An ultrasonic transducer operating status early warning and transmission system

Abstract

This invention discloses an ultrasonic transducer operating status early warning and transmission system, belonging to the field of safety monitoring technology. It includes an equipment information module connected to an ultrasonic parameter control module, which in turn connects to an equipment status monitoring module. The equipment status monitoring module is connected to an early warning and fault handling module and a mobile application technology module. The early warning and fault handling module is further connected to a data visualization analysis module and a mobile application technology module. Based on a big data center, it breaks down business barriers through centralized operation and collaborative management, developing a highly efficient and stable ultrasonic strengthening equipment management system. Utilizing technologies such as the Internet of Things and big data, and employing sensors and other sensing devices, it achieves remote real-time monitoring and intelligent management of ultrasonic strengthening equipment, automating preventative maintenance, improving equipment operating rates, reducing maintenance costs, and enhancing zinc ore extraction efficiency and product quality.

Description

Technical Field

[0001] This invention relates to the field of safety monitoring technology, and in particular to an ultrasonic transducer working status early warning and transmission system. Background Technology

[0002] In recent years, the mining equipment industry has continued to grow and expand under the impetus of technological innovation, policy support, and market demand. With the increasing depth and complexity of mines, automation and intelligent technologies for mining equipment are gradually becoming the mainstream trend in the industry. With the rapid development of the metallurgical industry and continuous technological progress, ultrasonic metallurgy technology, with its high efficiency and environmental friendliness, is increasingly widely used in zinc ore extraction. However, equipment in the zinc ore extraction process is susceptible to corrosion and requires high performance. Insufficient data integration, low monitoring efficiency, and inadequate safety in high-corrosion-resistant ultrasonic metallurgical processes have always been key factors restricting production efficiency and product quality. The large number of devices scattered across different regions makes real-time monitoring and management difficult, resulting in extremely high operation and maintenance costs. Traditional management methods are no longer sufficient to meet safety and timeliness requirements. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide an ultrasonic transducer working status early warning and transmission system.

[0004] The objective of this invention is achieved through the following technical solution: an ultrasonic transducer operating status early warning and transmission system, comprising an equipment information module connected to an ultrasonic parameter control module, an ultrasonic parameter control module connected to an equipment status monitoring module, an early warning and fault handling module connected to a mobile application technology module, and an early warning and fault handling module connected to a data visualization analysis module and a mobile application technology module; the data visualization analysis module is connected to the mobile application technology module; the equipment information module is used for registering and managing equipment information of the physical equipment; the ultrasonic parameter control module is used for controlling ultrasonic parameters, recording ultrasonic data values ​​in real time, and sending the ultrasonic data values ​​to the equipment status monitoring module; the equipment status monitoring... The measurement module collects data transmitted from the ultrasonic parameter control module in real time using digital tools, monitors and displays the equipment status, operating parameters, and preset indicators of the ultrasonic equipment in real time, and generates monitoring data to the early warning and fault handling module. The early warning and fault handling module is used to provide early warning and automatic alarm for ultrasonic equipment faults. When abnormalities are found in the received monitoring data, it automatically alarms and handles the fault. The data visualization and analysis module is used to analyze the monitoring data, ultrasonic parameters, and ultrasonic data values ​​and visualize the analysis results. It also judges the quality and failure rate of the ultrasonic equipment based on the analysis results, and performs dynamic analysis, evaluation, and prediction of the ultrasonic equipment's performance. The mobile application technology module allows equipment managers to view the operating status of the ultrasonic equipment in real time and perform remote control.

[0005] Preferably, the equipment information includes the basic parameter settings and placement location of the physical equipment.

[0006] Preferably, the ultrasonic parameters include the start / stop of the ultrasonic generator, frequency, power, and duration of action.

[0007] Preferably, the digital tools include sensors, video surveillance, and gateway transmission; the operating parameters include the temperature, pressure, and vibration of the ultrasonic equipment; and the monitoring data is transmitted to the early warning and fault handling module via wired or wireless means.

[0008] Preferably, the fault handling includes fault diagnosis and fault recording.

[0009] Preferably, the data visualization and analysis module analyzes the monitoring data, ultrasonic parameters, and ultrasonic data values ​​through machine learning or deep learning.

[0010] Preferably, when the early warning and fault handling module issues a fault warning or automatic alarm, the mobile application technology module automatically pushes WeChat and / or SMS and / or web page information to remind managers to handle the anomaly.

[0011] The beneficial effects of this invention are:

[0012] 1) Based on the big data center, break down business barriers through centralized operation and collaborative management, develop and build an efficient and stable ultrasonic strengthening equipment management system, utilize technologies such as the Internet of Things and big data, and adopt sensing devices such as sensors to realize remote real-time monitoring and intelligent management of ultrasonic strengthening equipment, automate preventive maintenance of equipment, improve equipment operating rate, reduce equipment maintenance costs, and improve zinc ore extraction efficiency and product quality.

[0013] 2) By predicting before the event, monitoring during the event, and analyzing after the event, combined with a voice alarm system, the system provides administrators with integrated safety management, timely and accurate fault pre-maintenance and early warning alarms, standardized personnel operations, and full traceability of process operation guidance, thereby achieving "real-time monitoring, early warning, emergency response, and management improvement" of equipment management.

[0014] 3) Utilize big data technologies (machine learning, deep learning, etc.) to analyze data, uncover equipment operating patterns and potential problems, and predict equipment failures and abnormal situations. Attached Figure Description

[0015] Figure 1 This is a block diagram illustrating the working status early warning and transmission system of an ultrasonic transducer. Detailed Implementation

[0016] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] See Figure 1This invention provides a technical solution: an ultrasonic transducer operating status early warning and transmission system, including an equipment information module, which is connected to an ultrasonic parameter control module, which is connected to an equipment status monitoring module, which is connected to an early warning and fault handling module and a mobile application technology module, which is connected to a data visualization analysis module and a mobile application technology module, and the data visualization analysis module is connected to the mobile application technology module; the equipment information module is used to register and manage the equipment information of the physical equipment; the ultrasonic parameter control module is used to control the ultrasonic parameters, record the ultrasonic data values ​​in real time, and send the ultrasonic data values ​​to the equipment status monitoring module; the equipment status monitoring module... The system uses digital tools to collect data transmitted from the ultrasonic parameter control module in real time, monitors and displays the equipment status, operating parameters, and preset indicators of the ultrasonic equipment, and generates monitoring data to be transmitted to the early warning and fault handling module. The early warning and fault handling module is used for early warning and automatic alarm of ultrasonic equipment faults. When abnormalities are found in the received monitoring data, it automatically alarms and handles the fault. The data visualization and analysis module analyzes the monitoring data, ultrasonic parameters, and ultrasonic data values, and visualizes the analysis results. It also judges the quality and failure rate of the ultrasonic equipment based on the analysis results, and dynamically analyzes, evaluates, and predicts the performance of the ultrasonic equipment. The mobile application technology module allows equipment managers to view the operating status of the ultrasonic equipment in real time and perform remote control.

[0018] In this embodiment, a data visualization and analysis module is used to integrate data and generate reports, visualizing data and analysis results in the form of charts, dashboards, etc., facilitating managers' understanding and real-time monitoring of equipment operation and providing data support for management decisions. The system uses equipment fault statistics to determine equipment quality and failure rates, conducting quality assessments. Dynamic analysis, evaluation, and prediction of equipment performance are performed to optimize equipment configuration. Real-time monitoring and data analysis of the metallurgical process identify bottlenecks and problems, proposing optimization suggestions. Optimization measures may include adjusting equipment parameters and improving process flows to enhance the efficiency and quality of metallurgical processing. Based on data analysis results, targeted equipment enhancement strategies are developed, including regular maintenance, performance optimization, and fault prevention, extending equipment lifespan and improving production efficiency. Mobile application technology is used, allowing equipment managers to view equipment operation anytime, anywhere, improving management efficiency. Based on collected data and manager settings, once an early warning setting is triggered, the system automatically sends notifications via WeChat, SMS, and web messages to remind managers to handle abnormal situations. The system also provides feedback after the warning is resolved. By utilizing sensors and other sensing devices, various data are monitored in real time, and this data is used for automated management. Wireless, point-to-multipoint communication methods are adopted to achieve remote and centralized management, reduce operation and maintenance costs, and improve quality and efficiency.

[0019] In some embodiments, the device information includes the basic parameter settings and placement location of the physical device.

[0020] In this embodiment, registering and managing device information can lay the foundation for accurate device identification in the future.

[0021] In some embodiments, the ultrasonic parameters include the start / stop of the ultrasonic generator, frequency, power, and duration of action.

[0022] In this embodiment, the ultrasonic parameter control module precisely controls the ultrasonic parameters, including the start / stop of the ultrasonic generator, frequency, power, and duration of action. It records ultrasonic data values ​​in real time and sends the data to the monitoring module.

[0023] In some embodiments, the digital tools include sensors, video surveillance, and gateway transmission; the operating parameters include the temperature, pressure, and vibration of the ultrasonic device; and the monitoring data is transmitted to the early warning and fault handling module via wired or wireless means.

[0024] In this embodiment, IoT technology is employed to collect data from the ultrasonic parameter control module through digital tools and devices such as sensors, video surveillance, and gateways. This enables comprehensive data collection and real-time status monitoring, displaying equipment status, operating parameters, and key indicators through a monitoring interface, allowing for timely detection of faults and anomalies. The system monitors the operating status of the ultrasonic enhancement equipment in real time, including key parameters such as temperature, pressure, and vibration. Monitoring data is transmitted via wired or wireless means to the early warning and fault handling module for further processing and analysis.

[0025] In some embodiments, the fault handling includes fault diagnosis and fault logging.

[0026] In this embodiment, a device fault early warning and automatic alarm mechanism is provided to ensure timely response to device anomalies. When an anomaly occurs in the device status or processing, an early warning message is issued promptly, and the system automatically alarms to remind relevant personnel to handle the situation. Simultaneously, the system provides fault handling functions, including fault diagnosis and fault recording, to help maintenance personnel quickly locate and resolve problems.

[0027] In some embodiments, the data visualization analysis module analyzes monitoring data, ultrasonic parameters, and ultrasonic data values ​​through machine learning or deep learning.

[0028] In this embodiment, big data technologies (machine learning, deep learning, etc.) are used to analyze the data, enabling the integration of ultrasonic data and the generation of reports. The data and analysis results are visualized in the form of charts, dashboards, etc., facilitating managers' understanding and real-time monitoring of equipment operation, and providing data support for management decisions. Equipment fault statistics are compiled to determine equipment quality and failure rates, and to conduct equipment quality assessments. Dynamic analysis, evaluation, and prediction of equipment performance are performed to optimize equipment configuration. Real-time monitoring and data analysis of the process can identify problems during operation.

[0029] In some embodiments, when the early warning and fault handling module issues a fault warning or automatic alarm, the mobile application technology module automatically pushes WeChat and / or SMS and / or web page information to remind managers to handle the anomaly.

[0030] In this embodiment, mobile application technology is used to enable equipment managers to view the operation status of ultrasonic equipment anytime and anywhere. Based on the collected data and the settings of the managers, once an early warning setting is triggered, the system will automatically push WeChat, SMS, web page messages and other means to remind the managers to handle the abnormal situation. After the warning situation is resolved, the system will also send a corresponding notification.

[0031] The above description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An ultrasonic transducer operating status early warning and transmission system, characterized in that: The system includes an equipment information module, which is connected to an ultrasonic parameter control module. The ultrasonic parameter control module is connected to an equipment status monitoring module, which is connected to an early warning and fault handling module and a mobile application technology module. The early warning and fault handling module is connected to a data visualization and analysis module and a mobile application technology module, with the data visualization and analysis module also connected to the mobile application technology module. The equipment information module is used to register and manage equipment information for the physical equipment. The ultrasonic parameter control module is used to control ultrasonic parameters, record ultrasonic data values ​​in real time, and send these values ​​to the equipment status monitoring module. The equipment status monitoring module collects ultrasonic parameter control data in real time using digital tools. The monitoring module transmits data to the ultrasonic equipment, which is then monitored and displayed in real time for its status, operating parameters, and preset indicators. Simultaneously, it generates monitoring data and sends it to the early warning and fault handling module. This module provides early warning and automatic alarms for ultrasonic equipment faults; when abnormalities are detected in the received monitoring data, it automatically triggers an alarm and initiates fault handling. The data visualization and analysis module analyzes the monitoring data, ultrasonic parameters, and ultrasonic data values, visualizing the results. Based on the analysis results, it assesses the quality and failure rate of the ultrasonic equipment, dynamically evaluating and predicting its performance. The mobile application technology module allows equipment managers to view the ultrasonic equipment's operating status in real time and remotely control it.

2. The ultrasonic transducer operating status early warning and transmission system according to claim 1, characterized in that: The equipment information includes the basic parameter settings and placement location of the physical equipment.

3. The ultrasonic transducer operating status early warning and transmission system according to claim 1, characterized in that: The ultrasonic parameters include the start / stop of the ultrasonic generator, frequency, power, and duration of action.

4. The ultrasonic transducer operating status early warning and transmission system according to claim 1, characterized in that: The digital tools include sensors, video surveillance, and gateway transmission. The operating parameters include the temperature, pressure, and vibration of the ultrasonic equipment. The monitoring data is transmitted to the early warning and fault handling module via wired or wireless means.

5. The ultrasonic transducer operating status early warning and transmission system according to claim 1, characterized in that: The fault handling includes fault diagnosis and fault recording.

6. The ultrasonic transducer operating status early warning and transmission system according to claim 1, characterized in that: The data visualization and analysis module analyzes monitoring data, ultrasonic parameters, and ultrasonic data values ​​through machine learning or deep learning.

7. The ultrasonic transducer operating status early warning and transmission system according to claim 1, characterized in that: When the early warning and fault handling module issues a fault warning or automatic alarm, the mobile application technology module automatically pushes WeChat and / or SMS and / or web page information to remind managers to handle the anomaly.

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