A composite wash-resistant polyester warp-knitted fabric and its production method

Through blended fiber and specific dye dyeing technology, the problems of insufficient antibacterial properties, color fastness and anti-fouling properties of polyester fabrics are solved, and the washing resistance and corrosion resistance of polyester fabrics are improved.

CN119956554BActive Publication Date: 2025-08-01SHISHI JINXIANG BLEACHING & DYEING CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510436962.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-08-01
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

The existing polyester fabrics have poor antibacterial properties, poor color fastness and anti-fouling performance, and insufficient washing and corrosion resistance, which limits the efficiency of the product.

Method used

The blended yarn is made of flax fiber and bamboo fiber, and mixed with spandex fiber and polyester fiber. The knitted grey fabric is formed by warp knitting, and then dyed with a specific dye. The dye contains dispersed red 50, methylene bisnaphthalene sulfonate, modified nanotitanium dioxide agent, etc., and combined with functional additives and modification liquid to optimize the dye dye effect.

Benefits of technology

It significantly improves the antibacterial properties, color fastness and anti-fouling properties of polyester fabrics, and improves the washing and corrosion resistance of the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure SMS_1
    Figure SMS_1
  • Figure SMS_2
    Figure SMS_2
Patent Text Reader

Abstract

The present invention relates to the technical field of polyester warp knitted fabrics, and particularly relates to a composite wash-resistant polyester warp knitted fabric and a production method thereof, including: Step 1: Blending linen fiber and bamboo fiber according to a weight ratio of 3:1 to make a blended yarn; mixing spandex fiber and polyester fiber according to a weight ratio of 1:5, and then through a fiber mixing process to obtain spandex-coated polyester yarn; Step 2: Warp knitting the blended yarn, spandex-coated polyester yarn and 80D polyester according to a weight ratio of 4:3:1 to obtain a knitted greige fabric; Step 3: Placing the knitted greige fabric in a sufficient amount of dye for dyeing treatment, taking it out and drying after the dyeing is completed, and then the composite wash-resistant polyester warp knitted fabric can be obtained. The polyester fabric of the present invention uses the blended yarn, spandex-coated polyester yarn and 80D polyester according to a weight ratio of 4:3:1, and then through warp knitting to obtain a knitted greige fabric, and at the same time, it is improved by dyeing with dyes.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of polyester warp knitted fabrics, and in particular to a composite washable polyester warp knitted fabric and a production method thereof. Background Art

[0002] With the development of society, the field of fabric technology has made great strides. Whether it is pure cotton fabric or chemical fiber fabric, its application field is very wide; the existing polyester fabric has poor antibacterial properties, and the color fastness and anti-fouling performance of the product are not ideal. It is difficult for the product to achieve coordinated improvement in antibacterial properties, color fastness and anti-fouling, and the product has poor washability and corrosion resistance, which limits the product's use efficiency. Summary of the Invention

[0003] In view of the defects of the prior art, the purpose of the present invention is to provide a composite washable polyester warp knitted fabric and a production method thereof to solve the problems raised in the above background technology.

[0004] The present invention solves the technical problem by adopting the following technical solutions:

[0005] The present invention provides a method for producing a composite washable polyester warp knitted fabric, comprising the following steps:

[0006] Step 1: blending flax fiber and bamboo fiber in a weight ratio of 3:1 to prepare blended yarn;

[0007] The spandex fiber and the polyester fiber are mixed in a weight ratio of 1:5, and then subjected to a blending process to obtain spandex-coated polyester yarn;

[0008] Step 2: warp knitting the blended yarn, spandex-coated polyester yarn and 80D polyester in a weight ratio of 4:3:1 to obtain a knitted fabric;

[0009] Step 3: Place the knitted fabric in a sufficient amount of dye for dyeing. After dyeing is completed, take it out and dry it to obtain a composite washable polyester warp knitted fabric.

[0010] Preferably, the dyeing temperature is 65-70° C. and the dyeing time is 1 hour.

[0011] Preferably, the preparation method of the dye is:

[0012] By weight, 30-35 parts of disperse red 50 dye, 5-10 parts of sodium methylene bisnaphthalene sulfonate, 4-7 parts of functional additives, 5-8 parts of modified nano titanium dioxide agent, 2-4 parts of silane coupling agent KH550, 1-3 parts of anhydrous sodium metasilicate, 5-8 parts of nano zinc oxide, and 30-35 parts of toluene are fully blended to obtain a dye;

[0013] Wherein, the preparation method of the functional additive is:

[0014] S01: Add 4-6 parts of hollow glass microspheres, 2-3 parts of sodium lignin sulfonate and 2-3 parts of lanthanum oxide to 5-8 parts of urea solution by weight, and stir evenly to obtain a glass microsphere solution;

[0015] S02: Blend 2-5 parts of kaolin, 1-2 parts of stearic acid, and 5-8 parts of dopamine hydrochloride solution by weight to obtain a kaolin agent;

[0016] The flaky talc powder is immersed in a kaolin agent 4-7 times the weight of the flaky talc powder and subjected to ultrasonic treatment. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a polyadjusting additive.

[0017] S03: The compounding additive and the glass microbead solution are mixed in a weight ratio of 5:3 and ball-milled at a ball-milling speed of 1500 r / min for 1 h. After the ball-milling is completed, the mixture is filtered and dried to obtain a functional additive.

[0018] Preferably, the mass fraction of the urea solution is 2-5%; the mass fraction of the dopamine hydrochloride solution is 4-7%.

[0019] Preferably, the ultrasonic power of the immersion ultrasonic treatment is 500-600W, and the ultrasonic treatment lasts for 1 hour.

[0020] Preferably, the preparation method of the modified nano titanium dioxide agent is:

[0021] S101: First, the nano-titanium dioxide is stirred in a sufficient amount of potassium permanganate solution, and then washed with water, filtered, and dried to obtain dry nano-titanium dioxide;

[0022] The dried nano-titanium dioxide was placed in a proton irradiation box and irradiated for 1 hour at an irradiation power of 300W. After the irradiation was completed, irradiated nano-titanium dioxide was obtained.

[0023] S102: The irradiated nano-titanium dioxide and the modified liquid are stirred and modified in a weight ratio of 2:5. After stirring, the mixture is washed with water, filtered, and dried to obtain a modified nano-titanium dioxide agent.

[0024] Preferably, the stirring temperature of the stirring modification treatment is 55-60° C., the stirring speed is 450-500 r / min, and the stirring is carried out for 1 hour.

[0025] Preferably, the preparation method of the modified liquid is:

[0026] 3-5 parts of aluminum silicate fiber and 2-3 parts of nano-silica sol are added to 5-8 parts of yttrium nitrate solution by weight, and then 2-3 parts of silicon carbide and 1-2 parts of boron nitride are added and mixed thoroughly to obtain a modified solution.

[0027] Preferably, the mass fraction of the yttrium nitrate solution is 3-5%.

[0028] The present invention also provides a composite wash-resistant polyester warp knitted fabric, which is produced by the production method of the composite wash-resistant polyester warp knitted fabric.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The polyester warp knitted fabric of the present invention uses blended yarn, spandex-coated polyester yarn and 80D polyester in a weight ratio of 4:3:1, and through warp knitting, a knitted grey fabric is obtained. At the same time, it is further improved by dyeing. The dye uses a mixture of disperse red 50 dye, sodium methylene bisnaphthalenesulfonate, silane coupling agent KH550, anhydrous sodium metasilicate and nano-zinc oxide to optimize the dyeing effect. At the same time, the antibacterial property, color fastness and stain resistance of the product are coordinately improved, and the wash resistance and corrosion resistance stability of the product are remarkable; the functional additive uses hollow glass microspheres in combination with lignosulfonate, lanthanum oxide and urea solution for blending, and coordinately improves the compounding additive. The flaky talc powder in the compounding additive is formulated with kaolin agent, and the kaolin, stearic acid and dopamine hydrochloride solution in the kaolin agent are co-formulated and improved. Through the co-formulation and synergistic effect of raw materials, flaky talc powder is formulated with kaolin as the matrix, and then combined with hollow glass microspheres. Through the co-formulation and synergistic effect of raw materials, the obtained functional additive optimizes the product system performance in the system. At the same time, the added modified nano-titanium dioxide agent uses nano-titanium dioxide to optimize the system activity efficiency through potassium permanganate solution, and further improves its activity through irradiation. The modified liquid uses aluminosilicate fiber, nano-silica sol, yttrium nitrate solution, silicon carbide and boron nitride for co-formulation and synergistic effect, and then through the mutual coordination of raw materials, the coordination effect of the modified nano-titanium dioxide agent and the compounding additive is more excellent, so that the performance of the product is further improved. Specific embodiments

[0031] The following is a clear and complete description of the technical solutions in the embodiments of the present invention with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work belong to the scope of protection of the present invention.

[0032] A production method of a composite wash-resistant polyester warp knitted fabric in this embodiment includes the following steps:

[0033] Step 1: Blending flax fiber and bamboo fiber in a weight ratio of 3:1 to make a blended yarn;

[0034] Mixing spandex fiber and polyester fiber in a weight ratio of 1:5, and then through a fiber mixing process, spandex-coated polyester yarn is obtained;

[0035] Step 2: Through warp knitting, a blended yarn, an ammonia-spandex-coated polyester yarn, and 80D polyester are knitted in a weight ratio of 4:3:1 to obtain a knitted greige fabric;

[0036] Step 3: The knitted greige fabric is dyed in a sufficient amount of dye. After the dyeing is completed, it is taken out and dried to obtain a composite wash-resistant polyester warp-knitted fabric.

[0037] In this embodiment, the dyeing temperature for the dyeing treatment is 65 - 70°C, and the dyeing time is 1 h.

[0038] The preparation method of the dye in this embodiment is as follows:

[0039] By weight, 30 - 35 parts of a disperse red 50 dye, 5 - 10 parts of sodium methylene bisnaphthalenesulfonate, 4 - 7 parts of a functional auxiliary agent, 5 - 8 parts of a modified nano-titanium dioxide agent, 2 - 4 parts of a silane coupling agent KH550, 1 - 3 parts of anhydrous sodium metasilicate, 5 - 8 parts of nano-zinc oxide, and 30 - 35 parts of toluene are blended thoroughly to obtain the dye;

[0040] Among them, the preparation method of the functional auxiliary agent is as follows:

[0041] S01: By weight, 4 - 6 parts of hollow glass microspheres, 2 - 3 parts of sodium lignosulfonate, and 2 - 3 parts of lanthanum oxide are added to 5 - 8 parts of a urea solution and stirred evenly to obtain a glass microsphere solution;

[0042] S02: By weight, 2 - 5 parts of kaolin, 1 - 2 parts of stearic acid, and 5 - 8 parts of a hydrochloric acid dopamine solution are blended thoroughly to obtain a kaolin agent;

[0043] Flaky talc powder is immersed in a kaolin agent that is 4 - 7 times the weight of the flaky talc powder and subjected to ultrasonic treatment. After the ultrasonic treatment is completed, it is filtered and dried to obtain a compounding additive;

[0044] S03: The compounding additive and the glass microsphere solution are blended and ball-milled in a weight ratio of 5:3. The ball-milling speed is 1500 r / min, and the ball-milling time is 1 h. After the ball-milling is completed, it is filtered and dried to obtain the functional auxiliary agent.

[0045] In this embodiment, the mass fraction of the urea solution is 2 - 5%; the mass fraction of the hydrochloric acid dopamine solution is 4 - 7%.

[0046] In this embodiment, the ultrasonic power for the immersion ultrasonic treatment is 500 - 600 W, and the ultrasonic treatment time is 1 h.

[0047] The preparation method of the modified nano-titanium dioxide agent in this embodiment is as follows:

[0048] S101: Nano-titanium dioxide is first stirred thoroughly in a sufficient amount of potassium permanganate solution, then washed, filtered, and dried to obtain dry nano-titanium dioxide;

[0049] Place the dry nano-titanium dioxide in a proton irradiation chamber for 1 h of irradiation at an irradiation power of 300 W. After the irradiation is completed, the irradiated nano-titanium dioxide is obtained.

[0050] S102: Stir and modify the irradiated nano-titanium dioxide and the modification liquid in a weight ratio of 2:5. After the stirring is completed, wash with water, filter by suction, and dry to obtain the modified nano-titanium dioxide agent.

[0051] In this embodiment, the stirring temperature for the stirring modification treatment is 55 - 60 °C, the stirring speed is 450 - 500 r / min, and the stirring is carried out for 1 h.

[0052] The preparation method of the modification liquid in this embodiment is as follows:

[0053] Add 3 - 5 parts of aluminosilicate fiber and 2 - 3 parts of nano-silica sol by weight to 5 - 8 parts of yttrium nitrate solution, and then add 2 - 3 parts of silicon carbide and 1 - 2 parts of boron nitride, and mix thoroughly to obtain the modification liquid.

[0054] The mass fraction of the yttrium nitrate solution in this embodiment is 3 - 5%.

[0055] A composite wash-resistant polyester warp-knitted fabric in this embodiment is produced by the production method of the composite wash-resistant polyester warp-knitted fabric.

[0056] Example 1: A production method of a composite wash-resistant polyester warp-knitted fabric, comprising the following steps:

[0057] Step 1: Blend flax fiber and bamboo fiber in a weight ratio of 3:1 to make a blended yarn.

[0058] Mix spandex fiber and polyester fiber in a weight ratio of 1:5, and then through a fiber mixing process, obtain spandex-coated polyester yarn.

[0059] Step 2: Warp-knit the blended yarn, spandex-coated polyester yarn and 80D polyester in a weight ratio of 4:3:1 to obtain a knitted greige fabric.

[0060] Step 3: Place the knitted greige fabric in a sufficient amount of dye for dyeing treatment. After the dyeing is completed, take it out and dry to obtain the composite wash-resistant polyester warp-knitted fabric.

[0061] In this embodiment, the dyeing temperature for the dyeing treatment is 65 °C, and the dyeing is carried out for 1 h.

[0062] The preparation method of the dye in this embodiment is as follows:

[0063] Mix 30 parts of the dye Disperse Red 50, 5 parts of sodium methylenebis(naphthalenesulfonate), 4 parts of functional additive, 5 parts of modified nano-titanium dioxide agent, 2 parts of silane coupling agent KH550, 1 part of anhydrous sodium metasilicate, 5 parts of nano-zinc oxide and 30 parts of toluene by weight thoroughly to obtain the dye;

[0064] Among them, the preparation method of the functional additive is as follows:

[0065] S01: Add 4 parts of hollow glass microspheres, 2 parts of sodium lignosulfonate and 2 parts of lanthanum oxide to 5 parts of urea solution by weight, stir evenly to obtain the glass microsphere solution;

[0066] S02: Blend 2 parts of kaolin, 1 part of stearic acid and 5 parts of hydrochloric acid dopamine solution by weight thoroughly to obtain the kaolin agent;

[0067] Immerse the flaky talc powder into the kaolin agent which is 4 times the weight of the flaky talc powder, carry out ultrasonic treatment, after the ultrasonic treatment ends, filter by suction and dry to obtain the compounding additive;

[0068] S03: Blend and ball-mill the compounding additive and the glass microsphere solution according to the weight ratio of 5:3, the ball-milling speed is 1500 r / min, ball-mill for 1 h, after the ball-milling ends, filter by suction and dry to obtain the functional additive.

[0069] In this example, the mass fraction of the urea solution is 2%; the mass fraction of the hydrochloric acid dopamine solution is 4%.

[0070] In this example, the ultrasonic power of the immersion ultrasonic treatment is 500 W and the ultrasonic treatment is carried out for 1 h.

[0071] In this example, the preparation method of the modified nano-titanium dioxide agent is as follows:

[0072] S101: First stir the nano-titanium dioxide in a sufficient amount of potassium permanganate solution thoroughly, then wash with water, filter by suction and dry to obtain the dried nano-titanium dioxide;

[0073] Place the dried nano-titanium dioxide in a proton irradiation chamber and irradiate for 1 h, the irradiation power is 300 W, after the irradiation ends, obtain the irradiated nano-titanium dioxide;

[0074] S102: Stir and modify the irradiated nano-titanium dioxide and the modification liquid according to the weight ratio of 2:5, after the stirring ends, wash with water, filter by suction and dry to obtain the modified nano-titanium dioxide agent.

[0075] In this example, the stirring temperature of the stirring modification treatment is 55 °C, the stirring speed is 450 r / min, and the stirring is carried out for 1 h.

[0076] In this example, the preparation method of the modification liquid is as follows:

[0077] Add 3 parts of aluminosilicate fiber and 2 parts of nano-silica sol by weight to 5 parts of yttrium nitrate solution, then add 2 parts of silicon carbide and 1 part of boron nitride, and mix well to obtain a modified liquid.

[0078] The mass fraction of the yttrium nitrate solution in this example is 3%.

[0079] A composite wash-resistant polyester warp knitted fabric in this example is produced by the production method of the composite wash-resistant polyester warp knitted fabric.

[0080] Example 2: A production method of a composite wash-resistant polyester warp knitted fabric, comprising the following steps:

[0081] Step 1: Blended spin flax fiber and bamboo fiber according to a weight ratio of 3:1 to make a blended yarn;

[0082] Mix spandex fiber and polyester fiber according to a weight ratio of 1:5, and then through a fiber mixing process to obtain spandex-coated polyester yarn;

[0083] Step 2: Warp knit the blended yarn, spandex-coated polyester yarn and 80D polyester according to a weight ratio of 4:3:1 to obtain a knitted grey fabric;

[0084] Step 3: Place the knitted grey fabric in a sufficient amount of dye for dyeing treatment, after dyeing is completed, take it out and dry it to obtain a composite wash-resistant polyester warp knitted fabric.

[0085] The dyeing temperature of the dyeing treatment in this example is 70 °C and the dyeing time is 1 h.

[0086] The preparation method of the dye in this example is:

[0087] Disperse 35 parts of red 50 dye, 10 parts of sodium methylene bisnaphthalenesulfonate, 7 parts of functional additive, 8 parts of modified nano-titanium dioxide agent, 4 parts of silane coupling agent KH550, 3 parts of anhydrous sodium metasilicate, 8 parts of nano-zinc oxide and 35 parts of toluene by weight and mix well to obtain the dye;

[0088] Among them, the preparation method of the functional additive is:

[0089] S01: Add 6 parts of hollow glass microspheres, 3 parts of lignosulfonate and 3 parts of lanthanum oxide to 8 parts of urea solution by weight, stir evenly to obtain a glass microsphere liquid;

[0090] S02: Blend 5 parts of kaolin, 2 parts of stearic acid and 8 parts of hydrochloric acid dopamine solution by weight and mix well to obtain a kaolin agent;

[0091] Immerse flaky talc powder into 7 times the weight of the kaolin agent of flaky talc powder, perform ultrasonic treatment, after ultrasonic treatment, filter and dry to obtain a compounding additive;

[0092] S03: The compounding additive and the glass microbead solution are mixed in a weight ratio of 5:3 and ball-milled at a ball-milling speed of 1500 r / min for 1 h. After the ball-milling is completed, the mixture is filtered and dried to obtain a functional additive.

[0093] The mass fraction of the urea solution in this embodiment is 5%; the mass fraction of the dopamine hydrochloride solution is 7%.

[0094] The ultrasonic power of the immersion ultrasonic treatment in this embodiment is 600 W, and the ultrasonic treatment is performed for 1 hour.

[0095] The preparation method of the modified nano titanium dioxide agent of this embodiment is:

[0096] S101: First, the nano-titanium dioxide is stirred in a sufficient amount of potassium permanganate solution, and then washed with water, filtered, and dried to obtain dry nano-titanium dioxide;

[0097] The dried nano-titanium dioxide was placed in a proton irradiation box and irradiated for 1 hour at an irradiation power of 300W. After the irradiation was completed, irradiated nano-titanium dioxide was obtained.

[0098] S102: The irradiated nano-titanium dioxide and the modified liquid are stirred and modified in a weight ratio of 2:5. After stirring, the mixture is washed with water, filtered, and dried to obtain a modified nano-titanium dioxide agent.

[0099] The stirring temperature of the stirring modification treatment in this embodiment is 60° C., the stirring speed is 500 r / min, and the stirring is carried out for 1 hour.

[0100] The preparation method of the modified liquid of this embodiment is:

[0101] 5 parts of aluminum silicate fiber and 3 parts of nano-silica sol were added to 8 parts of yttrium nitrate solution by weight, and then 3 parts of silicon carbide and 2 parts of boron nitride were added and mixed thoroughly to obtain a modified solution.

[0102] The mass fraction of the yttrium nitrate solution in this embodiment is 5%.

[0103] The composite washable polyester warp knitted fabric of the present embodiment is produced by the production method of the composite washable polyester warp knitted fabric.

[0104] Example 3: A method for producing a composite washable polyester warp knitted fabric, comprising the following steps:

[0105] Step 1: blending flax fiber and bamboo fiber in a weight ratio of 3:1 to prepare blended yarn;

[0106] The spandex fiber and the polyester fiber are mixed in a weight ratio of 1:5, and then subjected to a blending process to obtain spandex-coated polyester yarn;

[0107] Step 2: warp knitting the blended yarn, spandex-coated polyester yarn and 80D polyester in a weight ratio of 4:3:1 to obtain a knitted fabric;

[0108] Step 3: Place the knitted fabric in a sufficient amount of dye for dyeing. After dyeing is completed, take it out and dry it to obtain a composite washable polyester warp knitted fabric.

[0109] The dyeing temperature of the dyeing treatment in this embodiment is 67.5° C., and the dyeing time is 1 hour.

[0110] The preparation method of the dye of the present embodiment is:

[0111] 32.5 parts of disperse red 50 dye, 7.5 parts of sodium methylene bisnaphthalene sulfonate, 5.5 parts of functional additives, 6.5 parts of modified nano titanium dioxide agent, 3 parts of silane coupling agent KH550, 2 parts of anhydrous sodium metasilicate, 6.5 parts of nano zinc oxide, and 32.5 parts of toluene were fully blended by weight to obtain a dye;

[0112] Wherein, the preparation method of the functional additive is:

[0113] S01: Add 5 parts of hollow glass microspheres, 2.5 parts of sodium lignin sulfonate and 2.5 parts of lanthanum oxide to 6.5 parts of urea solution by weight, stir evenly, and obtain a glass microsphere solution;

[0114] S02: 3.5 parts of kaolin, 1.5 parts of stearic acid and 6.5 parts of dopamine hydrochloride solution are fully mixed by weight to obtain a kaolin agent;

[0115] The flaky talc powder is immersed in a kaolin agent 5.5 times the weight of the flaky talc powder and subjected to ultrasonic treatment. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a polyadjusting additive.

[0116] S03: The compounding additive and the glass microbead solution are mixed in a weight ratio of 5:3 and ball-milled at a ball-milling speed of 1500 r / min for 1 h. After the ball-milling is completed, the mixture is filtered and dried to obtain a functional additive.

[0117] The mass fraction of the urea solution in this embodiment is 3.5%; the mass fraction of the dopamine hydrochloride solution is 5.5%.

[0118] The ultrasonic power of the immersion ultrasonic treatment in this embodiment is 550W, and the ultrasonic treatment is performed for 1 hour.

[0119] The preparation method of the modified nano titanium dioxide agent of this embodiment is:

[0120] S101: First, the nano-titanium dioxide is stirred in a sufficient amount of potassium permanganate solution, and then washed with water, filtered, and dried to obtain dry nano-titanium dioxide;

[0121] Place the dried nano-titanium dioxide in a proton irradiation chamber for 1 hour with an irradiation power of 300 W. After the irradiation is completed, the irradiated nano-titanium dioxide is obtained.

[0122] S102: Stir and modify the irradiated nano-titanium dioxide and the modification liquid in a weight ratio of 2:5. After stirring, wash with water, filter by suction, and dry to obtain the modified nano-titanium dioxide agent.

[0123] In this embodiment, the stirring temperature for the stirring modification treatment is 57.5 °C, the stirring speed is 470 r / min, and the stirring time is 1 hour.

[0124] The preparation method of the modification liquid in this embodiment is as follows:

[0125] Add 4 parts of aluminum silicate fiber and 2.5 parts of nano-silica sol by weight to 6.5 parts of yttrium nitrate solution. Then add 2.5 parts of silicon carbide and 1.5 parts of boron nitride, and mix thoroughly to obtain the modification liquid.

[0126] The mass fraction of the yttrium nitrate solution in this embodiment is 4%.

[0127] A composite wash-resistant polyester warp-knitted fabric in this embodiment is produced by the production method of the composite wash-resistant polyester warp-knitted fabric.

[0128] Comparative Example 1:

[0129] It is different from Example 3 in that no functional additive is added.

[0130] Comparative Example 2:

[0131] It is different from Example 3 in that no compounding additive is added in the preparation of the functional additive.

[0132] Comparative Example 3:

[0133] It is different from Example 3 in that no flaky talc powder is added in the preparation of the compounding additive.

[0134] Comparative Example 4:

[0135] It is different from Example 3 in that no kaolin agent is added in the preparation of the compounding additive.

[0136] Comparative Example 5:

[0137] It is different from Example 3 in that no kaolin and stearic acid are added in the kaolin agent.

[0138] Comparative Example 6:

[0139] It is different from Example 3 in that no glass microsphere liquid is added in the preparation of the functional additive.

[0140] Comparative Example 7:

[0141] The difference from Example 3 is that no hollow glass microspheres or sodium lignin sulfonate were added in the preparation of the glass microsphere liquid.

[0142] Comparative Example 8:

[0143] The difference from Example 3 is that lanthanum oxide is not added in the preparation of the glass microbead solution, and water is used instead of the urea solution.

[0144] Comparative Example 9:

[0145] The difference from Example 3 is that no modified nano titanium dioxide agent is added.

[0146] Comparative Example 10:

[0147] The difference from Example 3 is that no irradiated nano-titanium dioxide is added in the preparation of the modified nano-titanium dioxide agent.

[0148] Comparative Example 11:

[0149] The difference from Example 3 is that no modifying liquid is added in the preparation of the modified nano-titanium dioxide agent.

[0150] The products of Examples 1 to 3 and Comparative Examples 1 to 11 were tested for antibacterial properties, color fastness, and antifouling properties under conventional conditions, and were tested for antibacterial properties, color fastness, and antifouling properties under washable and corrosion-resistant conditions (the products were placed in 5% sodium hydroxide alkaline mist for 12 hours and then washed 20 times with water). The measurement results are shown in Table 1.

[0151] Table 1 Product performance test results of Examples 1 to 3 and Comparative Examples 1 to 11:

[0152]

[0153] From Examples 1 to 3 and Comparative Examples 1 to 11, it can be seen that the antibacterial properties, color fastness, and antifouling properties of the product of Example 3 of the present invention can be improved in a coordinated manner, and the product has significant effects on washability and corrosion resistance.

[0154] From Comparative Example 1, Comparative Example 9 and Example 3, it can be seen that when the present invention does not add any functional additive or any modified nano titanium dioxide agent, the performance of the product deteriorates significantly. When the functional additive and the modified nano titanium dioxide agent are coordinated and formulated together, the product performance effect is most significant.

[0155] It can be seen from Comparative Examples 2-8 and Example 3 that the performance of the products shows a deteriorating trend when the compounding additive is not added in the preparation of the functional additive, the flaky talc is not added in the preparation of the compounding additive, the kaolin agent is not added in the preparation of the compounding additive, the kaolin is not added in the kaolin agent, stearic acid, the glass microsphere liquid is not added in the preparation of the functional additive, the hollow glass microspheres are not added in the preparation of the glass microsphere liquid, sodium lignosulfonate, lanthanum oxide is not added in the preparation of the glass microsphere liquid, and water is used instead of the urea solution. The performance of the products obtained by the specific method of the present invention is the most remarkable, and the performance of the products obtained by the specific method of the glass microsphere liquid and the compounding additive, and the functional additive prepared by the specific raw material process is the most remarkable;

[0156] It can be seen from Comparative Examples 10-11 and Example 3 that the performance of the products shows a deteriorating trend when the irradiated nano-titanium dioxide is not added in the preparation of the modified nano-titanium dioxide agent and the modification liquid is not added in the preparation of the modified nano-titanium dioxide agent. The performance of the modified nano-titanium dioxide agent obtained by the specific method of the present invention is the most remarkable.

[0157] Since the modification liquid has a great influence on the performance of the product, further research is carried out on this.

[0158] Experimental Example 1:

[0159] The only difference from Example 3 is that aluminum silicate fiber is not added to the modification liquid.

[0160] Experimental Example 2:

[0161] The only difference from Example 3 is that silicon carbide is not added to the modification liquid.

[0162] Experimental Example 3:

[0163] The only difference from Example 3 is that boron nitride is not added to the modification liquid.

[0164] Experimental Example 4:

[0165] The only difference from Example 3 is that nano-silica sol is not added to the modification liquid.

[0166] Experimental Example 5:

[0167] The only difference from Example 3 is that water is used instead of yttrium nitrate solution in the modification liquid.

[0168] The antibacterial property, color fastness and stain resistance of the products of Experimental Examples 1-5 were tested under conventional conditions, and the antibacterial property, color fastness and stain resistance were tested under the conditions of washing resistance and corrosion resistance (the products were placed in 5% sodium hydroxide alkali mist for 12 h and then washed 20 times). The measurement results are shown in Table 2.

[0169] Table 2 Test results of the product performance of Experimental Examples 1-5:

[0170]

[0171] As can be seen from Experimental Examples 1 to 5, when aluminum silicate fiber is not added to the modifying liquid, the performance change trend of the product is relatively large. At the same time, when silicon carbide is not added to the modifying liquid and boron nitride is not added to the modifying liquid, the performance of the product also shows an obvious deterioration trend. Also, when nano-silica sol is not added to the modifying liquid and the yttrium nitrate solution in the modifying liquid is replaced with water, the performance of the product all shows a deterioration trend. The performance effect of the product is the most remarkable with the modifying liquid obtained by the specific method of the present invention, and the effect of using other methods to replace is not as obvious as that of the present invention.

[0172] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention.

[0173] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A production method of a composite wash-resistant polyester warp-knitted fabric, characterized in that, The steps include: Step 1: blending flax fiber and bamboo fiber in a weight ratio of 3:1 to prepare blended yarn; The spandex fiber and the polyester fiber are mixed in a weight ratio of 1:5, and then subjected to a blending process to obtain spandex-coated polyester yarn; Step 2: warp knitting the blended yarn, spandex-coated polyester yarn and 80D polyester in a weight ratio of 4:3:1 to obtain a knitted fabric; Step 3: Place the knitted fabric in a sufficient amount of dye for dyeing. After dyeing is completed, take it out and dry it to obtain a composite washable polyester warp knitted fabric; The preparation method of the dye is: By weight, 30-35 parts of disperse red 50 dye, 5-10 parts of sodium methylene bisnaphthalene sulfonate, 4-7 parts of functional additives, 5-8 parts of modified nano titanium dioxide agent, 2-4 parts of silane coupling agent KH550, 1-3 parts of anhydrous sodium metasilicate, 5-8 parts of nano zinc oxide, and 30-35 parts of toluene are fully blended to obtain a dye; Wherein, the preparation method of the functional additive is: S01: Add 4-6 parts of hollow glass microspheres, 2-3 parts of sodium lignin sulfonate and 2-3 parts of lanthanum oxide to 5-8 parts of urea solution by weight, and stir evenly to obtain a glass microsphere solution; S02: Blend 2-5 parts of kaolin, 1-2 parts of stearic acid, and 5-8 parts of dopamine hydrochloride solution by weight to obtain a kaolin agent; The flaky talc powder is immersed in a kaolin agent 4-7 times the weight of the flaky talc powder and subjected to ultrasonic treatment. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a polyadjusting additive. S03: The compounding additive and the glass microbead solution were mixed in a weight ratio of 5:3 and ball-milled at a speed of 1500 r / min for 1 h. After the ball milling was completed, the mixture was filtered and dried to obtain a functional additive; The preparation method of the modified nano titanium dioxide agent is: S101: First, the nano-titanium dioxide is stirred in a sufficient amount of potassium permanganate solution, and then washed with water, filtered, and dried to obtain dry nano-titanium dioxide; The dried nano-titanium dioxide was placed in a proton irradiation box and irradiated for 1 hour at an irradiation power of 300W. After the irradiation was completed, irradiated nano-titanium dioxide was obtained. S102: Stirring the irradiated nano-titanium dioxide and the modified liquid in a weight ratio of 2:5 for modification. After stirring, washing, filtering, and drying are completed to obtain a modified nano-titanium dioxide agent; The preparation method of the modified liquid is: 3-5 parts of aluminum silicate fiber and 2-3 parts of nano-silica sol are added to 5-8 parts of yttrium nitrate solution by weight, and then 2-3 parts of silicon carbide and 1-2 parts of boron nitride are added and mixed thoroughly to obtain a modified solution.

2. The production method of the composite wash-resistant polyester warp knitted fabric according to claim 1, characterized in that, The dyeing temperature of the dyeing treatment is 65-70°C, and the dyeing time is 1 hour.

3. The production method of the composite wash-resistant polyester warp knitted fabric according to claim 1, characterized in that, The mass fraction of the urea solution is 2-5%.

4. The production method of the composite wash-resistant polyester warp knitted fabric according to claim 1, characterized in that, The mass fraction of the dopamine hydrochloride solution is 4-7%.

5. The production method of the composite wash-resistant polyester warp knitted fabric according to claim 1, characterized in that, The ultrasonic power of the immersion ultrasonic treatment is 500-600W, and the ultrasonic treatment is performed for 1 hour.

6. The production method of the composite wash-resistant polyester warp knitted fabric according to claim 1, characterized in that, The stirring temperature of the stirring modification treatment is 55-60° C., the stirring speed is 450-500 r / min, and the stirring is carried out for 1 hour.

7. The production method of the composite wash-resistant polyester warp-knitted fabric according to claim 1, characterized in that, The mass fraction of the yttrium nitrate solution is 3-5%.

8. A composite wash-resistant polyester warp-knitted fabric, which is produced by the production method of the composite wash-resistant polyester warp-knitted fabric according to any one of claims 1-7.

Citation Information

Patent Citations

  • Preparation method and application of long-lasting antibacterial fabric and product prepared through preparation method

    CN110552214A

  • Antibacterial mildew-proof plastic film and preparation method thereof

    CN118047989A

  • Anti-pilling high-density knitted fabric and production process thereof

    CN118957984A

  • High-adhesiveness water-based dye dyed fabric and preparation method thereof

    CN119287685A