Sizing measuring device of aluminum bar hot shearing machine

By designing a scale measuring device for aluminum rod thermal shears including translation and longitudinal shift assembly, the problem that existing devices cannot adjust the longitudinal height and compensate the deformation of aluminum rods is solved, and higher shear accuracy and adaptability are achieved.

CN119973220AActive Publication Date: 2025-05-13SHANDONG WEIYE ALUMINUM MATERIALS CO LTD
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Patent Information

Application Number
CN202510483272.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-05-13
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

The existing aluminum rod thermal shear measuring device cannot adjust the longitudinal height, which causes the aluminum rod to be accurately aligned with the center during the shearing process, affecting the shear accuracy, and cannot compensate for the deformation problems caused by changes in the length and diameter ratio of the aluminum rod.

Method used

A fixed-scale measuring device including a fixed frame, a stroke switch assembly, a translation assembly and a longitudinal displacement assembly are designed. The front and rear positions of the stroke switch are adjusted by the translation assembly to adapt to short aluminum rods of different lengths; the longitudinal position of the stroke switch is adjusted by the longitudinal displacement assembly to compensate for changes in the central position and deformation of the aluminum rod.

Benefits of technology

Accurate adjustment of the length and longitudinal position of the aluminum rod is achieved, the shear accuracy is improved, and the deformation problems caused by changes in the length and diameter ratio of the aluminum rod are adapted to.

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Abstract

The invention relates to the technical field of machine tool measurement and control parts, in particular to a sizing measurement device of an aluminum bar hot shearing machine, the aluminum bar hot shearing machine at least comprises a feeding mechanism, a shearing mechanism and a discharging mechanism, and the sizing measurement device comprises a fixed frame, a travel switch assembly and a translation assembly; the fixed frame comprises a rear fixed plate and a front fixed plate; the travel switch assembly is arranged on the fixed frame in a sliding manner; the translation assembly comprises a translation rotating shaft and a sliding assembly. According to the fixed-length measuring device of the aluminum bar hot shearing machine, the front-back position of the travel switch assembly can be adjusted through the translation assembly, and the shearing requirements of short aluminum bars with different lengths are met; the longitudinal position of the travel switch assembly can be adjusted through the longitudinal moving assembly, so that the position change of the center of the front end of the aluminum bar is compensated, and the shearing precision is guaranteed. According to the fixed-length measuring device of the aluminum bar hot shearing machine, the horizontal moving assembly and the longitudinal moving assembly are convenient and safe to operate.
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Description

Technical Field

[0001] The present application relates to the technical field of machine tool measurement and control parts, and in particular to a length measuring device for an aluminum bar hot shearing machine. Background Art

[0002] Aluminum bar hot shear is an industrial equipment specially used for shearing aluminum bars or aluminum alloy materials under high temperature, and is widely used in aluminum alloy processing industry. Aluminum bar hot shear usually includes a loading device for conveying heated long aluminum bars, a shearing device for shearing long aluminum bars, a unloading device for conveying sheared short aluminum bars, and a fixed-length measuring device for limiting and measuring the length of short aluminum bars. The fixed-length measuring device of the prior art simply designs a screw mechanism to adjust the front and rear direction of the travel switch, and measures and controls the length of the short aluminum bar by extruding the aluminum bar through the travel switch, but it still has the following problems: the longitudinal height cannot be adjusted.

[0003] Firstly, after the aluminum rod is cut, it sticks to the shear knife and moves upward with the shear knife for a distance. At this time, the aluminum rod will touch the bottom of the travel switch. After long-term use, the end of the travel switch has freedom of movement in the up and down directions and droops under the action of gravity. The travel switch cannot be accurately aligned with the center of the aluminum rod, affecting the shearing accuracy; then, when the length-to-diameter ratio of the short aluminum rod changes, the degree of downward deformation due to gravity also changes, and the longitudinal position of the travel switch needs to be adjusted for compensation. Summary of the invention

[0004] A length measuring device for an aluminum bar hot shear, the aluminum bar hot shear at least comprising a feeding mechanism for transporting aluminum bars forward, a shearing mechanism for shearing aluminum bars into short bars, and a feeding mechanism for receiving and conveying short bars, the length measuring device being arranged in front of the shearing mechanism, and comprising a fixed frame, a travel switch assembly, and a translation assembly; The fixed frame includes a rear fixed plate fixed to the front end of the shearing mechanism and a front fixed plate arranged in front of the rear fixed plate. Two fixed rails, one on the left and one on the right, are arranged between the rear fixed plate and the front fixed plate. A slide rail boss is arranged on the inner side of the fixed rail. The travel switch assembly is slidably arranged on the fixed frame; The translation assembly is arranged on the fixed frame to drive the travel switch assembly to move in the front-rear direction, and the translation assembly includes a translation shaft and a sliding assembly; The translation shaft includes a rear plate opening provided at the front end of the rear fixing plate, a rear plate circular cavity provided in the middle of the rear plate opening, a front plate through hole provided in the front fixing plate, and a front plate ring groove provided in the front plate through hole. The translation shaft also includes an externally threaded rod passing through the front plate through hole and inserted into the rear plate opening, a rear limit ring formed at the rear end of the externally threaded rod and cooperating with the rear plate circular cavity, and a first rotating wheel provided at the front end of the externally threaded rod; The sliding assembly includes a rectangular sliding base, a transmission chamber arranged in the sliding base, a sliding front hole arranged at the front end of the transmission chamber and accommodating an externally threaded rod to pass through, a rear threaded hole arranged at the rear end of the transmission chamber and engaged with the externally threaded rod, a fixed lower cylinder arranged below the sliding base and connected to the transmission chamber, a limiting convex ring arranged above the inner wall of the fixed lower cylinder, and a lower cylinder through hole that passes through the lower half of the fixed lower cylinder in the transverse direction. The sliding base is respectively provided with sliding rail grooves that cooperate with the sliding rail bosses on the left and right sides.

[0005] The length measuring device further comprises a longitudinal shift assembly, and the longitudinal shift assembly comprises: The fixed rotating shaft includes a rotating sleeve sleeved on the external threaded rod and passing through the through hole of the front plate, a front limiting ring arranged on the outer wall of the rotating sleeve and matched with the ring groove of the front plate, a second rotating wheel arranged at the front end of the rotating sleeve, and a driving key arranged on the outer wall of the rotating sleeve; The follower shaft comprises a follower sleeve sleeved on the outer wall of the rotating sleeve, an axial slot arranged on the outer wall of the follower sleeve and matched with the driving key, a driving bevel gear arranged on the left side of the follower sleeve and inserted into the transmission chamber, and a follower ring groove arranged on the outer wall of the driving bevel gear and rotatably matched with the sliding front hole; The lifting component includes a driven bevel gear rotatably arranged in a fixed lower cylinder, a lifting ring groove arranged on the outer wall of the driven bevel gear and rotatably matched with a limiting convex ring, an active screw arranged at the lower end of the driven bevel gear, a driven solenoid screwed on the active screw, a solenoid transverse hole arranged at the lower end of the driven solenoid, a lifting slide cylinder slidably sleeved on the outer wall of the fixed lower cylinder, and a lifting cross bar arranged on the inner wall of the lifting slide cylinder, wherein the lifting cross bar passes through the through hole of the lower cylinder and the solenoid transverse hole.

[0006] As a further implementation: The travel switch assembly includes a fixed horizontal cylinder arranged below the lifting slide cylinder, a sliding shaft body slidably arranged in the fixed horizontal cylinder, a switch chamber arranged in the sliding shaft body, a return compression spring wound around the sliding shaft body and driving it to return backward, a pressure roller wheel arranged at the rear end of the sliding shaft body, and a travel switch body arranged in the fixed horizontal cylinder corresponding to the switch chamber.

[0007] As a further implementation: A measuring scale for measuring the length of the aluminum rod is also provided on the side of any fixed rail.

[0008] Beneficial effects: The aluminum bar hot shearing machine length measuring device described in this case can adjust the front and rear positions of the travel switch assembly through the translation assembly to meet the shearing requirements of short aluminum bars of different lengths; it can also adjust the longitudinal position of the travel switch assembly through the longitudinal movement assembly to compensate for the position change of the front end center of the aluminum bar to ensure shearing accuracy.

[0009] The aluminum bar hot shearing machine length measuring device described in this case, the translation assembly and the longitudinal movement assembly are convenient and safe to operate: Easy to operate: The translation operation and the longitudinal movement operation can be realized by twisting the first rotating wheel and the second rotating wheel respectively; Operational safety: The first rotating wheel and the second rotating wheel are both designed at the front end of the fixed frame, away from the shearing mechanism and the aluminum rod, and can be synchronously controlled and operated without stopping the machine.

[0010] The aluminum bar hot shearing machine length measuring device described in this case has a reasonable structure and high integration: The translation shaft, the fixed shaft and the follower shaft are coaxially arranged, which greatly reduces space occupation, and the follower shaft can translate with the translation assembly without affecting its rotation driven by the fixed shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of an embodiment of the hot shearing machine.

[0012] Figure 2 Schematic diagram of the first state of the length measuring device.

[0013] Figure 3 Schematic diagram of the second state of the length measuring device.

[0014] Figure 4 is a schematic diagram of the third state of the fixed-length measuring device.

[0015] Figure 5 It is a cross-sectional view of the length measuring device in one state.

[0016] Figure 6 is a cross-sectional view of the length measuring device in the second state.

[0017] Figure 7 It is a first partial cross-sectional view of the length measuring device.

[0018] Figure 8 yes Figure 7 Enlarged schematic diagram of part A in the middle.

[0019] Fig. 9 It is a second partial cross-sectional view of the length measuring device.

[0020] Fig.10 yes Fig. 9 Enlarged diagram of middle part B (unlocked state).

[0021] Fig.11 yes Fig. 9 Enlarged diagram of middle part B (unlocked state).

[0022] In the figure: 9. Aluminum bar hot shearing machine, 91. Loading mechanism, 92. Shearing mechanism, 93. Unloading mechanism; 8. Aluminum rod; 7. Length measuring device; 1. Fixed frame, 11. Rear fixed plate, 12. Front fixed plate, 13. Fixed rail, 14. Slide rail boss; 2. Translation assembly; 21. Translation shaft, 211. Rear plate opening, 212. Rear plate circular cavity, 213. Front plate through hole, 214. Front plate annular groove, 215. External threaded rod, 216. Rear limit ring, 217. First rotating wheel; 22. Sliding assembly, 221. Sliding base, 222. Transmission chamber, 223. Sliding front hole, 224. Rear threaded hole, 225. Fixed lower cylinder, 226. Limiting convex ring, 227. Lower cylinder through hole; 3. Longitudinal shift assembly; 31. Fixed shaft, 311. Rotating sleeve, 312. Front stop ring, 313. Second rotating wheel, 314. Driving key; 32. follower shaft, 321. follower sleeve, 322. axial slot, 323. driving bevel gear, 324. follower ring groove; 33. lifting assembly, 331. driven bevel gear, 332. lifting ring groove, 333. driving screw, 334. driven solenoid, 335. solenoid transverse hole, 336. lifting slide cylinder, 337. lifting cross bar; 4. Travel switch assembly, 41. Fixed cross cylinder, 42. Sliding shaft, 43. Switch chamber, 44. Reset spring, 45. Pressure roller, 46. Travel switch body. DETAILED DESCRIPTION

[0023] A length measuring device for an aluminum bar hot shear, the aluminum bar hot shear 9 at least comprises a feeding mechanism 91 for transporting the aluminum bar 8 forward, a shearing mechanism 92 for shearing the aluminum bar 8 into short bars, and a feeding mechanism 93 for receiving and conveying the short bars, the length measuring device 7 is arranged in front of the shearing mechanism 92, and the length measuring device 7 comprises a fixed frame 1, a travel switch assembly 4, and a translation assembly 2; The fixed frame 1 includes a rear fixed plate 11 fixed to the front end of the shear mechanism 92, and a front fixed plate 12 arranged in front of the rear fixed plate 11. Two fixed rails 13 are arranged between the rear fixed plate 11 and the front fixed plate 12, one on the left and one on the right. The inner side of the fixed rail 13 is provided with a slide rail boss 14. The travel switch assembly 4 is slidably arranged on the fixed frame 1; The translation assembly 2 is arranged on the fixed frame 1, and is used to drive the travel switch assembly 4 to move along the front-rear direction. The translation assembly 2 includes a translation shaft 21 and a sliding assembly 22; The translation shaft 21 includes a rear plate opening 211 provided at the front end of the rear fixing plate 11, a rear plate circular cavity 212 provided in the middle of the rear plate opening 211, a front plate through hole 213 provided in the front fixing plate 12, and a front plate annular groove 214 provided in the front plate through hole 213. The translation shaft 21 also includes an externally threaded rod 215 passing through the front plate through hole 213 and inserted into the rear plate opening 211, a rear limit ring 216 formed at the rear end of the externally threaded rod 215 and cooperating with the rear plate circular cavity 212, and a first rotating wheel 217 provided at the front end of the externally threaded rod 215. The sliding assembly 22 includes a rectangular sliding base 221, a transmission chamber 222 arranged in the sliding base 221, a sliding front hole 223 arranged at the front end of the transmission chamber 222 and accommodating the external threaded rod 215 to pass through, a rear threaded hole 224 arranged at the rear end of the transmission chamber 222 and meshing with the external threaded rod 215, a fixed lower cylinder 225 arranged below the sliding base 221 and connected to the transmission chamber 222, a limiting convex ring 226 arranged above the inner wall of the fixed lower cylinder 225, and a lower cylinder through hole 227 that passes through the lower half of the fixed lower cylinder 225 in the horizontal direction. The left and right sides of the sliding base 221 are respectively provided with sliding rail grooves that cooperate with the sliding rail boss 14.

[0024] The length measuring device 7 further includes a longitudinal movement assembly 3, and the longitudinal movement assembly 3 includes: The fixed rotating shaft 31 includes a rotating sleeve 311 which is sleeved on the external threaded rod 215 and passes through the through hole 213 of the front plate, a front stop ring 312 which is arranged on the outer wall of the rotating sleeve 311 and matches with the annular groove 214 of the front plate, a second rotating wheel 313 which is arranged at the front end of the rotating sleeve 311, and a driving key 314 which is arranged on the outer wall of the rotating sleeve 311; The follower shaft 32 includes a follower sleeve 321 sleeved on the outer wall of the rotating sleeve 311, an axial slot 322 provided on the outer wall of the follower sleeve 321 and matched with the driving key 314, a driving bevel gear 323 provided on the left side of the follower sleeve 321 and inserted into the transmission chamber 222, and a follower ring groove 324 provided on the outer wall of the driving bevel gear 323 and rotatably matched with the sliding front hole 223; The lifting assembly 33 includes a driven bevel gear 331 rotatably arranged in the fixed lower cylinder 225, a lifting ring groove 332 arranged on the outer wall of the driven bevel gear 331 and rotatably matched with the limiting convex ring 226, a driving screw 333 arranged at the lower end of the driven bevel gear 331, a driven solenoid 334 screwed on the driving screw 333, a solenoid transverse hole 335 arranged at the lower end of the driven solenoid 334, a lifting slide 336 slidably sleeved on the outer wall of the fixed lower cylinder 225, and a lifting cross bar 337 arranged on the inner wall of the lifting slide 336, and the lifting cross bar 337 is arranged through the lower cylinder through hole 227 and the solenoid transverse hole 335.

[0025] As a further implementation: The travel switch assembly 4 includes a fixed horizontal cylinder 41 arranged below the lifting slide cylinder 336, a sliding shaft body 42 slidably arranged in the fixed horizontal cylinder 41, a switch chamber 43 arranged in the sliding shaft body 42, a return compression spring 44 wound around the sliding shaft body 42 and driving it to return backward, a pressure roller 45 arranged at the rear end of the sliding shaft body 42, and a travel switch body 46 arranged in the fixed horizontal cylinder 41 at a position corresponding to the switch chamber 43.

[0026] As a further implementation: A measuring scale for measuring the length of the aluminum rod is also provided on the side of any fixed rail 13 .

[0027] It should be noted that: The translation shaft 21 further includes a front locking ring 218 disposed on the first rotating wheel 217; The fixed rotating shaft 31 further includes a rear locking ring 315 disposed on the second rotating wheel 313; The double locking assembly 5 is also included. The double locking assembly 5 includes a locking housing 51 , a rotating core disk 52 , and a lock core assembly 53 .

[0028] The locking housing 51 comprises an L-shaped support bracket 511 arranged in front of the front fixing plate 12, a disc base 512 arranged above the support bracket 511, a central circular cavity 513 arranged in the middle of the disc base 512, an arc-shaped upper hole 514 arranged above the central circular cavity 513, and an arc-shaped guide bar 515 arranged in the arc-shaped upper hole 514. The central circular cavity 513 is provided with a lock core circular hole 516 on the left and right respectively, and a stop convex ring 517 is provided in the middle of the lock core circular hole 516. The rotating core disk 52 comprises a circular disk body 521 rotatably arranged in the central circular cavity 513, and arc-shaped slideways 522 are evenly distributed in the circumferential direction at the front and rear of the circular disk body 521. The circular disk body 521 is also provided with a perforated lug 523 passing through the arc-shaped upper hole 514 and plugging and cooperating with the arc-shaped guide bar 515, and a core disk compression spring 524 is also wound around the arc-shaped guide bar 515; The lock core assembly 53 is provided with a pair, and a lock core assembly 53 is respectively provided in front of and behind the rotating core disk 52. The lock core assembly 53 includes a sliding ring 531 slidably arranged in the lock core circular hole 516, a pressure plug 532 circumferentially evenly distributed on the inner side of the sliding ring 531 and plugged into the arc slide 522, and a sliding locking ring 533 arranged on the outer side of the sliding ring 531 and passing through the stop convex ring 517; the sliding locking ring 533 is locked with the front locking ring 218 or the rear locking ring 315.

[0029] As the instruction manual Figure 1 As shown: The aluminum rod 8 is conveyed forward by the feeding mechanism 91 until the front end of the aluminum rod 8 abuts against the travel switch assembly 4; The pressure roller 45 and the sliding shaft 42 of the travel switch assembly 4 overcome the damping of the return compression spring 44 and move backward, and finally trigger the travel switch body 46. The travel switch body 46 controls the feeding mechanism 91 to stop feeding, and the shearing mechanism 92 performs shearing.

[0030] The length measuring device described in this case can adjust the front and rear position and the up and down position of the travel switch assembly 4: S1, front and rear position adjustment: Rotate the first rotating wheel 217 and the external threaded rod 215; The external threaded rod 215 acts on the rear threaded hole 224, thereby driving the sliding assembly 22 to move in the front-to-back direction; At the same time, the sliding front hole 223 acts on the follower ring groove 324, thereby driving the follower shaft 32 to move forward and backward synchronously, and the lifting assembly 33 and the travel switch assembly 4 also move forward and backward following the sliding assembly 22; S2, up and down position adjustment: Rotate the second rotating wheel 313, rotate the sleeve 311, and drive the key 314; The driving key 314 acts on the axial slot 322 to drive the follower shaft 32 to rotate; The active bevel gear 323 drives the driven bevel gear 331 and the active screw 333 to rotate; The active screw 333 drives the driven solenoid 334 and the solenoid transverse hole 335 to move up and down, and the solenoid transverse hole 335 drives the lifting cross bar 337 and the lifting slide 336 to move up and down, and finally drives the travel switch assembly 4 to move up and down.

Claims

1. A device for measuring the length of an aluminum bar hot shear, the aluminum bar hot shear (9) comprising at least a loading mechanism (91) for transporting the aluminum bar (8) forward, a shearing mechanism (92) for shearing the aluminum bar (8) into short bars, and a unloading mechanism (93) for receiving and conveying the short bars, characterized in that: The length measuring device (7) is arranged in front of the shearing mechanism (92), and the length measuring device (7) comprises a fixed frame (1), and further comprises: A travel switch assembly (4) slidably disposed on the fixed frame (1); A translation assembly (2) is arranged on the fixed frame (1) and is used to drive the travel switch assembly (4) to move in a front-rear direction; The fixed frame (1) comprises a rear fixed plate (11) fixed to the front end of the shearing mechanism (92), and a front fixed plate (12) arranged in front of the rear fixed plate (11); two fixed rails (13) are arranged between the rear fixed plate (11) and the front fixed plate (12), one on the left and one on the right; and a slide rail boss (14) is arranged on the inner side of the fixed rail (13); The translation assembly (2) comprises a translation shaft (21) and a sliding assembly (22); The translation shaft (21) comprises a rear plate opening (211) provided at the front end of the rear fixing plate (11), a rear plate circular cavity (212) provided in the middle of the rear plate opening (211), a front plate through hole (213) provided in the front fixing plate (12), and a front plate annular groove (214) provided in the front plate through hole (213); the translation shaft (21) further comprises an externally threaded rod (215) passing through the front plate through hole (213) and inserted into the rear plate opening (211), a rear limiting ring (216) formed at the rear end of the externally threaded rod (215) and cooperating with the rear plate circular cavity (212), and a first rotating wheel (217) provided at the front end of the externally threaded rod (215); The sliding assembly (22) comprises a rectangular sliding base (221), a transmission chamber (222) arranged in the sliding base (221), a sliding front hole (223) arranged at the front end of the transmission chamber (222) and accommodating the external threaded rod (215) to pass through, a rear threaded hole (224) arranged at the rear end of the transmission chamber (222) and meshing with the external threaded rod (215), a fixed lower cylinder (225) arranged below the sliding base (221) and communicating with the transmission chamber (222), a limiting convex ring (226) arranged above the inner wall of the fixed lower cylinder (225), and a lower cylinder through hole (227) penetrating the lower half of the fixed lower cylinder (225) in the transverse direction. The sliding base (221) is provided with slide rail grooves on the left and right sides respectively, which cooperate with the slide rail boss (14).

2. The aluminum bar hot shearing machine length measuring device according to claim 1, characterized in that: It also includes a longitudinal movement assembly (3), wherein the longitudinal movement assembly (3) includes: The fixed rotating shaft (31) comprises a rotating sleeve (311) sleeved on the external threaded rod (215) and passing through the front plate through hole (213), a front stop ring (312) provided on the outer wall of the rotating sleeve (311) and cooperating with the front plate ring groove (214), a second rotating wheel (313) provided at the front end of the rotating sleeve (311), and a driving key (314) provided on the outer wall of the rotating sleeve (311); The follower shaft (32) comprises a follower sleeve (321) sleeved on the outer wall of the rotating sleeve (311), an axial slot (322) provided on the outer wall of the follower sleeve (321) and cooperating with the driving key (314), a driving bevel gear (323) provided on the left side of the follower sleeve (321) and inserted into the transmission chamber (222), and a follower ring groove (324) provided on the outer wall of the driving bevel gear (323) and rotatably cooperating with the sliding front hole (223); The lifting assembly (33) comprises a driven bevel gear (331) rotatably arranged in a fixed lower cylinder (225), a lifting ring groove (332) arranged on the outer wall of the driven bevel gear (331) and rotatably matched with a limiting convex ring (226), a driving screw (333) arranged at the lower end of the driven bevel gear (331), a driven solenoid (334) screwed on the driving screw (333), a solenoid transverse hole (335) arranged at the lower end of the driven solenoid (334), a lifting slide (336) slidably sleeved on the outer wall of the fixed lower cylinder (225), and a lifting cross bar (337) arranged on the inner wall of the lifting slide (336), wherein the lifting cross bar (337) passes through the lower cylinder through hole (227) and the solenoid transverse hole (335).

3. The aluminum bar hot shearing machine length measuring device according to claim 2, characterized in that: The travel switch assembly (4) includes a fixed horizontal cylinder (41) arranged below the lifting slide cylinder (336), a sliding shaft (42) slidably arranged in the fixed horizontal cylinder (41), a switch chamber (43) arranged in the sliding shaft (42), a return compression spring (44) wound around the sliding shaft (42) and driving it to return backward, a pressure roller (45) arranged at the rear end of the sliding shaft (42), and a travel switch body (46) arranged in the fixed horizontal cylinder (41) at a position corresponding to the switch chamber (43).

4. The aluminum bar hot shearing machine length measuring device according to claim 3 is characterized in that: A measuring scale for measuring the length of the aluminum rod is also provided on the side of any fixed rail (13).

Citation Information

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