Tea cutting machine for producing ground tea
By designing a tea cutter that adopts multi-directional cutting and repression treatment, the problems of low cutting quality and high cost of use of existing tea cutters are solved, and the efficient cutting and subsequent processing of tea is achieved.
Patent Information
- Application Number
- CN202510253171.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cutting mechanisms of existing tea cutting machines are mostly in a single direction, making it difficult to effectively process large batches of tea, resulting in a decrease in cutting quality and an increase in usage cost.
A tea cutting machine for tea milling production is designed, and the first tea cutting roller and the second tea cutting roller are rotated relative to each other for horizontal and longitudinal cutting. Synchronous cutting is achieved through the first chain transmission mechanism and the second chain transmission mechanism, and a recompression roller is provided in the discharge box for tea leaf recompression treatment.
It realizes multi-directional automatic shearing of tea, improves cutting quality, reduces the area of tea, facilitates subsequent collection and processing, and reduces the cost of equipment usage.
Smart Images

Figure CN119949377A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tea processing equipment, in particular to a tea cutting machine for rolling tea production. Background Art
[0002] Existing tea generally includes leaves and buds of tea trees, and its main ingredients include catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid. Long-term and reasonable drinking is beneficial to the human body. Therefore, tea beverages made from tea are one of the three major beverages in the world.
[0003] With the continuous development of tea-related technologies, the drinking and processing methods of tea have also begun to diversify. For example, matcha, which is directly consumed, is the raw material for tea produced by grinding fresh tea leaves after cutting, withering, and drying. However, during the actual production process, the applicant discovered that the cutting mechanism of the currently used tea cutting machines mostly cuts in a single direction. Although it can meet the production purpose of preliminary processing of tea, when large quantities of tea are cut, some tea leaves that are bent and contracted due to pressure can easily pass through the cutting mechanism intact, which reduces the quality of the cutting process and directly flows out without re-cutting, which also has an adverse effect on the processing quality of other subsequent processes. However, the re-cutting process will increase the use cost of the tea cutting machine and reduce its use efficiency, thereby causing problems in the use cycle of the overall equipment, which is difficult to solve. Summary of the invention
[0004] The present invention provides a tea cutting machine for crushed tea production, which solves the problems raised in the above-mentioned background technology.
[0005] The present invention provides the following technical scheme: a tea cutting machine for grinding tea production, comprising a tea cutting box, a hopper assembly respectively installed at the top and bottom of the tea cutting box, and a discharging box, wherein a supporting frame supporting the tea cutting box is installed at the outer side thereof, a first tea cutting roller, a second tea cutting roller, a first rubber knife roller, and a second rubber knife roller are arranged inside the tea cutting box, the first tea cutting roller is composed of a first transmission shaft and a plurality of sheets arranged and installed on the surface of the first transmission shaft, the second tea cutting roller is composed of a plurality of longitudinal circular blades arranged and installed on the surfaces of the second transmission shaft and the second transmission shaft, the first rubber knife roller is opposite to the first tea cutting roller and can contact with a plurality of transverse blades, the second rubber knife roller is opposite to the second tea cutting roller and can contact with a plurality of longitudinal circular blades, and a plurality of longitudinal circular blades and a plurality of transverse blades are arranged in sequence in a cross-gap manner, and both end ends of the first tea cutting roller, both end ends of the second tea cutting roller, both end ends of the first rubber knife roller, and both end ends of the second rubber knife roller all extend to the outer side of the tea cutting box; A first servo motor and a first chain transmission mechanism connected to the first servo motor are arranged at the front end of the tea cutting box, a second chain transmission mechanism is arranged between the rear ends of the first rubber knife roller and the second rubber knife roller, the first rubber knife roller and the first tea cutting roller, the second rubber knife roller and the second tea cutting roller can synchronously perform transverse cutting and longitudinal cutting under the transmission output of the first servo motor through the first chain transmission mechanism and the second chain transmission mechanism.
[0006] The first chain transmission mechanism comprises a first chain, in which a first sprocket, a second sprocket, a third sprocket and a fourth sprocket are respectively meshed with the first chain and are transmission-connected to the output end of the first servo motor, the second sprocket, the third sprocket and the fourth sprocket are respectively transmission-connected to the front end of the first rubber knife roller, the front end of the first tea cutting roller and the front end of the second tea cutting roller, the second chain transmission mechanism comprises a second chain, in which a fifth sprocket is transmission-connected to the rear end of the first rubber knife roller and a sixth sprocket is transmission-connected to the rear end of the second rubber knife roller, thereby enabling the second chain transmission mechanism and the first chain transmission mechanism to work in linkage and share a first servo motor, thereby reducing the use cost.
[0007] Selectedly, a first support seat fixed to the side of one side of the tea cutting box is installed on the surface of the first servo motor housing, a first protective cover capable of covering and protecting the first servo motor and the first chain transmission mechanism is installed at the front end of the tea cutting box, and a second protective cover capable of covering and protecting the second chain transmission mechanism is installed at the rear end of the tea cutting box, thereby improving the safety of the equipment during operation.
[0008] The front end of the support seat is provided with an auxiliary meshing assembly that can mesh with the first sprocket for transmission, and the auxiliary meshing assembly is composed of an auxiliary guide sprocket and a fixed shaft through the inner side of the middle part of the auxiliary guide sprocket through a bearing set, a positioning frame is installed between the rear end of the fixed shaft and the front end surface of the support seat, the auxiliary guide sprocket meshes with the first sprocket to improve the stability of the first sprocket during operation, and the rear end of the tea cutting box is installed with a guide wheel that can assist in supporting the second chain to improve the stability of the second chain during operation.
[0009] Preferably, two opposite first compound pressing rollers are mounted inside the discharge box, and both ends of the two first compound pressing rollers extend to the outside of the discharge box, and a meshing output assembly capable of synchronously transmitting the two first compound pressing rollers is arranged at the rear end of the discharge box, and the meshing output assembly includes two mutually meshing transmission gears and a second servo motor, and the inner sides of the middle parts of the two transmission gears are respectively mounted on the end surfaces of one ends of the two first compound pressing rollers, and one end of one of the transmission gears is transmission-connected to the output end of the second servo motor, and a second support seat is fixed between the shell surface of the second servo motor and the rear end surface of the discharge box.
[0010] Preferably, the tops of the two first re-pressing rollers are movably connected with guide plates, and one side of the two guide plates is respectively connected to the inner walls on both sides of the top of the discharge box, thereby ensuring that the tea material can smoothly enter between the two first re-pressing rollers.
[0011] The first rubber knife roller and the second rubber knife roller are both provided with semi-open air guide grooves on the inner middle side, the first rubber knife roller is provided with a plurality of first main air guide grooves connected with the semi-open air guide grooves inside the first rubber knife roller on the surface, and one end of several of the first main air guide grooves faces the first tea cutting roller, the second rubber knife roller is provided with a plurality of second main air guide grooves and a plurality of branch holes on the surface, the number of the branch holes is twice the number of the second main air guide grooves, and one end of the branch hole is connected with one end of the corresponding second main air guide groove, and the other end ports of several of the branch holes are embedded with first protective filters and output toward the corresponding longitudinal circular blade sides, the other ends of several of the second main air guide grooves are connected with the semi-open air guide grooves inside the second rubber knife roller, thereby providing favorable structural conditions for the subsequent expanded use of pneumatic operations.
[0012] The output end of the first servo motor is transmission-connected to a passive air supply component, and a Y-shaped air guide tube is installed at the front end of the passive air supply component, and the two open ports of the Y-shaped air guide tube are respectively sleeved on the front inner sides of two semi-open air guide grooves away from the passive air supply component, and the passive air supply component includes a support cover plate and a linkage shaft, the support cover plate is installed on the front end surface of the first protective cover, the linkage shaft is movably sleeved inside the support cover plate, and one end of the linkage shaft is transmission-connected to the output end of the first servo motor, and a plurality of fan blades are arranged on the other end surface of the linkage shaft, and the top of the support cover plate is open. A ventilation groove communicated with its own space is provided, and a second protective filter is nested in the ventilation groove, an outer protective cover tube communicated with its own space is installed at the front end of the support cover plate, and the interior of the outer protective cover tube is equipped with an elastic airbag, an air intake check valve tube, and an electromagnetic valve tube, one end of the air intake check valve tube and one end of the electromagnetic valve tube are respectively connected to the front and rear ends of the elastic airbag, the other end of the air intake check valve tube is fixedly sleeved on the inner side of the rear end of the outer protective cover tube, the other end of the electromagnetic valve tube is sleeved on the inner side of the front end of the outer protective cover tube and communicated with the internal space of the outer protective cover tube, and an air pressure sensor is installed on the inner wall of the elastic airbag.
[0013] Preferably, the elastic airbag is provided with a reset folding spring sheet inside, and the elastic airbag has the structural performance of reciprocating elastic deformation or reset, and the reset folding spring sheet is used to provide auxiliary power for the reciprocating deformation reset of the elastic airbag; The Y-shaped air duct includes a main air duct body, one end of which is connected to the front end of an outer protective cover tube and communicates with the space of the outer protective cover tube, and a positioning sleeve installed on the front end surface of a first protective cover is mounted in the middle of the main air duct body, and the other end of the main air duct body is connected to two branch air duct valve tubes, and the open ports of the two branch air duct valve tubes away from the main air duct body are respectively mounted on the inner sides of the front ends of two semi-open air duct grooves, and sealing rings are nested at the open ports of the branch air duct valve tubes and the corresponding semi-open air duct grooves to ensure the sealing effect of the structural gap connection.
[0014] Selected, a plurality of the first main air grooves are provided with pneumatic linkage components, the pneumatic linkage components include a T-shaped rod, the outer sides of the two ends of the T-shaped rod are respectively sleeved with a constraint ring and a guide ring clamped, the constraint ring and the guide ring are both fixedly sleeved inside the pneumatic linkage component, and the guide ring is provided with a plurality of air outlet holes in communication with the space of the pneumatic linkage component, one end of the T-shaped rod is sleeved with a return spring, and the two ends of the return spring are respectively connected to the surface of the constraint ring and the surface of one end of the T-shaped rod; The other end of the T-rod is fixedly connected to a conical tube head that is clamped with one end port of the first main air-flow groove, and the surface of the conical tube head is coplanar with the surface of the first rubber knife roller. The middle surface of the T-rod is sheathed with a conical adjustment cylinder and an adjustment ring, and the surface of the conical adjustment cylinder is clamped inside the adjustment ring. The inner side of the middle part of the conical adjustment cylinder is fixedly sleeved on the middle surface of the T-rod, and the surface of the adjustment ring is fixed to the inner wall of the middle part of the corresponding first main air-flow groove. As the T-rod is pressed and displaced, the connection gap between the adjustment ring and the conical adjustment cylinder increases, so that the first main air-flow groove is in an open state.
[0015] The present invention has the following beneficial effects: 1. The present invention synchronously receives the kinetic energy output by the first servo motor through the first chain transmission mechanism and the second chain transmission mechanism, and then the first tea cutting roller and the first rubber knife roller associated with the first chain transmission mechanism rotate synchronously relative to each other for transverse shearing, and the second tea cutting roller and the second rubber knife roller rotate relative to each other for longitudinal shearing, thereby automatically shearing the tea leaves to be processed in multiple directions, solving the problems existing in the prior art and keeping the sheared tea leaves basically in a certain specification, laying a favorable foundation for subsequent processing.
[0016] 2. The present invention comprises two first re-pressing rollers, two second servo motors and a second servo motor to form a re-pressing processing device. When used in conjunction with a discharge box, the tea leaves that have been cut multiple times and have fallen into the discharge box can be re-pressed and output, thereby reducing the floor space occupied by the tea leaves and facilitating subsequent collection and processing.
[0017] 3. The present invention uses a passive air supply component, a Y-shaped air guide pipe, and a semi-open air guide groove, a first main air guide groove, a semi-open air guide groove, a second main air guide groove, and a branch hole in the first rubber knife roller. After the combination is used, the passive air supply component can be used to synchronously receive the kinetic energy output by the first servo motor and automatically generate air. Then, the pressurized air flow will pass through the Y-shaped air guide pipe, the semi-open air guide groove in the first rubber knife roller, and the semi-open air guide groove in the second rubber knife roller to enter the first main air guide groove and the second main air guide groove respectively. Then, the cutting force position on the first rubber knife roller and the cutting force position on the second rubber knife roller are automatically blown and cleaned through the first main air guide groove and the branch hole, thereby optimizing the use effect of the overall device.
[0018] 4. The pneumatic linkage component of the present invention performs real-time detection of the transverse blade inside the first tea cutting roller without interfering with the air supply of the first main air supply groove, thereby timely feedback of the use status of the device, and then timely maintenance, reducing losses or defective product output rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a partial cross-sectional schematic diagram of the structural embodiment 1 of the present invention; Figure 2 It is a front view schematic diagram of the first structural embodiment of the present invention; Figure 3 It is a rear view schematic diagram of the first structural embodiment of the present invention; Figure 4 It is a front view schematic diagram of the first chain transmission mechanism of the structure of the present invention; Figure 5 It is a rear view schematic diagram of the second chain transmission mechanism of the structure of the present invention; Figure 6 It is a partial cross-sectional schematic diagram of the second structural embodiment of the present invention; Figure 7 It is a rear view schematic diagram of the second structural embodiment of the present invention; Figure 8 It is a front view schematic diagram of the third structural embodiment of the present invention; Fig. 9 It is a partial cross-sectional schematic diagram of the passive air supply component of the structure of the present invention; Fig.10 It is an enlarged schematic diagram of the Y-shaped airway structure of the present invention; Fig.11 It is a cross-sectional schematic diagram of the first main air guide groove of the structure of the present invention; Fig.12 An enlarged schematic diagram of the pneumatic linkage assembly of the present invention; Fig.13 The structure of the present invention Fig.10 The enlarged schematic diagram of point A in the middle; Fig.14 The structure of the present invention Fig.11 A magnified schematic diagram of point B in the middle.
[0020] In the figure: 1, tea cutting box; 2, discharging box; 3, hopper assembly; 4, supporting frame; 5, first tea cutting roller; 6, second tea cutting roller; 7, first rubber knife roller; 8, second rubber knife roller; 9, first servo motor; 10, first chain; 11, first sprocket; 12, second sprocket; 13, third sprocket; 14, fourth sprocket; 15, second chain; 16, fifth sprocket; 17, sixth sprocket; 18, auxiliary meshing assembly; 19, first protective cover; 20, second protective cover; 21, first re-pressing roller; 22, transmission gear; 23, second servo motor; 24, guide plate; 25, passive air supply assembly; 25 1. Support cover plate; 252. Linkage shaft; 253. Fan blades; 254. Outer protective cover tube; 255. Elastic airbag; 256. Inlet check valve tube; 257. Solenoid valve tube; 258. Reset folding spring sheet; 259. Air pressure sensor; 26. Y-type air guide tube; 261. Main air guide tube body; 262. Branch air guide valve tube; 27. First main air guide groove; 28. Second main air guide groove; 29. Branch hole; 30. Pneumatic linkage assembly; 301. T-bar; 302. Constraint ring; 303. Guide ring; 304. Conical tube head; 305. Reset spring; 306. Adjustment ring; 307. Conical adjustment cylinder. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Embodiment 1 See also Figure 1-5, a tea cutting machine for grinding tea production, comprising a tea cutting box 1, a hopper assembly 3 respectively installed at the top and bottom of the tea cutting box 1, and a discharging box 2, the outer side of the tea cutting box 1 is installed with a supporting frame 4 supporting itself, the interior of the tea cutting box 1 is provided with a first tea cutting roller 5, a second tea cutting roller 6, a first rubber knife roller 7, and a second rubber knife roller 8, the first tea cutting roller 5 is composed of a first transmission shaft and a plurality of sheets arranged and installed on the surface of the first transmission shaft, the second tea cutting roller 6 is composed of a plurality of longitudinal circular blades arranged and installed on the surfaces of the second transmission shaft and the second transmission shaft, the first rubber knife roller 7 is opposite to the first tea cutting roller 5 and can contact with a plurality of transverse blades, the second rubber knife roller 8 is opposite to the second tea cutting roller 6 and can contact with a plurality of longitudinal circular blades, and the plurality of longitudinal circular blades and the plurality of transverse blades are arranged in sequence in a cross-gap manner, and the two end ends of the first tea cutting roller 5, the two end ends of the second tea cutting roller 6, the two end ends of the first rubber knife roller 7, and the two end ends of the second rubber knife roller 8 all extend to the outer side of the tea cutting box 1; The front end of the tea cutting box 1 is provided with a first servo motor 9 and a first chain transmission mechanism connected to the first servo motor 9, and a second chain transmission mechanism is provided between the rear end of the first rubber knife roller 7 and the rear end of the second rubber knife roller 8. The first rubber knife roller 7 and the first tea cutting roller 5, the second rubber knife roller 8 and the second tea cutting roller 6 can synchronously perform transverse cutting and longitudinal cutting under the transmission output of the first servo motor 9 through the first chain transmission mechanism and the second chain transmission mechanism; The first chain transmission mechanism includes a first chain 10, in which a first sprocket 11, a second sprocket 12, a third sprocket 13, and a fourth sprocket 14 are respectively meshed with the output end of the first servo motor 9, and the second sprocket 12, the third sprocket 13, and the fourth sprocket 14 are respectively meshed with the front end of the first rubber knife roller 7, the front end of the first tea cutting roller 5, and the front end of the second tea cutting roller 6. The second chain transmission mechanism includes a second chain 15, in which a fifth sprocket 16 is respectively meshed with the rear end of the first rubber knife roller 7, and a sixth sprocket 17 is respectively meshed with the rear end of the second rubber knife roller 8. As a result, the second chain transmission mechanism and the first chain transmission mechanism can work in conjunction with each other to share a first servo motor 9, thereby reducing the cost of use. The surface of the housing of the first servo motor 9 is provided with a sprocket 16 connected to one side of the tea cutting box 1. A first support seat is fixed on the side, and a first protective cover 19 is installed at the front end of the tea cutting box 1, which can cover and protect the first servo motor 9 and the first chain transmission mechanism, and a second protective cover 20 is installed at the rear end of the tea cutting box 1, which can cover and protect the second chain transmission mechanism, thereby improving the safety of the equipment during operation. The front end of the support seat is provided with an auxiliary meshing assembly 18 that can mesh with the first sprocket 11 for transmission, and the auxiliary meshing assembly 18 is composed of an auxiliary guide sprocket and a fixed shaft through the inner side of the middle part of the auxiliary guide sprocket through a bearing sleeve, and a positioning frame is installed between the rear end of the fixed shaft and the front end surface of the support seat, and the auxiliary guide sprocket meshes with the first sprocket 11 to improve the stability of the first sprocket 11 during operation, and a guide wheel that can assist in supporting the second chain 15 is installed at the rear end of the tea cutting box 1 to improve the stability of the second chain 15 during operation.
[0023] Specific use of this embodiment: The tea leaves to be processed are put into the interior of the hopper assembly 3, and at the same time, the first servo motor 9 is started, and the output end of the first servo motor 9 drives the corresponding first sprocket 11 to rotate synchronously, and the rotated first sprocket 11 will mesh with the first chain 10, and then the chain transmission effect is used, and the second sprocket 12 drives the first rubber knife roller 7, the third sprocket 13 drives the first tea cutting roller 5, and the fourth sprocket 14 drives the second tea cutting roller 6 to rotate synchronously, and the first tea cutting roller 5 and the first rubber knife roller 7 rotate relative to each other to perform reciprocating horizontal cutting, and the second tea cutting roller 6 and the second rubber knife roller 8 rotate relative to each other and perform reciprocating longitudinal cutting. At the same time, the rotating first rubber knife roller 7 will drive the corresponding fifth sprocket 16 to rotate synchronously. Similarly, by using the chain transmission effect, the fifth sprocket 16 meshes with the second chain 15 and causes the second chain 15 to drive the sixth sprocket 17 to rotate synchronously; Thus, under the guidance of the hopper assembly 3, the tea leaves first enter between the first tea cutting roller 5 and the first rubber knife roller 7 to be cut transversely, and then the transversely cut tea leaves further fall between the second tea cutting roller 6 and the second rubber knife roller 8 to be cut longitudinally and then discharged uniformly through the discharge box 2, thus reciprocating to ensure processing efficiency while ensuring sufficient cutting effect on the tea leaves.
[0024] Embodiment 2 See also Figure 6-7 , two opposite first re-pressing rollers 21 are set inside the discharge box 2, and both ends of the two first re-pressing rollers 21 extend to the outside of the discharge box 2, and the rear end of the discharge box 2 is provided with a meshing output component that can synchronously drive the two first re-pressing rollers 21, and the meshing output component includes two mutually meshing transmission gears 22 and a second servo motor 23, and the inner sides of the middle parts of the two transmission gears 22 are respectively set on the surfaces of one end of the two first re-pressing rollers 21, and one end of one of the transmission gears 22 is transmission-connected to the output end of the second servo motor 23, and a second support seat is fixed between the shell surface of the second servo motor 23 and the rear end surface of the discharge box 2, and the tops of the two first re-pressing rollers 21 are movably connected with guide plates 24, and one side of the two guide plates 24 is respectively on the inner walls on both sides of the top of the discharge box 2, thereby ensuring that the tea raw materials smoothly enter between the two first re-pressing rollers 21.
[0025] Specific use of this embodiment: Considering that the tea leaves after multiple cuttings are too scattered and not conducive to collection, the tea leaves after multiple cuttings are subjected to re-pressing and shrinking processing inside the discharge box 2, as follows: Start the second servo motor 23, and the output end of the second servo motor 23 drives the corresponding first re-pressing roller 21 to rotate synchronously. Therefore, under the transmission effect of the two transmission gears 22 meshing with each other, the two first re-pressing rollers 21 will rotate relatively, and then the tea leaves that have been cut multiple times and flowed into the discharge box 2 in Example 1 will be re-pressed and output, thereby reducing the floor space occupied by the tea leaves and facilitating subsequent collection and processing.
[0026] Embodiment 3 See also Figure 8-11 , Figure 13-14, a semi-open air guide groove is provided on the inner middle side of the first rubber knife roller 7 and the inner middle side of the second rubber knife roller 8, a plurality of first main air guide grooves 27 are provided on the surface of the first rubber knife roller 7 which are communicated with the semi-open air guide groove inside the first rubber knife roller 7, and one end of the plurality of first main air guide grooves 27 are directed toward the first tea cutting roller 5, a plurality of second main air guide grooves 28 and a plurality of branch holes 29 are provided on the surface of the second rubber knife roller 8, the number of the branch holes 29 is twice the number of the second main air guide grooves 28, and one end of the branch hole 29 is communicated with one end of the corresponding second main air guide groove 28, and the other end ports of the plurality of branch holes 29 are embedded with a first protective filter screen and are all output toward the corresponding longitudinal circular blade side, the other ends of the plurality of second main air guide grooves 28 are all communicated with the semi-open air guide groove inside the second rubber knife roller 8, thereby providing favorable structural conditions for the subsequent expansion of pneumatic operations; The output end of the first servo motor 9 is connected to the passive air supply component 25 in a transmission manner, and a Y-shaped air guide tube 26 is installed at the front end of the passive air supply component 25. The two open ports of the Y-shaped air guide tube 26 are away from the passive air supply component 25 and are respectively set on the inner sides of the front ends of the two semi-open air guide grooves. The passive air supply component 25 includes a support cover plate 251 and a linkage shaft 252. The support cover plate 251 is installed on the front end surface of the first protective cover 19, and the linkage shaft 252 is movably sleeved on the inside of the support cover plate 251, and one end of the linkage shaft 252 is connected to the output end of the first servo motor 9 in a transmission manner, and a plurality of fan blades 253 are arranged on the surface of the other end of the linkage shaft 252. A ventilation groove communicating with its own space is opened on the top of the support cover plate 251, and a second protective filter is nested in the ventilation groove. The front end of the support cover plate 251 is installed with a second protective filter mesh communicating with its own space. An outer protective cover tube 254 is connected, and the interior of the outer protective cover tube 254 is covered with an elastic airbag 255, an air intake check valve tube 256, and an electromagnetic valve tube 257, one end of the air intake check valve tube 256 and one end of the electromagnetic valve tube 257 are respectively connected to the front and rear ends of the elastic airbag 255, the other end of the air intake check valve tube 256 is fixedly sleeved on the inner side of the rear end of the outer protective cover tube 254, the other end of the electromagnetic valve tube 257 is sleeved on the inner side of the front end of the outer protective cover tube 254 and communicates with the internal space of the outer protective cover tube 254, an air pressure sensor 259 is installed on the inner wall of the elastic airbag 255, and a reset folding spring sheet 258 is installed inside the elastic airbag 255, and the elastic airbag 255 has a structural performance of reciprocating elastic deformation or reset, and the reset folding spring sheet 258 is used to provide auxiliary power for the reciprocating deformation reset of the elastic airbag 255; The Y-shaped air guide tube 26 includes a main air guide tube body 261, one end of which is connected to the front end of the outer protective cover tube 254 and communicates with the space of the outer protective cover tube 254, and the middle part of the main air guide tube body 261 is sleeved with a positioning sleeve installed on the front end surface of the first protective cover 19, and the other end of the main air guide tube body 261 is connected to two branch air guide valve tubes 262, and the open ports of the two branch air guide valve tubes 262 away from the main air guide tube body 261 are respectively sleeved on the inner sides of the front ends of the two semi-open air guide grooves, and sealing rings are nested at the open ports of the branch air guide valve tubes 262 and the corresponding semi-open air guide grooves to ensure the sealing effect of the structural gap connection.
[0027] Specific use of this embodiment: Considering the problem that some tea leaves are attached to the surface of the first rubber knife roller 7 or the surface of the second rubber knife roller 8 due to the cutting pressure, pneumatic assisted cleaning can be performed by using the passive air supply component 25, the fifth sprocket 16 and other structures, as follows: During the process in which the first servo motor 9 outputs and links the first chain transmission mechanism and the second chain transmission mechanism to make the first tea cutting roller 5, the second tea cutting roller 6, the first rubber knife roller 7 and the second rubber knife roller 8 cut in multiple directions, the linkage shaft 252 inside the passive air supply component 25 will link the output end of the first servo motor 9 to rotate synchronously, and then drive the multiple fan blades 253 to rotate synchronously to accelerate the air inside the support cover plate 251 and guide the accelerated air to the inside of the elastic airbag 255 through the air intake one-way valve pipe 256. As the air is continuously input, the pressure inside the elastic airbag 255 will gradually increase. When the air pressure sensor 259 detects that the air pressure inside the elastic airbag 255 reaches the preset data value, the solenoid valve pipe 257 will be opened. At the same time, the pressurized air inside the elastic airbag 255 Under the self-reset action of the elastic airbag 255 and the auxiliary reset action of the reset folding spring sheet 258, the air enters the first main air groove 27 and the second main air groove 28 respectively through the electromagnetic valve tube 257, the two open branch air valve tubes 262 inside the Y-shaped air guide tube 26, and the two semi-open air guide grooves, and then performs air blowing operation through the open port of the first main air groove 27 and the open port of the branch hole 29 connected to the second main air groove 28, and then the tea leaves that may be attached to the cutting position of the surface of the first rubber knife roller 7 and the surface of the second rubber knife roller 8 are automatically cleaned by air blowing, and the continuously outflowing air can also blow and cool the corresponding transverse blade in the first tea cutting roller 5 and the longitudinal circular blade inside the second tea cutting roller 6, thereby reducing the wear rate of the transverse blade or the longitudinal circular blade.
[0028] Embodiment 4 See also Fig.11 , Fig.14, a plurality of first main air guide grooves 27 are provided with pneumatic linkage components 30, the pneumatic linkage components 30 include a T-shaped rod 301, and the outer sides of the two ends of the T-shaped rod 301 are respectively sleeved with a constraint ring 302 and a guide ring 303, the constraint ring 302 and the guide ring 303 are both fixedly sleeved inside the pneumatic linkage component 30, and the guide ring 303 is provided with a plurality of air outlet holes in communication with the space of the pneumatic linkage component 30, one end of the T-shaped rod 301 is sleeved with a return spring 305, and the two ends of the return spring 305 are respectively connected to the surface of the constraint ring 302 and the surface of one end of the T-shaped rod 301; The other end of the T-bar 301 is fixedly connected to a conical tube head 304 which is clamped with one end port of the first main air-flowing groove 27, and the surface of the conical tube head 304 is coplanar with the surface of the first rubber knife roller 7. The middle surface of the T-bar 301 is sheathed with a conical adjustment cylinder 307 and an adjustment ring 306, and the surface of the conical adjustment cylinder 307 is clamped inside the adjustment ring 306, and the inner side of the middle part of the conical adjustment cylinder 307 is fixedly sleeved on the middle surface of the T-bar 301, and the surface of the adjustment ring 306 is fixed to the inner wall of the middle part of the corresponding first main air-flowing groove 27. As the T-bar 301 is pressed and displaced, the connection gap between the adjustment ring 306 and the conical adjustment cylinder 307 increases, so that the first main air-flowing groove 27 is in an open state.
[0029] Specific use of this embodiment: Considering the need to know the sharpness of the cutter in the device in real time during the reciprocating use, the pneumatic linkage assembly 30 is set to detect the transverse blade inside the first tea cutting roller 5 in real time without interfering with the air supply of the first main air groove 27. The specific principle is as follows: During the interval of equipment use, the first servo motor 9 outputs and links the first chain transmission mechanism and the second chain transmission mechanism to align the transverse blade inside the first tea cutting roller 5 with the conical tube head 304. Then, the first servo motor 9 is activated to output, and the passive air supply component 25 synchronously links the first servo motor 9 and conveys the pressurized air to the first main air guide groove 27 through the branch air guide valve pipe 262 in the Y-shaped air guide pipe 26 that is set with the first rubber knife roller 7 and is in an open state, and the corresponding semi-open air guide groove. The air entering the first main air guide groove 27 will press the T-bar 301 and cause the T-bar 301 to move. At this time, if the wear of the transverse blade is small and it is still in a usable state, the tip of the transverse blade will contact the conical tube head 304 or be in a small gap state that is not enough to make the conical tube head 304 give way to the opening port of the first main air-intake groove 27. In this way, the air will not be able to be discharged through the first main air-intake groove 27, and because of the one-way flow state of the inlet check valve tube 256, the air inside the elastic airbag 255 will be in a state of only entering but not leaving. Therefore, the air pressure sensor 259 will detect that the pressure inside the elastic airbag 255 is gradually increasing and cannot be balanced at a certain value. If the transverse blade is worn out and cannot be used, the tip of the transverse blade will be in a large gap with the conical tube head 304, which is large enough to make way for the open port of the conical tube head 304 to the first main air flow groove 27. Subsequent air will not be able to be discharged smoothly through the first main air flow groove 27, and the air pressure sensor 259 can also detect that the pressure inside the elastic airbag 255 reaches a certain value and remains in balance for a long time without changing.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present invention, the fill pattern is only for distinguishing layers, without any other limitation.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tea cutting machine for grinding tea, comprising a tea cutting box (1), a hopper assembly (3) respectively mounted on the top and bottom of the tea cutting box (1), and a discharge box (2), wherein a support frame (4) for supporting the tea cutting box (1) is mounted on the outer side of the tea cutting box (1), and the characteristics are: The tea cutting box (1) is internally provided with a first tea cutting roller (5), a second tea cutting roller (6), a first rubber knife roller (7), and a second rubber knife roller (8). The first tea cutting roller (5) is composed of a first transmission shaft and a plurality of plates arranged and mounted on the surface of the first transmission shaft. The second tea cutting roller (6) is composed of a plurality of longitudinal circular blades arranged and mounted on the surface of the second transmission shaft. The first rubber knife roller (7) is opposite to the first tea cutting roller (5) and can contact the plurality of transverse blades. The second rubber knife roller (8) is opposite to the second tea cutting roller (6) and can contact the plurality of longitudinal circular blades. The plurality of longitudinal circular blades and the plurality of transverse blades are arranged in a cross-gap arrangement in sequence. The two end heads of the first tea cutting roller (5), the two end heads of the second tea cutting roller (6), the two end heads of the first rubber knife roller (7), and the two end heads of the second rubber knife roller (8) all extend to the outside of the tea cutting box (1). The front end of the tea cutting box (1) is provided with a first servo motor (9) and a first chain transmission mechanism connected to the first servo motor (9); a second chain transmission mechanism is provided between the rear end of the first rubber knife roller (7) and the rear end of the second rubber knife roller (8); the first rubber knife roller (7) and the first tea cutting roller (5), the second rubber knife roller (8) and the second tea cutting roller (6) can synchronously perform transverse cutting and longitudinal cutting under the transmission output of the first servo motor (9) through the first chain transmission mechanism and the second chain transmission mechanism.
2. A tea cutting machine for rolling tea production according to claim 1, characterized in that: The first chain transmission mechanism comprises a first chain (10), wherein the first chain (10) is respectively meshed with a first sprocket (11), a second sprocket (12), a third sprocket (13), and a fourth sprocket (14) which are transmission-connected to the output end of the first servo motor (9), wherein the second sprocket (12), the third sprocket (13), and the fourth sprocket (14) are respectively transmission-connected to the front end of the first rubber knife roller (7), the front end of the first tea cutting roller (5), and the front end of the second tea cutting roller (6), wherein the second chain transmission mechanism comprises a second chain (15), wherein the second chain (15) is respectively meshed with a fifth sprocket (16) which is transmission-connected to the rear end of the first rubber knife roller (7), and a sixth sprocket (17) which is transmission-connected to the rear end of the second rubber knife roller (8).
3. The tea cutting machine for grinding tea according to claim 1, characterized in that: A first support seat fixed to a side surface of the tea cutting box (1) is mounted on the housing surface of the first servo motor (9); a first protective cover (19) capable of covering and protecting the first servo motor (9) and the first chain transmission mechanism is mounted on the front end of the tea cutting box (1); and a second protective cover (20) capable of covering and protecting the second chain transmission mechanism is mounted on the rear end of the tea cutting box (1).
4. A tea cutting machine for grinding tea production according to claim 3, characterized in that: The front end of the support seat is provided with an auxiliary meshing assembly (18) capable of meshing with the first sprocket (11) for transmission, and the auxiliary meshing assembly (18) is composed of an auxiliary guide sprocket and a fixed shaft passing through the inner side of the middle of the auxiliary guide sprocket through a bearing sleeve, a positioning frame is installed between the rear end of the fixed shaft and the front end surface of the support seat, the auxiliary guide sprocket meshes with the first sprocket (11), and the rear end of the tea cutting box (1) is provided with a guide wheel capable of auxiliary support for the second chain (15).
5. The tea cutting machine for grinding tea according to claim 1, characterized in that: Two first re-pressing rollers (21) are mounted on the inside of the discharge box (2), and both ends of the two first re-pressing rollers (21) extend to the outside of the discharge box (2). A meshing output assembly capable of synchronously driving the two first re-pressing rollers (21) is arranged at the rear end of the discharge box (2). The meshing output assembly comprises two mutually meshing transmission gears (22) and a second servo motor (23). The inner sides of the middle parts of the two transmission gears (22) are respectively mounted on the surfaces of one end of the two first re-pressing rollers (21). One end of one of the transmission gears (22) is transmission-connected to the output end of the second servo motor (23). A second support seat is fixed between the shell surface of the second servo motor (23) and the rear end surface of the discharge box (2).
6. A tea cutting machine for grinding tea production according to claim 5, characterized in that: The tops of the two first re-pressing rollers (21) are both movably connected to a material guide plate (24), and one side of the two material guide plates (24) is respectively connected to the inner walls on both sides of the top of the discharge box (2).
7. The tea cutting machine for grinding tea according to claim 1, characterized in that: Semi-open air guide grooves are provided on the inner middle side of the first rubber knife roller (7) and the inner middle side of the second rubber knife roller (8); a plurality of first main air guide grooves (27) are provided on the surface of the first rubber knife roller (7) and are communicated with the semi-open air guide grooves inside the first rubber knife roller (7); one end of each of the first main air guide grooves (27) faces the first tea cutting roller (5); a plurality of second main air guide grooves (28) and a plurality of branch holes (29) are provided on the surface of the second rubber knife roller (8); the number of the branch holes (29) is twice the number of the second main air guide grooves (28); one end of each of the branch holes (29) is communicated with one end of the corresponding second main air guide groove (28); a first protective filter is embedded in the other end of each of the branch holes (29) and is output toward the side of the corresponding longitudinal circular blade; the other ends of each of the second main air guide grooves (28) are communicated with the semi-open air guide groove inside the second rubber knife roller (8).
8. The tea cutting machine for grinding tea according to claim 7, characterized in that: The output end of the first servo motor (9) is drivingly connected to a passive air supply component (25), and a Y-shaped air guide tube (26) is installed at the front end of the passive air supply component (25). The two open ports of the Y-shaped air guide tube (26) away from the passive air supply component (25) are respectively sleeved on the front inner sides of two semi-open air guide grooves. The passive air supply component (25) comprises a support cover plate (251) and a linkage shaft (252). The support cover plate (251) is installed on the front end surface of the first protective cover (19). The linkage shaft (252) is movably sleeved inside the support cover plate (251), and one end of the linkage shaft (252) is drivingly connected to the output end of the first servo motor (9). The other end surface of the linkage shaft (252) is arranged with a plurality of fan blades (253). The top of the support cover plate (251) is provided with a The support cover plate (251) is provided with an outer protective cover tube (254) in communication with the support cover plate (251), and the outer protective cover tube (254) is provided with an elastic air bag (255), an air intake check valve tube (256), and an electromagnetic valve tube (257) in its interior. One end of the air intake check valve tube (256) and one end of the electromagnetic valve tube (257) are respectively connected to the front and rear ends of the elastic air bag (255). The other end of the air intake check valve tube (256) is fixedly sleeved on the inner side of the rear end of the outer protective cover tube (254). The other end of the electromagnetic valve tube (257) is sleeved on the inner side of the front end of the outer protective cover tube (254) and is in communication with the internal space of the outer protective cover tube (254). An air pressure sensor (259) is installed on the inner wall of the elastic air bag (255).
9. The tea cutting machine for grinding tea according to claim 8, characterized in that: The elastic airbag (255) is internally sleeved with a resetting folding spring sheet (258), and the elastic airbag (255) has a structural performance of reciprocating elastic deformation or resetting; The Y-shaped air guide tube (26) comprises a main air guide tube body (261), one end of the main air guide tube body (261) is connected to the front end of the outer protective cover tube (254) and communicates with the space of the outer protective cover tube (254), and a positioning sleeve seat installed on the front end surface of the first protective cover (19) is sleeved in the middle of the main air guide tube body (261), and the other end of the main air guide tube body (261) is connected to two branch air guide valve tubes (262), and the open ports of the two branch air guide valve tubes (262) away from the main air guide tube body (261) are respectively sleeved on the inner sides of the front ends of two semi-open air guide grooves, and a sealing ring is nested at the sleeve position of the open port of the branch air guide valve tube (262) and the corresponding semi-open air guide groove.
10. The tea cutting machine for rolling tea production according to claim 7, characterized in that: A pneumatic linkage assembly (30) is disposed inside a plurality of the first main air grooves (27), the pneumatic linkage assembly (30) comprising a T-shaped rod (301), and the outer sides of both ends of the T-shaped rod (301) are respectively sleeved with a restraining ring (302) and a guide ring (303) clamped thereon, the restraining ring (302) and the guide ring (303) are both fixedly sleeved inside the pneumatic linkage assembly (30), and the guide ring (303) is provided with a plurality of air outlet holes in spatial communication with the pneumatic linkage assembly (30), one end of the T-shaped rod (301) is sleeved with a return spring (305), and the two ends of the return spring (305) are respectively connected to the surface of the restraining ring (302) and the surface of one end of the T-shaped rod (301); The other end of the T-shaped rod (301) is fixedly connected to a conical tube head (304) which is clamped to one end of the first main air-flow groove (27), and the surface of the conical tube head (304) is arranged coplanar with the surface of the first rubber knife roller (7). The middle surface of the T-shaped rod (301) is covered with a conical adjustment tube (307) and an adjustment ring (306), and the surface of the conical adjustment tube (307) is clamped to the inside of the adjustment ring (306). The inner side of the middle part of the conical adjustment tube (307) is fixedly sleeved on the middle surface of the T-shaped rod (301), and the surface of the adjustment ring (306) is fixed to the inner wall of the middle part of the corresponding first main air-flow groove (27). As the first main air-flow groove (27) is displaced by the pressure of the T-shaped rod (301), the connection gap between the adjustment ring (306) and the conical adjustment tube (307) increases, so that the first main air-flow groove (27) is in an open state.