Thermal management assembly
By designing the runner component, housing and first fluid management component of the thermal management component, and using the design of sealed connection and closed cavity, the problem of safety hazards of flammable refrigerant leakage in the field of vehicle thermal management is solved, and the effect of improving the safety of refrigerant use is achieved.
Patent Information
- Application Number
- CN202311620163.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2025-05-30
AI Technical Summary
In the field of vehicle thermal management, existing environmentally friendly refrigerants are difficult to meet safety testing standards due to the safety hazards of flammability.
A thermal management assembly is designed, including a runner component, a housing and a first fluid management component, to prevent refrigerant leakage and improve safety through the design of sealed connection and enclosed cavity.
It effectively improves the safety of the use of combustible refrigerants in the field of vehicle thermal management and reduces the risk of refrigerants leaking to the outside world.
Smart Images

Figure CN120056679A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of vehicle thermal management, and particularly to a thermal management component. Background Art
[0002] Existing environmentally friendly refrigerants, such as R290, R32, R1234yf, R152a, and NH3, etc., have good prospects for development in refrigeration and air conditioning applications due to their good refrigeration and heating performance. However, because these refrigerants have a certain flammability and pose potential safety hazards in case of leakage, it is difficult to meet the safety test standards in the vehicle field. Therefore, how to ensure the safety of applying the above refrigerants in the vehicle thermal management field needs to be solved urgently. Summary of the Invention
[0003] The purpose of the present application is to provide a thermal management component, which improves the safety of using flammable refrigerants in the vehicle thermal management field.
[0004] To achieve the above purpose, an embodiment of the present application adopts the following technical solutions:
[0005] A thermal management component includes a flow channel component, a housing, and a first fluid management component. The flow channel component is fixedly connected to the housing, and the connection between the flow channel component and the housing is sealed. The flow channel component has a flow channel, and the thermal management component has a communication channel. The wall forming the communication channel is located in the first fluid management component, and at least part of the communication channel is in communication with the flow channel of the flow channel component;
[0006] The thermal management component has a closed cavity. The wall forming the closed cavity is located in the flow channel component and the housing. At least part of the first fluid management component is located in the closed cavity. The closed cavity is isolated from the flow channel of the flow channel component and the communication channel.
[0007] A thermal management component according to an embodiment of the present application includes a housing, a flow channel component having a flow channel, and a first fluid management component. The connection between the housing and the flow channel component is sealed. The thermal management component has a closed cavity. The wall forming the closed cavity is located in the flow channel component and the housing. At least part of the first fluid management component is located in the closed cavity. The flow channel component and the housing protect the first fluid management component, and the closed cavity protects against refrigerant leakage, improving the safety of using flammable refrigerants in the vehicle thermal management field. Description of the Drawings
[0008] Figure 1 is a schematic diagram of the main structure of an embodiment of the thermal management component;
[0009] Figure 2 is a schematic diagram of the structure of the housing of an embodiment of the thermal management component;
[0010] Figure 3 It is a schematic structural diagram of the housing component in another embodiment of the present invention;
[0011] Figure 4 It is a schematic exploded view of a partial structure of the thermal management component in one embodiment of the present invention;
[0012] Figure 5 It is a schematic exploded view of a partial structure of the thermal management component in one embodiment of the present invention;
[0013] Figure 6 It is a schematic structural diagram of the sealing structure of the adapter and the external connecting pipe in one embodiment of the present invention;
[0014] Figure 7 It is a schematic structural diagram of the adapter in one embodiment of the present invention;
[0015] Figure 8 It is a schematic structural diagram of the compressor and the refrigerant charging window in another embodiment of the present invention;
[0016] Figure 9 It is a schematic structural diagram of the external main pipe in one embodiment of the present invention;
[0017] Figure 10 It is a schematic diagram of the interface of the heat exchanger in one embodiment of the present invention;
[0018] Figure 11 It is a schematic diagram of one embodiment of the present invention;
[0019] Figure 12 It is a schematic diagram of another embodiment of the present invention;
[0020] Figure 13 It is a schematic diagram of another embodiment of the present invention;
[0021] Figure 14 It is a schematic diagram of another embodiment of the present invention;
[0022] Figure 15 It is a schematic diagram of another embodiment of the present invention;
[0023] Reference numerals: 1, flow channel component; 111, first flow channel component; 112, second flow channel component; 2, housing; 221, first housing; 222, second housing; 21, first sub-housing; 22, second sub-housing; 210, first sub-cavity; 220, second sub-cavity; 3, first fluid management component; 30, channel; 301, first interface portion; 302, second interface portion; 303, third interface portion; 304, fourth interface portion; 305, fifth interface portion; 306, sixth interface portion; 307, seventh interface portion; 308, eighth interface portion; 9, second fluid management component; 91, water pump; 92, water valve; 32, heat exchanger; 33, liquid reservoir; 34, compressor; 35, valve; 341, refrigerant charging valve; 10, closed cavity; 101, first closed cavity; 102, second closed cavity; 4, first sensor; 14, side wall surface; 13, first side wall surface; 12, second side wall surface; 11, third side wall surface; 20, recess; 5, external connecting pipe; 51, hole portion; 52, external main pipe; 60, wire harness window; 61, first wire harness; 611, main wire harness; 612, wire; 613, main plug connector; 614, secondary plug connector; 62, adapter; 620, main body portion; 621, first plugging portion; 622, second plugging portion; 70, refrigerant charging window; 71, first cover plate; 341, refrigerant charging valve; 81, first seal; 82, second seal; 83, third seal; 84, fourth seal; 211, first connecting flange; 221, second connecting flange. Detailed implementation manners
[0024] The features and exemplary embodiments of various aspects of the present invention will be described below. To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. In this article, relational terms such as "first" and "second" are only used to distinguish one component with the same name from another, and do not necessarily require or imply any such actual relationship or order between these components.
[0025] Refer to Figures 1 - 3 , Figures 11 - 15 , one embodiment of the present application provides a thermal management component, which is applied to an automotive thermal management system. The refrigerants flowing in the thermal management system include R290, R32, R1234yf, R152a, and NH3. Specifically, R290 is adopted in this embodiment. In the thermal management system applied in this embodiment, the refrigerant exchanges heat with the coolant, mainly through the coolant to exchange heat with other sub-components of the whole vehicle, protects the sub-components through which the refrigerant flows, and reduces the risk of refrigerant leakage to the outside. The specific introduction is as follows.
[0026] Refer to Figures 11 - 15, an embodiment of the present application discloses a thermal management component, including a housing 2, a flow path component 1, and a plurality of first fluid management components 3. At least a part of the communication channels in each first fluid management component 3 is used for circulating refrigerant. The communication channels refer to the channels through which the refrigerant or coolant flows in the first fluid management component 3. The communication channels include the channels for circulating fluid in the first fluid management component and the channels for circulating fluid formed by the first fluid management component and other components together, including refrigerant valve ports, refrigerant valve cavities, heat exchange channels of heat exchangers, interfaces of heat exchangers, interfaces of accumulators, etc. Specifically, the first fluid management component 3 includes components for circulating refrigerant, such as expansion valves, refrigerant valves, gas-liquid separators, accumulators, etc. The first fluid management component 3 also includes components with a part of the area for circulating refrigerant, such as a water-cooled condenser that has both a refrigerant channel and a coolant channel. The first fluid management component 3 is fixedly connected or limit-connected to the housing 2 or the flow path component 1. "Fixed connection" includes welding, riveting, screw connection, etc. "Limit connection" includes snap connection, threaded connection, etc. The above-mentioned fixed connection or limit connection between the first fluid management component 3 and the housing 2 or the flow path component 1 means that the housing 2 and the flow path component 1 serve as the carriers of the first fluid management component 3, that is, the first fluid management component 3 is directly or indirectly fixedly connected or limit-connected to the housing 2 and the flow path component 1. The flow path component 1 is fixedly connected to the housing 2, and the connection between the flow path component 1 and the housing 2 is sealed. The sealing arrangement includes setting a seal at the connection between the flow path component 1 and the housing 2, and also includes an integral structure or welding of a part of the flow path component 1 and the housing 2 to achieve sealing. Specifically, in this embodiment, the flow path component 1 and the housing 2 are connected by screws, and a seal is provided between the flow path component 1 and the housing 2. The flow path component 1 has flow paths, at least two communicating flow paths. The thermal management component has communication channels, and the walls forming the communication channels are located in the first fluid management component 3. At least a part of the communication channels is in communication with the flow paths of the flow path component 1.
[0027] The thermal management component has a closed cavity 10. The walls forming the closed cavity 10 are located between the flow channel component 1 and the housing 2. In some embodiments, the flow channel component 1 is at least partially made of plastic, and a coolant flows through the flow channels in the flow channel portion of the flow channel component 1. That is, the flow channel component 1 is a water-side flow channel plate. The walls forming the closed cavity 10 are located between the water-side flow channel plate and the housing 2. "The communication channel communicates with the flow channels of the flow channel component 1" in such embodiments includes: the communication channel of the coolant of the heat exchanger for heat exchange between the refrigerant and the coolant in the first fluid management component 3 communicates with the flow channels in the flow channel portion. In other embodiments, the flow channel component 1 is at least partially made of metal, and a refrigerant flows through the flow channels in the flow channel portion of the housing 2. That is, the flow channel component 1 is a refrigerant-side flow channel plate. The walls forming the closed cavity 10 are located between the refrigerant-side flow channel plate and the housing 2. "The communication channel communicates with the flow channels of the flow channel component 1" in such embodiments includes: the communication channels of all the first fluid management components 3 for flowing the refrigerant communicate with the flow channels in the flow channel portion. In the above two types of embodiments, the material of the housing 2 is not limited and can be plastic, metal or other materials. In addition, it is not limited to the flow channel component 1 having flow channels. The housing 2 can also have flow channels for flowing the coolant or the refrigerant. The flow channel component 1 has at least two communication flow channels. In some embodiments, the coolant flows through the flow channel portion, and multiple flow channels in the flow channel portion communicate through the communication channels of water-side components such as a water pump 91 and a water valve 92. In other embodiments, the refrigerant flows through the flow channel portion, and multiple flow channels in the flow channel portion communicate through the communication channels of refrigerant-side components such as a refrigerant valve 35 and a heat exchanger 32. At least some of the multiple first fluid management components 3 are located in the closed cavity 10. In some embodiments, all the components that flow the refrigerant or some regions that flow the refrigerant are selected and arranged in the closed cavity 10. In other embodiments, some components that are prone to leakage can also be arranged in the closed cavity 10, and the components that are not prone to leakage are arranged outside the closed cavity 10, or a part of a single first fluid management component that is prone to refrigerant leakage is sealed in the closed cavity. Of course, if there is enough space in the closed cavity 10, some components that only flow the coolant can also be selectively arranged in the closed cavity 10. The closed cavity 10 of the present application is isolated from the flow channels in the flow channel portion and the communication channels of the first fluid management component 3, which only means that the closed cavity 10 is not functionally used for flowing the refrigerant or the coolant. When there is no leakage, the closed cavity 10 is isolated from the flow channels and the communication channels of the first fluid management component 3. After leakage occurs, the closed cavity 10 is communicated with the flow channels or the communication channels of the first fluid management component 3, but this situation is not desired. Therefore, the situation where the closed cavity 10 is communicated with the flow channels or the communication channels of the first fluid management component 3 after leakage is also within the scope of the above description of "the closed cavity 10 is isolated from the flow channels in the flow channel portion and the communication channels of the first fluid management component 3".
[0028] In this embodiment, a closed cavity 10 is constructed in the thermal management component. The first fluid management component 3 for circulating the refrigerant is arranged in the closed cavity 10, and the corresponding leakage point is also located in the closed cavity 10. If refrigerant leakage occurs, the closed cavity 10 protects against the external leakage of the refrigerant (i.e., the refrigerant leaks into the external space of the thermal management component). The housing also protects the first fluid management component, improving the safety of using flammable refrigerants in the field of vehicle thermal management. In addition, part of the wall of the flow channel component 1 is used to construct part of the wall of the closed cavity 10, which is more compact than adding an entire housing outside the thermal management component for protection.
[0029] Specifically, referring to Figures 11 - 15 , the following main embodiments are included.
[0030] Referring to Figure 11 , in this embodiment, the flow channel component 1 includes a first flow channel component 111, and the first flow channel component 111 has a refrigerant flow channel. The first flow channel component includes a refrigerant-side flow channel plate and a valve seat. The connection between the first flow channel component 111 and the housing 2 is sealed. The first flow channel component 111 has a first side wall surface 13, and the wall forming the closed cavity 10 includes the first side wall surface 13. The first side wall surface 13 has a first interface portion 301, and the first fluid management component 3 is fixedly connected or limitedly connected to the first interface portion 301. Specifically, the first fluid management component is located on one side of the refrigerant-side flow channel plate, and the first fluid management component is protected by the refrigerant-side flow channel plate and the housing.
[0031] Furthermore, referring to Figure 3 and Figure 12, in this embodiment, the flow channel component 1 includes a second flow channel component 112 which has a coolant flow channel. The second flow channel component includes a water-side flow channel plate. The first flow channel component 111 is fixedly connected to the second flow channel component 112. The housing 2 includes a first housing 221 and a second housing 222. The first housing 221 is fixedly connected to the first flow channel component 111, and the connection between the first housing 221 and the first flow channel component 111 is sealed. The second housing 222 is fixedly connected to the first flow channel component 111 or the second flow channel component 112, and the connection between the second housing 222 and the first flow channel component 111 or the second flow channel component 112 is sealed. The second flow channel component 112 has a second side wall surface 12. The closed cavity 10 includes a first closed cavity 101 and a second closed cavity 102. The wall forming the first closed cavity 101 includes a first side wall surface 13, and the wall forming the second closed cavity 102 includes the second side wall surface 12. Part of the first fluid management component 3 is located in the first closed cavity 101, and part of the first fluid management component 3 is located in the second closed cavity 102. The second side wall surface 12 has a second interface portion 302, and the first fluid management component 3 is fixedly connected or limit-connected to the second interface portion 302. The flow channel component 1 has a channel 30 which connects the interface of the first interface portion 301 and the interface of the second interface portion 302.
[0032] Reference Figure 13 , in this embodiment, the flow channel component 1 includes a second flow channel component 112 which has a coolant flow channel. The connection between the second flow channel component 112 and the housing 2 is sealed. The second flow channel component 112 has a third side wall surface 11. The wall forming the closed cavity 10 includes the third side wall surface 11. The third side wall surface 11 has a third interface portion 303, and the first fluid management component 3 is fixedly connected or limit-connected to the third interface portion 303.
[0033] Further, reference Figure 14, in this embodiment, the housing 2 includes a first housing 221 and a second housing 222. The second flow channel component 112 is fixedly connected to the first housing 221 and the second housing 222. The connections between the first housing 221, the second housing 222, and the second flow channel component 112 are sealed. Specifically, the second flow channel component is fixed to the first housing and the second housing respectively, and the two connection parts are sealed respectively. Additionally, the first housing and the second housing are fixedly connected and sealed at the connection part, and the second flow channel component is fixedly connected to the first housing or the second housing. The second flow channel component 112 has a second side wall surface 12. The closed cavity 10 includes a first closed cavity 101 and a second closed cavity 102. The wall forming the first closed cavity 101 includes a third side wall surface 11, and the wall forming the second closed cavity 102 includes the second side wall surface 12. Part of the first fluid management component 3 is located in the first closed cavity 101, and part of the first fluid management component 3 is located in the second closed cavity 102. The second side wall surface 12 has a second interface portion 302. The first fluid management component 3 is fixedly connected or limitedly connected to the second interface portion 302. The flow channel component 1 has a channel 30, and the channel 30 connects the interface of the first interface portion 301 with the interface of the second interface portion 302.
[0034] Further, referring to Figure 1 , Figure 13 , Figure 14 , the flow channel component 1 also includes a first flow channel component 111. The first flow channel component 111 has a refrigerant flow channel. The first flow channel component 111 is fixedly connected to the second flow channel component 112. The first flow channel component 111 is located in the closed cavity 10, and the channel communicating with the first flow channel component 111 is communicated with the refrigerant flow channel of the first flow channel component 111.
[0035] On the basis of the above embodiment, in order to realize the feedback after refrigerant leakage, the thermal management component includes a first sensor 4. The first sensor 4 is fixedly connected or limitedly connected to the housing 2 or the flow channel component 1. The detection space of the first sensor 4 is communicated with the closed cavity 10, or at least part of the detection component of the first sensor 4 is located in the closed cavity 10. Referring to Figure 1 , in this embodiment, the first sensor 4 is fixedly connected to the housing, and the probe of the first sensor 4 is located in the closed cavity 10.
[0036] See Figure 1 and Figure 2,In this embodiment, the flow channel component 1 includes a third side wall surface 11. The wall forming the closed cavity 10 includes the third side wall surface 11. The first fluid management component 3 is fixedly connected or limitedly connected to the third side wall surface 11 through the first flow channel component 111. The housing 2 is recessed away from the flow channel component 1 relative to the third side wall surface 11. The closed cavity 10 includes the recessed cavity, that is, the housing 2 has a recessed portion 20 recessed away from the flow channel component 1 relative to the third side wall surface 11. The closed cavity 10 includes the cavity of the recessed portion 20. The housing 2 includes a thin-walled structure. Considering the difficulty of forging a metal housing, the housing 2 is preferably made of plastic.
[0037] In some embodiments, considering that the recess depth is too deep and it is difficult to demold the housing 2 during molding, the housing 2 is divided into multiple parts. Refer to Figure 1 and Figure 2 , the housing 2 includes a first sub-housing 21 and a second sub-housing 22. The first sub-housing 21 and the flow channel component 1 are of an integral structure. The flow channel component 1 includes a side wall surface 14. The first sub-housing 21 extends along the thickness direction of the flow channel component 1 from the side wall surface 14. The closed cavity 10 includes a first sub-cavity 210 and a second sub-cavity 220. The wall forming the first sub-cavity 210 includes the first sub-housing 21 and the side wall surface 14. The wall forming the second sub-cavity 220 includes the second sub-housing 22. The first sub-housing 21 and the second sub-housing 22 are fixedly connected. The thermal management assembly includes a fourth seal 84. One side portion of the fourth seal 84 abuts against the first sub-housing 21, and the other side portion of the fourth seal 84 abuts against the second sub-housing 22. Specifically, the first sub-housing 21 has a first connecting flange 211 that protrudes relative to the outer peripheral wall of the first sub-housing 21. The second sub-housing 22 has a second connecting flange 221 that protrudes relative to the outer peripheral wall of the second sub-housing 22. A number of groups of threaded holes are provided in pairs on the first connecting flange 211 and the second connecting flange 221. The first connecting flange 211 and the second connecting flange 221 are connected by screws. One side portion of the fourth seal 84 abuts against the first connecting flange 211, and the other side portion of the fourth seal 84 abuts against the second connecting flange 221.
[0038] Refer to Figures 4 - 6, for an embodiment in which a part of the first fluid management component 3 is arranged in the closed cavity 10, that is, a part of the first fluid management component 3 that is prone to leakage is arranged in the closed cavity 10, and when the compressor 34 is placed in the external area of the closed cavity 10, in order to ensure the seal of the closed cavity 10, the thermal management assembly includes an external connection pipe 5 and a first seal 81. The housing 2 has a hole 51. One end of the external connection pipe 5 is fixedly connected or limitedly connected to the first fluid management component 3, and the other end of the external connection pipe 5 is connected to the hole 51, including direct connection or indirect connection. The first seal 81 abuts against the hole 51 and the external connection pipe 5 respectively. In this embodiment, the other end of the external connection pipe 5 penetrates through the hole 51, the first seal 81 is located on the outer peripheral wall of the external connection pipe 5, and the first seal 81 abuts between the outer peripheral wall of the external connection pipe 5 and the hole wall of the hole 51. Further, the thermal management assembly includes a compressor 34. The compressor 34 is arranged in the external area of the closed cavity 10. The compressor 34 has an inlet and an outlet. The interfaces of multiple external connection pipes 5 are respectively communicated with the inlet and the outlet. In this embodiment, the compressor 34 has an inlet pipe, an outlet pipe and a make-up gas pipe. Three external connection pipes 5 are provided and are respectively connected to the inlet pipe, the outlet pipe and the make-up gas pipe. In order to avoid too many leakage points, refer to Figure 9 , an external connection main pipe 52 is provided. The external connection main pipe 52 is an integration of multiple external connection pipes 5. One hole 51 is provided on the housing 2 for arranging the external connection main pipe 52, and a seal is provided between the hole 51 and the external connection main pipe. In this way, the three leakage points can be reduced to one, which is beneficial to ensuring the seal of the closed cavity 10.
[0039] Refer to Figure 8 , in some other embodiments, the thermal management assembly includes a compressor 34. The compressor 34 is located in the closed cavity 10. The compressor 34 is fixedly connected to the housing 2 or the flow channel component 1. The housing 2 has a refrigerant charging window 70. The thermal management assembly has a first cover plate 71 and a second seal 82. The first cover plate 71 is fixedly connected to the housing 2. The second seal 82 abuts against the first cover plate 71 and the housing 2 respectively to seal the refrigerant charging window 70. The compressor 34 includes a refrigerant charging valve 341. Along the axis direction of the refrigerant charging window 70, the orthographic projection of the first cover plate 71 overlaps with the orthographic projection of the refrigerant charging valve. It means that after the refrigerant charging window 70 is opened, the refrigerant charging valve 341 is exposed, which is convenient for connecting the refrigerant charging valve with a pipeline. Preferably, the charging interface of the refrigerant charging valve 341 faces the refrigerant charging window 70. The refrigerant is the refrigerant. In this embodiment, the second seal 82 is arranged circumferentially along the refrigerant charging window 70. The first cover plate 71 is screwed to the housing 2. One side of the second seal 82 abuts against the first cover plate 71, and the other side abuts against the housing 2 to realize the seal of the refrigerant charging window 70. When it is necessary to charge the compressor 34 with refrigerant, the first cover plate 71 is removed, the refrigerant charging window 70 is opened, and the refrigerant is charged into the compressor 34 through the refrigerant charging valve 341 welded on the pipeline of the compressor 34.
[0040] Since the overall control of the thermal management component is located on the vehicle, it is necessary to connect the control units of each component of the thermal management component and the overall control through a wire harness. The wire harness needs to pass through the housing 2. Refer to Figure 6 and Figure 7 , in this embodiment, in order to ensure the sealing of the closed cavity 10, the thermal management component includes a first wire harness 61 and an adapter 62. The adapter 62 includes a main body portion 620, a first plugging portion 621 and a second plugging portion 622. The main body portion 620 is fixedly connected to the housing 2 or is an integral structure. The first plugging portion 621 and the second plugging portion 622 are respectively located on both sides of the main body portion 620. The plugging cavities of the first plugging portion 621 and the second plugging portion 622 are not communicated. The plugging port of the first plugging portion 621 faces the closed cavity 10, and the plugging port of the second plugging portion 622 faces away from the closed cavity 10. The first plugging portion 621 and the second plugging portion 622 are electrically connected. The first wire harness 61 is located in the closed cavity 10. One end of the first wire harness 61 is connected to the control unit of the first fluid management component 3, and the other end of the first wire harness 61 is connected to the first plugging portion 621. Specifically, the first wire harness 61 includes a main wire harness 611 and a plurality of wires 612. One end of the main wire harness 611 has a main plug connector 613, and the other end of the main wire harness 611 branches out a plurality of wires 612. The other end of each wire 612 has a secondary plug connector 614, and the secondary plug connector 614 is plugged into the plugging port of the control unit of the first fluid management component 3.
[0041] Furthermore, refer to Figure 6 and Figure 7 , the adapter 62 is detachably connected to the housing 2, which is beneficial to the maintenance and replacement of the adapter 62. The thermal management component includes a third seal 83. The housing 2 has a wire harness window 60. The adapter 62 is located in the wire harness window 60. The main body portion 620 of the adapter 62 is fixedly connected to the housing 2. The third seal 83 abuts against the main body portion 620 and the housing 2 respectively to seal the wire harness window 60. In this embodiment, the main body portion 620 of the adapter 62 is screwed to the housing 2. The third seal 83 is arranged circumferentially along the wire harness window 60. One side of the third seal 83 abuts against the housing 2, and the other side abuts against the main body portion 620 of the adapter 62 to achieve the sealing of the wire harness window 60.
[0042] Refer to Figure 4 and Figure 5, the flow path component 1 includes a first flow path component 111 and a second flow path component 112. The first flow path component 111 has a refrigerant flow path and a coolant flow path, and the second flow path component 112 has a coolant flow path. The first fluid management component 3 includes a heat exchanger 32, a valve 35, and a liquid reservoir 33. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are all located in the closed cavity 10. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are fixedly connected or limitedly connected to the first flow path component 111. The coolant flow path of the first flow path component 111 connects the coolant flow path of the second flow path component 112 and the coolant channel of the heat exchanger 32. The communication channel of the valve 35, the communication channel of the liquid reservoir 33, and the refrigerant channel of the heat exchanger 32 are connected to the refrigerant flow path of the first flow path component 111.
[0043] Reference Figures 1 - 5 , in this embodiment, the flow path component 1 includes a first flow path component 111 and a second flow path component 112. The first flow path component 111 has a refrigerant flow path and a coolant flow path, and the second flow path component 112 has a coolant flow path. The first fluid management component 3 includes a heat exchanger 32, a valve 35, and a liquid reservoir 33. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are all located in the closed cavity 10. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are fixedly connected or limitedly connected to the first flow path component 111. The coolant flow path of the first flow path component 111 connects the coolant flow path of the second flow path component 112 and the coolant channel of the heat exchanger 32. The communication channel of the valve 35, the communication channel of the liquid reservoir 33, and the refrigerant channel of the heat exchanger 32 are connected to the refrigerant flow path of the first flow path component 111. Reference Figure 10 , the first flow path component 111 has a fifth interface portion 305 and a sixth interface portion 306. The interfaces of the fifth interface portion 305 and the sixth interface portion 306 are respectively located at both ends of the coolant flow path 400. The heat exchanger 32 has a seventh interface portion 307. The corresponding interface of the seventh interface portion 307 connects the coolant channel of the heat exchanger 32 and the coolant flow path 400 of the first flow path component. A seal is abutted between the fifth interface portion 305 and the seventh interface portion 307. The second flow path component 112 has an eighth interface portion 308. The corresponding interface of the eighth interface portion 308 connects the coolant flow path 400. A seal is abutted between the sixth interface portion 306 and the eighth interface portion 308.
[0044] Reference Figures 1 - 5 , Figures 11 - 15, in this embodiment, the heat pipe assembly further includes a plurality of second fluid management components 9. The second fluid management components 9 are used for circulating the coolant, such as water-side components like a water valve 92, a water pump 91, a water kettle, etc. The second flow channel component 112 has a second side wall surface 12, and the second side wall surface 12 has a fourth interface portion 304. The second fluid management component 9 is fixedly connected or limit-connected to the fourth interface portion 304, and the flow channel of the second fluid management component 9 is communicated with the coolant flow channel of the second flow channel component 112. In this embodiment, the water-side components and the agent-side components are respectively located on both sides of the flow channel component 1. Of course, in other embodiments, the water-side components may also be located on other several side surfaces of the flow channel component 1.
[0045] It should be emphasized that in the above embodiment, referring to Figures 1 - 5 , the housing 2 is fixedly connected to the second flow channel component 112 by screw connection. The second flow channel component 112 adopts an injection-molded embedded nut or a non-penetrating threaded hole / blind hole, that is, the threaded hole does not penetrate through the second flow channel component 112. In addition, the first cover plate 71 and the main body of the adapter 62 are threadedly connected and fixed to the housing 2, and the threaded hole also does not penetrate through the housing 2.
[0046] It should be noted that: the above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. For example, the definition of directions such as "front", "rear", "left", "right", "up", and "down". Although this specification has described the present invention with reference to the above embodiments, those of ordinary skill in the art should understand that those skilled in the art can still modify, combine, or equivalently replace the present invention. All technical solutions and their improvements that do not depart from the spirit and scope of the present invention shall be covered within the scope of the claims of the present invention.
Claims
1. A thermal management component, characterized in that, it includes a flow channel component (1), a housing (2) and a first fluid management component (3). The flow channel component (1) is fixedly connected to the housing (2), and the connection between the flow channel component (1) and the housing (2) is sealed. The flow channel component (1) has a flow channel, and the thermal management component has a communication channel. The wall forming the communication channel is located in the first fluid management component (3), and at least part of the communication channel communicates with the flow channel of the flow channel component (1); the thermal management component has a closed cavity (10). The wall forming the closed cavity (10) is located in the flow channel component (1) and the housing (2). At least part of the first fluid management component (3) is located in the closed cavity (10). The closed cavity (10) is isolated from the flow channel of the flow channel component (1), and the closed cavity (10) is isolated from the communication channel.
2. The thermal management component according to claim 1, characterized in that, the flow channel component (1) includes a first flow channel component (111). The first flow channel component (111) has a refrigerant flow channel. The connection between the first flow channel component (111) and the housing (2) is sealed. The first flow channel component (111) has a first side wall surface (13). The wall forming the closed cavity (10) includes the first side wall surface (13). The first side wall surface (13) has a first interface portion (301). The first fluid management component (3) is fixedly connected or limit-connected to the first interface portion (301).
3. The thermal management component according to claim 2, characterized in that, The flow channel component (1) includes a second flow channel component (112) which has a coolant flow channel. The first flow channel component (111) is fixedly connected to the second flow channel component (112). The housing (2) includes a first housing (221) and a second housing (222). The first housing (221) is fixedly connected to the first flow channel component (111), and the connection between the first housing (221) and the first flow channel component (111) is sealed. The second housing (222) is fixedly connected to the first flow channel component (111) or the second flow channel component (112), and the connection between the second housing (222) and the first flow channel component (111) or the second flow channel component (112) is sealed. The second flow channel component (112) has a second side wall surface (12). The closed cavity (10) includes a first closed cavity (101) and a second closed cavity (102). The wall forming the first closed cavity (101) includes a first side wall surface (13), and the wall forming the second closed cavity (102) includes the second side wall surface (12). Part of the first fluid management component (3) is located in the first closed cavity (101), and part of the first fluid management component (3) is located in the second closed cavity (102). The second side wall surface (12) has a second interface portion (302), and the first fluid management component (3) is fixedly connected or limit-connected to the second interface portion (302). The flow channel component (1) has a channel (30), and the channel (30) communicates the interface of the first interface portion (301) with the interface of the second interface portion (302).
4. The thermal management assembly according to claim 1, wherein, the flow channel component (1) includes a second flow channel component (112) which has a coolant flow channel. The connection between the second flow channel component (112) and the housing (2) is sealed. The second flow channel component (112) has a third side wall surface (11). The wall forming the closed cavity (10) includes the third side wall surface (11). The third side wall surface (11) has a third interface portion (303), and the first fluid management component (3) is fixedly connected or limit-connected to the third interface portion (303).
5. The thermal management assembly according to claim 4, wherein, The housing (2) includes a first housing (221) and a second housing (222). The second flow path component (112) is fixedly connected to the first housing (221) and the second housing (222). The connection between the first housing (221), the second housing (222), and the second flow path component (112) is sealed. The second flow path component (112) has a second side wall surface (12). The closed cavity (10) includes a first closed cavity (101) and a second closed cavity (102). The wall forming the first closed cavity (101) includes the third side wall surface (11), and the wall forming the second closed cavity (102) includes the second side wall surface (12). Part of the first fluid management component (3) is located in the first closed cavity (101), and part of the first fluid management component (3) is located in the second closed cavity (102). The second side wall surface (12) has a second interface portion (302). The first fluid management component (3) is fixedly connected or limit-connected to the second interface portion (302). The flow path component (1) has a channel (30), and the channel (30) connects the interface of the first interface portion (301) with the interface of the second interface portion (302).
6. The thermal management assembly according to claim 4 or 5, wherein, the flow path component (1) includes a first flow path component (111). The first flow path component (111) has a refrigerant flow path. The first flow path component (111) is fixedly connected to the second flow path component (112). The first flow path component (111) is located in the closed cavity (10), and the communication channel communicates with the refrigerant flow path of the first flow path component (111).
7. The thermal management assembly according to any one of claims 1-6, wherein, the thermal management component includes a first sensor (4). The first sensor (4) is fixedly connected or limit-connected to the housing (2) or the flow path component (1). The detection space of the first sensor (4) communicates with the closed cavity (10) or at least part of the detection component of the first sensor (4) is located in the closed cavity (10).
8. The thermal management assembly according to any one of claims 1-7, wherein, The housing (2) includes a first sub-housing (21) and a second sub-housing (22). The first sub-housing (21) is an integral structure with the flow channel component (1). The flow channel component (1) includes a side wall surface (14). The first sub-housing (21) extends along the thickness direction of the flow channel component (1) from the side wall surface (14). The closed cavity (10) includes a first sub-cavity (210) and a second sub-cavity (220). The walls forming the first sub-cavity (210) include the first sub-housing (21) and the side wall surface (14). The walls forming the second sub-cavity (220) include the second sub-housing (22). The first sub-housing (21) is fixedly connected to the second sub-housing (22). The thermal management assembly includes a fourth seal (84). One side portion of the fourth seal (84) abuts against the first sub-housing (21), and the other side portion of the fourth seal (84) abuts against the second sub-housing (22).
9. The thermal management assembly according to any one of claims 1-8, characterized in that, the thermal management assembly includes an external connecting pipe (5) and a first seal (81). The housing (2) has a hole portion (51). One end portion of the external connecting pipe (5) is fixedly connected or limitedly connected to the first fluid management component (3). The other end portion of the external connecting pipe (5) is connected to the hole portion (51). The first seal (81) abuts against the hole portion (51) and the external connecting pipe (5) respectively.
10. The thermal management assembly according to claim 9, characterized in that, the thermal management assembly includes a compressor (34). The compressor (34) has an inlet and an outlet. The interfaces of a plurality of the external connecting pipes (5) are respectively communicated with the inlet and the outlet.
11. The thermal management assembly according to any one of claims 1-8, characterized in that, the thermal management assembly includes a compressor (34). The compressor (34) is located in the closed cavity (10). The compressor (34) is fixedly connected to the housing (2) or the flow channel component (1). The housing (2) has a refrigerant charging window (70). The thermal management assembly has a first cover plate (71) and a second seal (82). The first cover plate (71) is fixedly connected to the housing (2). The second seal (82) abuts against the first cover plate (71) and the housing (2) respectively to seal the refrigerant charging window (70). The compressor (34) includes a refrigerant charging valve (341). Along the axis direction of the refrigerant charging window (70), the orthographic projection of the first cover plate (71) overlaps with the orthographic projection of the refrigerant charging valve. The charging interface of the refrigerant charging valve (341) faces the refrigerant charging window (70).
12. The thermal management assembly according to any one of claims 1-11, characterized in that, The thermal management component includes a first wire harness (61) and an adapter (62). The adapter (62) includes a main body portion (620), a first plugging portion (621), and a second plugging portion (622). The main body portion (620) is fixedly connected to or integrally formed with the housing (2). The first plugging portion (621) and the second plugging portion (622) are respectively located on both sides of the main body portion (620). The insertion opening of the first plugging portion (621) faces the closed cavity (10), and the insertion opening of the second plugging portion (622) faces away from the closed cavity (10). The first plugging portion (621) and the second plugging portion (622) are electrically connected. The first wire harness (61) is located in the closed cavity (10). One end of the first wire harness (61) is connected to the control unit of the first fluid management component (3), and the other end of the first wire harness (61) is connected to the first plugging portion (621).
13. The thermal management component according to claim 12, wherein, the thermal management component includes a third seal (83). The housing (2) has a wire harness window (60). The adapter (62) is located in the wire harness window (60). The main body portion (620) of the adapter (62) is fixedly connected to the housing (2). The third seal (83) abuts against the main body portion (620) and the housing (2) respectively to seal the wire harness window (60).
14. The thermal management component according to any one of claims 1-13, wherein, the flow channel component (1) includes a first flow channel component (111) and a second flow channel component (112). The first flow channel component (111) has a refrigerant flow channel and a coolant flow channel. The second flow channel component (112) has a coolant flow channel. The first fluid management component (3) includes a heat exchanger (32), a valve (35), and a liquid reservoir (33). The heat exchanger (32), the valve (35), and the liquid reservoir (33) are all located in the closed cavity (10). The heat exchanger (32), the valve (35), and the liquid reservoir (33) are fixedly connected or limitedly connected to the first flow channel component (111). The coolant flow channel of the first flow channel component (111) communicates the coolant flow channel of the second flow channel component (112) with the coolant channel of the heat exchanger (32). The communication channel of the valve (35), the communication channel of the liquid reservoir (33), and the refrigerant channel of the heat exchanger (32) communicate with the refrigerant flow channel of the first flow channel component (111).
15. The thermal management component according to claim 14, wherein, The heat pipe assembly includes a second fluid management component (9). The second flow channel component (112) has a second side wall surface (12), and the second side wall surface (12) has a fourth interface portion (304). The second fluid management component (9) is fixedly connected or limitedly connected to the fourth interface portion (304), and the communication channel of the second fluid management component (9) communicates with the coolant flow channel of the second flow channel component (112).