Circuit breaker surface detection equipment

Abstract

The invention discloses circuit breaker surface detection equipment, and relates to the technical field of detection equipment, and the circuit breaker surface detection equipment comprises a rack, a feeding module, a material grabbing module, a material clamping module, a detection module and a material pushing module, the material grabbing module is installed on the frame body through a sectional material, reciprocates in the transverse direction of the sectional material and grabs the circuit breaker located at the material pushing module, the frame body is further provided with a workbench, the feeding module, the material clamping module, the detection module and the material pushing module are arranged on the workbench, the feeding module comprises a conveying belt for conveying the circuit breaker, and the conveying belt is used for conveying the circuit breaker. The circuit breaker is automatically placed through the feeding module and the clamping module, meanwhile, the detection module comprises four high-speed cameras corresponding to different side edges of the circuit breaker and a rotating air cylinder achieving 180-degree reciprocating rotation, automatic detection of the surface of the circuit breaker is achieved, and the detection efficiency, the detection effect and the detection precision are further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and specifically relates to a surface detection device for a circuit breaker. Background Art

[0002] After the production of the circuit breaker, it is necessary to detect the surface to observe whether there are defects or other problems. Currently, the detection methods are all implemented manually, which is time-consuming and laborious and has a poor detection effect. Summary of the Invention

[0003] The purpose of the present invention is to provide a surface detection device for a circuit breaker to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A surface detection device for a circuit breaker, including a frame, a feeding module, a material grabbing module, a material clamping module, a detection module, and a material pushing module. The frame includes a frame body. The material grabbing module is installed on the frame body through profiles and reciprocates in the transverse direction of the profiles to grab the circuit breaker located at the material pushing module. The frame body is also equipped with a workbench, and the feeding module, the material clamping module, the detection module, and the material pushing module are arranged on the workbench. The feeding module includes a conveyor belt for conveying the circuit breaker. The detection module includes a rotary cylinder for placing the circuit breaker to be detected, four high-speed cameras arranged at the diagonal corners of the rotary cylinder, and a high-speed camera located above the circuit breaker. The material clamping module makes back-and-forth clamping actions between the feeding module, the detection module, and the material pushing module. The detection module performs surface detection on the four angles and the upper part of the circuit breaker.

[0005] Preferably, the material grabbing module further includes a transverse motor, a longitudinal motor, a sliding table, and a material grabbing component. Among them, both the transverse motor and the longitudinal motor are fixedly assembled on the sliding table. A transverse rack is arranged on the profile, and a longitudinal rack is arranged on the sliding table. Among them, the transverse motor meshes with the transverse rack to control the sliding table to achieve transverse reciprocating motion, and the longitudinal motor meshes with the longitudinal rack to control the material grabbing component to achieve longitudinal reciprocating motion. A displacement plate one is connected between the material grabbing component and the longitudinal rack.

[0006] Preferably, the material pushing module includes a transverse push plate parallel to the side of the workbench and a longitudinal push plate located on one side of the transverse push plate. The transverse push plate and the longitudinal push plate are respectively connected with piston cylinders and cylinders for driving.

[0007] Preferably, the material clamping module includes an operation panel, a transverse guide rail, and a longitudinal guide rail. Among them, the transverse guide rail and the longitudinal guide rail are misaligned through a displacement block. Sliders that are mutually matched with the transverse guide rail and the longitudinal guide rail are respectively arranged in the displacement block. The end of the longitudinal guide rail is connected with a displacement plate two. A clamping jaw one, a clamping jaw two, and a rotary clamping jaw are respectively arranged on the displacement plate two, and the three achieve synchronous grasping and displacement.

[0008] Preferably, the high-speed cameras are arranged at the four diagonals of the circuit breaker and photograph the diagonal parts. The high-speed camera located above is fixed to the frame for photographing the top view of the circuit breaker.

[0009] Preferably, there are multiple sealing plates arranged on the frame body, rollers are arranged at the lower end of the frame body, a receiving platform is arranged on one side of the frame body, the receiving platform is located below the material grabbing module, and a PLC control system is arranged in the operation panel.

[0010] Preferably, the feeding module further includes baffles on both sides of the conveyor belt and a fixing plate for fixing the feeding module.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the automatic placement of the circuit breaker is realized through the feeding module and the material clamping module. At the same time, the detection module includes four high-speed cameras corresponding to different sides of the circuit breaker and a rotary cylinder that realizes 180° reciprocating rotation, realizing the automatic detection of the surface of the circuit breaker, and further improving the detection efficiency, detection effect and detection accuracy. Description of the Drawings

[0012] Figure 1 is the overall structural schematic diagram of the embodiment of the present invention;

[0013] Figure 2 is the overall internal structural schematic diagram of the embodiment of the present invention;

[0014] Figure 3 is the structural schematic diagram of the feeding module of the embodiment of the present invention;

[0015] Figure 4 is the structural schematic of the material grabbing module of the embodiment of the present invention Figure 1 ;

[0016] Figure 5 is the structural schematic of the material grabbing module of the embodiment of the present invention Figure 2 ;

[0017] Figure 6 is the structural schematic diagram of the material clamping module of the embodiment of the present invention;

[0018] Figure 7 is the partial structural schematic of the workbench of the embodiment of the present invention Figure 1 ;

[0019] Figure 8 is Figure 7 the partial enlarged schematic diagram;

[0020] Figure 9 is the partial structural schematic of the workbench of the embodiment of the present invention Figure 2 .

[0021] In the figure:

[0022] 10. Frame; 101. Frame body; 102. Sealing plate; 103. Roller; 104. Loading platform; 105. Profile

[0023] 20. Material grasping module; 201. Slide; 202. Transverse motor; 203. Longitudinal motor; 204. Transverse rack; 205. Longitudinal rack; 206. Displacement plate 1; 207. Material grasping component

[0024] 30. Material feeding module; 301. Conveyor belt; 302. Fixed plate; 303. Baffle

[0025] 40. Material clamping module; 401. Operation panel; 402. Displacement block; 403. Rotary clamping jaw; 404. Clamping jaw 1; 405. Clamping jaw 2; 406. Displacement plate 2; 407. Longitudinal guide rail; 408. Transverse guide rail

[0026] 50. Detection module; 501. High-speed camera

[0027] 60. Workbench

[0028] 70. Material pushing module; 701. Piston cylinder; 702. Transverse push plate; 703. Longitudinal push plate

[0029] 80. Rotary cylinder

[0030] 90. Circuit breaker Detailed implementation manner

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Please refer to Figure 1-9, A circuit breaker surface detection device, including a frame 10, a feeding module 30, a material grasping module 20, a material clamping module 40, a detection module 50 and a material pushing module 70. The frame 10 includes a frame body 101. The material grasping module 20 is installed on the frame body 101 through a profile 105 and reciprocates in the lateral direction of the profile 105 to grasp the circuit breaker 90 located at the material pushing module 70. The frame body 101 is also equipped with a workbench 60. The feeding module 30, the material clamping module 40, the detection module 50 and the material pushing module 70 are arranged on the workbench 60. The feeding module 30 includes a conveyor belt 301 for conveying the circuit breaker 90. The detection module 50 includes a rotary cylinder 80 for placing the circuit breaker 90 to be detected and four high-speed cameras 501 arranged at the diagonal of the rotary cylinder 80 and a high-speed camera 501 located above the circuit breaker 90. The material clamping module 40 makes a back-and-forth clamping action between the feeding module 30, the detection module 50 and the material pushing module 70. The detection module 50 performs surface detection on the four angles and the upper part of the circuit breaker 90. Through the feeding module 30 and the material clamping module 40, the automatic placement of the circuit breaker 90 is realized. At the same time, the detection module 50 includes four high-speed cameras 501 corresponding to different sides of the circuit breaker 90 and a rotary cylinder 80 that realizes 180° reciprocating rotation, realizing the automatic detection of the surface of the circuit breaker 90, further improving the detection efficiency, detection effect and detection accuracy.

[0033] Specifically, the material grasping module 20 further includes a lateral motor 202, a longitudinal motor 203, a sliding table 201 and a material grasping component 207. Among them, both the lateral motor 202 and the longitudinal motor 203 are fixedly assembled on the sliding table 201. A lateral rack 204 is arranged on the profile 105, and a longitudinal rack 205 is arranged on the sliding table 201. Among them, the lateral motor 202 meshes with the lateral rack 204 to control the sliding table 201 to realize lateral reciprocating motion, and the longitudinal motor 203 meshes with the longitudinal rack 205 to control the material grasping component 207 to realize longitudinal reciprocating motion. A displacement plate one 206 is connected between the material grasping component 207 and the longitudinal rack 205. The sliding table 201 realizes reciprocating motion through the cooperation of corresponding sliders and slide rails. The longitudinal rack 205 also makes reciprocating motion relative to the sliding table 201 through corresponding sliders and slide rails. A plurality of material grasping components 207 are arranged in parallel to realize the whole-column grasping of the circuit breakers 90 sorted in the material pushing module 70.

[0034] Specifically, the pusher module 70 includes a transverse push plate 702 parallel to the side of the workbench 60 and a longitudinal push plate 703 located on one side of the transverse push plate 702. The transverse push plate 702 and the longitudinal push plate 703 are respectively connected to a piston cylinder 701 and a cylinder for driving. After the circuit breaker 90 is detected, it is clamped into the longitudinal push plate 703 by the clamping module 40. Under the action of the cylinder, the circuit breaker 90 located in the longitudinal push plate 703 is pushed out in sequence and slowly pushed into a row. At this time, after being recognized by the sensor, the piston cylinder 701 is controlled to drive the transverse push plate 702 to push out the row of circuit breakers 90 towards the receiving platform 104.

[0035] Specifically, the clamping module 40 includes an operation panel 401, a transverse guide rail 408, and a longitudinal guide rail 407. A dislocation is formed between the transverse guide rail 408 and the longitudinal guide rail 407 through a displacement block. Sliders that are mutually matched with the transverse guide rail 408 and the longitudinal guide rail 407 are respectively arranged in the displacement block. The end of the longitudinal guide rail 407 is connected to a second displacement plate 406. A first clamping jaw 404, a second clamping jaw 405, and a rotary clamping jaw 403 are respectively arranged on the second displacement plate 406, and the three achieve synchronous grasping and displacement. The lower end of the displacement block is connected to the transverse guide rail 408 through a slider. The middle of the displacement block is hollowly arranged, and a slider that cooperates with the longitudinal guide rail 407 is arranged in the hollow part, thereby realizing the movement of the two. The arrangement of the second displacement plate 406 enables the first clamping jaw 404, the second clamping jaw 405, and the rotary clamping jaw 403 located below it to achieve synchronous actions, completing the movement of the circuit breaker 90 among the conveyor belt 301, the rotary cylinder 80, and the longitudinal push plate 703.

[0036] Specifically, the high-speed cameras 501 are arranged at the four diagonals of the circuit breaker 90 and photograph the diagonal parts. The high-speed camera 501 located above is fixed to the frame 10 for photographing the top view of the circuit breaker 90. When the circuit breaker 90 is located at the rotary cylinder 80, the high-speed camera 501 located at the upper end of the circuit breaker 90 photographs the top view of the circuit breaker 90. The four high-speed cameras 501 located at the diagonals of the circuit breaker 90 photograph this part of the angle of the circuit breaker 90. After photographing, the circuit breaker 90 rotates clockwise by 180° under the action of the rotary cylinder 80 and is photographed again. After completion, the rotary cylinder 80 rotates counterclockwise by 180°, and the rotary cylinder 80 returns to the initial position.

[0037] Specifically, there are multiple sealing plates 102 provided on the frame body 101. There are rollers 103 provided at the lower end of the frame body 101. There is a material receiving platform 104 provided on one side of the frame body 101. This material receiving platform 104 is located below the material grasping module 20. A PLC control system is provided inside the operation panel 401. The setting of the rollers 103 makes it convenient to move this detection device. At the same time, the setting of the sealing plates 102 on the frame body 101 makes this detection device more beautiful. Place a cardboard box at the material receiving platform 104, and place the circuit breaker 90 grasped by the material grasping module 20 on the cardboard box at the material receiving platform 104, which is convenient for packing and collecting. Parameters are entered into the PLC control system and adjusted through the operation panel 401, which is convenient for the use of this detection device.

[0038] Specifically, the feeding module 30 further includes baffles 303 located on both sides of the conveyor belt 301 and a fixing plate 302 for fixing the feeding module 30. The fixing plate 302 and the baffles 303 are integrally formed and are fixedly installed on the workbench 60 by screws. The baffles 303 are located on both sides of the conveyor belt 301, effectively preventing the circuit breaker 90 from falling off the conveyor belt 301.

[0039] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A circuit breaker surface detection device, characterized in that: It includes a frame, a feeding module, a grabbing module, a clamping module, a detection module and a pushing module. The frame includes a frame body. The grabbing module is installed on the frame body through a profile and reciprocates along the lateral direction of the profile to grab the circuit breaker located at the pushing module. The frame body is also equipped with a workbench. The feeding module, the clamping module, the detection module and the pushing module are arranged on the workbench. The feeding module includes a conveyor belt for conveying the circuit breaker. The detection module includes a rotating cylinder for placing the circuit breaker to be inspected and four high-speed cameras arranged at the diagonals of the rotating cylinder and a high-speed camera located above the circuit breaker. The clamping module performs a back and forth clamping action between the feeding module, the detection module and the pushing module. The detection module performs surface detection on four angles and the top of the circuit breaker.

2. The circuit breaker surface detection device according to claim 1, characterized in that: The material grabbing module also includes a transverse motor, a longitudinal motor, a slide and a material grabbing component, wherein the transverse motor and the longitudinal motor are fixedly assembled on the slide, a transverse rack is arranged on the profile, and a longitudinal rack is arranged on the slide, wherein the transverse motor is engaged with the transverse rack to control the slide to realize transverse reciprocating motion, and the longitudinal motor is engaged with the longitudinal rack to control the material grabbing component to realize longitudinal reciprocating motion, and a displacement plate is connected between the material grabbing component and the longitudinal rack.

3. The circuit breaker surface detection device according to claim 1, characterized in that: The pushing module comprises a transverse pushing plate parallel to the side of the workbench and a longitudinal pushing plate located on one side of the transverse pushing plate. The transverse pushing plate and the longitudinal pushing plate are respectively connected to a piston cylinder and a cylinder for driving.

4. The circuit breaker surface detection device according to claim 1, characterized in that: The clamping module includes an operation panel, a transverse guide rail and a longitudinal guide rail, wherein the transverse guide rail and the longitudinal guide rail are offset by a displacement block, and sliders that match the transverse guide rail and the longitudinal guide rail are respectively arranged in the displacement block. The end of the longitudinal guide rail is connected to a displacement plate 2, and a clamping jaw 1, a clamping jaw 2 and a rotating clamping jaw are respectively arranged on the displacement plate 2, and the three realize synchronous grasping and displacement.

5. The circuit breaker surface detection device according to claim 1, characterized in that: The high-speed cameras are arranged at four diagonal parts of the circuit breaker to shoot the diagonal parts, and the high-speed camera located above is fixed on the frame to shoot the top view of the circuit breaker.

6. The circuit breaker surface detection device according to claim 1, characterized in that: The frame is provided with multiple sealing plates, the lower end of the frame is provided with rollers, one side of the frame is provided with a material receiving platform, the material receiving platform is located below the material grabbing module, and a PLC control system is provided in the operation panel.

7. The circuit breaker surface detection device according to claim 1, characterized in that: The feeding module also includes baffles located on both sides of the conveyor belt and a fixing plate for fixing the feeding module.

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