Cross light source and shadowless searchlighting structure

By adopting a cross light source structure in the search equipment, using the searching assembly to form cross irradiation on the workpiece, and the gathering and uniform dispersion of the searching light is achieved through the light-concentrating mechanism, the problems of waste of resources, inconvenient operation and low searching efficiency when multiple groups of searching equipment in the prior art are solved, and an efficient and stable shadowless searching effect is achieved.

CN119934464APending Publication Date: 2025-05-06SUZHOU JIALI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202510084270.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The existing shadowless search light sources have problems of waste of resources, inconvenient operation and low search efficiency when searching for workpieces in multiple groups of search equipment.

Method used

A cross light source structure is adopted, wherein the search mechanism includes a roof plate and a group of searchlight components that are uniformly distributed. Each set of searchlight components forms cross-irradiation on the workpiece. The gathering and uniform dispersion of searchlight is achieved through the maintenance bracket and the focusing mechanism, reducing resource waste and improving operational convenience.

Benefits of technology

The cross-irradiation of workpieces is achieved through a single group of search equipment, reducing resource waste, improving searchlight efficiency, and the cross-light source is easy to operate and has high stability, ensuring the efficiency of shadowless searchlight.

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Abstract

The invention discloses a cross light source and a shadowless searchlighting structure, and relates to the technical field of searchlighting equipment. The searchlighting mechanism comprises a top plate and a plurality of groups of searchlighting assemblies, and each group of searchlighting assembly can form cross irradiation on a workpiece; the maintenance bracket is used for supporting and protecting the top plate; the light gathering mechanism is used for gathering the searchlighting light emitted by all the searchlighting assemblies and then uniformly dispersing the searchlighting light onto a workpiece; the shadowless searchlighting structure comprises an external adjusting mechanism and a cross light source; the number of the cross light sources is at least two, the adjacent cross light sources are obliquely installed in the external adjusting mechanism at intervals, and searchlight emitted by the adjacent cross light sources can be emitted from the lower portion of the external adjusting mechanism in a cross irradiation mode. Compared with the prior art, shadowless cross searchlighting can be carried out on the workpiece through one set of searchlighting equipment, the application cost of the searchlighting equipment is reduced, operation is convenient, and the searchlighting efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of searchlight equipment, and in particular to a cross light source and a shadowless searchlight structure. Background Art

[0002] In the process of surface defect detection of precision workpieces, a high-brightness light source is needed to illuminate the workpiece surface so that the surface features of the workpiece can be enhanced. Among them, the shadowless searchlight source can simultaneously search the workpiece from multiple angles. While enhancing the surface features of the workpiece, it can also effectively weaken the problem of ghosting and lamination of multiple features of the workpiece under light.

[0003] Most existing shadowless searchlight sources include a group of main searchlight sources and multiple groups of auxiliary searchlight sources, wherein the main searchlight source generally uses a searchlight with a relatively high power, and the main searchlight source directly illuminates the workpiece from above. Multiple groups of auxiliary searchlight sources surround the periphery of the main searchlight source and illuminate the workpiece at the same time at a position below the main searchlight source. In the process of simultaneously illuminating the workpiece with a group of main searchlight sources and multiple groups of auxiliary searchlight sources, the surface features of the workpiece can be illuminated without shadow and with high brightness, thereby facilitating the optical inspection equipment to detect the surface defects of the workpiece.

[0004] However, using multiple searchlight sources to simultaneously illuminate a group of workpieces results in a large amount of searchlight equipment used and a waste of resources. In addition, when the number of searchlight devices increases, operators need to debug them, which increases the complexity of searching the workpieces and affects the efficiency of searching the workpieces. Summary of the invention

[0005] Purpose of the invention: The present application provides a cross light source and a shadowless searchlight structure, aiming to improve the technical problems of resource waste, inconvenient operation and low searchlight efficiency when multiple groups of searchlight equipment are used to search the workpiece at the same time.

[0006] Technical solution: The present application provides a cross light source, including: a searchlight mechanism, used for shadowless searchlighting of a workpiece; the searchlight mechanism includes a top plate and a plurality of searchlight components arranged on the bottom wall of the top plate and evenly distributed along the length direction of the top plate, each group of the searchlight components can form cross-irradiation on the workpiece; a maintenance bracket, arranged around the periphery of the top plate, used to support and protect the top plate; the searchlight of all the searchlight components is emitted from under the maintenance bracket; a focusing mechanism, configured in the maintenance bracket and located under all the searchlight components, used to enable the searchlight emitted by all the searchlight components to be gathered and then evenly distributed on the workpiece.

[0007] By adopting the above technical scheme, the maintenance bracket is used for the stable installation of the searchlight mechanism and the focusing mechanism; the searchlight assembly can form a cross-irradiation searchlight on the workpiece alone, and the adjacent searchlight assemblies can make the emitted searchlights cross each other, and all the cross-irradiation searchlights can be evenly distributed on the workpiece after being gathered by the focusing mechanism; this process realizes the cross-irradiation of the workpiece through only one set of searchlight equipment, effectively reducing the waste of resources caused by multiple sets of searchlight equipment simultaneously irradiating the workpiece; and the cross-light source that can realize cross-irradiation by single application is easy to operate and has high searchlight stability, which ensures the efficiency of the operator to perform shadowless searchlighting on the workpiece through the cross-light source.

[0008] Furthermore, each group of the searchlight assemblies includes: a support plate, which is obliquely installed on the bottom wall of the top plate, and the angle between the support plate and the top plate is 45°; searchlight beads, which are vertically installed on the support plate, and the searchlight beads on adjacent support plates are aligned with each other; in each group of the searchlight assemblies, gaps are left between adjacent support plates, and the searchlight beads are located on the side walls of adjacent support plates that are close to each other, so that the searchlights emitted by adjacent searchlight beads can form cross-irradiation on the workpiece; in two adjacent groups of the searchlight assemblies, the support plate in one group of the searchlight assemblies is abutted against and perpendicular to the support plate in the other group of the searchlight assemblies, so that the searchlights emitted by all the searchlight beads in the adjacent searchlight assemblies can form cross-irradiation on the workpiece.

[0009] By adopting the above technical scheme, the support plates installed under the top plate that are inclined and facing each other are used for symmetrical installation of searchlight beads, so that a single searchlight component can emit cross-irradiation searchlight; because the support plates of adjacent searchlight components are against each other and vertical, it can be ensured that the searchlights of adjacent searchlight components can also be cross-irradiated onto the workpiece, thereby ensuring the stability of cross-irradiation of the workpiece by the cross-light source.

[0010] Furthermore, the searchlight mechanism also includes: light-shielding plates, which are arranged on both sides of the top plate in the width direction, and are used to block the searchlight emitted by all the searchlight beads from being distributed to both sides of the top plate in the width direction.

[0011] By adopting the above technical solution, the light-shielding plate can block the searchlight emitted by the searchlight beads on both sides of the width direction of the top plate, so that the searchlight emitted by the searchlight beads can be emitted downward from between the two light-shielding plates, thereby effectively reducing the phenomenon of searchlight scattering to both sides of the width direction of the top plate, thereby ensuring the searchlight effect of the searchlight beads on the workpiece.

[0012] Furthermore, the focusing mechanism includes: an acrylic focusing column, which is configured in the maintenance bracket; the acrylic focusing plate extends along the length direction of the top plate and is located under all the support plates to collect the searchlight emitted by all the searchlight beads; an acrylic uniform light plate, which is configured in the maintenance bracket; the acrylic uniform light plate is located under the acrylic focusing column and extends along the length direction of the acrylic focusing column to evenly distribute the searchlight collected by the acrylic focusing column onto the workpiece.

[0013] By adopting the above technical solution, the searchlight emitted downward by all searchlight beads can be absorbed by the acrylic focusing column, and the acrylic focusing column then absorbs all the searchlight and gathers it. The gathered searchlight can have higher brightness; then, the gathered searchlight passes through the acrylic focusing column to reach the acrylic homogenizing plate, and the acrylic homogenizing plate can evenly distribute the gathered searchlight on the workpiece, thereby helping to reduce the phenomenon of local overbrightness or overdarkness of the workpiece after being illuminated by the searchlight, thereby ensuring the brightness, uniformity and stability of the searchlight beads' illumination of the workpiece.

[0014] Furthermore, the cross light source also includes: a heat sink, which is arranged in the maintenance bracket; the heat sink extends along the length direction of the top plate, and the bottom wall of the heat sink abuts against the top wall of the top plate; heat-conducting components are evenly and spacedly distributed on the top wall of the heat sink; wherein each group of the heat-conducting components includes a heat-dissipating fan and a plurality of support rods for mounting the heat-dissipating fan above the heat sink.

[0015] By adopting the above technical solution, The present application also provides a shadowless searchlight structure, including an external adjustment mechanism and a cross light source; wherein, the number of the cross light sources is at least two groups, adjacent cross light sources are installed in the external adjustment mechanism at an angle and at intervals, and the searchlight emitted by the adjacent cross light sources can be emitted from below the external adjustment mechanism in the form of cross illumination.

[0016] By adopting the above technical solution, the heat sink can quickly discharge the heat generated by the heat dissipation lamp beads during the use process, as well as the residual heat on the support plate and the top plate through the characteristics of its own high thermal conductivity, so as to reduce the phenomenon that the searchlight beads are damaged due to aging in a high temperature environment, thereby affecting the normal use; the heat dissipation fan can discharge the heat in the maintenance bracket through the top opening of the maintenance bracket, further reducing the phenomenon that the searchlight beads are damaged due to aging in a high temperature environment, thereby affecting the normal use.

[0017] Furthermore, the external adjustment mechanism includes: an outer casing, all the cross light sources are installed in the outer casing, a light guide channel for allowing the searchlights emitted by all the cross light sources to pass through is penetrated on the side wall of the outer casing, and a plurality of heat dissipation channels are also penetrated on the side wall of the outer casing; a direction adjustment component is arranged on the outer casing and all the cross light sources, and is used to adjust the inclination angle of the cross light source in the outer casing, as well as the cross range of the searchlights emitted by adjacent cross light sources.

[0018] By adopting the above technical solution, the outer box is used for stable installation of multiple groups of cross light sources, the light guiding channel is used for the searchlight of the cross light source to be emitted outward, and the heat dissipation channel is used for emitting outward the heat generated when the cross light source is used; the direction adjustment component is used to adjust the inclination angle of the cross light source in the outer box, thereby adjusting the crossing range of the searchlight emitted by the two groups of cross light sources.

[0019] Furthermore, the adjustment component includes: a connecting screw, one end of which in the length direction is always threadedly connected to the maintenance bracket; an arc-shaped adjustment channel is provided through the outer casing, and the other end of the connecting screw in the length direction passes through the adjustment channel; an operating knob is arranged on the end of the connecting screw located outside the outer casing; a contact ring plate is arranged on the outer peripheral wall of the connecting screw; when a gap is left between the contact ring plate and the outer casing, the connecting screw can move in the adjustment channel along the extension direction of the adjustment channel; when the contact ring plate is pressed against the side wall of the outer casing, the connecting screw is positioned in the adjustment channel.

[0020] By adopting the above technical solution, after the operator rotates the connecting screw in the counterclockwise direction, a gap is left between the abutment ring plate and the outer casing; at this time, the operator can move the connecting screw along the extension direction of the adjustment channel to change the inclination angle of the cross light source and the distance between the two groups of cross light sources, thereby adjusting the cross range of the searchlight emitted by the two groups of cross light sources; after the operator rotates the connecting screw in the clockwise direction, the abutment ring plate can be pressed against the outer wall of the outer casing; at this time, the connecting screw is positioned in the adjustment channel and cannot move, and the cross light source is stably positioned in the outer casing to stably searchlight the workpiece.

[0021] In summary, this application has at least the following beneficial technical effects: The maintenance bracket is used for stable installation of the searchlight mechanism and the focusing mechanism; the searchlight assembly can form a cross-irradiation searchlight on the workpiece alone, and the adjacent searchlight assemblies can make the emitted searchlights cross each other, and all the cross-irradiation searchlights can be evenly distributed on the workpiece after being gathered by the focusing mechanism; this process realizes cross-irradiation of the workpiece through only one set of searchlight equipment, effectively reducing the waste of resources caused by multiple sets of searchlight equipment simultaneously irradiating the workpiece; and the cross light source that can realize cross-irradiation by single application is easy to operate, has high searchlight stability, and ensures the efficiency of the operator to perform shadowless searchlighting on the workpiece through the cross light source; The outer box is used for stable installation of multiple groups of cross light sources, the light guide channel is used for the searchlight of the cross light source to be emitted outward, and the heat dissipation channel is used for emitting outward the heat generated when the cross light source is used; the direction adjustment component is used to adjust the inclination angle of the cross light source in the outer box, thereby adjusting the cross range of the searchlight emitted by the two groups of cross light sources. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of a cross light source in an embodiment of the present application; Figure 2 It is a schematic diagram of the positional relationship between the searchlight mechanism and the focusing mechanism in the maintenance bracket in the embodiment of the present application; Figure 3 is a schematic diagram of a searchlight mechanism in an embodiment of the present application; Figure 4 yes Figure 3 A magnified schematic diagram of part A; Figure 5 It is a structural schematic diagram of a shadowless searchlight structure in an embodiment of the present application; Figure 6 It is an exploded schematic diagram of the positional relationship between the outer casing and the cross light source in the embodiment of the present application; Figure 7 It is a schematic diagram of the direction adjustment component in the embodiment of the present application.

[0023] Description of reference numerals: 1. Searchlight mechanism; 11. Top plate; 12. Searchlight assembly; 121. Support plate; 122. Searchlight bead; 13. Light shielding plate; 2. Maintenance bracket; 3. Focusing mechanism; 31. Acrylic focusing column; 32. Acrylic uniform light plate; 4. Heat sink; 5. Heat conduction assembly; 51. Cooling fan; 52. Support rod; 6. External adjustment mechanism; 7. External box; 71. Light guide channel; 72. Heat dissipation channel; 73. Adjustment channel; 8. Adjustment assembly; 81. Connecting screw; 82. Resistance ring plate; 83. Operating knob. DETAILED DESCRIPTION

[0024] The embodiment of the present application discloses a cross light source.

[0025] The following is combined with Figure 1-4 This application is described in further detail.

[0026] Reference Figure 1 and Figure 2 A cross light source is used to searchlight a workpiece without shadow by releasing cross searchlight. The cross light source includes a searchlight mechanism 1, a maintenance bracket 2 and a focusing mechanism 3. The searchlight mechanism 1 and the focusing mechanism 3 are sequentially installed in the maintenance bracket 2 along the vertical direction. After the searchlight mechanism 1 emits cross searchlight, the focusing mechanism 3 can first focus the searchlight and then evenly spread it on the workpiece.

[0027] Reference Figure 1 and Figure 2 The maintenance bracket 2 can be a rectangular structure formed by four steel plates fixed by bolts, and the inner cavity of the maintenance bracket 2 is hollow for installation of the searchlight mechanism 1 and the focusing mechanism 3. In addition, both ends of the maintenance bracket 2 in the height direction are designed to be open; wherein, the bottom opening of the maintenance bracket 2 is used for the searchlight emitted by the searchlight mechanism 1 to be searched downward, and the top opening of the maintenance bracket 2 is used for the heat generated by the searchlight mechanism 1 when in use to be dissipated outward.

[0028] Reference Figure 3 and Figure 4 The searchlight mechanism 1 includes a top plate 11 and a plurality of searchlight assemblies 12, wherein the top plate 11 can be a horizontal solid steel plate. The top plate 11 is welded in the side wall of the maintenance bracket 2 in the horizontal direction, and the top plate 11 extends along the length direction of the maintenance bracket 2.

[0029] Reference Figure 3 and Figure 4 All searchlight assemblies 12 are evenly installed on the bottom wall of the top plate 11 along the length direction of the top plate 11. Each group of searchlight assemblies 12 can form cross-searchlight searchlights on the workpiece, and adjacent searchlight assemblies 12 can also form cross-searchlight searchlights on the workpiece.

[0030] Reference Figure 3 and Figure 4 In order to facilitate understanding and explanation, one group of searchlight assemblies 12 is taken as an example for specific explanation. The searchlight assembly 12 includes a support plate 121 and a searchlight bead 122, wherein the number of the support plates 121 can be two. Each support plate 121 is welded obliquely to the bottom wall of the top plate 11, and the angle between the support plate 121 and the top plate 11 is 45°. There is a gap between the two support plates 121 under the same group of searchlight assemblies 12, and the two support plates 121 are distributed in an eight-shaped shape on the top plate 11. The searchlight bead 122 is vertically welded to the side walls of the two support plates 121 facing each other, and the searchlight beads 122 on adjacent support plates 121 are aligned with each other.

[0031] Reference Figure 3 and Figure 4 After the searchlight beads 122 emit searchlight, since the support plates 121 are tilted and the adjacent searchlight beads 122 are aligned with each other, the searchlights emitted by the searchlight beads 122 on the two support plates 121 can form cross-irradiation on the workpiece. In this case, the surface features of the workpiece can be enhanced and displayed, and since the searchlight is cross-irradiated, the workpiece can be searched without shadow. In addition, since there are gaps between adjacent support plates 121, the phenomenon of excessive concentration of cross-irradiated searchlight can be reduced, and the phenomenon of light and shadow on the workpiece is reduced.

[0032] Reference Figure 3 and Figure 4 , and in two adjacent groups of searchlight assemblies 12, a support plate 121 in one group of searchlight assemblies 12 abuts against a support plate 121 in the other group of searchlight assemblies 12 and is perpendicular to each other. In this case, all searchlight assemblies 12 can be symmetrical with each other based on the vertical plane position, that is, all searchlight assemblies 12 form an array distribution on the bottom wall of the top plate 11, so that adjacent searchlight assemblies 12 can also form cross-irradiation, effectively ensuring that the searchlight emitted by all searchlight assemblies 12 can form uniform and stable cross-irradiation on the workpiece.

[0033] Reference Figure 2 In order to ensure the service life and illumination stability of the searchlight bead 122 after long-term use, the cross light source also includes a heat sink 4 and multiple sets of heat-conducting components 5. The heat sink 4 can be a copper plate with high thermal conductivity, and the heat sink 4 is welded to the top wall of the top plate 11. In addition, the outer circumference of the heat sink 4 is the same as that of the top plate 11, and the heat sink 4 extends along the length direction of the top plate 11.

[0034] Reference Figure 2 In the process of the searchlight bead 122 continuously emitting searchlight, the heat sink 4 can quickly discharge the heat generated by the heat sink bead during use, as well as the residual heat on the support plate 121 and the top plate 11, through its own high thermal conductivity, so as to reduce the phenomenon of the searchlight bead 122 aging and affecting normal use in a high temperature environment.

[0035] Reference Figure 2 In this embodiment, the number of the heat conducting components 5 can be three groups. The three groups of heat conducting components 5 are spaced and evenly distributed on the top wall of the top plate 11 along the length direction of the top plate 11, so as to quickly conduct the heat conducted by the heat dissipation plate 4 to the outside through the top opening of the maintenance bracket 2.

[0036] Reference Figure 2Each group of heat-conducting components 5 includes a heat-dissipating fan 51 and a plurality of support rods 52, wherein the support rods 52 can be copper rods, and the number of the support rods 52 can be four. The heat-conducting fan can be a rectangular fan with its own power supply, and the screw support rods 52 are vertically welded at the four corners of the bottom wall of the heat-conducting fan. One end of the screw rod away from the heat-conducting fan is vertically welded to the top wall of the heat dissipation plate 4, so that the heat-conducting fan is stably mounted above the heat dissipation plate 4 to discharge the heat in the maintenance bracket 2 outward through the top opening of the maintenance bracket 2.

[0037] Reference Figure 2 In order to ensure the illumination effect of the searchlight assembly 12 on the workpiece, the searchlight mechanism 1 also includes a light shielding plate 13. In this embodiment, the light shielding plate 13 can be a solid steel plate that is opaque. The number of light shielding plates 13 can be two, and the two light shielding plates 13 are symmetrically welded on both sides of the width direction of the top plate 11 along the vertical direction.

[0038] Reference Figure 2 All searchlight beads 122 are located in the area formed by the two end plates and two light-shielding plates 13 in the length direction of the maintenance bracket 2. The searchlight emitted by the searchlight beads 122 can be emitted downward from between the two light-shielding plates 13, thereby effectively reducing the phenomenon of searchlight scattering to both sides of the width direction of the top plate 11, thereby ensuring the searchlight effect of the searchlight beads 122 on the workpiece.

[0039] Reference Figure 2 The focusing mechanism 3 includes an acrylic focusing column 31 and an acrylic light homogenizing plate 32. In this embodiment, the acrylic focusing column 31 and the acrylic light homogenizing plate are both transparent. The acrylic focusing column 31 is inserted and fixed in the side wall of the maintenance bracket 2 in the horizontal direction. The acrylic focusing column 31 extends along the length direction of the top plate 11. In addition, there is a gap between all the support plates 121 and the acrylic focusing column 31, and all the searchlight beads 122 are located directly above the acrylic focusing column 31.

[0040] Reference Figure 2 The outer circumference of the acrylic light homogenizing plate 32 is the same as that of the acrylic focusing column 31. The acrylic light homogenizing plate 32 is also inserted and fixed in the side wall of the maintenance bracket 2, and the acrylic light homogenizing plate 32 is located below the acrylic focusing column 31. All searchlights emitted downward by the searchlight beads 122 can be absorbed by the acrylic focusing column 31, and the acrylic focusing column 31 then absorbs all the searchlights and gathers them. The gathered searchlight can have higher brightness. After that, the gathered searchlight passes through the acrylic focusing column 31 and reaches the acrylic light homogenizing plate 32. The acrylic light homogenizing plate 32 can evenly distribute the gathered searchlight on the workpiece, thereby helping to reduce the phenomenon of partial over-brightness or over-darkness of the workpiece after being illuminated by the searchlight, and ensuring the brightness, uniformity and stability of the searchlight beads 122 for the workpiece.

[0041] The implementation principle of a cross light source in an embodiment of the present application is: after the searchlight bead 122 emits a searchlight on the inclined support plate 121, the searchlights of adjacent searchlight beads 122 can cross-irradiate on the workpiece, and the searchlights emitted by adjacent searchlight components 12 can also cross-irradiate, thereby achieving the effect of shadowless searchlighting on the workpiece.

[0042] The searchlights emitted by all the searchlight beads 122 are collected by the acrylic focusing column 31 and then evenly distributed on the workpiece through the acrylic light homogenizing plate 32, thereby helping to reduce the phenomenon of partial over-brightness or over-darkness of the workpiece after being illuminated by the searchlight, thereby ensuring the brightness uniformity and stability of the cross-light source for the workpiece.

[0043] The present application also discloses a shadowless searchlight mechanism 1, referring to Figure 5-Figure 7 .

[0044] Reference Figure 5 The shadowless searchlight mechanism 1 includes an external adjustment mechanism 6 and a plurality of groups of cross light sources mentioned above. Among them, all cross light sources are installed in the external adjustment mechanism 6, and the searchlight is uniformly emitted outward through the external adjustment mechanism 6. In this embodiment, the number of cross light sources installed in the external adjustment mechanism 6 can be two groups.

[0045] Reference Figure 5 and Figure 6 The external adjustment mechanism 6 includes an outer box 7 and an adjustment component 8, wherein the outer box 7 can be a rectangular box made of steel plate. Each group of cross light sources is installed in the outer box 7 with an adjustable angle through the adjustment component 8. In this embodiment, the two groups of cross light sources are distributed in a V shape. The bottom wall of the outer box 7 is vertically penetrated with a light guide channel 71, and the light guide channel 71 can allow the searchlights of the two groups of cross light sources to pass through at the same time in a cross searchlighting manner.

[0046] Reference Figure 6 It should be noted that, in order to ensure that the searchlight beads 122 can be used stably for a long time, a plurality of heat dissipation channels 72 are also provided on the side wall of the outer box 7. In this embodiment, the heat dissipation channels 72 are respectively located on the side walls of the outer box 7 in the width direction, and all the heat dissipation channels 72 located on the same side of the outer box 7 in the width direction are spaced and equidistantly distributed along the length direction of the outer box 7.

[0047] Reference Figure 7The direction adjustment component 8 is used to adjust the inclination angle of the cross light source in the outer box 7, and then adjust the cross range of the searchlight emitted by the two groups of cross light sources. In this embodiment, each group of cross light sources has two groups of direction adjustment components 8 at both ends of its length direction, and each group of direction adjustment components 8 includes a connecting screw 81, a contact ring plate 82 integrally formed on the outer peripheral wall of the connecting screw 81, and an operating knob 83 welded to one end of the connecting screw 81 in the length direction and close to the contact ring plate 82. In addition, the outer circumference of the operating knob 83 is larger than the outer diameter of the connecting screw 81.

[0048] Reference Figure 7 The side wall of the outer box 7 is provided with an arc-shaped direction adjustment channel 73, and two groups of direction adjustment components 8 can pass through one group of direction adjustment channels 73. After the end of the connecting screw 81 away from the operating knob 83 passes through the direction adjustment channel 73, it is threadedly connected to the side wall of the maintenance bracket 2, and the end of the connecting screw 81 close to the maintenance bracket 2 is always threadedly connected to the maintenance bracket 2.

[0049] Reference Figure 7 , the operating knob 83 is used for the operator to grasp and twist to rotate the connecting screw 81. After the operator rotates the connecting screw 81 in the counterclockwise direction, the abutment ring plate 82 can keep a distance from the outer box 7 outside the outer box 7, that is, there is a gap between the abutment ring plate 82 and the outer box 7. At this time, the four connecting screws 81 are overlapped on the outer box 7 in pairs, and the cross light source is stably installed in the outer box 7; and the operator can move the connecting screw 81 along the extension direction of the adjustment channel 73 to change the inclination angle of the cross light source and the distance between the two groups of cross light sources, thereby adjusting the cross range of the searchlight emitted by the two groups of cross light sources.

[0050] Reference Figure 7 After the operator rotates the connecting screw 81 in the clockwise direction, the abutment ring plate 82 can be pressed against the outer wall of the outer box 7. At this time, the connecting screw 81 is positioned in the adjustment channel 73 and cannot move, and the cross light source is stably positioned in the outer box 7 to stably illuminate the workpiece.

[0051] The implementation principle of the shadowless searchlight mechanism 1 of the embodiment of the present application is that all cross light sources form cross-irradiated searchlight on the workpiece through the light guide channel 71. The operator can move the connecting screw 81 in the direction adjustment channel 73 to adjust the inclination angle of the cross light source and the distance between the two groups of cross light sources, thereby adjusting the cross range of the searchlight emitted by the two groups of cross light sources.

[0052] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A cross light source, characterized in that: include: A searchlight mechanism (1) is used for shadowless searchlighting of a workpiece; the searchlight mechanism (1) comprises a top plate (11) and a plurality of groups of searchlight components (12) arranged on the bottom wall of the top plate (11) and evenly distributed along the length direction of the top plate (11), each group of the searchlight components (12) being capable of forming cross-irradiation on the workpiece; A maintenance bracket (2) is arranged around the outer periphery of the top plate (11) and is used to support and protect the top plate (11); searchlights of all the searchlight assemblies (12) are emitted from below the maintenance bracket (2); The focusing mechanism (3) is arranged in the maintenance bracket (2) and is located below all the searchlight components (12), and is used to enable the searchlight emitted by all the searchlight components (12) to be focused and then evenly distributed onto the workpiece.

2. The cross light source according to claim 1, characterized in that: Each group of searchlight components (12) includes: A support plate (121) is obliquely mounted on the bottom wall of the top plate (11), and the angle between the support plate (121) and the top plate (11) is 45°; Searchlight beads (122) are vertically mounted on the support plate (121), and the searchlight beads (122) on adjacent support plates (121) are aligned with each other; In each group of the searchlight assemblies (12), gaps are left between adjacent support plates (121), and the searchlight beads (122) are located on the side walls of adjacent support plates (121) close to each other, so that the searchlights emitted by the adjacent searchlight beads (122) can form cross-irradiation on the workpiece; In two adjacent groups of searchlight assemblies (12), the support plates (121) in one group of searchlight assemblies (12) are abutted against and perpendicular to the support plates (121) in the other group of searchlight assemblies (12), so that the searchlights emitted by all the searchlight beads (122) in the adjacent searchlight assemblies (12) can form cross-irradiation on the workpiece.

3. The cross light source according to claim 2, characterized in that: The searchlight mechanism (1) further comprises: The light shielding plates (13) are arranged on both sides of the top plate (11) in the width direction, and are used to block the searchlights emitted by all the searchlight beads (122) from being distributed toward both sides of the top plate (11) in the width direction.

4. The cross light source according to claim 2, characterized in that: The light focusing mechanism (3) comprises: An acrylic focusing column (31) is arranged in the maintenance bracket (2); the acrylic focusing plate extends along the length direction of the top plate (11) and is located below all the support plates (121) to focus the searchlight emitted by all the searchlight beads (122); An acrylic light homogenizing plate (32) is arranged in the maintenance bracket (2); the acrylic light homogenizing plate (32) is located below the acrylic light focusing column (31) and extends along the length direction of the acrylic light focusing column (31) so as to evenly distribute the searchlight concentrated by the acrylic light focusing column (31) onto the workpiece.

5. The cross light source according to claim 2, characterized in that: The cross light source also includes: A heat dissipation plate (4) is arranged in the maintenance bracket (2); the heat dissipation plate (4) extends along the length direction of the top plate (11), and the bottom wall of the heat dissipation plate (4) abuts against the top wall of the top plate (11); The heat-conducting components (5) are evenly and spacedly distributed on the top wall of the heat dissipation plate (4); wherein each group of the heat-conducting components (5) comprises a heat dissipation fan (51) and a plurality of support rods (52) for erecting the heat dissipation fan (51) above the heat dissipation plate (4).

6. A shadowless searchlight structure, characterized in that: It comprises an external adjustment mechanism (6) and a cross light source as described in any one of claims 1 to 5; wherein: The number of the cross light sources is at least two groups, and the adjacent cross light sources are installed in the external adjustment mechanism (6) at an angle and at intervals, and the searchlights emitted by the adjacent cross light sources can be emitted from below the external adjustment mechanism (6) in the form of cross illumination.

7. The shadowless searchlight structure according to claim 6, characterized in that: The external adjustment mechanism (6) comprises: An outer casing (7), all the cross light sources are installed in the outer casing (7), a light guide channel (71) for allowing searchlight emitted by all the cross light sources to pass through is provided through the side wall of the outer casing (7), and a plurality of heat dissipation channels (72) are also provided through the side wall of the outer casing (7); The direction adjustment component (8) is arranged on the outer casing (7) and all the cross light sources, and is used to adjust the inclination angle of the cross light source in the outer casing (7) and the cross range of the searchlight emitted by adjacent cross light sources.

8. The shadowless searchlight structure according to claim 7, characterized in that: The steering assembly (8) comprises: A connecting screw rod (81), one end of the connecting screw rod (81) in the length direction is always threadedly connected to the maintenance bracket (2); an arc-shaped direction adjustment channel (73) is provided through the outer casing (7), and the other end of the connecting screw rod (81) in the length direction passes through the direction adjustment channel (73); An operating knob (83) is arranged on one end of the connecting screw (81) located outside the outer casing (7); The abutment ring plate (82) is arranged on the outer peripheral wall of the connecting screw rod (81); when a gap is left between the abutment ring plate (82) and the outer casing (7), the connecting screw rod (81) can move in the direction of extension of the direction adjustment channel (73) within the direction adjustment channel (73); when the abutment ring plate (82) is pressed against the side wall of the outer casing (7), the connecting screw rod (81) is positioned within the direction adjustment channel (73).