Citation Information
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