An abrasion resistance test device for a vehicle-mounted camera lens

By designing an automated wear resistance test device for vehicle camera lenses, the alternating movement and flip of the conveying unit and picking unit, combined with camera imaging technology, efficient and accurate multi-directional friction testing and automatic classification are achieved, solving the problems of low automation and poor adaptability of existing devices.

CN120043747BActive Publication Date: 2025-07-04SHENZHEN VASTFLY TECH CO LTD

Patent Information

Application Number
CN202510528037.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-07-04
Estimated Expiration
2045-04-25

AI Technical Summary

Technical Problem

The existing vehicle-mounted camera lens wear resistance test devices have low degree of automation, difficult to simulate complex friction conditions, poor adaptability, and inconsistent test results and low efficiency.

Method used

A device including a conveying unit, a fixed mirror structure and a test structure is designed. The lens is automatically input and output through the conveying unit, and the picking unit of the fixed mirror structure is used to alternately move and flip, and multi-directional friction test is performed in combination with camera imaging, and the lens status is judged through visual detection technology to achieve automatic classification.

Benefits of technology

Improves production efficiency and detection accuracy, can adapt to different specifications of lenses, realize multi-directional friction testing, automatically classify qualified and unqualified products, and reduce manual intervention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120043747B_ABST
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Abstract

The present invention relates to the technical field of lens testing devices for vehicle-mounted cameras, and specifically discloses a wear resistance test device for vehicle-mounted camera lenses, which includes a base, a conveying unit, a lens fixing structure, and a testing structure; the conveying unit is fixedly arranged on the upper wall of the base and is located at the left and right ends, the lens fixing structure is fixedly arranged in the middle of the upper wall of the base, and the testing structure is fixedly arranged on the upper wall of the base and is located at the rear side of the right end of the lens fixing structure; the conveying unit is used for inputting and outputting materials, the lens fixing structure is used for automatically picking up, screening and placing, the lens to be detected is input and output through the conveying unit, and the picking unit is driven to move back and forth alternately left and right and flip by the guiding and fixing unit driven alternately in the lens fixing structure, so as to alternately pick up the input lens, clamp it and move it to the right, and then judge the front and back of the lens and the test result through camera imaging. The lens can be flipped and turned by the picking unit to make the glass of the lens face upward and face the testing structure.
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Description

Technical Field

[0001] The present invention relates to the technical field of lens testing, and particularly to a wear resistance test device for vehicle-mounted camera lenses. Background Technique

[0002] At present, with the booming development of intelligent driving technology, vehicle-mounted cameras, as key components for vehicles to perceive the external environment, are of great importance. Vehicle-mounted camera lenses are exposed to complex driving environments for a long time. They not only have to face the impact of sand and gravel and the washing of rainwater during high-speed driving, but also bear the influence of different temperature and humidity conditions. Therefore, the wear resistance of the lens becomes the core factor determining its service life and imaging quality.

[0003] Currently, there are many defects in the test devices for the wear resistance of vehicle-mounted camera lenses on the market. On the one hand, the automation degree of most devices is relatively low. In the feeding process, it often relies on manual placement of lenses one by one at the test positions. This is not only inefficient but also difficult to ensure the accuracy of the placement positions, thus affecting the consistency of test results. For example, in some traditional test devices, operators need to manually adjust the lens angles to simulate different usage scenarios, which not only consumes a large amount of manpower but also reduces the reliability of test data due to the angle deviation caused by human factors. After the detection, the sorting of qualified and unqualified products mainly relies on manual judgment and classification, which is not only prone to misjudgment but also severely restricts the improvement of production efficiency.

[0004] On the other hand, there are obvious deficiencies in the test dimensions of existing test devices. Most of them can only perform simple linear reciprocating friction tests and cannot comprehensively simulate the complex friction conditions suffered by vehicle-mounted camera lenses during actual use. For example, the bumps during vehicle driving will cause the lens to be impacted from different angles, and it is very difficult for existing test devices to achieve multi-angle inclined friction tests. In addition, for vehicle-mounted camera lenses of different models and specifications, such as flat lenses and dome lenses, existing test devices lack good adaptability and often require replacing special tooling and test components for different lenses, which undoubtedly increases the test cost and time cost. Summary of the Invention

[0005] The purpose of the present invention is to provide a wear resistance test device for vehicle-mounted camera lenses to solve the problems raised in the above background technique.

[0006] To achieve the above object, the present invention provides the following technical solution: An abrasion resistance test device for a vehicle-mounted camera lens, comprising a base, a conveying unit, a lens fixing structure, and a testing structure; the conveying unit is fixedly arranged on the upper wall of the base and is located at the left and right ends, the lens fixing structure is fixedly arranged in the middle of the upper wall of the base, and the testing structure is fixedly arranged on the upper wall of the base and is located at the rear side of the right end of the lens fixing structure; the conveying unit is used for inputting and outputting materials, the lens fixing structure is used for automatically picking up, screening, and placing, and the testing structure is used for applying pressure for friction testing at different angles.

[0007] Preferably, the conveying unit includes a first conveyor belt main body, a second conveyor belt main body, a pair of converging arms, and a receiving box; the first conveyor belt main body is fixedly arranged in the middle of the upper wall of the left end of the base, the second conveyor belt main body is fixedly arranged in the middle of the upper wall of the right end of the base, and the width of the second conveyor belt main body is greater than that of the first conveyor belt main body. One end of the pair of converging arms is symmetrically arranged on the second conveyor belt main body respectively, and the other ends of the converging arms are relatively located in the middle of the upper wall of the right end of the second conveyor belt main body. The receiving box is fixedly arranged on the right end of the second conveyor belt main body, and the left end of the receiving box fits with the right end of the second conveyor belt main body.

[0008] Preferably, the lens fixing structure includes a support frame, a guiding table, a pair of waste ladders, a pair of guiding and fixing units, and a pair of picking units; the support frame is fixedly arranged in the middle of the upper wall of the base, and the support frame is located between the first conveyor belt main body and the second conveyor belt main body. The guiding table is fixedly arranged on the support frame. Guiding grooves are arranged in the middle of the front and rear ends of the guiding table. One end of the pair of waste ladders is symmetrically arranged on the front and rear side walls of the guiding table respectively and is located in the middle. The pair of guiding and fixing units are symmetrically arranged on the lower walls of the front and rear ends of the guiding table and are located at the positions of the guiding grooves. The pair of picking units are respectively arranged on the guiding and fixing units, and the picking units are respectively located at the staggered corresponding positions on the left and right ends of the guiding table.

[0009] Preferably, the guiding and fixing unit includes a first electric slide rail, a pair of limiting frames, a rotating shaft, a gear, and a rack; the first electric slide rail is fixedly arranged on the lower wall of the guiding table and is located below the guiding groove. The first moving seat of the first electric slide rail is located in the guiding groove. The pair of limiting frames are symmetrically arranged on the upper walls of the left and right ends of the guiding table respectively and are located at the left and right ends of the guiding groove. One end of the rotating shaft is movably inserted into the first moving seat of the first electric slide rail, and the rotating shaft moves left and right in the guiding groove. The middle part of the rotating shaft near the top is a rectangular rod, and both ends of the rotating shaft are cylindrical rods. The gear is fixedly sleeved on the rotating shaft and is close to the guiding table. The rack is fixedly arranged on the upper wall of the guiding table and is located between the guiding grooves. The rack is located between the other ends of the limiting frames, and the rack can engage with the gear.

[0010] Preferably, the picking unit includes a picking base, a shaft bracket, a shaft tube, a first motor, a second electric slide rail, and a pair of clamping arms; one end of the picking base is fixedly arranged on the other end of the rotating shaft, one end of the shaft bracket is fixedly arranged on the side wall of the other end of the picking base, one end of the shaft tube movably penetrates through the middle of the top end of the shaft bracket, the first motor is fixedly arranged on the shaft bracket and the driving end of the first motor is connected to one end of the shaft tube, one end of the second electric slide rail is fixedly arranged on the other end of the shaft tube, and the second electric slide rail corresponds to the other end of the picking base, the second electric slide rail is located above the picking base, and second moving seats moving relatively are symmetrically arranged on the second electric slide rail, one ends of the pair of clamping arms are respectively fixedly arranged on the second moving seats of the second electric slide rail, and the other ends of the clamping arms are located above the first conveyor belt main body and the second conveyor belt main body.

[0011] Preferably, the testing structure includes an elevated rack, a cross-shaped slide rail, a bearing arm, a hydraulic cylinder, a machine box, a pair of lifting rods, a pair of cameras, a second motor, a turntable, and a plurality of force application rods; one end of the elevated rack is fixedly arranged on the upper wall of the base, and the other end of the elevated rack is located above the right end of the feeding table, the cross-shaped slide rail is fixedly arranged on the other end of the elevated rack, one end of the bearing arm is fixedly arranged on the cross-shaped slide rail, and the bearing arm can move forward and backward and left and right, one end of the hydraulic cylinder is fixedly arranged in the middle of the other end of the bearing arm, and the telescopic end of the hydraulic cylinder faces the left end of the second conveyor belt main body, the machine box is fixedly arranged on the telescopic end of the hydraulic cylinder, one ends of the pair of lifting rods are symmetrically arranged on the upper walls of the front and rear ends of the machine box respectively, and the other ends of the lifting rods respectively movably penetrate through the other end of the bearing arm, the pair of cameras are respectively arranged on the lower wall of the other end of the bearing arm and are symmetrically arranged on the front and rear sides of the lifting rods, the second motor is fixedly arranged in the machine box, and the driving end of the second motor movably penetrates through the lower wall of the machine box, the turntable is fixedly arranged on the driving end of the second motor, and a jack is formed through the turntable, the jack is close to the side wall of the turntable, and a tightening bolt penetrates through the side wall of the jack, one ends of the plurality of force application rods are respectively detachably inserted into the jack and are fixed by the tightening bolt, and the plurality of force application rods have the same diameter, different materials, and different-shaped ends for different testing uses.

[0012] Preferably, the force application rods can move left and right, move forward and backward, and rotate.

[0013] Preferably, the clamping arms can be respectively inserted into the right end of the first conveyor belt main body and the left end of the second conveyor belt main body.

[0014] Preferably, the waste ladder corresponds to the rack, and the width of the waste ladder is greater than the length of the rack.

[0015] An abrasion resistance test device for a vehicle-mounted camera lens proposed by the present invention has the beneficial effects as follows: The lens to be detected is input and output through a conveying unit, and the pick-up unit is driven by the guiding and fixing unit with staggered driving in the lens fixing structure to move alternately left and right reciprocally and flip 180 degrees, so as to alternately pick up the input lens, clamp it and move it to the right. Then, the camera is used to image to determine the front and back of the lens and the test result. The pick-up unit can flip and turn the lens to make the glass of the lens face up and opposite to the test structure. At the same time, based on the existing vision detection technology with the help of the imaging of the camera, the test structure is driven to adjust the position of the force application rod according to different pick-up units, and the force application rod is brought into contact with the lens. By driving the force application rod to move left and right, move forward and backward, and rotate at different angles and moving modes, and with the help of the flip-adjustable angle of the lens clamped and fixed, multi-directional and multi-force-direction friction tests are realized, and the test results are also observed through imaging at different angles by the camera. The products passing the film material test are conveyed to the right on the second conveyor belt main body by the clamping arm, and the unqualified products can also be discharged into the waste ladder during the reciprocating movement of the pick-up unit;

[0016] 1. Through the cooperation of the conveying unit and the pick-up unit, the continuous input, detection, testing and output of the lens are realized, greatly improving the production efficiency. The design of the pick-up unit moving alternately left and right reciprocally and flipping 180 degrees enables the device to process multiple lenses simultaneously, further improving the efficiency.

[0017] 2. With the help of camera imaging and vision detection technology, the front and back of the lens and the test result can be accurately judged, ensuring the accuracy of detection. Through the imaging of the camera at different angles, the state of the lens and the test result can be comprehensively observed, avoiding missed detection or misdetection.

[0018] 3. Through the left-right movement, front-back movement and rotation of the force application rod, multi-directional and multi-force-direction friction tests on the lens are realized, comprehensively evaluating the performance of the lens. The design of the flip-adjustable angle of the lens clamped and fixed makes the test more flexible and can adapt to lenses of different specifications.

[0019] 4. Qualified products are put on the second conveyor belt main body by the clamping arm, and unqualified products are put into the waste ladder, realizing the automatic classification and sorting of products, reducing manual intervention. The unqualified products are automatically put into the waste ladder during the reciprocating movement of the pick-up unit, avoiding waste accumulation and keeping the working environment clean.

[0020] 5. The staggered driving design of the guiding and fixing unit ensures the smooth operation and accurate positioning of the pick-up unit, improving the stability and reliability of the device. The modular design of the conveying unit, pick-up unit, test structure, etc. facilitates the maintenance and upgrade of the device.

[0021] 6. By adjusting the position and angle of the force - applying rod, it can adapt to lenses of different specifications, with strong versatility. According to the test results, the device can flexibly adjust the test parameters to meet the test requirements of different products. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the assembly structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the assembled structure of the conveying unit;

[0024] Figure 3 It is a schematic diagram of the disassembled structure of the lens - fixing structure;

[0025] Figure 4 It is a schematic diagram of the assembled structure of the lens - fixing structure;

[0026] Figure 5 It is a schematic diagram of the disassembled structure of the test structure;

[0027] Figure 6 It is a schematic diagram of the assembled structure of the test structure;

[0028] Figure 7 It is Figure 3 a partial enlarged view of part A in

[0029] Figure 8 It is Figure 3 a partial enlarged view of part B in

[0030] Figure 9 It is Figure 5 a partial enlarged view of part C in

[0031] Figure 10 It is Figure 4 a partial enlarged view showing the guiding and fixing unit in

[0032] In the figure: 1. Base; 2. Conveying unit; 21. First conveyor belt main body; 22. Second conveyor belt main body; 23. Converging arm; 24. Receiving box; 3. Lens - fixing structure; 31. Support frame; 32. Guide table; 33. Scrap ladder; 34. Guiding and fixing unit; 341. First electric slide rail; 342. Limiting frame; 343. Rotating shaft; 344. Gear; 345. Rack; 35. Picking unit; 351. Picking seat; 352. Shaft frame; 353. Shaft tube; 354. First motor; 355. Second electric slide rail; 356. Clamping arm; 4. Test structure; 41. High rack; 42. Cross - shaped slide rail; 43. Bearing arm; 44. Hydraulic cylinder; 45. Chassis; 46. Lifting rod; 47. Camera; 48. Second motor; 49. Turntable; 50. Force - applying rod; 6. Guide groove; 7. Jack; 8. Tightening bolt. DETAILED DESCRIPTION OF THE INVENTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0034] Please refer to Figures 1 - 10 As shown in the figure, the present invention provides a technical solution: an abrasion resistance test device for a vehicle-mounted camera lens, including a base 1, a conveying unit 2, a lens fixing structure 3, and a testing structure 4; the conveying unit 2 is fixedly arranged on the upper wall of the base 1 and is located at the left and right ends, the lens fixing structure 3 is fixedly arranged in the middle of the upper wall of the base 1, and the testing structure 4 is fixedly arranged on the upper wall of the base 1 and is located at the rear side of the right end of the lens fixing structure 3; the conveying unit 2 is used for inputting and outputting materials, the lens fixing structure 3 is used for automatically picking up, screening and placing, and the testing structure 4 is used for applying pressure for friction tests at different angles.

[0035] As a preferred solution, further, as Figure 1 and Figure 2 shown, the conveying unit 2 includes a first conveyor belt main body 21, a second conveyor belt main body 22, a pair of converging arms 23, and a receiving box 24; the first conveyor belt main body 21 is fixedly arranged in the middle of the upper wall of the left end of the base 1, the second conveyor belt main body 22 is fixedly arranged in the middle of the upper wall of the right end of the base 1, and the width of the second conveyor belt main body 22 is greater than the width of the first conveyor belt main body 21. One ends of a pair of converging arms 23 are symmetrically arranged on the second conveyor belt main body 22 respectively, and the other ends of the converging arms 23 are relatively located in the middle of the upper wall of the right end of the second conveyor belt main body 22. The receiving box 24 is fixedly arranged on the right end of the second conveyor belt main body 22, and the left end of the receiving box 24 is fitted with the right end of the second conveyor belt main body 22; the first conveyor belt main body 21 is used for feeding the lens, the second conveyor belt main body 22 is used for discharging the materials, the converging arms 23 are used for centering the discharging, and the receiving box 24 is used for storing qualified products.

[0036] As a preferred solution, further, as Figure 3 and Figure 4As shown in the figure, the fixed mirror structure 3 includes a support frame 31, a feeding table 32, a pair of waste ladders 33, a pair of guiding and fixing units 34, and a pair of picking units 35; the support frame 31 is fixedly arranged in the middle of the upper wall of the base 1, and the support frame 31 is located between the first conveyor belt main body 21 and the second conveyor belt main body 22. The feeding table 32 is fixedly arranged on the support frame 31. Feeding grooves 6 are arranged in the middle near the front and rear ends of the feeding table 32. One ends of a pair of waste ladders 33 are symmetrically arranged on the front and rear side walls of the feeding table 32 and are located in the middle. A pair of guiding and fixing units 34 are symmetrically arranged on the lower walls at the front and rear ends of the feeding table 32 and are located at the positions of the feeding grooves 6. A pair of picking units 35 are respectively arranged on the guiding and fixing units 34, and the picking units 35 are respectively located at the staggered corresponding positions on the left and right ends of the feeding table 32; the support frame 31 supports the feeding table 32 at a certain height. The waste ladders 33 are used for discharging unqualified products. The guiding and fixing units 34 are used for alternately moving and flipping. The picking units 35 are used for clamping the lens and driving the flipping.

[0037] As a preferred solution, further, as Figure 3 、 Figure 7 、 Figure 8 and Figure 10 shown, the guiding and fixing unit 34 includes a first electric slide rail 341, a pair of limiting frames 342, a rotating shaft 343, a gear 344, and a rack 345; the first electric slide rail 341 is fixedly arranged on the lower wall of the feeding table 32 and is located below the feeding groove 6. The first moving seat of the first electric slide rail 341 is located in the feeding groove 6. A pair of limiting frames 342 are respectively symmetrically arranged on the upper walls at the left and right ends of the feeding table 32 and are located at the left and right end positions of the feeding groove 6. One end of the rotating shaft 343 is movably inserted into the first moving seat of the first electric slide rail 341, and the rotating shaft 343 moves left and right in the feeding groove 6. The middle part near the top of the rotating shaft 343 is a rectangular rod, and both ends of the rotating shaft 343 are cylindrical rods. The gear 344 is fixedly sleeved on the rotating shaft 343 and is close to the feeding table 32. The rack 345 is fixedly arranged on the upper wall of the feeding table 32 and is located between the feeding grooves 6. The rack 345 is located between the other ends of the limiting frames 342, and the rack 345 can be engaged with the gear 344; the first electric slide rail 341 drives the rotating shaft 343 to move left and right. The rotating shaft 343 is limited in the limiting frame 342 and cannot rotate. When the rotating shaft 343 breaks away from the limiting frame 342 and the gear 344 is in engagement contact with the rack 345, the rotating shaft 343 can be driven to flip 180 degrees. The waste ladder 33 corresponds to the rack 345, and the width of the waste ladder 33 is greater than the length of the rack 345. After the rack 345 is engaged with the gear 344 to drive the picking unit 35 to flip, the clamping arm 356 is located above one end of the waste ladder 33 for discharging waste.

[0038] As a preferred solution, further, as Figure 3As shown, the picking unit 35 includes a picking base 351, a shaft support 352, a shaft tube 353, a first motor 354, a second electric slide rail 355, and a pair of clamping arms 356; one end of the picking base 351 is fixedly arranged on the other end of the rotating shaft 343, one end of the shaft support 352 is fixedly arranged on the side wall of the other end of the picking base 351, one end of the shaft tube 353 movably penetrates through the middle of the top end of the shaft support 352, the first motor 354 is fixedly arranged on the shaft support 352 and the driving end of the first motor 354 is connected to one end of the shaft tube 353, one end of the second electric slide rail 355 is fixedly arranged on the other end of the shaft tube 353, and the second electric slide rail 355 corresponds to the other end of the picking base 351. The second electric slide rail 355 is located above the picking base 351, and second moving seats that move relatively are symmetrically arranged on the second electric slide rail 355. One ends of a pair of clamping arms 356 are respectively fixedly arranged on the second moving seats of the second electric slide rail 355, and the other ends of the clamping arms 356 are located above the first conveyor belt main body 21 and the second conveyor belt main body 22; carried by the picking base 351, the first motor 354 drives the shaft tube 353 to rotate on the shaft support 352, so as to drive the second electric slide rail 355 to flip, that is, drive the clamping arms 356 to flip to realize the flipping after clamping the lens. The clamping arms 356 can be respectively inserted into the right end of the first conveyor belt main body 21 and the left end of the second conveyor belt main body 22 for picking and placing.

[0039] As a preferred solution, furthermore, as Figure 5 , Figure 6 and Figure 9As shown in the figure, the test structure 4 includes an elevated rack 41, a cross-shaped slide rail 42, a bearing arm 43, a hydraulic cylinder 44, a chassis 45, a pair of lifting rods 46, a pair of cameras 47, a second motor 48, a turntable 49, and a number of force application rods 50. One end of the elevated rack 41 is fixedly arranged on the upper wall of the base 1, and the other end of the elevated rack 41 is located above the right end of the feeding table 32. The cross-shaped slide rail 42 is fixedly arranged at the other end of the elevated rack 41. One end of the bearing arm 43 is fixedly arranged on the cross-shaped slide rail 42, and the bearing arm 43 can move forward and backward and left and right. One end of the hydraulic cylinder 44 is fixedly arranged in the middle of the other end of the bearing arm 43, and the telescopic end of the hydraulic cylinder 44 faces the left end of the second conveyor belt main body 22. The chassis 45 is fixedly arranged on the telescopic end of the hydraulic cylinder 44. One end of a pair of lifting rods 46 is symmetrically arranged on the upper walls of the front and rear ends of the chassis 45 respectively, and the other end of the lifting rods 46 respectively passes through the other end of the bearing arm 43 movably. A pair of cameras 47 are respectively arranged on the lower wall of the other end of the bearing arm 43 and are symmetrically arranged on the front and rear sides of the lifting rods 46. The second motor 48 is fixedly arranged in the chassis 45, and the driving end of the second motor 48 passes through the lower wall of the chassis 45 movably. The turntable 49 is fixedly arranged on the driving end of the second motor 48, and the turntable 49 is provided with a jack 7. The jack 7 is close to the side wall of the turntable 49, and a tightening bolt 8 penetrates through the side wall of the jack 7. One end of a number of force application rods 50 is respectively detachably inserted into the jack 7 and fixed by the tightening bolt 8. The number of force application rods 50 has the same diameter, different materials, and different-shaped ends for different test uses. The cross-shaped slide rail 42 is supported at a certain height by the elevated rack 41. The position of the force application rod 50 is adjusted by driving the bearing arm 43 to move left and right and forward and backward through the cross-shaped slide rail 42, and the movement detection track is moved. The chassis 45 is lifted by the hydraulic cylinder 44 with the help of the lifting rods 46. The force application rod 50 is driven to apply force along an arc for testing by driving the turntable 49 to rotate by the second motor 48. Imaging judgment is realized based on vision technology through the camera 47. The force application rod 50 can move left and right, forward and backward, and rotate for testing the movement tracks in different directions.

[0040] The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process. The specific work is as follows.

[0041] S1. The equipment is stably placed through the base 1. After the equipment is powered on, according to actual needs, it can be cooperated with existing production equipment or manually. The lenses to be detected are sequentially erected and placed on the first conveyor belt main body 21 in the conveying unit 2 and are conveyed to the right by the first conveyor belt main body 21.

[0042] S2. When the first conveyor belt main body 21 drives the lens to move to the rightmost end, the guiding and fixing unit 34 in the lens fixing structure 3 can be driven, and the picking units 35 are respectively driven to move alternately back and forth through the guiding and fixing unit 34 to pick up the lenses on the first conveyor belt main body 21 respectively.

[0043] S3. When one of the picking units 35 moves along the conveying groove 6 on the conveying table 32 supported by the support frame 31 with the aid of the guiding and fixing unit 34, the clamping arm 356 is located inside the right end of the first conveyor belt main body 21, and the second electric slide rail 355 is driven to make the clamping arm 356 move relatively to clamp one lens or arrange multiple lenses;

[0044] Then, as the first electric slide rail 341 drives the rotating shaft 343 to move from the left end to the right end of the conveying groove 6, since the rectangular rod part in the middle of the rotating shaft 343 is located inside the limiting frame 342 and cannot be forced to rotate due to the limitation of the limiting frame 342, it is limited and translated to the right;

[0045] When the rotating shaft 343 disengages from the limiting frame 342 at the left end, the gear 344 on the rotating shaft 343 will contact the corresponding rack 345 to form relative movement, and then the gear 344 is forced to engage and rotate 180 degrees along the teeth of the rack 345, so that the clamping arm 356 of the picking unit 35 can be rotated from being opposite to the first conveying unit 2 main body to being opposite to the second conveyor belt main body 22, and the middle part of the rotating shaft 343 enters the limiting frame 342 located at the right end of the conveying table 32 again for limiting;

[0046] S4. After the picking unit 35 drives the lens to the right end of the conveying table 32, by virtue of the length of the clamping arm 356, the lens is located above the left end of the second conveyor belt main body 22, and then the camera 47 in the testing structure 4 irradiates and forms an image to realize the determination of its front and back based on visual detection. If the glass front of the lens is opposite to the camera 47, the force-applying rod 50 can be directly driven to conduct the abrasion resistance test; if the glass lens is not aligned with the camera 47, the first motor 354 on the shaft frame 352 drives the shaft tube 353 to rotate. The shaft tube 353 is located on the shaft frame 352 to carry the second electric slide rail 355 and drive the second electric slide rail 355 to rotate, so as to turn the lens over above the picking seat 351;

[0047] S5. Then, after determining the front and back and position of the detected lens, the cross-shaped slide rail 42 on the overhead rack 41 can be driven to drive the carrying arm 43 to move left and right and move forward and backward to calibrate the position of the force-applying rod 50, and the hydraulic cylinder 44 is driven to extend to drive the chassis 45 to descend with the lifting rod 46, so that the force-applying rod 50 descends to contact the lens;

[0048] After the force - applying rod 50 contacts the lens, the turntable 49 can be driven by the second motor 48. The force - applying rod 50 is fixed at the jack 7 of the turntable 49 by means of the fastening bolt 8, and its position is eccentrically installed. Therefore, when the second motor 48 drives the turntable 49 to rotate, it drives the force - applying rod 50 to rotate in a circle. The movement track generated by the contact between the force - applying rod 50 and the lens is circular or reciprocating. Driving the second motor 48 can also realize the arc - shaped movement of the force - applying rod 50 to test the wear resistance of the lens. The cross - shaped slide rail 42 can also be used to drive the force - applying rod 50 to move left - right and front - back on the lens for wear - resistance testing. And according to the actual test requirements, the material of the force - applying rod 50 and the shape of the end part, such as arc - shaped, conical, etc., can be set to conduct wear - resistance testing along different movement tracks and different contact surfaces. Moreover, since the glass of the lens may be flat or arched, in order to improve the test effect and fit the movement - track test, during the lens test, the first motor 354 can also be used to drive the clamping arm 356 and the lens to be flipped at different angles for inclined - force testing;

[0049] After the test, whether the wear resistance of the lens meets the production requirements can also be determined by means of the flipping angle of the lens and imaging the lens from different angles through the camera 47 to determine whether there are abrasions, scratches, etc.;

[0050] When the test of the lens meets the production specifications, the lens is placed on the left end of the second conveyor belt main body 22 through the clamping arm 356, conveyed to the right through the second conveyor belt main body 22, and centered and converged by the relatively arranged converging arms 23 and then flows into the receiving box 24 for waiting to be processed;

[0051] When the lens test is unqualified, when driving the two guiding and fixing units 34 alternately, that is, when the picking unit 35 clamping the lens moves from right to left, the rotating shaft 343 will contact and rotate with the rack 345 again by means of the gear 344. When the rotating shaft 343 rotates 90 degrees, the clamping arm 356 is located above the corresponding waste chute 33. At this time, the clamping arm 356 can be loosened to drop the unqualified product into the waste chute 33 to achieve differentiated blanking;

[0052] When the picking unit 35 in the above S9 moves from right to left after detection, the other picking unit 35 operates in the same way as above. After picking and clamping the lens from the left side of the guiding table 32, it performs right - translation, flipping, translation, and detection and determination processes to achieve double - station alternation and improve efficiency.

[0053] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An abrasion resistance test device for a vehicle-mounted camera lens, characterized in that It includes a base (1), a conveying unit (2), a lens-fixing structure (3), and a testing structure (4); the conveying unit (2) is fixedly arranged on the upper wall of the base (1) and is located at the left and right ends, the lens-fixing structure (3) is fixedly arranged in the middle of the upper wall of the base (1), and the testing structure (4) is fixedly arranged on the upper wall of the base (1) and is located at the rear side of the right end of the lens-fixing structure (3); the conveying unit (2) is used for inputting and outputting materials, the lens-fixing structure (3) is used for automatically picking up and screening and placing, and the testing structure (4) is used for applying pressure to conduct friction tests at different angles; The lens-fixing structure (3) includes a support frame (31), a guiding table (32), a pair of waste ladders (33), a pair of guiding and fixing units (34), and a pair of picking units (35); The support frame (31) is fixedly arranged in the middle of the upper wall of the base (1), and the support frame (31) is located between the first conveyor belt main body (21) and the second conveyor belt main body (22) of the conveying unit (2). The guiding table (32) is fixedly arranged on the support frame (31). Guiding grooves (6) are arranged in the middle near the front and rear ends of the guiding table (32). One ends of a pair of the waste ladders (33) are symmetrically arranged on the front and rear side walls of the guiding table (32) and are located in the middle. A pair of the guiding and fixing units (34) are symmetrically arranged on the lower walls of the front and rear ends of the guiding table (32) and are located at the positions of the guiding grooves (6). A pair of the picking units (35) are respectively arranged on the guiding and fixing units (34), and the picking units (35) are respectively located at the left and right ends of the guiding table (32) in an alternating and corresponding manner; The guiding and fixing unit (34) includes a first electric slide rail (341), a pair of limiting frames (342), a rotating shaft (343), a gear (344), and a rack (345); The first electric slide rail (341) is fixedly arranged on the lower wall of the guiding table (32) and is located below the guiding groove (6). The first moving seat of the first electric slide rail (341) is located in the guiding groove (6). A pair of the limiting frames (342) are respectively symmetrically arranged on the upper walls of the left and right ends of the guiding table (32) and are located at the left and right ends of the guiding groove (6). One end of the rotating shaft (343) is movably inserted into the first moving seat of the first electric slide rail (341), and the rotating shaft (343) moves left and right in the guiding groove (6). The middle part of the rotating shaft (343) near the top is a rectangular rod body, and both ends of the rotating shaft (343) are cylindrical rod bodies. The gear (344) is fixedly sleeved on the rotating shaft (343) and is close to the guiding table (32). The rack (345) is fixedly arranged on the upper wall of the guiding table (32) and is located between the guiding grooves (6). The rack (345) is located between the other ends of the limiting frames (342), and the rack (345) can engage with the gear (344); The picking unit (35) includes a picking seat (351), a shaft frame (352), a shaft tube (353), a first motor (354), a second electric slide rail (355), and a pair of clamping arms (356); One end of the pickup base (351) is fixedly arranged at the other end of the rotating shaft (343). One end of the shaft bracket (352) is fixedly arranged on the side wall of the other end of the pickup base (351). One end of the shaft tube (353) movably penetrates through the middle of the top end of the shaft bracket (352). The first motor (354) is fixedly arranged on the shaft bracket (352), and the driving end of the first motor (354) is connected to one end of the shaft tube (353). One end of the second electric slide rail (355) is fixedly arranged on the other end of the shaft tube (353), and the second electric slide rail (355) corresponds to the other end of the pickup base (351). The second electric slide rail (355) is located above the pickup base (351), and second moving seats moving relatively are symmetrically arranged on the second electric slide rail (355). One end of a pair of clamping arms (356) is respectively fixedly arranged on the second moving seats of the second electric slide rail (355), and the other end of the clamping arms (356) is located above the first conveyor belt main body (21) and the second conveyor belt main body (22).

2. The wear resistance test device for a vehicle-mounted camera lens according to claim 1, wherein, The conveying unit (2) includes a first conveyor belt main body (21), a second conveyor belt main body (22), a pair of converging arms (23) and a receiving box (24); The first conveyor belt main body (21) is fixedly arranged in the middle of the upper wall at the left end of the base (1). The second conveyor belt main body (22) is fixedly arranged in the middle of the upper wall at the right end of the base (1), and the width of the second conveyor belt main body (22) is greater than the width of the first conveyor belt main body (21). One end of a pair of converging arms (23) is symmetrically arranged on the second conveyor belt main body (22) respectively, and the other end of the converging arms (23) is relatively located in the middle of the upper wall at the right end of the second conveyor belt main body (22). The receiving box (24) is fixedly arranged on the right end of the second conveyor belt main body (22), and the left end of the receiving box (24) is fitted with the right end of the second conveyor belt main body (22).

3. The abrasion resistance test device for a vehicle-mounted camera lens according to claim 2, characterized in that, The testing structure (4) includes an elevated rack (41), a cross-shaped slide rail (42), a bearing arm (43), a hydraulic cylinder (44), a chassis (45), a pair of lifting rods (46), a pair of cameras (47), a second motor (48), a turntable (49) and a plurality of force-applying rods (50); One end of the elevated rack (41) is fixedly arranged on the upper wall of the base (1), and the other end of the elevated rack (41) is located above the right end of the feeding table (32). The cross-shaped slide rail (42) is fixedly arranged at the other end of the elevated rack (41). One end of the carrying arm (43) is fixedly arranged on the cross-shaped slide rail (42), and the carrying arm (43) can move forward and backward and left and right. One end of the hydraulic cylinder (44) is fixedly arranged in the middle of the other end of the carrying arm (43), and the telescopic end of the hydraulic cylinder (44) faces the left end of the second conveyor belt main body (22). The chassis (45) is fixedly arranged on the telescopic end of the hydraulic cylinder (44). One end of a pair of lifting rods (46) is symmetrically arranged on the upper walls of the front and rear ends of the chassis (45) respectively, and the other ends of the lifting rods (46) respectively pass through the other end of the carrying arm (43) movably. A pair of cameras (47) are respectively arranged on the lower wall of the other end of the carrying arm (43), and are symmetrically arranged on the front and rear sides of the lifting rods (46). The second motor (48) is fixedly arranged in the chassis (45), and the driving end of the second motor (48) passes through the lower wall of the chassis (45) movably. The turntable (49) is fixedly arranged on the driving end of the second motor (48), and the turntable (49) is provided with a jack (7) penetrating therethrough. The jack (7) is close to the side wall of the turntable (49), and a fastening bolt (8) penetrates through the side wall of the jack (7). One end of a plurality of force application rods (50) is respectively detachably inserted into the jack (7) and fixed by the fastening bolt (8). The plurality of force application rods (50) have the same diameter, different materials and different-shaped ends for different test uses.

4. An abrasion resistance test device for a vehicle-mounted camera lens according to claim 3, characterized in that, The force application rods (50) can move left and right, move forward and backward and rotate.

5. The abrasion resistance test device for a vehicle-mounted camera lens according to claim 4, characterized in that, The clamping arms (356) can be respectively inserted into the right end of the first conveyor belt main body (21) and the left end of the second conveyor belt main body (22).

6. The wear resistance test device for a vehicle-mounted camera lens according to claim 5, characterized in that, The waste ladder (33) corresponds to the rack (345), and the width of the waste ladder (33) is greater than the length of the rack (345).

Citation Information

Patent Citations

  • Automatic feeding equipment for VR lenses

    CN117775630A

  • Multi-angle machine vision detector

    CN215261628U

Cited By

  • Vehicle-mounted lens testing device

    CN121431029A