Multi-degree-of-freedom adjusting device for picking roller brush of dry safflower harvester
By designing a multi-degree of freedom adjustment device for picking roller brush of the dry saffron harvester, the problem that existing equipment is difficult to adapt to the differences in physical characteristics of different varieties of saffron, and achieves a high-efficiency and low-loss mechanized harvesting effect.
Patent Information
- Application Number
- CN202510334619.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-16
AI Technical Summary
The existing dry saffron harvester is difficult to adapt to the differences in physical characteristics of different varieties of saffron, resulting in low harvesting efficiency and poor equipment applicability.
A multi-degree of freedom adjustment device for picking roller brushes by dry saffron harvester is designed, including up and down, front and back, left and right adjustment mechanisms and inclination adjustment mechanisms to realize the movement of the roller brush in the three-axis directions of X, Y, and Z and the rotation about the Y-axis direction.
Through the use of multi-degree-of-freedom adjustment devices, it can accurately adapt the physical characteristics of different varieties of safflower, improve the harvesting efficiency and equipment applicability, and achieve efficient and low-loss mechanized harvesting.
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Figure CN119999447A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of picking machinery, in particular to a multi-degree-of-freedom adjustment device for a picking roller brush of a dry safflower harvester. Background Art
[0002] Safflower likes warmth, is drought-tolerant and afraid of waterlogging, has a short growth cycle, is highly adaptable to the environment, is easy to cultivate, and has a wide range of uses. There are two types of dry safflower planting: irrigated land planting and dry land planting. The main varieties include Yumin Thornless Safflower, New Safflower No. 2, New Safflower No. 4, New Safflower No. 6, Jixuan No. 3, etc. The physical properties of safflower (such as plant height, width, fruit ball diameter, number, etc.) are significantly affected by planting patterns and varieties. The diversity of these physical properties makes it difficult for a single dry safflower harvester to adapt to the harvesting requirements of multiple varieties.
[0003] Therefore, designing a special device that can adapt to the efficient harvesting of dried safflower filaments of different varieties is an urgent problem that technicians in this field need to solve. Summary of the invention
[0004] In view of this, the present invention provides a multi-degree-of-freedom adjustment device for a picking roller brush of a dry safflower harvester, which can realize the harvesting of multiple varieties of dry safflower silks and improve the applicability of the machine.
[0005] In order to achieve the above object, the present invention adopts the following technical solution:
[0006] A multi-degree-of-freedom adjustment device for a picking roller brush of a dry safflower harvester mainly comprises an up-and-down adjustment mechanism, a front-and-back adjustment mechanism, a left-and-right adjustment mechanism and an inclination adjustment mechanism, which realizes movement of the roller brush in the three-axis directions of X, Y and Z and rotation around the Y axis, thereby effectively improving the mechanical applicability.
[0007] By adopting the above scheme, the beneficial effects of the present invention are:
[0008] The multi-degree-of-freedom adjustment device realizes the freedom adjustment of the flexible straight-bristle roller brush in the Z-axis direction through the up and down adjustment mechanism; realizes the freedom adjustment of the flexible straight-bristle roller brush in the X-axis direction through the front and back adjustment mechanism; realizes the freedom adjustment of the flexible spiral roller brush in the Y-axis direction through the left and right adjustment mechanism to change the axis spacing of the flexible spiral roller brush; and realizes the inclination adjustment of the picking roller brush around the Y-axis through the inclination adjustment mechanism.
[0009] Furthermore, the up and down adjustment mechanism includes a supporting front rod, a supporting rear rod, a double nut, and a worm gear. The supporting front rod and the double nut are located on the upper front side of the box body, and the supporting rear rod and the worm gear are located on the upper rear side of the box body. The flexible straight-bristle roller brush is fixed on the roller brush shaft by sleeve fitting on the supporting front rod and the supporting rear rod.
[0010] Furthermore, the front and rear adjustment mechanism includes a pair of optical rods, two pairs of circular sliding rail sliders, two pairs of optical rail support seats, a support front rod, a support rear rod, a screw support seat, a screw adjustment plate, a screw 1, and a rotating handle 1. The front and rear adjustment mechanism is located above the box body and is connected to the flexible straight-bristle roller brush and the roller brush shaft through the up and down adjustment mechanism.
[0011] Furthermore, the left and right adjustment mechanism includes a bearing adjustment plate, a screw 2, a rotating handle 2, an adjustment plate, an adjustment rib plate, a screw 3, and a rotating handle 3. The bearing adjustment plate is located on the front inner wall of the box body. The screw 2 connects the bearing adjustment plate, the box body and the rotating handle 2. The rotating handle 2 is located on the left and right outer sides of the front of the box body to achieve the adjustment of the left and right degrees of freedom of the front end of the flexible spiral roller brush. The adjustment plate is fitted with the adjustment rib plate and is located on the rear inner wall of the box body. The screw 3 connects the adjustment plate, the box body and the rotating handle 3. The rotating handle 3 is located on the left and right outer sides of the rear of the box body.
[0012] Furthermore, the inclination adjustment mechanism includes a fixed handle, an inclination track, and a connecting bottom plate. The fixed handle adjusts the inclination angle of the roller brush along the inclination track through the connecting bottom plate. The inclination adjustment mechanism is located on the left and right sides of the box.
[0013] By adopting the above scheme, the beneficial effects of the present invention are:
[0014] The multi-degree-of-freedom adjustment device of the picking roller brush of the dry safflower harvester can achieve precise adaptation to the physical characteristics of different varieties of safflower through a variety of adjustment mechanisms. The up and down adjustment mechanism can flexibly adjust the height of the flexible straight-bristled roller brush to adapt to safflower plants of different heights; the front and back adjustment mechanism is used to adjust the spacing between the flexible straight-bristled roller brush and the flexible spiral roller brush to adapt to safflower varieties with different fruit ball diameters and quantities; the left and right adjustment mechanism adjusts the force of the roller brush on the plant by changing the axial spacing of the flexible spiral roller brush to adapt to safflower plants of different widths; the inclination adjustment mechanism optimizes the contact time between safflower and the roller brush by changing the inclination angle of the flexible roller brush, thereby adapting to the picking needs of different varieties of safflower. The multi-degree-of-freedom adjustment device effectively responds to the significant differences in physical characteristics between safflower varieties through precise mechanical adjustment, providing technical support for achieving efficient and low-loss mechanized harvesting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0016] Figure 1The accompanying drawing is a schematic diagram of the overall structure of a multi-degree-of-freedom adjustment device for a picking roller brush of a dry safflower harvester provided by the present invention;
[0017] Figure 2 The accompanying drawing is a schematic structural diagram of the up and down adjustment mechanism provided by the present invention;
[0018] Figure 3 The accompanying drawing is a schematic structural diagram of the front and rear adjustment mechanism provided by the present invention;
[0019] Figure 4 The accompanying drawing is a schematic structural diagram of the left-right adjustment mechanism provided by the present invention;
[0020] Figure 5 The accompanying drawing is a schematic diagram of the position of the left and right adjustment mechanism provided by the present invention;
[0021] Figure 6 The accompanying drawing is a schematic structural diagram of the tilt adjustment mechanism provided by the present invention;
[0022] As shown in the figure: 1. Rice support, 2. Box, 3. Picking device, 4. Adjustment device, 5. Collecting device, 6. Wheel-track composite walking device, 31. Roller brush shaft, 32. Flexible straight-bristled roller brush, 33. Flexible spiral roller brush, 34. Vertical bearing with seat, 35. Displacement adjustment spring, 36. Quick-release coupling, 41. Up and down adjustment mechanism, 411. Worm gear, 412. Worm, 413. Handle, 414. Double nut, 415. Support front rod, 416. Support rear rod, 42. Front and rear adjustment mechanism, 421. Light rod, 422. Circular slide rail slider, 423. Light rail support seat, 424. Wire Rod support seat, 425, screw 1, 426, rotating handle 1, 427, set screw, 428, bolt, 43, left and right adjustment mechanism, 431, bearing adjustment plate, 432, screw 2, 433, rotating handle 2, 434, adjustment plate, 435, adjustment rib plate, 436, screw 3, 437, rotating handle 3, 44, inclination adjustment mechanism, 441, fixed handle, 442, inclination track, 443, connecting base plate, 444, bolt, 51, fan, 52, air duct, 61, triangular track, 62, wheel, 63, main shaft, 64, connecting rod, 65, deformation drive device. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] like Figure 1-6As shown, an embodiment of the present invention discloses a multi-degree-of-freedom adjustment device for a picking roller brush of a dry safflower harvester. In order to further optimize the technical solution of the present invention, realize multi-degree-of-freedom adjustment of the roller brush, and improve the applicability of the harvester, an adjustment device 4 is provided, including an up and down adjustment mechanism 41, a front and back adjustment mechanism 42, a left and right adjustment mechanism 43, and an inclination adjustment mechanism 44.
[0025] Specifically, the up-down adjustment mechanism 41 includes a worm wheel 411, a worm 412, a handle 413, a double nut 414, a support front rod 415, and a support rear rod 416. The worm wheel 411 and the worm 412 are located at the upper rear side of the box body 2 and are fixedly matched with the support rear rod 416. The double nut 424 is located at the upper front side of the box body 2 and is fixedly matched with the support front rod 415. The flexible straight hair roller brush 32 is fixed on the support front rod 415 and the support rear rod 416 through a seated vertical bearing 34. The handle 413 and the double nut 414 are turned to adjust the vertical degree of freedom of the flexible straight hair roller brush 32.
[0026] Specifically, the front and rear adjustment mechanism 42 is located above the box body 2, and includes a pair of smooth rods 421, two pairs of circular sliding rail sliders 422, two pairs of light rail support seats 423, a screw support seat 424, a screw 425, a rotating handle 426, a set screw 427, and a bolt 428. Loosen the set screw 427 to allow the smooth rod 421 to slide on the circular sliding rail slider 422, turn the rotating handle 426, change the relative position of the screw 425 and the supporting front rod 415, and realize the front and rear freedom adjustment of the flexible straight hair roller brush 32.
[0027] Specifically, the left and right adjustment mechanism 43 includes a bearing adjustment plate 431, a screw 432, a handle 433, an adjustment plate 434, an adjustment rib plate 435, a screw 436, and a rotating handle 437. The bearing adjustment plate 431 is located on the front inner wall of the box body 2. The screw 432 connects the bearing adjustment plate 431, the box body 2 and the handle 433. The handle 433 is located on the left and right outer sides of the box body 2. By turning the handle 433, the relative position of the screw 432 and the bearing adjustment plate 431 is changed to achieve the adjustment of the left and right degrees of freedom of the front end of the flexible spiral roller brush. The adjustment plate 434 is fitted with the adjustment rib plate 435 and is located on the rear inner wall of the box body 2. The screw 436 connects the adjustment plate 434, the box body 2 and the rotating handle 437. The rotating handle 437 is located on the left and right outer sides of the rear part of the box body 2. By turning the handle 437, the adjustment plate 434 moves in the adjustment rib plate 435 to achieve the adjustment of the left and right degrees of freedom of the rear end of the flexible spiral roller brush. The handles 433 and 437 are rotated together to adjust the left and right degrees of freedom of the flexible spiral roller brush 33 .
[0028] Specifically, the inclination adjustment mechanism 44 is located on the left and right sides of the box body 2, and includes a fixed handle 441, an inclination track 442, and a bolt 443. The fixed handle 441 is loosened, and the rotating handle 437 is moved in the inclination track 442. After adjusting to the ideal position, the handle 441 is fixed to adjust the inclination angle of the flexible spiral roller brush 33. The handle 413 of the up-and-down adjustment mechanism 41 is turned to cooperate with the rotating handle 426 of the front-and-back adjustment mechanism 42 to adjust the inclination angle of the flexible straight-haired roller brush 32.
[0029] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0030] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-degree-of-freedom adjustment device for a picking roller brush of a dry safflower harvester is used to adjust the picking roller brush. The picking roller brush includes a flexible straight-bristled roller brush and a flexible spiral roller brush. The picking roller brush is fixedly mounted on a roller brush shaft. Both ends of the roller brush shaft are provided with seated vertical bearings and displacement adjustment springs. The seated vertical bearings are mounted on the adjustment device.
2. A multi-degree-of-freedom adjustment device for a picking roller brush of a safflower harvester, characterized in that: The adjustment device includes an up and down adjustment mechanism, a front and back adjustment mechanism, a left and right adjustment mechanism and an inclination adjustment mechanism. The front and back movement corresponds to the X-axis direction, the left and right movement corresponds to the Y-axis direction, and the up and down movement corresponds to the Z-axis direction. The adjustment device can realize multi-degree-of-freedom adjustment of the roller brush.
3. The multi-degree-of-freedom adjustment device for the picking roller brush of the dry safflower harvester according to claim 2 is characterized in that: The up and down adjustment mechanism includes a supporting front rod, a supporting rear rod, a double nut, and a worm gear. The supporting front rod and the double nut are located on the front side above the box body, and the supporting rear rod and the worm gear are located on the rear side above the box body. The flexible straight-bristle roller brush is fixed to the roller brush shaft sleeve on the supporting front rod and the supporting rear rod to achieve the adjustment of the up and down freedom of the flexible straight-bristle roller brush.
4. The multi-degree-of-freedom adjustment device for the picking roller brush of the safflower harvester according to claim 2, characterized in that: The front and rear adjustment mechanism includes a smooth rod, a circular sliding rail slider, a smooth rail support seat, a support front rod, a support rear rod, a screw support seat, a screw adjustment plate, a screw 1, and a rotating handle 1. The front and rear adjustment mechanism is located above the box body, and the flexible straight-bristle roller brush and the roller brush shaft are connected through the up and down adjustment mechanism to achieve the front and rear freedom adjustment of the flexible straight-bristle roller brush.
5. The multi-degree-of-freedom adjustment device for the picking roller brush of the safflower harvester according to claim 2, characterized in that: The left and right adjustment mechanism includes a bearing adjustment plate, a screw 2, a rotating handle 2, an adjustment plate, an adjustment rib plate, a screw 3, and a rotating handle 3. The bearing adjustment plate is located on the front inner wall of the box body. The screw 2 connects the bearing adjustment plate, the box body and the rotating handle 2. The rotating handle 2 is located on the left and right outer sides of the front of the box body to achieve the left and right freedom adjustment of the front end of the flexible spiral roller brush. The adjustment plate is fitted with the adjustment rib plate and is located on the rear inner wall of the box body. The screw 3 connects the adjustment plate, the box body and the rotating handle 3. The rotating handle 3 is located on the left and right outer sides of the rear of the box body to achieve the left and right freedom adjustment of the rear end of the flexible spiral roller brush.
6. The multi-degree-of-freedom adjustment device for the picking roller brush of the safflower harvester according to claim 2, characterized in that: The inclination adjustment mechanism includes a fixed handle, an inclination track, and a connecting bottom plate. The fixed handle adjusts the inclination angle of the roller brush along the inclination track through the connecting bottom plate. The inclination adjustment mechanism is located on the left and right sides of the box to achieve inclination adjustment of the flexible roller brush.