Warehouse early warning method and system based on dynamic monitoring

Abstract

The invention relates to the technical field of warehouse early warning, and provides a warehouse early warning method and system based on dynamic monitoring. The method comprises the steps that a target warehouse is determined, and a warehouse basic information set is obtained; obtaining a material warehouse-in and warehouse-out management process according to the target warehouse; building a twin model of the target warehouse based on the warehouse basic information set and the material warehouse-in and warehouse-out management process, and obtaining the twin model of the target warehouse; synchronously monitoring the target warehouse according to the target warehouse twinborn model, and obtaining a real-time information set of the target warehouse; and comparing the real-time information set with the warehouse basic information set to obtain a comparison result, analyzing the comparison result, and performing early warning on the target warehouse. The technical problem that in the prior art, due to the fact that the warehouse problem is solved slowly, the product in-warehouse and out-warehouse efficiency is low is solved, and the technical effect of improving the safety of the warehouse is achieved.

Description

Technical Field

[0001] This application relates to the technical field of warehouse warning, and particularly to a warehouse warning method and system based on dynamic monitoring. Background Art

[0002] Dynamic monitoring refers to the monitoring and detection of the spatio-temporal changes of various elements of the earth's resources and environment by applying multi-platform, multi-temporal, multi-band, and multi-source data. Nowadays, as a facility for storing items, a warehouse has functions such as storage exposure, supply-demand adjustment, goods transportation adjustment, information transmission, and distribution. Among them, due to the particularity of the nature of the stored items, the warehouse needs to be managed. The working temperature ranges of most warehouses are different, with strong professionalism and high management difficulty. Manual operation management has a high intensity for large-area multi-warehouse management, and the real-time environmental data monitoring of the warehouse is not in place, resulting in a decline in the quality of long-term stored items and prone to failures.

[0003] In summary, in the prior art, there is a problem that the solution to warehouse problems is slow, resulting in low efficiency of product inbound and outbound. Summary of the Invention

[0004] Based on this, in view of the above technical problems, it is necessary to provide a warehouse warning method and system based on dynamic monitoring that can improve the safety of the warehouse.

[0005] In a first aspect, this application provides a warehouse warning method based on dynamic monitoring. The method includes: determining a target warehouse, obtaining basic information according to the target warehouse to obtain a warehouse basic information set; obtaining the material inbound and outbound management process according to the target warehouse, and the material inbound and outbound management process includes inbound and outbound devices, a conveyor line, and an operator; building a digital twin model of the target warehouse based on the warehouse basic information set and the material inbound and outbound management process to obtain a digital twin model of the target warehouse; synchronously monitoring the target warehouse according to the digital twin model of the target warehouse to obtain a real-time information set of the target warehouse; comparing the real-time information set with the warehouse basic information set to obtain a comparison result, analyzing the comparison result, and warning the target warehouse.

[0006] Second aspect, the present application provides a warehouse warning system based on dynamic monitoring. The system includes: a target warehouse determination module, which is used to determine the target warehouse, obtain basic information according to the target warehouse, and obtain a warehouse basic information set; a material in-out management process acquisition module, which is used to obtain the material in-out management process according to the target warehouse, and the material in-out management process includes in-out devices, conveyor lines and operators; a target warehouse twin model acquisition module, which is used to build a twin model of the target warehouse based on the warehouse basic information set and the material in-out management process, and obtain a target warehouse twin model; a real-time information set acquisition module, which is used to synchronously monitor the target warehouse according to the target warehouse twin model, and obtain a real-time information set of the target warehouse; a target warehouse warning module, which is used to compare the real-time information set with the warehouse basic information set, obtain a comparison result, analyze the comparison result, and give a warning to the target warehouse.

[0007] One or more technical solutions provided in the present application have at least the following technical effects or advantages:

[0008] First, determine the target warehouse, obtain basic information according to the target warehouse, and obtain a warehouse basic information set; then obtain the material in-out management process according to the target warehouse, and the material in-out management process includes in-out devices, conveyor lines and operators; then build a twin model of the target warehouse based on the warehouse basic information set and the material in-out management process, and obtain a target warehouse twin model; next, synchronously monitor the target warehouse according to the target warehouse twin model, and obtain a real-time information set of the target warehouse; finally, compare the real-time information set with the warehouse basic information set, obtain a comparison result, analyze the comparison result, and give a warning to the target warehouse. The present application solves the technical problem in the prior art that the solution to warehouse problems is slow, resulting in low efficiency of product in-out, and achieves the technical effect of improving the safety of the warehouse.

[0009] The above description is only an overview of the technical solutions of the present application. In order to be able to understand the technical means of the present application more clearly, it can be implemented according to the content of the specification. And in order to make the above and other purposes, features and advantages of the present application more obvious and understandable, the following specifically describes the specific embodiments of the present application. Description of the Drawings

[0010] Figure 1 It is a schematic flow chart of a warehouse warning method based on dynamic monitoring in an embodiment;

[0011] Figure 2Schematic diagram of the process of completing a scheduling instruction for a warehouse warning method based on dynamic monitoring in an embodiment;

[0012] Figure 3 Block diagram of the structure of a warehouse warning system based on dynamic monitoring in an embodiment.

[0013] Explanation of reference numerals: Target warehouse determination module 11, Material in-out management process acquisition module 12, Target warehouse twin model acquisition module 13, Real-time information set acquisition module 14, Target warehouse warning module 15. Detailed implementation manners

[0014] In order to make the objectives, technical solutions and advantages of the present application clearer and more understandable, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0015] As Figure 1 shown, the present application provides a warehouse warning method based on dynamic monitoring, and the method includes:

[0016] Determine a target warehouse, obtain basic information according to the target warehouse, and obtain a warehouse basic information set;

[0017] Dynamic monitoring refers to the monitoring and detection of the spatio-temporal changes of various elements of the earth's resources and environment using multi-platform, multi-temporal, multi-band and multi-source data; install sensors such as temperature sensors, humidity sensors, smoke sensors, etc. in each important area of the warehouse for real-time monitoring of the environmental parameters of the warehouse; collect environmental data in the warehouse through the sensors, including temperature, humidity, smoke concentration, etc. The data collection frequency can be adjusted according to the actual situation, and it is generally recommended to collect data once per second; analyze and process the collected environmental data, including data cleaning, outlier processing, trend analysis, etc. By analyzing the data, abnormal situations can be discovered in time and warnings can be issued; when the environmental parameters in the warehouse exceed the preset safety threshold, the warning system automatically triggers an alarm mechanism and reminds the management personnel to handle it in time through sound, light, etc. At the same time, the warning system can also send alarm messages to relevant personnel by means of emails, text messages, etc. Construct a warehouse warning method based on dynamic monitoring to effectively improve the safety of the warehouse. At the same time, this method can also be widely applied to the design of warning systems for other similar scenarios.

[0018] Determining the target warehouse is one of the important steps in implementing the warehouse early warning method based on dynamic monitoring. After determining the target warehouse, basic information can be obtained according to the target warehouse, and these basic information can include, but are not limited to, the area, layout, types of goods, storage conditions, etc. of the warehouse. By collecting this basic information, a warehouse basic information set can be formed, providing necessary data support for the subsequent design and implementation of the early warning system; when obtaining the warehouse basic information, various methods can be adopted, such as on-site inspections, consulting archival materials, communicating with warehouse management personnel, etc. In addition, with the development of the Internet of Things technology, more and more sensors and intelligent devices are applied to warehouse management, and these devices can collect various data in the warehouse in real time, such as temperature, humidity, smoke concentration, etc., providing more accurate and real-time data support for the early warning system. After determining the target warehouse and obtaining the basic information, a warehouse basic information set can be formed, providing necessary data support for the subsequent design and implementation of the early warning system, and improving the safety of the warehouse and the accuracy of the early warning system.

[0019] Obtain the material inbound and outbound management process according to the target warehouse, and the material inbound and outbound management process includes inbound and outbound devices, conveyor lines, and operators;

[0020] In the warehouse early warning method based on dynamic monitoring, it is crucial to understand the material inbound and outbound management process of the target warehouse. The material inbound and outbound management process involves multiple links and elements, including inbound and outbound devices, conveyor lines, and operators, etc.; the inbound and outbound devices are the key equipment for the inbound and outbound of warehouse materials, and they are responsible for the loading, unloading, and transportation of goods. Understanding information such as the type, quantity, working principle, and operation process of the inbound and outbound devices is of great significance for the design and implementation of the early warning system. For example, if there are potential safety hazards in the inbound and outbound devices, the early warning system can specifically monitor these hazard points and issue early warnings in a timely manner. The conveyor line is an important channel connecting various internal links of the warehouse, and it is responsible for the transportation and sorting of goods. Understanding information such as the layout, working principle, and operation process of the conveyor line helps to optimize the monitoring range and accuracy of the early warning system. For example, if there are faults or congestion in the conveyor line, the early warning system can detect and issue an alarm in a timely manner; the operators are the main body of the warehouse material inbound and outbound management, and they are responsible for operations such as the loading, unloading, sorting, storage, and transportation of goods. Understanding information such as the job responsibilities, work processes, and operation specifications of the operators helps the early warning system to better combine with the actual work and improve the practicality and reliability of the early warning system. For example, if the operators have situations such as illegal operations or carelessness, the early warning system can timely remind the relevant personnel to pay attention and take corrective measures. In summary, understanding the material inbound and outbound management process of the target warehouse, including information such as inbound and outbound devices, conveyor lines, and operators, is crucial for the design and implementation of the warehouse early warning method based on dynamic monitoring. This information can provide more accurate and comprehensive data support for the early warning system, helping to improve the safety of the warehouse and the accuracy of the early warning system.

[0021] Determine the warehouse inbound and outbound methods and set up the inbound and outbound devices;

[0022] Obtain the conditions for the conveyor line and the operators to work simultaneously, and set up safety prevention facilities and layouts.

[0023] First, according to the actual needs and characteristics of the target warehouse, determine the appropriate inbound and outbound methods, such as first-in, first-out, last-in, first-out, random inbound and outbound, etc. Different inbound and outbound methods will affect the monitoring range and accuracy of the early warning system, so it is necessary to select and adjust according to the actual situation; Second, according to the determined inbound and outbound methods, set up the corresponding inbound and outbound devices. The type and quantity of the inbound and outbound devices should be selected and configured according to the actual needs to meet the inbound and outbound requirements of the warehouse. At the same time, it is necessary to consider the safety and reliability of the inbound and outbound devices to ensure the normal operation of the devices and the safe transportation of goods; Understanding the conditions for the conveyor line and the operators to work simultaneously is also crucial for the design and implementation of the early warning system. The conveyor line is an important channel connecting various internal links of the warehouse, and the operators are responsible for operations such as loading, unloading, sorting, storing, and transporting goods. Therefore, it is necessary to obtain the conditions for the conveyor line and the operators to work simultaneously, including the layout of the conveyor line, the operation process, and the work intensity, etc. On this basis, set up the corresponding safety prevention facilities and layouts. The safety prevention facilities can include monitoring cameras, alarms, fire-fighting equipment, etc., which are used to monitor and give early warnings of potential safety hazards in real time. The rationality and scientific nature of the layout can improve the work efficiency and safety of the warehouse, and help reduce the probability of accidents; Determining the warehouse inbound and outbound methods and setting up the inbound and outbound devices, while obtaining the conditions for the conveyor line and the operators to work simultaneously, and setting up the safety prevention facilities and layouts, are important steps in implementing the warehouse early warning method based on dynamic monitoring. These steps can provide more comprehensive and accurate data support for the early warning system, and improve the safety of the warehouse and the accuracy of the early warning system.

[0024] Build the twin model of the target warehouse based on the warehouse basic information set and the material inbound and outbound management process, and obtain the target warehouse twin model;

[0025] In the warehouse warning method based on dynamic monitoring, building a twin model of the target warehouse based on the warehouse basic information set and the material inbound and outbound management process is one of the key steps. By constructing the twin model of the warehouse, real-time monitoring and warning of the warehouse can be achieved, improving the safety of the warehouse and the accuracy of the warning system; according to the collected warehouse basic information set and the material inbound and outbound management process, the warehouse can be analyzed and modeled in detail. This process can include sorting out and analyzing information such as the layout, equipment, goods, and personnel of the warehouse to better understand the operation mechanism and potential risks of the warehouse. When building the twin model, the actual operation situation of the warehouse needs to be considered, including the flow of materials, the state of equipment, and the operations of personnel. This information can be obtained in real time through sensors, monitoring devices, and other data collection tools and transmitted to the twin model for processing and analysis. Through the twin model, the operation status of the warehouse can be monitored and warned in real time. When an abnormal situation is detected, the twin model can respond quickly and issue an alarm through sound, light, and other means to remind relevant personnel to take countermeasures. At the same time, the twin model can also provide decision support for managers through data analysis and trend prediction, helping managers better manage the warehouse and improve safety. Building a twin model of the target warehouse based on the warehouse basic information set and the material inbound and outbound management process can achieve real-time monitoring and warning of the warehouse, improving the safety of the warehouse and the accuracy of the warning system. Through the application of the twin model, the operation mechanism and potential risks of the warehouse can be better understood, providing strong support for the decision-making of managers.

[0026] Build a three-dimensional solid model of the target warehouse according to the warehouse basic information set;

[0027] Execute the material inbound and outbound management process based on the three-dimensional solid model to obtain the twin model of the target warehouse.

[0028] The three-dimensional solid model can visually present information such as the layout of the warehouse, equipment, and cargo status, providing more accurate and comprehensive data support for the design and implementation of the early warning system. First, based on the basic information set of the warehouse, three-dimensional modeling software or technologies such as CAD and BIM can be used to build a three-dimensional solid model of the target warehouse. During the modeling process, information such as the actual layout of the warehouse, equipment configuration, and cargo storage status needs to be fully considered to ensure the accuracy and practicality of the model. Based on the three-dimensional solid model, the process of material inbound and outbound management can be simulated. Through the simulation operation, potential safety hazards and management problems can be discovered, and corresponding improvement measures can be taken in a timely manner. By simulating the process of material inbound and outbound management, the twin model of the target warehouse can be further optimized and improved. The twin model is a digital mirror image of the actual warehouse, which can monitor and give early warnings about the operation status of the warehouse in real time. By continuously adjusting and optimizing the twin model, the response speed and accuracy of the early warning system can be improved, and the probability of accidents can be reduced. By building a three-dimensional solid model of the target warehouse based on the basic information set of the warehouse and performing the process of material inbound and outbound management based on the three-dimensional solid model, the twin model of the target warehouse can be obtained. Through the implementation of this series of steps, the safety of the warehouse and the accuracy of the early warning system can be improved, providing strong support for the decision-making of management personnel.

[0029] Synchronously monitor the target warehouse according to the twin model of the target warehouse, and obtain the real-time information set of the target warehouse;

[0030] Through the twin model, real-time monitoring and data collection of the target warehouse can be achieved. The twin model is a digital mirror image of the warehouse, capable of reflecting the real-time operating status and changes of the warehouse. Through synchronous monitoring with the twin model, a real-time information set of the target warehouse can be obtained, including environmental parameters, equipment status, goods storage conditions, etc.; by analyzing and processing the real-time information set, abnormal situations and potential risks can be discovered in a timely manner. By monitoring environmental parameters such as temperature, humidity, and smoke concentration, it can be determined whether the warehouse is in a safe state. By monitoring the equipment status, such as the operating status of the conveyor line and the working conditions of the loading and unloading devices, it can be determined whether the equipment is working properly. By monitoring the goods storage conditions, such as the quantity, location, and stacking height of the goods, it can be determined whether there are safety hazards. According to the analysis results, early warnings can be issued in a timely manner and corresponding measures can be taken. When an abnormal situation is detected, the early warning system can issue an alarm through sound, light, and other means to remind relevant personnel to take countermeasures. At the same time, the early warning system can also provide decision-making support according to the actual situation to help managers better manage the warehouse and improve safety. Synchronously monitoring the target warehouse based on the twin model of the target warehouse and obtaining the real-time information set of the target warehouse is one of the important steps in implementing the warehouse early warning method based on dynamic monitoring. By implementing this step, the safety of the warehouse and the accuracy of the early warning system can be improved, providing strong support for the decision-making of managers.

[0031] Compare according to the real-time information set and the warehouse basic information set, obtain the comparison result, analyze the comparison result, and give an early warning to the target warehouse.

[0032] Compare the real-time information set with the warehouse basic information set to check whether the real-time information is consistent with the preset basic information and whether there are deviations or abnormalities. The comparison content can include environmental parameters, equipment status, goods storage conditions, etc. to comprehensively understand the operating status of the warehouse; analyze the comparison result. By analyzing the comparison result of the real-time information set and the warehouse basic information set, abnormal situations and potential risks can be discovered. For example, if the environmental parameters monitored in real time exceed the preset safety threshold, or the equipment status is abnormal, or there are safety hazards in the goods storage conditions, etc., in-depth analysis and processing are required; give an early warning to the target warehouse according to the analysis result. When an abnormal situation is detected, the early warning system can issue an alarm through sound, light, and other means to remind relevant personnel to take countermeasures. The early warning level can be divided according to the severity of the abnormal situation so that managers can take corresponding countermeasures according to the actual situation. By comparing based on the real-time information set and the warehouse basic information set and analyzing the comparison result, the safety of the warehouse and the accuracy of the early warning system can be improved, providing strong support for the decision-making of managers.

[0033] Such as Figure 2As shown, the operator manually scans the product QR code and initiates a warehousing application, and provides a scheduling instruction;

[0034] The stacker removes an empty pallet from the storage location according to the scheduling instruction and places it on the transfer RGV cart;

[0035] After the stacker places the pallet, it returns to its original position to wait for a new scheduling instruction.

[0036] The operator uses a scanning device to scan the QR code of the product, which can quickly and accurately identify product information such as type, quantity, batch, etc.; The operator initiates a warehousing application according to the actual warehousing requirements and enters relevant scheduling instructions. The scheduling instructions usually include information such as the target storage location, storage strategy, priority, etc., which are used to guide subsequent storage and handling operations; After receiving the scheduling instruction, the stacker removes an empty pallet from the designated storage location according to the requirements of the instruction and places it on the transfer RGV cart. This process can ensure that the empty pallet is correctly transported to the location of the next operation; After the stacker completes the placement operation, it will return to its original position to wait for a new scheduling instruction. This can ensure that the stacker is always in a ready state to quickly respond to other operation requirements. The operator can conveniently manage the warehousing application of the goods and ensure that the goods are correctly stored in the warehouse. At the same time, the early warning system can monitor the operation status of the warehouse in real time, promptly detect abnormal situations and issue alarms, improving the safety of the warehouse and the accuracy of the early warning system.

[0037] Install multiple protection devices on the loading platform. The multiple protection devices include a running forced deceleration device, a terminal limit power switch device, a roadway terminal car stop, a hydraulic buffer, and an electrical interlock device;

[0038] Determine the safety condition of the loading platform according to the target warehouse twin model;

[0039] When the loading platform is safe, operate according to the scheduling instruction.

[0040] Install multiple protection devices on the loading platform. These devices include running forced deceleration devices, terminal limit power switch devices, roadway terminal vehicle stops, hydraulic buffers, and electrical interlock devices, etc. These devices can achieve different protection functions respectively. For example, forced deceleration can reduce the running speed of the loading platform, the terminal limit power switch can control the traveling distance of the loading platform, the roadway terminal vehicle stop can prevent the loading platform from rushing out of the roadway, the hydraulic buffer can absorb the impact force when the loading platform is running, and the electrical interlock device can realize the interlocking control between various protection devices. According to the target warehouse twin model, the safety situation of the loading platform can be determined. By real-time monitoring the running state of the loading platform and the working state of various protection devices, abnormal situations can be detected in time and corresponding treatment measures can be taken. For example, when the running speed of the loading platform is too fast, the running forced deceleration device can automatically reduce its speed; when the loading platform approaches the terminal position, the terminal limit power switch can automatically cut off the power; when the loading platform rushes out of the roadway, the roadway terminal vehicle stop can play a blocking role; when the loading platform is impacted, the hydraulic buffer can absorb the impact force; when abnormal situations occur in various protection devices, the electrical interlock device can realize interlocking control, cut off the power in time or start the emergency plan; when it is confirmed that the loading platform is safe, corresponding operations can be carried out according to the dispatching instructions. The dispatching instructions usually include information such as the target storage location, storage strategy, priority, etc., which are used to guide subsequent storage and handling operations. By ensuring the safety of the loading platform, the safe operation of the entire warehouse can be further guaranteed. Installing multiple protection devices on the loading platform and determining its safety situation according to the target warehouse twin model can effectively improve the safety of the warehouse and the accuracy of the warning system. Through real-time monitoring and warning, potential risks can be detected in time and corresponding treatment measures can be taken, providing strong support for the decision-making of management personnel.

[0041] According to the actual situation of the loading platform and the fork mechanism for analysis, the multiple protection devices of the loading platform and the fork include a virtual-real detection device for the storage location, a cross-interlock device, an out-of-tolerance detection device for the goods tray, and a torque limit protection device for the fork telescoping;

[0042] Judge the safety situation of the loading platform and the fork mechanism according to the target warehouse twin model;

[0043] When the loading platform and the fork mechanism are safe, operate according to the dispatching instructions;

[0044] When the loading platform and the fork mechanism are not safe, operate according to the protection mechanism of the multiple protection devices.

[0045] Analyze the actual situation of the loading platform and the fork mechanism to determine suitable multiple protection devices. These devices can include devices for detecting the actual situation of the storage location, cross-interlock devices, devices for detecting deviations of the goods pallet, and fork telescopic torque limit protection devices, etc. These devices can respectively detect the actual situation of the storage location, control the cross movement of the forks, detect the position of the goods pallet, and limit the telescopic torque of the forks to ensure the safe operation of the loading platform and the fork mechanism; According to the target warehouse twin model, the safety situation of the loading platform and the fork mechanism can be judged. By real-time monitoring the states of these mechanisms and the working conditions of various protection devices, abnormal situations can be detected in a timely manner and corresponding handling measures can be taken. For example, when the device for detecting the actual situation of the storage location detects that the storage location does not exist, the movement of the forks can be automatically stopped; when the device for detecting deviations of the goods pallet detects that the position of the goods pallet is incorrect, the position of the forks can be automatically adjusted; when the fork telescopic torque limit protection device detects that the telescopic torque of the forks is too large, the telescopic torque of the forks can be automatically limited; when it is confirmed that the loading platform and the fork mechanism are safe, corresponding operations can be carried out according to the scheduling instructions. The scheduling instructions usually include information such as the target storage location, storage strategy, priority, etc., which are used to guide subsequent storage and handling operations; when the loading platform and the fork mechanism are not safe, operations can be carried out according to the protection mechanisms of the multiple protection devices. These protection mechanisms usually include measures such as automatic stop, alarm, and recording abnormal situations, etc., so as to detect and handle potential risks in a timely manner. In this application, it refers to the operation of giving an early warning to the target warehouse; By analyzing the actual situation of the loading platform and the fork mechanism and taking corresponding multiple protection measures, the safety of the warehouse and the accuracy of the early warning system can be improved. Through real-time monitoring and early warning, potential risks can be detected in a timely manner and corresponding handling measures can be taken, providing strong support for the decision-making of the management personnel.

[0046] Transmit the real-time information set to the control port, and parse the real-time information set through the control port to obtain a real-time status set;

[0047] Compare the real-time status set with the warehouse basic information set to obtain a comparison result;

[0048] Analyze the comparison result in combination with the multiple protection devices to obtain the reason for the early warning;

[0049] Give an early warning to the target warehouse according to the reason for the early warning.

[0050] Through data transmission technology, the real-time information set is transmitted from the monitoring devices in the warehouse to the control port. The control port is the center for data processing and analysis, and can further process and analyze the real-time information set; after receiving the real-time information set, the control port uses the corresponding parsing algorithm to parse the real-time information set and convert it into a readable real-time status set. The real-time status set includes the real-time status information of various devices and goods in the warehouse, such as temperature, humidity, device operation status, goods storage situation, etc.; by comparing the real-time status set with the warehouse basic information set, abnormal situations and potential risks can be discovered. The warehouse basic information set includes information such as the layout of the warehouse, device configuration, and goods storage strategy, which is used to guide the analysis and judgment of the early warning system; according to the comparison result, combined with the working principle and protection mechanism of the multiple protection devices, the abnormal situations and potential risks are analyzed; according to the analysis result, the early warning reason is determined, and the target warehouse is warned accordingly. The warning method can be selected according to the actual situation, such as sound, light, etc., so as to timely remind relevant personnel to take countermeasures. At the same time, the early warning system can also provide functions such as corresponding processing suggestions and historical record queries, so that managers can better understand the operation status of the warehouse and take corresponding management measures. By transmitting the real-time information set to the control port, parsing the real-time information set through the control port to obtain the real-time status set, and comparing the real-time status set with the warehouse basic information set and analyzing in combination with the multiple protection devices, abnormal situations and potential risks can be discovered in time, and the target warehouse can be warned according to the early warning reason. This helps to improve the safety of the warehouse and the accuracy of the early warning system, and provides strong support for the decision-making of managers.

[0051] Such as Figure 3 As shown, the embodiment of the present application further includes a warehouse early warning system based on dynamic monitoring, and the system includes:

[0052] A target warehouse determination module 11, where the target warehouse determination module 11 is used to determine the target warehouse, obtain the basic information according to the target warehouse, and obtain the warehouse basic information set;

[0053] A material in-out management process acquisition module 12, where the material in-out management process acquisition module 12 is used to obtain the material in-out management process according to the target warehouse, and the material in-out management process includes an in-out device, a conveyor line, and an operator;

[0054] A target warehouse twin model acquisition module 13, where the target warehouse twin model acquisition module 13 is used to build the twin model of the target warehouse based on the warehouse basic information set and the material in-out management process, and obtain the target warehouse twin model;

[0055] Real-time information set acquisition module 14, which is used to synchronously monitor the target warehouse according to the target warehouse twin model and acquire the real-time information set of the target warehouse;

[0056] Target warehouse warning module 15, which is used to compare the real-time information set with the warehouse basic information set to obtain a comparison result, analyze the comparison result, and give a warning to the target warehouse.

[0057] Furthermore, the embodiment of the present application further includes:

[0058] Inbound and outbound device setting module, which is used to determine the inbound and outbound methods of the warehouse and set the inbound and outbound devices;

[0059] Safety prevention facility setting module, which acquires the conditions for the conveyor line and the operator to work simultaneously and sets the safety prevention facilities and layout.

[0060] Furthermore, the embodiment of the present application further includes:

[0061] Three-dimensional solid model construction module, which is used to build the three-dimensional solid model of the target warehouse according to the warehouse basic information set;

[0062] Target warehouse twin model construction module, which is used to execute the material inbound and outbound management process based on the three-dimensional solid model to obtain the target warehouse twin model.

[0063] Furthermore, the embodiment of the present application further includes:

[0064] Dispatch instruction providing module, which is used for the operator to manually scan the product QR code and initiate an inbound application and provide dispatch instructions;

[0065] Stacker implementation module, which is used for the stacker to take out an empty pallet from the storage location according to the dispatch instruction and place it on the transfer RGV trolley;

[0066] Return to original position module, which is used for the stacker to return to the original position to wait for a new dispatch instruction after placing.

[0067] Furthermore, the embodiment of the present application further includes:

[0068] Multiple protection device installation module, which is used to install multiple protection devices on the loading platform, and the multiple protection devices include a running forced deceleration device, a terminal limit power switch device, a roadway terminal car stopper, a hydraulic buffer, and an electrical interlock device;

[0069] A safety situation determination module, the safety situation determination module is used to determine the safety situation of the cargo platform according to the target warehouse twin model;

[0070] A dispatch instruction execution module, wherein the dispatch instruction execution module is used to operate according to the dispatch instruction when the cargo platform is safe.

[0071] Furthermore, the embodiment of the present application also includes:

[0072] An actual situation analysis module, which is used to analyze the actual situation of the cargo platform and the fork mechanism, wherein the multiple protection devices of the cargo platform and the fork include a cargo position virtuality and reality detection device, a cross-interlocking device, a cargo pallet out-of-tolerance detection device, and a fork telescopic torque limiting protection device;

[0073] A safety situation judgment module, which is used to judge the safety situation of the cargo platform and the fork mechanism according to the target warehouse twin model;

[0074] A safety judgment module, the safety judgment module is used to operate according to the dispatching instruction when the cargo platform and the fork mechanism are safe;

[0075] A protection mechanism operation module is used to operate according to the protection mechanism of the multiple protection device when the cargo platform and the fork mechanism are unsafe.

[0076] Furthermore, the embodiment of the present application also includes:

[0077] A real-time status set acquisition module, the real-time status set acquisition module is used to transmit the real-time information set to a control port, parse the real-time information set through the control port, and obtain the real-time status set;

[0078] A comparison result acquisition module, the comparison result acquisition module is used to perform a comparison based on the real-time status set in combination with the warehouse basic information set to obtain a comparison result;

[0079] A warning cause acquisition module, the warning cause acquisition module is used to analyze the comparison result in combination with multiple protection devices to obtain the warning cause;

[0080] A target warehouse early warning execution module is used to issue an early warning to the target warehouse according to the early warning reason.

[0081] For a specific embodiment of a warehouse warning system based on dynamic monitoring, reference may be made to the embodiment of the warehouse warning method based on dynamic monitoring in the foregoing text, which will not be elaborated herein. The above-mentioned modules may be embedded in the processor of the computer device in hardware form or be independent of it, or may be stored in the memory of the computer device in software form, so as to facilitate the processor to call and execute the operations corresponding to the above-mentioned modules.

[0082] The technical features of the above embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0083] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

Claims

1. A warehouse early warning method based on dynamic monitoring, characterized in that: The method comprises: Determine a target warehouse, obtain basic information based on the target warehouse, and obtain a warehouse basic information set; Obtaining a material in-and-out management process according to the target warehouse, wherein the material in-and-out management process includes in-and-out equipment, conveyor lines, and operators; Building a twin model of the target warehouse based on the warehouse basic information set and the material in-and-out management process to obtain the twin model of the target warehouse; Synchronously monitoring the target warehouse according to the target warehouse twin model to obtain a real-time information set of the target warehouse; A comparison is performed between the real-time information set and the warehouse basic information set to obtain a comparison result, analyze the comparison result, and issue an early warning to the target warehouse.

2. The method according to claim 1, characterized in that According to the target warehouse, a material in-and-out management process is obtained, wherein the material in-and-out management process includes in-and-out devices, conveyor lines, and operators. The method includes: Determine the warehouse entry and exit methods and set up the entry and exit devices; Obtain the conditions for the conveyor line and operators to work simultaneously, and set up safety precautions and layout.

3. The method according to claim 1, characterized in that Building a twin model of the target warehouse based on the warehouse basic information set and the material in-and-out management process to obtain the twin model of the target warehouse, the method includes: Building a three-dimensional model of the target warehouse according to the warehouse basic information set; The material in-and-out warehouse management process is executed based on the three-dimensional model to obtain a twin model of the target warehouse.

4. The method according to claim 1, characterized in that Comparing the real-time information set with the warehouse basic information set, obtaining a comparison result, analyzing the comparison result, and issuing an early warning to the target warehouse, the method includes: The operator manually scans the product QR code and initiates the warehousing application, and provides dispatch instructions; The stacker takes out the empty pallet from the cargo space according to the dispatching instruction and places it on the shunting RGV trolley; After the stacker is placed, it returns to its original position and waits for new dispatching instructions.

5. The method according to claim 4, characterized in that The stacker takes out the empty pallet from the cargo position according to the dispatching instruction and places it on the shunting RGV trolley. The method includes: Install multiple protection devices on the cargo platform, including a forced deceleration device, a terminal limit power switch device, a lane terminal stopper, a hydraulic buffer and an electrical interlocking device; Determining the safety status of the cargo platform according to the target warehouse twin model; When the cargo platform is safe, operations are performed according to the dispatching instructions.

6. The method according to claim 4, characterized in that The stacker takes out the empty pallet from the cargo position according to the dispatching instruction and places it on the shunting RGV trolley. The method includes: According to the actual situation of the cargo platform and the fork mechanism, the multiple protection devices of the cargo platform and the fork include a cargo position virtuality and reality detection device, a cross-interlocking device, a cargo pallet out-of-tolerance detection device and a fork telescopic torque limiting protection device; Judging the safety of the cargo platform and the fork mechanism according to the target warehouse twin model; When the cargo platform and the fork mechanism are safe, operation is performed according to the dispatching instruction; When the cargo platform and the cargo fork mechanism are unsafe, operations are performed according to the protection mechanism of the multiple protection device.

7. The method according to claim 1, characterized in that Comparing the real-time information set with the warehouse basic information set, obtaining a comparison result, analyzing the comparison result, and issuing an early warning to the target warehouse, the method includes: Transmitting the real-time information set to a control port, parsing the real-time information set through the control port, and obtaining a real-time status set; Compare the real-time status set with the warehouse basic information set to obtain a comparison result; Analyze the comparison results in combination with multiple protection devices to obtain the cause of the warning; An early warning is issued to the target warehouse according to the early warning reason.

8. A warehouse early warning system based on dynamic monitoring, characterized in that: The system comprises: A target warehouse determination module, the target warehouse determination module is used to determine the target warehouse, obtain basic information according to the target warehouse, and obtain a warehouse basic information set; A material in-and-out management process acquisition module, wherein the material in-and-out management vehicle acquisition module is used to obtain the material in-and-out management process according to the target warehouse, wherein the material in-and-out management process includes in-and-out devices, conveyor lines and operators; A target warehouse twin model acquisition module, wherein the target warehouse twin model acquisition module is used to build a twin model of the target warehouse based on the warehouse basic information set and the material in-and-out warehouse management process, and acquire the target warehouse twin model; A real-time information set acquisition module, which is used to synchronously monitor the target warehouse according to the target warehouse twin model to acquire the real-time information set of the target warehouse; The target warehouse early warning module is used to compare the real-time information set with the warehouse basic information set, obtain the comparison result, analyze the comparison result, and issue an early warning to the target warehouse.

Images