Aluminum veneer cutting device

By using an automatic cutting mechanism, a multi-function laser detection mechanism and a cutting resistance feedback mechanism in the aluminum veneer cutting device, the cutting process is monitored and regulated in real time, and the excessive wear of the saw blade caused by changes in the thickness of the aluminum veneer is solved, achieving a more stable and efficient cutting process.

CN120055383APending Publication Date: 2025-05-30GUANGZHOU YUELU METAL BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202510375332.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

During the cutting process, the cutting force of the saw blade increases dramatically due to changes in the thickness of the aluminum veneer during the cutting process, which can easily cause excessive wear, cracking and even breakage of the saw blade, shortening the service life of the equipment and affecting the cutting quality.

Method used

An aluminum veneer cutting device is designed, using an automatic cutting mechanism, a multi-function laser detection mechanism and a cutting resistance feedback mechanism. By detecting the thickness changes of the aluminum veneer thickness in real time and adjusting the cutting feed speed, monitoring the cutting resistance, and providing warnings based on the status of the saw blade to ensure the stability of the cutting process.

Benefits of technology

It effectively avoids excessive wear and equipment damage from saw blades, extends the service life of saw blades and equipment, and improves cutting quality and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of aluminum veneer cutting, and particularly relates to an aluminum veneer cutting device which comprises a base, a cutting groove is formed in the base, a protective cover shell is fixedly installed at the upper end of the base, and an opening and closing door is installed at the front end of the protective cover shell. The automatic cutting device further comprises an automatic cutting mechanism, a multifunctional laser detection mechanism, a detection angle deflection mechanism, a deflection power supply mechanism, a cutting resistance feedback mechanism, a saw blade style auxiliary selection mechanism and a PLC. According to the aluminum veneer cutting device, workers can be assisted in rapidly selecting the most appropriate saw blade, operation is convenient and rapid, the working efficiency is greatly improved, the thickness change of an aluminum veneer can be detected in real time in the cutting process of the aluminum veneer, the cutting feeding speed can be synchronously adjusted and controlled, the cutting resistance can be monitored in the cutting process, and the cutting efficiency is improved. And when the cutting resistance reaches a threshold value, whether the cutting resistance is not uniform due to excessive passivation of the saw blade or not is rapidly detected and judged, and the stability of the cutting process can be effectively guaranteed.
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Description

Technical Field

[0001] The present invention belongs to the technical field of aluminum veneer cutting, and particularly relates to an aluminum veneer cutting device. Background Art

[0002] An aluminum veneer refers to a building decoration material formed by processing through chromium plating and other treatments and then adopting a fluorocarbon spraying technology. The aluminum veneer is light in weight. For example, an aluminum plate with a thickness of 3.0 mm weighs 8 kg per square meter, but it has good rigidity and relatively high strength, and the tensile strength can reach 100 - 280 N / mm². Compared with traditional materials such as gypsum boards, stones, and glasses, while reducing the overall weight of the building, it can effectively ensure the safety of the building structure.

[0003] During the production of aluminum veneers, the initial size of the aluminum plates is generally large, and they need to be cut according to the finished product specifications of the aluminum veneers. Due to cost limitations, small manufacturers mostly use rotary disc knives to cut aluminum veneers. Based on actual usage requirements, some aluminum veneers are designed with a flat surface on one side and a continuous corrugated surface on the other side. This design not only enhances the three - dimensional sense and layering of the building but also performs well in acoustic properties and is commonly used in places with high requirements for sound insulation and absorption, such as concert halls and meeting rooms.

[0004] However, this structure causes the thickness of the aluminum veneer to change continuously during cutting. However, in the existing cutting equipment, the cutting speed and feed rate are fixed. When cutting to the thicker part of the aluminum veneer, the excessive feed rate will cause the cutting force borne by the saw blade to increase sharply, easily exceeding the bearing range of the saw blade and the equipment, resulting in excessive wear, chipping, or even breakage of the saw blade, greatly shortening the service life of the equipment, and seriously affecting the cutting quality at the same time. Summary of the Invention

[0005] The purpose of the present invention is to provide an aluminum veneer cutting device for the above - mentioned problems.

[0006] To achieve the above - mentioned purpose, the present invention adopts the following technical solutions: An aluminum veneer cutting device includes a base, a cutting groove is opened on the base, a protective cover is fixedly installed at the upper end of the base, a switch door is installed at the front end of the protective cover, and further includes: An automatic cutting mechanism, fixedly installed at the inner top of the protective cover; A multi - functional laser detection mechanism, fixedly installed at the front side of the mobile end of the automatic cutting mechanism; A detection angle deflection mechanism, fixedly installed on the multi - functional laser detection mechanism for regulating the detection angle of the laser; A deflection power supply mechanism, fixedly installed on the multi - functional laser detection mechanism and communicated with the detection angle deflection mechanism; A cutting resistance feedback mechanism is installed on the automatic cutting mechanism for monitoring and feedback of changes in cutting resistance; A saw blade style auxiliary selection mechanism is fixedly installed on the top of the protective housing; A PLC controller is fixedly installed on the outer wall of the protective housing and is electrically connected to the automatic cutting mechanism, the multi-functional laser detection mechanism, the detection angle deflection mechanism, the deflection power supply mechanism, the cutting resistance feedback mechanism, and the saw blade style auxiliary selection mechanism respectively.

[0007] In the above aluminum single board cutting device, the automatic cutting mechanism includes a driving screw rotatably connected to the inner top of the protective housing. A driving motor for driving the driving screw to rotate is fixedly installed on the outer wall of the protective housing. A driving seat is threadedly sleeved on the rod wall of the driving screw. An electric push rod is fixedly installed at the lower end of the driving seat. The lower end of the electric push rod is fixedly connected to a disc cutter.

[0008] In the above aluminum single board cutting device, the multi-functional laser detection mechanism includes an extension plate fixedly installed on one side of the disc cutter. A deflection motor is fixedly installed at the upper end of the extension plate. The upper end output end of the deflection motor is fixedly connected to a deflection plate. A vertical plate is fixedly connected to the lower side of the end of the deflection plate away from the deflection motor. A laser rangefinder is rotatably connected to the lower side wall of the vertical plate through a transmission shaft.

[0009] In the above aluminum single board cutting device, the detection angle deflection mechanism includes a sealing shell fixedly installed on the lower side wall of the vertical plate. A synchronous piston plate is hermetically sleeved in the sealing shell. A transmission rack is fixedly connected to the lower end of the synchronous piston plate. The lower end of the transmission rack penetrates through the lower end of the sealing shell. One end of the transmission shaft is fixedly connected to a transmission gear meshing with the transmission rack. A top push spring sleeved on the transmission rack is fixedly installed between the lower end of the synchronous piston plate and the inner bottom of the sealing shell.

[0010] In the above aluminum single board cutting device, the deflection power supply mechanism includes a gas supply shell fixedly installed at the upper end of the extension plate. A pressurized piston plate is hermetically sleeved inside the gas supply shell. Multiple force receiving rods are fixedly connected to the front side of the pressurized piston plate. The front ends of the multiple force receiving rods penetrate through the front side of the gas supply shell and are fixedly connected to the same force receiving plate. A plurality of return springs sleeved on the force receiving rods are fixedly connected between the force receiving plate and the opposite side of the gas supply shell. The force receiving plate and the deflection plate are arranged corresponding to each other. The rear end of the gas supply shell is also fixedly communicated with an air supply pipe and a supplementary air pipe. One-way valves are installed on both the air supply pipe and the supplementary air pipe. The end of the air supply pipe away from the gas supply shell is fixedly communicated with the upper end of the sealing shell.

[0011] In the above-mentioned aluminum single-board cutting device, the cutting resistance feedback mechanism includes a rotating circular shell fixedly connected to the output end of the driving motor. One end of the driving screw rod extends out of the protective housing and penetrates into the rotating circular shell, and is rotatably sleeved with the rotating circular shell. One end of the driving screw rod located inside the rotating circular shell is fixedly connected with a connecting circular plate. A strong torsion connecting spring sleeved on the driving screw rod is fixedly connected to the opposite sides of the connecting circular plate and the rotating circular shell. A trigger switch is fixedly installed on the outer edge of the side of the connecting circular plate away from the driving screw rod. A trigger round head corresponding to the position of the trigger switch is fixedly installed on one side of the inner wall of the rotating circular shell.

[0012] In the above-mentioned aluminum single-board cutting device, the saw blade style auxiliary selection mechanism includes a feedback shell. A plurality of friction rods arranged side by side are fixedly installed at the bottom of the inner wall of the feedback shell. The same feedback plate is slidably sleeved outside the plurality of friction rods. A plurality of resistance sleeves slidably sleeved with the friction rods are fixedly sleeved on the side wall of the feedback plate. A feedback permanent magnet plate is fixedly installed on the side wall of the feedback plate. A feedback electromagnetic plate opposite to the feedback permanent magnet plate is fixedly installed on the inner wall of the feedback shell. A saw blade selection identification plate is fixedly installed at the upper end of the feedback shell. The upper end of the feedback plate is fixedly connected with a pointer. The upper end of the pointer penetrates through the upper end of the feedback shell through a strip-shaped opening opened at the upper end of the feedback shell. The pointer is arranged on one side of the saw blade selection identification plate.

[0013] In the above-mentioned aluminum single-board cutting device, a limit slider is fixedly connected to the upper end of the driving seat. A limit sliding groove matched with the limit slider is opened at the inner top of the protective housing.

[0014] Compared with the existing technology, the beneficial effects of the present invention are as follows: 1. Through the automatic cutting mechanism, the multi-functional laser detection mechanism, and the saw blade style auxiliary selection mechanism provided, it is possible to pre-detect the aluminum single-board to be cut, accurately determine the position with the largest thickness of the aluminum single-board. According to the relationship between the thickness of the aluminum single-board and the number of teeth of the saw blade, that is, the greater the thickness of the aluminum single-board, the greater the material resistance to be overcome during cutting, and the saw blade is required to provide a greater cutting force. For a saw blade with fewer teeth, the cutting edge of each tooth is wider and thicker, and it can withstand a greater cutting force. When cutting thick aluminum single-boards, problems such as tooth breakage and tooth fracture are not likely to occur. Based on this, it is possible to assist the staff to quickly select the most suitable saw blade, with convenient and fast operation, and greatly improve the work efficiency.

[0015] 2. By setting up an automatic cutting mechanism and a multi-functional laser detection mechanism, it is possible to detect the thickness change of the aluminum single plate in real time during the cutting process and synchronously adjust the feeding speed of the cutting. When cutting at a position with a larger thickness of the aluminum single plate, the feeding speed is automatically controlled slower. This is because cutting a thicker aluminum single plate requires a greater cutting force. If a faster feeding speed is maintained at the same cutting rotation speed, the cutting force borne by the saw blade will increase sharply, easily exceeding the load limit of the saw blade and the cutting equipment. In this way, not only will the saw blade be excessively worn, chipped or even broken, but it will also damage the cutting equipment and greatly shorten the service life of the equipment. Through this real-time monitoring and synchronous adjustment method, the stability of the cutting process can be effectively guaranteed, the service life of the saw blade and the equipment can be extended, and the cutting quality can be improved.

[0016] 3. By setting up a cutting resistance feedback mechanism, a multi-functional laser detection mechanism, a detection angle deflection mechanism, and a deflection power supply mechanism, it is possible to monitor the cutting resistance during the cutting process and quickly detect and judge whether the uneven cutting resistance is caused by the saw blade being too dull when the cutting resistance reaches the threshold value, which in turn causes a large amplitude vibration of the saw blade. And when it is confirmed that the saw blade has a large amplitude vibration, a warning signal is timely feedback to remind the staff to make corresponding handling, avoiding the problem that the overly dull saw blade continues to cut and cannot smoothly cut the aluminum single plate, resulting in burrs and affecting the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a front sectional structural schematic diagram of the present invention; Figure 3 is a structural schematic diagram of the multi-functional laser detection mechanism of the present invention; Figure 4 is a sectional structural schematic diagram of the detection angle deflection mechanism of the present invention; Figure 5 is a side three-dimensional sectional structural schematic diagram of the deflection power supply mechanism of the present invention; Figure 6 is a sectional structural schematic diagram of the cutting resistance feedback mechanism of the present invention; Figure 7 is a sectional structural schematic diagram of the saw blade style auxiliary selection mechanism of the present invention.

[0018] In the figure: 1 base, 2 automatic cutting mechanism, 21 driving screw, 22 driving motor, 23 driving seat, 24 electric push rod, 25 disc cutter, 3 multi-functional laser detection mechanism, 31 extension plate, 32 deflection motor, 33 deflection plate, 34 vertical plate, 35 transmission shaft, 36 laser rangefinder, 4 detection angle deflection mechanism, 41 sealing shell, 42 synchronous piston plate, 43 transmission rack, 44 transmission gear, 45 pushing spring, 5 deflection power supply mechanism, 51 air supply shell, 52 pressurized piston plate, 53 stress rod, 54 stress plate, 55 return spring, 56 air supply pipe, 57 supplementary air pipe, 58 one-way valve, 6 cutting resistance feedback mechanism, 61 rotating circular shell, 62 connecting circular plate, 63 strong torsion connecting spring, 64 trigger switch, 65 trigger round head, 7 saw blade style auxiliary selection mechanism, 71 feedback shell, 72 friction rod, 73 feedback plate, 74 resistance sleeve, 75 feedback permanent magnet plate, 76 feedback electromagnetic plate, 77 saw blade selection identification plate, 78 pointer, 8 cutting groove, 9 protective cover shell, 10 switch door, 11 PLC controller. Embodiment

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0020] As Figures 1-7 shown, an aluminum single plate cutting device includes a base 1, a cutting groove 8 is opened on the base 1, a protective cover shell 9 is fixedly installed at the upper end of the base 1, a switch door 10 is installed at the front end of the protective cover shell 9, and further includes: An automatic cutting mechanism 2 is fixedly installed at the inner top of the protective cover shell 9. The automatic cutting mechanism 2 includes a driving screw 21 rotatably connected to the inner top of the protective cover shell 9. A driving motor 22 for driving the driving screw 21 to rotate is fixedly installed on the outer wall of the protective cover shell 9. A driving seat 23 is threadedly sleeved on the rod wall of the driving screw 21. An electric push rod 24 is fixedly installed at the lower end of the driving seat 23. The lower end of the electric push rod 24 is fixedly connected to a disc cutter 25. A limiting slider is fixedly connected to the upper end of the driving seat 23, and a limiting sliding groove matching the limiting slider is opened on the inner top of the protective cover shell 9.

[0021] A multi-functional laser detection mechanism 3 is fixedly installed on the front side of the mobile end of the automatic cutting mechanism 2. The multi-functional laser detection mechanism 3 includes an extension plate 31 fixedly installed on one side of the disc cutter 25. A deflection motor 32 is fixedly installed at the upper end of the extension plate 31. The upper end output end of the deflection motor 32 is fixedly connected to a deflection plate 33. A vertical plate 34 is fixedly connected to the lower side of the end of the deflection plate 33 away from the deflection motor 32. A laser rangefinder 36 is rotatably connected to the lower side wall of the vertical plate 34 through a transmission shaft 35.

[0022] The detection angle deflection mechanism 4 is fixedly installed on the multi-functional laser detection mechanism 3 and is used to regulate the detection angle of the laser. The detection angle deflection mechanism 4 includes a sealing shell 41 fixedly installed on the side wall of the lower end of the vertical plate 34. A synchronous piston plate 42 is hermetically sleeved in the sealing shell 41. A transmission rack 43 is fixedly connected to the lower end of the synchronous piston plate 42. The lower end of the transmission rack 43 penetrates through the lower end of the sealing shell 41. One end of a transmission shaft 35 is fixedly connected to a transmission gear 44 meshing with the transmission rack 43. A push spring 45 sleeved outside the transmission rack 43 is fixedly installed between the lower end of the synchronous piston plate 42 and the bottom of the inner wall of the sealing shell 41.

[0023] The deflection power supply mechanism 5 is fixedly installed on the multi-functional laser detection mechanism 3 and is communicated with the detection angle deflection mechanism 4. The deflection power supply mechanism 5 includes an air supply shell 51 fixedly installed on the upper end of the extension plate 31. A pressurizing piston plate 52 is hermetically sleeved inside the air supply shell 51. A plurality of force-receiving rods 53 are fixedly connected to the front side of the pressurizing piston plate 52. The front ends of the plurality of force-receiving rods 53 penetrate through the front side of the air supply shell 51 and are fixedly connected to the same force-receiving plate 54. A plurality of return springs 55 sleeved outside the force-receiving rods 53 are fixedly connected between the force-receiving plate 54 and the opposite side of the air supply shell 51. The force-receiving plate 54 is arranged corresponding to the position of the deflection plate 33. A gas supply pipe 56 and a supplementary air pipe 57 are fixedly communicated with the rear end of the air supply shell 51. One-way valves 58 are installed on both the gas supply pipe 56 and the supplementary air pipe 57. The end of the gas supply pipe 56 away from the air supply shell 51 is fixedly communicated with the upper end of the sealing shell 41.

[0024] The cutting resistance feedback mechanism 6 is installed on the automatic cutting mechanism 2 and is used to monitor and feedback the change of the cutting resistance. The cutting resistance feedback mechanism 6 includes a rotating circular shell 61 fixedly connected to the output end of the driving motor 22. One end of the driving screw 21 penetrates out of the protective cover shell 9 and penetrates into the rotating circular shell 61 and is rotatably sleeved with the rotating circular shell 61. One end of the driving screw 21 located inside the rotating circular shell 61 is fixedly connected to a connecting circular plate 62. A strong torsion connecting spring 63 sleeved outside the driving screw 21 is fixedly connected between the connecting circular plate 62 and the opposite side of the rotating circular shell 61. A trigger switch 64 is fixedly installed on the outer edge of the side of the connecting circular plate 62 away from the driving screw 21. A trigger round head 65 corresponding to the position of the trigger switch 64 is fixedly installed on one side of the inner wall of the rotating circular shell 61.

[0025] The saw blade style auxiliary selection mechanism 7 is fixedly installed on the top of the protective housing 9. The saw blade style auxiliary selection mechanism 7 includes a feedback housing 71. At the bottom of the inner wall of the feedback housing 71, a plurality of friction rods 72 arranged side by side are fixedly installed. A same feedback plate 73 is slidably sleeved outside the plurality of friction rods 72. A plurality of resistance sleeves 74 slidably sleeved with the friction rods 72 are fixedly sleeved on the side wall of the feedback plate 73. A feedback permanent magnet plate 75 is fixedly installed on the side wall of the feedback plate 73. A feedback electromagnetic plate 76 opposite to the feedback permanent magnet plate 75 is fixedly installed on the inner wall of the feedback housing 71. A saw blade selection identification plate 77 is fixedly installed at the upper end of the feedback housing 71. The upper end of the feedback plate 73 is fixedly connected with a pointer 78. The upper end of the pointer 78 penetrates through the upper end of the feedback housing 71 through a strip-shaped opening opened at the upper end of the feedback housing 71. The pointer 78 is arranged on one side of the saw blade selection identification plate 77.

[0026] The PLC controller 11 is fixedly installed on the outer wall of the protective housing 9 and is electrically connected to the automatic cutting mechanism 2, the multi-functional laser detection mechanism 3, the detection angle deflection mechanism 4, the deflection power supply mechanism 5, the cutting resistance feedback mechanism 6, and the saw blade style auxiliary selection mechanism 7 respectively.

[0027] The operating principle of the present invention is described as follows: The aluminum single board to be cut is fixed to the upper end of the base 1 through a fixture, and the position of the aluminum single board to be cut is aligned with the cutting groove 8. The PLC controller 11 controls the driving motor 22 to act. The driving motor 22 drives the driving screw 21 to rotate. Through the threaded socket connection between the driving screw 21 and the driving seat 23, the driving seat 23 drives the laser rangefinder 36 to move on the upper end of the aluminum single board. The laser rangefinder 36 monitors the distance from the aluminum single board in real time and feeds the distance signal back to the PLC controller 11. The PLC controller 11 controls the power supply device to supply power to the feedback electromagnetic plate 76 based on the distance signal fed back by the laser rangefinder 36. The feedback electromagnetic plate 76 is energized to generate the same magnetic field as the feedback permanent magnet plate 75, and then provides a magnetic thrust to the feedback plate 73, so that the feedback plate 73 moves through the cooperation of the resistance sleeve 74 and the friction rod 72. Specifically, when the distance detected by the laser rangefinder 36 from the aluminum single board is shorter, it indicates that the thickness of the aluminum single board at the current position is greater. The PLC controller 11 controls the power supply device to supply a larger current to the feedback electromagnetic plate 76. When the laser rangefinder 36 completes the thickness detection of the aluminum single board, the position with the thickest aluminum single board will cause the PLC controller 11 to control the power supply device to supply the maximum current to the feedback electromagnetic plate 76, so that the feedback plate 73 moves to the farthest distance. The feedback plate 73 drives the pointer 78 to move synchronously, and then changes the position of the pointer 78 relative to the saw blade selection identification plate 77. The position where the pointer 78 finally locates corresponding to the position of the saw blade selection identification plate 77 can help the staff quickly judge the number of saw blade teeth required. The greater the thickness of the thickest position of the aluminum single board, the greater the backward movement distance of the pointer 78, and then it indicates a more backward position on the saw blade selection identification plate 77, assisting the staff to select a saw blade with fewer teeth for subsequent cutting use. After the staff selects a suitable saw blade based on the assistance, the saw blade is installed on the disk cutter 25 to prepare for the subsequent cutting work; After the PLC controller 11 drives the laser rangefinder 36 to detect the thickness change of the aluminum single plate, the PLC controller 11 controls the drive motor 22 to reverse, so that the laser rangefinder 36 and the disc cutter 25 are reset to the initial position. Then the PLC controller 11 controls the electric push rod 24 to push the disc cutter 25 downward, so that the disc cutter 25 moves to the cutting position. Then the PLC controller 11 controls the laser rangefinder 36, the disc cutter 25 and the drive motor 22 to work. The drive motor 22 drives the disc cutter 25 and the laser rangefinder 36 to move along the cutting direction of the aluminum single plate. The disc cutter 25 performs rapid cutting work on the aluminum single plate. During the cutting process, the laser rangefinder 36 continuously monitors the distance from the aluminum single plate. The shorter the monitored distance is, the greater the thickness of the current cutting position of the aluminum single plate is. The PLC controller 11 controls the drive motor 22 to work with a smaller power, reducing the cutting feed speed of the disc cutter 25. Cutting thicker aluminum single plates requires greater cutting force. If a faster feed speed is maintained at the same cutting speed, the cutting force borne by the saw blade will increase sharply, which is extremely likely to exceed the load limit of the saw blade and the cutting equipment. In this way, not only will the saw blade be excessively worn, chipped or even broken, but also the cutting equipment will be damaged, greatly shortening the service life of the equipment. Through this method of real-time monitoring and synchronous regulation, the stability of the cutting process can be effectively guaranteed, the service life of the saw blade and the equipment can be extended, and the cutting quality can be improved; When the saw blade becomes dull, due to the uneven cutting resistance of the dull saw blade, a large vibration amplitude will occur in the saw blade. At this time, the cutting resistance will also increase. The driving motor 22 is connected to the driving screw 21 through the cutting resistance feedback mechanism 6. When the cutting resistance increases, the driving motor 22 needs to provide a greater torque to the driving screw 21 to ensure the stable rotation of the driving screw 21. At this time, a greater torque connection force is required between the rotating circular shell 61 and the connecting circular plate 62. Furthermore, a strong torque connection spring 63 needs to deform to provide a greater torque connection force. As a result, the rotating circular shell 61 will deflect relative to the connecting circular plate 62. When the cutting resistance reaches the threshold value, the deflection displacement between the rotating circular shell 61 and the connecting circular plate 62 reaches the threshold value. At this time, the trigger round head 65 on the inner wall of the rotating circular shell 61 will press on the trigger switch 64 on the side wall of the connecting circular plate 62, and then feedback a warning signal to the PLC controller 11. The PLC controller 11 controls the deflection motor 32 to drive the deflection plate 33 to rotate 90 degrees, so that the laser rangefinder 36 moves to one side of the saw blade on the disk cutter 25. During the rotation of the deflection plate 33, the round head structure at the rear end of the deflection plate 33 will press on the force receiving plate 54, so that the force receiving plate 54 overcomes the elastic force of the return spring 55 through the force receiving rod 53 to push the pressurizing piston plate 52 to move. The pressurizing piston plate 52 conveys the air in the air supply shell 51 to the sealing shell 41 through the air supply pipe 56. The increased air pressure in the sealing shell 41 causes the synchronous piston plate 42 to drive the transmission rack 43 to move against the elastic force of the top push spring 45, so that the transmission rack 43 drives the transmission gear 44 to rotate self, and then drives the transmission shaft 35 to drive the laser rangefinder 36 to rotate 90 degrees, so that the detection head of the laser rangefinder 36 is aligned with the saw blade of the disk cutter 25 to detect whether the saw blade vibrates. The laser beam emitted by the laser rangefinder 36 is vertically irradiated on the surface of the saw blade, and the laser rangefinder 36 measures the distance change between the surface of the saw blade and itself in real time. If the saw blade vibrates, the distance data measured by the laser rangefinder 36 will show obvious fluctuations. By analyzing these data, the vibration condition of the saw blade can be judged. When it is detected that the saw blade vibrates with a large amplitude, the PLC controller 11 sends a signal to the receiving terminal of the staff to remind the staff to check the cutting equipment and check whether the saw blade is dull and needs to be replaced, so as to avoid the problem that the dull saw blade continues to cut, which will greatly affect the cutting efficiency and cause burrs.

[0028] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aluminum plate cutting device, comprising a base (1), wherein the base (1) is provided with a cutting groove (8), a protective cover shell (9) is fixedly mounted on the upper end of the base (1), and a switch door (10) is mounted on the front end of the protective cover shell (9), characterized in that: Also includes: An automatic cutting mechanism (2) is fixedly mounted on the inner top of the protective cover shell (9); a multifunctional laser detection mechanism (3) is fixedly mounted on the front side of the moving end of the automatic cutting mechanism (2); a detection angle deflection mechanism (4) is fixedly mounted on the multifunctional laser detection mechanism (3) and is used to adjust the detection angle of the laser; a deflection power supply mechanism (5) is fixedly mounted on the multifunctional laser detection mechanism (3) and is connected to the detection angle deflection mechanism (4); a cutting resistance feedback mechanism (6) is mounted on the automatic cutting mechanism (2) and is used to monitor and feedback the change of the cutting resistance; a saw blade style auxiliary selection mechanism (7) is fixedly mounted on the top of the protective cover shell (9); and a PLC controller (11) is fixedly mounted on the outer wall of the protective cover shell (9) and is respectively electrically connected to the automatic cutting mechanism (2), the multifunctional laser detection mechanism (3), the detection angle deflection mechanism (4), the deflection power supply mechanism (5), the cutting resistance feedback mechanism (6) and the saw blade style auxiliary selection mechanism (7).

2. The aluminum single plate cutting device according to claim 1, characterized in that: The automatic cutting mechanism (2) comprises a driving screw (21) rotatably connected to the top of the inner side of the protective cover shell (9); a driving motor (22) for driving the driving screw (21) to rotate is fixedly mounted on the outer wall of the protective cover shell (9); a driving seat (23) is threadedly sleeved on the rod wall of the driving screw (21); an electric push rod (24) is fixedly mounted on the lower end of the driving seat (23); and a disc knife cutting machine (25) is fixedly connected to the lower movable end of the electric push rod (24).

3. The aluminum single plate cutting device according to claim 2, characterized in that: The multifunctional laser detection mechanism (3) comprises an extension plate (31) fixedly mounted on one side of the disc knife cutting machine (25); a deflection motor (32) is fixedly mounted on the upper end of the extension plate (31); an upper output end of the deflection motor (32) is fixedly connected to a deflection plate (33); a lower side of an end of the deflection plate (33) away from the deflection motor (32) is fixedly connected to a vertical plate (34); and a lower side wall of the vertical plate (34) is rotatably connected to a laser rangefinder (36) via a transmission shaft (35).

4. The aluminum single plate cutting device according to claim 3, characterized in that: The detection angle deflection mechanism (4) comprises a sealing shell (41) fixedly mounted on the side wall of the lower end of the vertical plate (34); a synchronous piston plate (42) is provided in a sealing sleeve inside the sealing shell (41); a transmission rack (43) is fixedly connected to the lower end of the synchronous piston plate (42); the lower end of the transmission rack (43) passes through the lower end of the sealing shell (41); one end of the transmission shaft (35) is fixedly connected to a transmission gear (44) meshing with the transmission rack (43); and a push spring (45) sleeved outside the transmission rack (43) is fixedly mounted on the lower end of the synchronous piston plate (42) and the bottom of the inner wall of the sealing shell (41).

5. The aluminum single plate cutting device according to claim 4, characterized in that: The deflection power supply mechanism (5) comprises an air supply shell (51) fixedly mounted on the upper end of the extension plate (31); an internal sealing sleeve of the air supply shell (51) is provided with a pressurizing piston plate (52); a plurality of force-bearing rods (53) are fixedly connected to the front side of the pressurizing piston plate (52); front ends of the plurality of force-bearing rods (53) penetrate the front side of the air supply shell (51) and are fixedly connected to the same force-bearing plate (54); the force-bearing plate (54) and the air supply shell (51) are connected to each other. ) are fixedly connected to one side opposite to the air supply shell (51) and are provided with a plurality of return springs (55) sleeved outside the force-bearing rod (53); the positions of the force-bearing plate (54) and the deflection plate (33) are arranged correspondingly; the rear end of the air supply shell (51) is also fixedly connected to an air supply pipe (56) and an air replenishment pipe (57); both the air supply pipe (56) and the air replenishment pipe (57) are provided with a one-way valve (58); and the end of the air supply pipe (56) away from the air supply shell (51) is fixedly connected to the upper end of the sealing shell (41).

6. The aluminum single plate cutting device according to claim 2, characterized in that: The cutting resistance feedback mechanism (6) comprises a rotating circular shell (61) fixedly connected to the output end of the driving motor (22); one end of the driving screw (21) extends out of the protective cover shell (9) and extends into the rotating circular shell (61) and is rotatably sleeved with the rotating circular shell (61); one end of the driving screw (21) located in the rotating circular shell (61) is fixedly connected to a connecting circular plate (62); a strong torsion connecting spring (63) sleeved on the outside of the driving screw (21) is fixedly connected to the opposite side of the connecting circular plate (62) and the rotating circular shell (61); a trigger switch (64) is fixedly mounted on the outer edge of the connecting circular plate (62) away from the driving screw (21); and a trigger round head (65) corresponding to the position of the trigger switch (64) is fixedly mounted on one side of the inner wall of the rotating circular shell (61).

7. The aluminum single plate cutting device according to claim 1, characterized in that: The saw blade style auxiliary selection mechanism (7) comprises a feedback shell (71), a plurality of friction rods (72) arranged side by side are fixedly mounted on the bottom of the inner wall of the feedback shell (71), a same feedback plate (73) is slidably sleeved on the outer sides of the plurality of friction rods (72), a plurality of resistance sleeves (74) slidably sleeved on the side walls of the feedback plate (73), a feedback permanent magnet plate (75) is fixedly mounted on the side walls of the feedback plate (73), a feedback electromagnetic plate (76) arranged opposite to the feedback permanent magnet plate (75) is fixedly mounted on the inner wall of the feedback shell (71), a saw blade selection identification plate (77) is fixedly mounted on the upper end of the feedback shell (71), a pointer (78) is fixedly connected to the upper end of the feedback plate (73), the upper end of the pointer (78) passes through the upper end of the feedback shell (71) through a strip-shaped opening provided at the upper end of the feedback shell (71), and the pointer (78) is arranged on one side of the saw blade selection identification plate (77).

8. The aluminum single plate cutting device according to claim 2, characterized in that: The upper end of the driving seat (23) is fixedly connected to a limit sliding block, and the inner top of the protective cover shell (9) is provided with a limit sliding groove that matches and slides with the limit sliding block.