A test device for separating food products having a relatively high viscosity

Abstract

The application discloses a kind of separating high viscosity food test device, it is related to dehydration separation technical field, support plate and the mounting bracket of fixed connection on support plate, first electric telescopic link is fixedly connected in the mounting bracket, the bottom of first electric telescopic link is fixedly connected with mounting plate, the bottom of mounting plate is rotatably connected with mounting shaft, the bottom of mounting shaft is fixedly connected with mounting frame, filter mechanism, the filter mechanism is arranged in mounting frame, this kind of separating high viscosity food test device, by putting into the sticky food slag in gauze basket, then by accelerating the movement of gauze basket, it is realized to the quick up and down of gauze basket in sticky slag and is stirred, to destroy sticky juice tension, so that sticky juice does not adhere to gauze hole under the action of tension, leading to low filtration efficiency, greatly improve the quick filtration of gauze basket to sticky juice, greatly improve the filtration efficiency of sticky food.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of dewatering separation, in particular to a test device for separating food with high viscosity. BACKGROUND

[0002] Dewatering is a process of separating solid from liquid. According to different process links, there are many methods of dewatering, which can be roughly divided into gravity dewatering, mechanical dewatering, thermal energy dewatering, etc. In the actual food test and detection process, the juice in some viscous food needs to be separated out to facilitate the test analysis of the juice of the food.

[0003] At present, when separating the juice of viscous food, the food is usually crushed, and then the crushed residue is placed on a filter screen for filtering. However, due to the high viscosity of the juice of viscous food, the tension of the juice is large, which is easy to block the filter screen holes, so that the juice is difficult to be filtered and discharged, resulting in low filtering efficiency of the juice. SUMMARY

[0004] The purpose of the present application is to provide a test device for separating food with high viscosity, which solves the problems in the background art.

[0005] The purpose of the present application can be achieved by the following technical solutions:

[0006] A test device for separating food with high viscosity, comprising:

[0007] A support plate and a mounting bracket fixedly connected to the support plate, a first electric telescopic rod fixedly connected in the mounting bracket, a mounting plate fixedly connected to the bottom end of the first electric telescopic rod, an installation shaft rotatably connected to the bottom of the mounting plate, and an installation frame fixedly connected to the bottom end of the installation shaft.

[0008] A filtering mechanism arranged in the installation frame, the filtering mechanism being used for filtering the juice of the food.

[0009] A receiving and cleaning mechanism arranged on the support plate, the receiving and cleaning mechanism being used for collecting the juice filtered by the filtering mechanism and cleaning the filtered filtering mechanism.

[0010] A driving mechanism arranged on the mounting plate, the driving mechanism being used for driving the installation shaft to rotate.

[0011] As a further scheme of the present application: the filtering mechanism comprises a cross plate fixedly connected with the mounting frame, a plurality of connecting rods are slidingly connected with the cross plate, a screen basket is fixedly connected with the bottom end of the connecting rod through a connecting block, a connecting ring block is slidingly sleeved with the outer surface of the connecting rod, a spring fixedly connected with the connecting ring block is fixedly sleeved with the outer surface of the connecting rod, a first iron plate is fixedly connected with the top of the connecting rod, and a first electromagnet plate fixedly connected with the mounting frame is arranged above the first iron plate.

[0012] As a further scheme of the present application: a transmission pipe is slidingly connected with the mounting frame, a first transmission shaft is rotatably connected in the transmission pipe, a second electromagnet plate is fixedly connected with the bottom end of the first transmission shaft, a plurality of flexible ropes are fixedly connected with the inner surface of the screen basket, a second iron plate is fixedly connected with one end of the flexible rope, a second electric telescopic rod fixedly connected with the mounting frame is fixedly connected with the top end of the transmission pipe through a connecting plate, a transmission mechanism connected with the mounting frame is transmissionally connected with the outer surface of the first transmission shaft, and the transmission mechanism is used to drive the first transmission shaft to rotate.

[0013] As a further scheme of the present application: the transmission mechanism comprises a transmission rack fixedly connected with the mounting frame, a transmission gear is meshingly connected with the outer surface of the transmission rack, a second transmission shaft rotatably connected with the transmission pipe is fixedly sleeved with the middle of the transmission gear, a first bevel gear is fixedly sleeved with one end of the second transmission shaft, and a second bevel gear fixedly sleeved with the first transmission shaft is meshingly connected with the outer surface of the first bevel gear.

[0014] As a further scheme of the present application: the driving mechanism comprises a driving motor fixedly connected with the mounting plate, a driving shaft is fixedly connected with the output end of the driving motor through a shaft coupling, a first driving gear is fixedly sleeved with the outer surface of the driving shaft, and a second driving gear fixedly sleeved with the mounting shaft is meshingly connected with the outer surface of the first driving gear.

[0015] As a further scheme of the present application: the material receiving and cleaning mechanism comprises two threaded rods rotatably connected with the support plate, a transmission wheel and a transmission belt are transmissionally connected between the two threaded rods, a transmission motor fixedly connected with the support plate is fixedly connected with one end of one of the threaded rods through a shaft coupling, a sliding block slidingly connected with the support plate is threadedly matched with the outer surface of the threaded rod, a placing plate is fixedly connected between the two sliding blocks, and a plurality of transparent glass cups are slidingly connected with the placing plate.

[0016] As a further scheme of the present application: a placing groove slidingly connected with the transparent glass cup is formed in the top of the placing plate.

[0017] As a further scheme of the present application: the screen basket is in a semispherical structure.

[0018] The beneficial effects of the present application are:

[0019] (1) By putting the sticky food residue into the mesh basket, then moving the mesh basket at high speed, the sticky residue in the mesh basket is quickly lifted up and down, thereby destroying the tension of the sticky juice, so that the sticky juice does not adhere to the mesh holes under the action of tension, resulting in low filtration efficiency. The mesh basket greatly improves the rapid filtration of sticky juice and greatly improves the filtration efficiency of sticky food.

[0020] (2) The mesh basket is driven to rotate by the transmission pipe, and at the same time, the second iron plate is attracted by the second electromagnet plate, and the second iron plate heat exchange flexible rope is driven to rotate, and the mesh basket is driven to rotate by the flexible rope, so that the mesh basket is twisted and rotated, and the residue in the mesh basket 13 is extruded, so that the juice in the residue is extruded out, thereby realizing the further filtration effect of the sticky food.

[0021] (3) After the sticky food is filtered, the mesh basket is driven to rotate by the driving mechanism, and the mesh basket is driven to open by the transmission pipe, thereby realizing automatic discharge and automatic cleaning of the filtered residue, facilitating next use, and improving the practicability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0022] The present application will be further described below with reference to the accompanying drawings.

[0023] Figure 1 is the first external structure of the present application;

[0024] Figure 2 is the second external structure of the present application;

[0025] Figure 3 is a partial front view of the transmission pipe inside the present application;

[0026] Figure 4 is an enlarged view of A in the present application; Figure 1

[0027] Figure 5 is an enlarged view of B in the present application; Figure 1

[0028] Figure 6 is an enlarged view of C in the present application. Figure 2

[0029] ​​​In the figure: 1, support plate; 2, mounting frame; 3, first electric telescopic rod; 4, mounting plate; 5, mounting shaft; 6, mounting frame; 11, cross plate; 12, connecting rod; 13, gauze basket; 14, connecting ring block; 15, spring; 16, first iron plate; 17, first electromagnet plate; 21, transmission pipe; 22, first transmission shaft; 23, second electromagnet plate; 24, flexible rope; 25, second iron plate; 26, second electric telescopic rod; 31, transmission rack; 32, transmission gear; 33, second transmission shaft; 34, first bevel gear; 35, second bevel gear; 41, drive motor; 42, drive shaft; 43, first drive gear; 44, second drive gear; 51, threaded rod; 52, transmission motor; 53, sliding block; 54, placing plate; 55, transparent glass cup. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0031] Embodiment one

[0032] Please refer to Figures 1-6 As shown in the figure, the present application is a kind of separation higher viscosity food test device, including support plate 1, the top of support plate 1 is fixedly connected with mounting frame 2, mounting frame 2 is fixedly connected with first electric telescopic rod 3 in, the bottom of first electric telescopic rod 3 is fixedly connected with mounting plate 4, the bottom of mounting plate 4 is rotatably connected with mounting shaft 5, the bottom of mounting shaft 5 is fixedly connected with mounting frame 6, mounting frame 6 is provided with filter mechanism, filter mechanism is used for filtering the juice of food, the lower part of filter mechanism is provided with material receiving and cleaning mechanism connected with support plate 1, material receiving and cleaning mechanism is used for cleaning filter mechanism, the outer surface of mounting shaft 5 is drivingly connected with drive mechanism connected with mounting plate 4, drive mechanism is used for driving mounting shaft 5 to rotate, drive mechanism includes drive motor 41 fixedly connected with mounting plate 4, drive motor 41 can control drive motor 41 to rotate forward and reverse and rotation angle through PLC programming program control, the output end of drive motor 41 is fixedly connected with drive shaft 42 through shaft coupling, the outer surface of drive shaft 42 is fixedly sleeved with first drive gear 43, the outer surface of first drive gear 43 is meshingly connected with second drive gear 44 fixedly sleeved with mounting shaft 5, drive shaft 42 is driven to rotate by drive motor 41, drive shaft 42 drives mounting shaft 5 to rotate through first drive gear 43 and second drive gear 44.

[0033] By putting the sticky food waste into the filtering mechanism, then driving the mounting plate 4 and the mounting shaft 5 to move downward by the first electric telescopic rod 3, the mounting shaft 5 drives the mounting frame 6 and the filtering mechanism on the mounting frame 6 to move downward, so that it enters the receiving and cleaning mechanism, then filters the food through the filtering mechanism, so that the sticky juice is repeatedly filtered out of the food, thereby realizing the automatic and sufficient filtering of the sticky juice in the sticky food waste. After filtering, then cooperate with the receiving, filtering and cleaning mechanism, and drive the mounting shaft 5 to rotate by the driving mechanism, so as to realize the automatic cleaning of the filtering mechanism, which is convenient for the next use of the filtering mechanism.

[0034] Example two

[0035] Based on example one, please refer to Figure 1 , Figure 2 , Figure 4 and Figure 6 , the filtering mechanism includes a cross plate 11 fixedly connected with the mounting frame 6, a plurality of connecting rods 12 are slidably connected on the cross plate 11, a gauze basket 13 is fixedly connected with the bottom end of the connecting rod 12 through a connecting block, a connecting ring block 14 is slidably sleeved on the outer surface of the connecting rod 12, a spring 15 fixedly sleeved with the connecting ring block 14 is fixedly sleeved on the outer surface of the connecting rod 12, a first iron plate 16 is fixedly connected with the top of the connecting rod 12, and a first electromagnet plate 17 fixedly connected with the mounting frame 6 is arranged above the first iron plate 16.

[0036] By putting the sticky food waste into the gauze basket 13, then energizing the first electromagnet plate 17, the first electromagnet plate 17 generates an attractive force on the first iron plate 16, thereby driving the first iron plate 16 and the connecting rod 12 to move upward at high speed, at this time the connecting rod 12 pulls a corner of the gauze basket 13, so that the corner of the gauze basket 13 is quickly lifted, at this time the food waste in the gauze basket 13 is lifted from the gauze basket 13 under the action of the acceleration force, then the juice flows downward under the action of gravity, then the connecting block on the connecting rod 12 collides with the connecting ring block 14 after the connecting rod 12 moves a distance at high speed, at this time the spring 15 is compressed to buffer and decelerate the acceleration, then the lifted food waste hits the gauze basket 13 for filtering under the action of gravity, then the first electromagnet plate 17 is de-energized and no longer attracts the first iron plate 16, then the connecting rod 12 moves downward at high speed under the contraction force of the spring 15, the connecting rod 12 drives the gauze basket 13 to move downward at high speed, so that the gauze basket 13 is no longer supported, the food waste is separated from the gauze basket 13, and the filtering of the juice is realized again, then start and stop each first electromagnet plate 17 intermittently, so that the food waste is repeatedly stirred in the gauze basket 13, thereby destroying the tension of the sticky juice, so that the sticky juice will not adhere to the gauze hole under the action of tension, resulting in low filtering efficiency, and greatly improving the rapid filtering of the gauze basket 13 on the sticky juice.

[0037] Example Three

[0038] Based on example two, refer to Figure 2 and Figure 6 As shown, the mounting frame 6 is slidingly connected with a transmission pipe 21, the transmission pipe 21 is rotatably connected with a first transmission shaft 22, the bottom end of the first transmission shaft 22 is fixedly connected with a second electromagnet plate 23, the inner surface of the gauze basket 13 is fixedly connected with a plurality of flexible ropes 24, one end of the flexible rope 24 is fixedly connected with a second iron plate 25, the top end of the transmission pipe 21 is fixedly connected with a second electric telescopic rod 26 which is fixedly connected with the mounting frame 6, the outer surface of the first transmission shaft 22 is drivingly connected with a transmission mechanism which is connected with the mounting frame 6, the transmission mechanism is used to drive the first transmission shaft 22 to rotate, the transmission mechanism comprises a transmission rack 31 which is fixedly connected with the mounting frame 6, the outer surface of the transmission rack 31 is meshingly connected with a transmission gear 32, the middle of the transmission gear 32 is fixedly sleeved with a second transmission shaft 33 which is rotatably connected with the transmission pipe 21, one end of the second transmission shaft 33 is fixedly sleeved with a first bevel gear 34, the outer surface of the first bevel gear 34 is meshingly connected with a second bevel gear 35 which is fixedly sleeved with the first transmission shaft 22,

[0039] After the rapid up-and-down flipping and filtering, the transmission pipe 21 is then driven by the second electric telescopic rod 26 to move downward, the first transmission shaft 22 is then driven by the transmission pipe 21 to move downward, the second electromagnet plate 23 is then driven by the first transmission shaft 22 to move downward, the second electromagnet plate 23 is then electrified, the second electromagnet plate 23 then adsorbs and fixes the second iron plate 25, the bottom of the gauze basket 13 is then pulled up by the flexible rope 24, the transmission pipe 21 is then driven by the second electric telescopic rod 26 to move up and down, the gauze basket 13 is then lifted up and down, the residue is then flipped up and down, the juice in the residue is then filtered out, at the same time, in the process of moving upward, the transmission gear 32 on the second transmission shaft 33 is meshed with the transmission rack 31 to drive the transmission gear 32 to rotate, the transmission gear 32 drives the second transmission shaft 33 to rotate, the second transmission shaft 33 drives the first transmission shaft 22 to rotate through the first bevel gear 34 and the second bevel gear 35, the first transmission shaft 22 drives the second electromagnet plate 23 to rotate, the second electromagnet plate 23 drives the second iron plate 25 and the flexible rope 24 to rotate, the flexible rope 24 drives the gauze basket 13 to rotate, the gauze basket 13 is twisted and rotated, the residue in the gauze basket 13 is squeezed, the juice in the residue is squeezed out, thereby realizing the further filtering of the sticky food.

[0040] Example Four

[0041] Based on example three, refer to Figure 1 and Figure 2As shown, the receiving and cleaning mechanism comprises two threaded rods 51 rotatably connected with the support plate 1, the two threaded rods 51 are drivingly connected through a transmission wheel and a transmission belt, one end of one of the threaded rods 51 is fixedly connected with a transmission motor 52 fixedly connected with the support plate 1 through a shaft coupling, the transmission motor 52 is controlled by a PLC programming program, and the transmission motor 52 can be controlled to rotate forward and reverse and the rotation angle, the outer surface of the threaded rod 51 is threadedly connected with a sliding block 53 slidingly connected with the support plate 1, the two sliding blocks 53 are fixedly connected with a placing plate 54, the placing plate 54 is slidingly connected with a plurality of transparent glass cups 55, and the top of the placing plate 54 is provided with a placing groove in sliding connection with the transparent glass cups 55.

[0042] The threaded rod 51 is driven by the transmission motor 52 to rotate, the sliding block 53 and the placing plate 54 are driven by the threaded rod 51 to move, and the transparent glass cup 55 receiving the material is driven by the placing plate 54 to receive the material. When the receiving is completed, the placing plate 54 is moved to make the transparent glass cup 55 receiving the slag enter below the mesh basket 13, then the mesh basket 13 is driven by the first electric telescopic rod 3 to enter the transparent glass cup 55, then the second iron plate 25 is attracted by the second electromagnet plate 23, and then the transmission pipe 21 is driven by the second electric telescopic rod 26 to move upward, so that the bottom of the mesh basket 13 is lifted upward to be opened, the slag in the mesh basket 13 is poured out, and the installation shaft 5 is driven by the driving mechanism to rotate, the installation frame 6 is driven by the installation shaft 5 to rotate, then the mesh basket 13 is driven to rotate, and the slag on the inner surface of the mesh basket 13 is thrown out under the action of centrifugal force and enters the transparent glass cup 55, so that the automatic discharge of the slag is realized. After the discharge is completed, the placing plate 54 is moved to move the transparent glass cup 55, so that the transparent glass cup 55 containing clean water enters below the mesh basket 13, then the mesh basket 13 is inserted into the clean water, and then the mesh basket 13 is rotated to clean the residual slag on the surface of the mesh basket 13, so that the automatic discharge and automatic cleaning of the slag in the filtered mesh basket 13 are realized, and the mesh basket 13 is convenient for use next time.

[0043] The working principle of the present application is that the viscous slag food is put into the filtering mechanism, then the installation plate 4 and the installation shaft 5 are driven by the first electric telescopic rod 3 to move downward, the installation shaft 5 drives the installation frame 6 and the filtering mechanism on the installation frame 6 to move downward, so that the filtering mechanism enters the receiving and cleaning mechanism, then the food is filtered by the filtering mechanism, so that the viscous juice is repeatedly filtered out from the food, so that the viscous juice in the viscous food slag is fully and automatically filtered. After filtering, the receiving, filtering and cleaning mechanism is matched, and the installation shaft 5 is driven by the driving mechanism to rotate, so that the automatic cleaning of the filtering mechanism is realized, and the filtering mechanism is convenient for use next time.

[0044] The above has been described in detail one embodiment of the present application, but the content is only the preferred embodiment of the present application, cannot be considered for limiting the scope of the present application. Any equivalent changes and improvements made in the scope of the present application, should still belong to the scope of the present application.

Claims

1. A testing device for separating highly viscous food products, characterized in that, include: The support plate (1) and the mounting bracket (2) fixedly connected to the support plate (1) are provided. A first electric telescopic rod (3) is fixedly connected inside the mounting bracket (2). A mounting plate (4) is fixedly connected to the bottom end of the first electric telescopic rod (3). A mounting shaft (5) is rotatably connected to the bottom of the mounting plate (4). A mounting frame (6) is fixedly connected to the bottom end of the mounting shaft (5). A filtration mechanism is provided inside the mounting frame (6) and is used to filter the juice of food. The receiving and cleaning mechanism is set on the support plate (1). The receiving and cleaning mechanism is used to collect the juice filtered by the filtration mechanism and clean the filtration mechanism after filtration. A drive mechanism is mounted on a mounting plate (4) and is used to drive the mounting shaft (5) to rotate. The filtration mechanism includes a cross plate (11) fixedly connected to the mounting frame (6), a plurality of connecting rods (12) slidably connected to the cross plate (11), a mesh basket (13) fixedly connected to the bottom end of the connecting rod (12) through a connecting block, a connecting ring block (14) slidably sleeved on the outer surface of the connecting rod (12), a spring (15) fixedly sleeved on the outer surface of the connecting rod (12) and fixedly connected to the connecting ring block (14), and a first iron plate (16) fixedly connected to the top of the connecting rod (12); a first electromagnet plate (17) fixedly connected to the mounting frame (6) is provided above the first iron plate (16). A transmission tube (21) is slidably connected to the mounting frame (6). A first transmission shaft (22) is rotatably connected inside the transmission tube (21). A second electromagnet plate (23) is fixedly connected to the bottom end of the first transmission shaft (22). A plurality of flexible ropes (24) are fixedly connected to the inner surface of the mesh basket (13). A second iron plate (25) is fixedly connected to one end of the flexible rope (24). A second electric telescopic rod (26) is fixedly connected to the mounting frame (6) through a connecting plate at the top end of the transmission tube (21). A transmission mechanism connected to the mounting frame (6) is transmittedly connected to the outer surface of the first transmission shaft (22). The transmission mechanism is used to drive the first transmission shaft (22) to rotate. The transmission mechanism includes a transmission rack (31) fixedly connected to the mounting frame (6), a transmission gear (32) meshing with the outer surface of the transmission rack (31), a second transmission shaft (33) rotatably connected to the transmission tube (21) fixedly sleeved in the middle of the transmission gear (32), a first bevel gear (34) fixedly sleeved at one end of the second transmission shaft (33), and a second bevel gear (35) fixedly sleeved with the first transmission shaft (22) meshing with the outer surface of the first bevel gear (34).

2. The experimental apparatus for separating highly viscous food products according to claim 1, characterized in that, The drive mechanism includes a drive motor (41) fixedly connected to the mounting plate (4). The output end of the drive motor (41) is fixedly connected to a drive shaft (42) via a coupling. A first drive gear (43) is fixedly sleeved on the outer surface of the drive shaft (42). A second drive gear (44) is meshed with the outer surface of the first drive gear (43) and fixedly sleeved on the mounting shaft (5).

3. The experimental apparatus for separating highly viscous food products according to claim 1, characterized in that, The receiving and cleaning mechanism includes two threaded rods (51) rotatably connected to the support plate (1). The two threaded rods (51) are connected by a transmission wheel and a transmission belt. One end of one of the threaded rods (51) is fixedly connected to a transmission motor (52) fixedly connected to the support plate (1) via a coupling. The outer surface of the threaded rod (51) is threaded with a slider (53) that is slidably connected to the support plate (1). A placement plate (54) is fixedly connected between the two sliders (53). Multiple transparent glass cups (55) are slidably connected on the placement plate (54).

4. The experimental apparatus for separating highly viscous food products according to claim 3, characterized in that, The top of the placement plate (54) has a placement groove that is slidably connected to the transparent glass cup (55).

5. The experimental apparatus for separating highly viscous food products according to claim 2, characterized in that, The mesh basket (13) has a hemispherical structure.

Images