Battery manufacturing device
By designing a battery manufacturing device, including feeding, transporting, first assembly and second assembly mechanism, the problem of low battery assembly efficiency in the prior art is solved, and mass production of the battery pack is realized.
Patent Information
- Application Number
- CN202311633235.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-29
- Publication Date
- 2025-05-30
AI Technical Summary
In the existing battery manufacturing technology, the assembly efficiency is low, making it difficult to achieve mass production of battery packs.
A battery manufacturing device is designed, including a feeding mechanism, a transmission mechanism, a plurality of first assembly mechanisms and a second assembly mechanism. The feeding mechanism provides a battery cell, and the transmission mechanism transports the battery cell to the first assembly mechanism. Each of the first assembly mechanisms corresponds to the transmission channel one by one to assemble the battery cell and the heat exchange plate to form a battery cell, and then assemble a plurality of battery cells to form a battery pack through the second assembly mechanism.
Improves the flexibility and efficiency of battery assembly and realizes mass production of battery packs.
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Figure CN120073015A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery production, and in particular to a battery manufacturing device. Background Art
[0002] Batteries are widely used in electronic devices, such as mobile phones, laptops, electric vehicles, electric cars, electric airplanes, electric boats, electric toy cars, electric toy boats, electric toy airplanes and power tools, etc.
[0003] In the development of battery technology, how to improve the assembly efficiency of batteries is a technical problem that needs to be solved urgently. Summary of the invention
[0004] The present application provides a battery manufacturing device, aiming to improve the assembly efficiency of batteries.
[0005] In the first aspect, the present application proposes a battery manufacturing device, which includes a loading mechanism, a transmission mechanism, a plurality of first assembly mechanisms and a second assembly mechanism; the loading mechanism is used to provide battery cells; the transmission mechanism is arranged downstream of the loading mechanism and is used to receive the plurality of battery cells provided by the loading mechanism, the transmission mechanism includes a plurality of transmission channels, and the transmission mechanism can transport the plurality of battery cells to the plurality of transmission channels respectively; the plurality of first assembly mechanisms are arranged in one-to-one correspondence with the plurality of transmission channels, and each first assembly mechanism is used to assemble the battery cells transmitted by the transmission channel with the heat exchange plate to form a battery unit; the second assembly mechanism is used to assemble the battery units assembled by the plurality of first assembly mechanisms to form a battery pack.
[0006] The battery manufacturing device provided in the present application includes a feeding mechanism, a transmission mechanism, a plurality of first assembly mechanisms, and a second assembly mechanism. The feeding mechanism is used to provide a plurality of battery cells, and the plurality of battery cells are transported and diverted to each first assembly mechanism through a plurality of transmission channels of the transmission mechanism. Each first assembly mechanism assembles the battery cells and the heat exchange plate to form a battery unit, and then assembles the plurality of battery units through the second assembly mechanism to form a battery pack. The plurality of transmission channels are arranged in parallel and correspond to the plurality of first assembly mechanisms one by one. According to the needs of the battery cells, a plurality of battery cells can be assembled at the same time, which not only improves the flexibility of the assembly of the battery manufacturing device, but also improves the assembly efficiency of the battery pack, and can realize the mass production of the battery pack.
[0007] According to one embodiment of the present application, the first assembling mechanism includes a grouping mechanism and an installation mechanism; the grouping mechanism is arranged downstream of the transmission channel, and the grouping mechanism is used to form a battery column with multiple battery cells transmitted by the transmission channel; the installation mechanism is arranged downstream of the grouping mechanism, and the installation mechanism assembles the battery column and the heat exchange plate to form a battery unit.
[0008] In these alternative embodiments, through the cooperation of the grouping mechanism and the installation mechanism, a plurality of battery cells are formed into a battery row, and then the battery row and the heat exchange plate are assembled to form a battery unit, which facilitates the assembly of the battery row and the heat exchange plate and is conducive to simplifying the formation of the battery unit.
[0009] According to an embodiment of the present application, at least one first assembly mechanism includes a film laying mechanism disposed downstream of the installation mechanism, and the film laying mechanism is used to attach a protective film to the battery unit.
[0010] In these alternative embodiments, the corresponding film laying mechanism can be set according to the assembly situation of the battery unit, which improves the flexibility of the battery unit assembly and also speeds up the assembly efficiency of the battery unit.
[0011] According to an embodiment of the present application, the grouping mechanism includes a rotary feeder and a first tray; the rotary feeder is disposed downstream of the transmission channel and receives a plurality of battery cells in the transmission channel. The rotary feeder rotates along a first direction, and the rotary feeder is provided with a plurality of installation positions for carrying the battery cells; the first tray is used to receive a plurality of battery cells separated from the installation positions and form a battery row.
[0012] In these alternative embodiments, with such a setting, it is convenient to control the number of battery cells in the battery row.
[0013] According to an embodiment of the present application, the first tray includes an inclined portion and two first slide rails. The inclined portion is obliquely arranged along the direction away from the rotary feeder. The two first slide rails are fixed to the inclined portion and are spaced apart along a second direction. The first slide rails are used for sliding cooperation with the battery cells. The two first slide rails and the inclined portion form a receiving space for accommodating a plurality of battery cells. The second direction is perpendicular to the first direction.
[0014] In these alternative embodiments, with such a setting, the battery cells can slide on the inclined portion based on their own gravity, and the two first slide rails have a certain limiting effect, so that a plurality of battery cells directly form a battery row with a predetermined shape through the first tray, simplifying the manufacture of the battery row.
[0015] According to an embodiment of the present application, the first slide rail includes a first section and a second section. The first section and the second section are disposed on opposite sides of the inclined portion in the thickness direction. The first section is used for sliding cooperation with the battery cell. The grouping mechanism further includes a support member, a limiting member, a traction member, a guide wheel, and a counterweight member. The support member is movably connected to the first section and is configured to be driven by the gravity of the battery cell to move along the first section. The limiting member is movably connected to the second section. The guide wheel is disposed on the first tray. One end of the traction member is connected to the support member, and the other end of the traction member bypasses the guide wheel and is connected to the limiting member. The support member drives the limiting member to move along the second section through the traction member. The counterweight member is disposed on one side of the limiting member close to the guide wheel and is movably connected to the second section. The limiting member can drive the counterweight member to move along the second section.
[0016] In these alternative embodiments, with such a setting, the phenomenon of jamming during the sliding of the battery cell along the inclined portion is reduced, and the consistency and uniformity of the formation of the battery unit can also be improved.
[0017] According to an embodiment of the present application, in the direction away from the rotary distributor, the dimension of the second section in the second direction gradually increases. The grouping mechanism includes a plurality of counterweight members, and the plurality of counterweight members are spaced along the second section, and the moving distances of the respective counterweight members along the second section are different.
[0018] In these alternative embodiments, with such a setting, a plurality of battery cells can move uniformly on the inclined portion, the mutual collision between the battery cells is reduced, and the consistency of the formation of the battery row is also improved.
[0019] According to an embodiment of the present application, the inclined portion is provided with a first through hole, and in the second direction, the dimension of the first through hole is smaller than the dimension of the battery cell.
[0020] In these alternative embodiments, with such a setting, it is beneficial to the separation of the battery row from the first tray.
[0021] According to an embodiment of the present application, the grouping mechanism further includes an arc member. The arc member is disposed between the rotary distributor and the first tray and is connected to the inclined portion. The arc member is used for sliding cooperation with the battery cell and is used to guide the battery cell into the accommodation space.
[0022] In these alternative embodiments, with such a setting, it is used to guide the battery cell into the accommodation space, facilitating the battery cell separated from the rotary distributor to directly enter the accommodation space of the first tray through the arc member, and also improving the stability of the transportation of the battery cell.
[0023] According to an embodiment of the present application, the installation mechanism includes a bracket, a first supporting member, and a clamping assembly; the bracket is arranged downstream of the grouping mechanism and is used to receive a first tray with a battery row provided by the grouping mechanism; the first supporting member is arranged on the bracket and can move relative to the bracket along a third direction, and the first supporting member is used to drive the battery row to move along the third direction and separate the battery row from the first tray; the clamping assembly is arranged on the bracket, and the clamping assembly is used to clamp the heat exchange plate and the battery row on the first supporting member, and drive the battery row and the heat exchange plate to flip.
[0024] In these alternative embodiments, it is arranged in this way to simplify the assembly of the battery unit and reduce the manufacturing cost of the installation mechanism.
[0025] According to an embodiment of the present application, the clamping assembly includes a first clamping assembly and a second clamping assembly. The first clamping assembly and the second clamping assembly are movably connected to the bracket along a fourth direction. The first clamping assembly and the second clamping assembly are respectively used to clamp the two ends of the battery row and the heat exchange plate, and drive the battery row and the heat exchange plate to flip. The fourth direction is perpendicular to the third direction.
[0026] In these alternative embodiments, it is arranged in this way to improve the installation stability between the clamping assembly and the battery row and the heat exchange plate, effectively reduce the risk of the clamping assembly driving the battery row and the heat exchange plate to flip and fall off, and can also simplify the overall structure of the clamping assembly.
[0027] According to an embodiment of the present application, the first clamping assembly includes a rotating member, a clamping beam, and a pressing member; the rotating member is rotatably arranged on the bracket; the clamping beam is connected to the rotating member, and the rotating member can drive the clamping beam to rotate; the pressing member is installed on the clamping beam, and the pressing member and the clamping beam form a first guiding groove extending along a fifth direction. The first guiding groove is used to accommodate at least part of the battery cells and the heat exchange plate, and the pressing member is used to squeeze the battery cells and the heat exchange plate. The fifth direction is perpendicular to the third direction and the fourth direction.
[0028] In these alternative embodiments, it is arranged in this way. On the one hand, at least part of the battery cells and the heat exchange plate are accommodated in the first guiding groove, so as to form an interference fit with the first guiding groove to realize the connection between the first clamping assembly and the battery cells and the heat exchange plate, and it is not easy to fall off during the rotation process; on the other hand, the setting of the pressing member realizes the positioning cooperation between the first clamping assembly and the battery cells and the heat exchange plate, so as to reduce the risk of the battery cells and the heat exchange plate falling off from the clamping assembly.
[0029] According to an embodiment of the present application, the pressing member is movably connected to the clamping beam along the third direction.
[0030] In these alternative embodiments, it is arranged in this way to be able to adjust the pressing member more accurately, so that the first clamping assembly stably clamps the battery cells and the heat exchange plate without damaging the battery cells and the heat exchange plate.
[0031] According to an embodiment of the present application, the installation mechanism further includes a grasping member, which is movably connected to the bracket along a third direction, and the grasping member and the first supporting member are arranged along the third direction. The grasping member is used to assemble the battery row and the heat exchange plate of the clamping assembly that are flipped with the battery row on the first supporting member to form a battery unit.
[0032] In these alternative embodiments, such an arrangement facilitates the assembly of the battery unit to improve the structural consistency of the battery unit.
[0033] According to an embodiment of the present application, the film laying mechanism includes a frame, a mold, a film unwinding assembly, and a rolling mechanism; the mold is arranged on the frame; the film unwinding assembly is arranged on the frame and is used to release the protective film and attach the protective film to the mold; the rolling mechanism is used to cooperate with the mold to roll the protective film to form a structure that matches the battery row.
[0034] In these alternative embodiments, applying the film laying mechanism to the battery manufacturing device can improve the forming effect of the protective film, and further improve the overall forming effect of the battery unit.
[0035] According to an embodiment of the present application, the mold has a vacuum passage, and the opening of the vacuum passage is used to face the protective film.
[0036] In these alternative embodiments, the mold is provided with a vacuum passage, which is used to communicate with an external negative pressure mechanism. The opening of the vacuum passage faces the protective film. After the rolling mechanism cooperates with the mold to extrude the mold, the negative pressure mechanism evacuates the protective film through the air flow passage, so that a negative pressure is formed between the protective film and the mold, so that the protective film is tightly attached to the mold to improve the forming effect of the protective film.
[0037] According to an embodiment of the present application, the film unwinding assembly includes a support seat, a film unwinding part, and a moving part; the support seat is arranged on the frame; the film unwinding part is arranged on the support seat, and the protective film is movably arranged on the film unwinding part; the moving part can drive the protective film to move along the extending direction of the mold and attach the protective film to the mold.
[0038] In these alternative embodiments, such an arrangement can enable the protective film to be stably attached to the mold to achieve a better forming effect.
[0039] According to an embodiment of the present application, the moving part includes a first slide rail and a moving member. The first slide rail extends along the extending direction, and the moving member can drive the protective film to slide along the first slide rail.
[0040] In these alternative embodiments, the setting of the first slide rail can plan the moving path of the protective film to stably lay the protective film on the mold.
[0041] According to an embodiment of the present application, the unwinding assembly further includes a cutting part disposed on the support base, and the cutting mechanism is used to cut the protective film.
[0042] According to an embodiment of the present application, the rolling mechanism includes a third slide rail, a slider and a pressing wheel; the third slide rail is disposed on the support base and extends along the extending direction; the slider is slidably connected to the third slide rail; the pressing wheel is disposed on the slider, and the pressing wheel can rotate relative to the slider, and the pressing wheel cooperates with the mold to roll the protective film.
[0043] In these alternative embodiments, with such a setting, it is possible to not only simplify the overall structure of the rolling mechanism, but also realize the reciprocating rolling of the protective film by the pressing wheel to improve the forming effect of the protective film.
[0044] According to an embodiment of the present application, the transmission mechanism includes a conveying assembly disposed downstream of the feeding mechanism for receiving a plurality of battery monomers provided by the feeding mechanism; a plurality of flexible conveying pipelines are disposed at one end of the conveying assembly away from the feeding mechanism, and each flexible conveying pipeline is connected to the conveying assembly and each first assembling mechanism, and each flexible conveying pipeline and the conveying assembly form a transmission channel, and at least a part of each flexible conveying pipeline is twisted relative to the conveying assembly to rotate the battery monomers conveyed through the flexible conveying pipeline by 90°.
[0045] In these alternative embodiments, the plurality of flexible conveying pipelines are arranged in parallel, and the assembly of a plurality of battery units can be realized simultaneously. In addition, the setting of the flexible conveying pipeline can realize the rotation of the battery monomers while realizing the conveying of the battery monomers, so as to facilitate the entry into the first assembling mechanism, thereby simplifying the overall transmission mode of the battery monomers.
[0046] According to an embodiment of the present application, the conveying assembly includes a first conveyor belt, two second conveyor belts and two partitions. The first conveyor belt is communicated with the flexible conveying pipeline and the feeding mechanism. The two second conveyor belts are disposed on both sides of the first conveyor belt along the sixth direction. The conveying direction of the first conveyor belt is opposite to the conveying direction of the second conveyor belt. The partition is disposed on the second conveyor belt, and the partition is used to prevent the battery monomers from falling off. The sixth direction is perpendicular to the conveying direction.
[0047] In these alternative embodiments, with such a setting, the conveying efficiency of the battery units can be improved.
[0048] According to an embodiment of the present application, the length of the first conveyor belt is greater than the length of the second conveyor belt, and the second conveyor belt is located at one end of the first conveyor belt close to the flexible conveying pipeline.
[0049] According to an embodiment of the present application, the first conveyor belt includes a first sub-belt and a plurality of second sub-belts. The plurality of second sub-belts are arranged on both sides of the first sub-belt and are located between the first sub-belt and the second conveyor belt. Both the first sub-belt and the second sub-belts are communicated with the feeding mechanism. The conveying assembly further includes a guiding plate disposed at one end of the first sub-belt close to the flexible conveying pipeline. Both ends of the guiding plate extend towards the second sub-belts located on both sides of the first sub-belt. The end of the partition plate close to the flexible conveying pipeline is spaced from the end of the guiding plate, and a conveying port for battery cell conveying is formed. The conveying port is used to guide the battery cells to be conveyed to the flexible conveying pipeline.
[0050] In these alternative embodiments, with such an arrangement, the transmission path of the first conveyor belt can be optimized, and the transmission speed of the battery cells can be increased.
[0051] According to an embodiment of the present application, the length of the second sub-belt is greater than the length of the first sub-belt.
[0052] According to an embodiment of the present application, the second assembly mechanism includes a base and a plurality of assembly components. The plurality of assembly components are arranged oppositely along the seventh direction. Each assembly component drives the battery unit to move along the seventh direction to assemble a plurality of battery units into a battery pack, and a protective film is provided between two adjacent battery units in the battery pack.
[0053] In these alternative embodiments, a plurality of battery units are assembled into a battery pack by a plurality of assembly components, and each assembly component can be independently controlled, which is beneficial to assembling the battery pack.
[0054] According to an embodiment of the present application, the assembly component includes a rotating plate, a movable plate, a first driving member, and a second driving member. The rotating plate is rotatably arranged on the base. The movable plate is movably connected to the rotating plate and forms a second guiding groove extending along the eighth direction with the rotating plate. The second guiding groove is used to accommodate at least part of the battery unit. The eighth direction is perpendicular to the seventh direction. The first driving member is connected to the rotating plate, and the first driving member drives the battery unit to rotate through the rotating plate so that the battery units are arranged oppositely along the seventh direction. The second driving member is connected to the movable plate, and the second driving member clamps the battery pack through the movable plate.
[0055] In these alternative embodiments, the battery unit is arranged in the second guiding groove formed by the movable plate and the rotating plate, and is driven by the first driving member to realize the rotation of the battery unit, reducing the influence of the movable plate and the rotating plate on the protective film. By being driven by the second driving member, the clamping of the battery pack is stable, and the stability of the battery pack forming is improved.
[0056] According to an embodiment of the present application, the second assembly mechanism further includes a lifting frame and a second tray. The lifting frame is movably disposed on the base along a ninth direction. The second tray is detachably connected to the lifting frame. The second tray is used to support the battery pack. The lifting frame drives the battery pack to move along the ninth direction through the second tray. The ninth direction is perpendicular to the seventh direction and the eighth direction.
[0057] In these alternative embodiments, by providing the lifting frame and the second tray, the battery pack released from the assembly component is carried and driven to a target position.
[0058] According to an embodiment of the present application, the assembly mechanism further includes a third conveyor belt, which is capable of conveying the second tray and the battery pack detached from the lifting frame.
[0059] In these alternative embodiments, the lifting frame drives the battery pack to move along the ninth direction through the second tray. After moving to the target position, the second tray is separated from the lifting frame, and the second tray drives the battery pack to be transported on the third conveyor belt for transportation to the next process operation.
[0060] According to an embodiment of the present application, the loading mechanism includes a tray assembly, a driving component, and a supporting mechanism. The tray assembly includes at least one third tray. One end of the third tray has a port along a tenth direction. The third tray is used to carry a plurality of battery cells. The driving component is at least partially movable along the tenth direction and is used to drive the plurality of battery cells on the third tray to be transferred to the transmission mechanism through the port. The supporting mechanism is connected to the tray assembly and is used to support the tray assembly.
[0061] In these alternative embodiments, the loading mechanism includes a tray assembly, a transmission mechanism, a driving component, and a supporting mechanism. The driving component can move along the tenth direction to drive the battery cells on the third tray to be transferred to the transmission mechanism through the port, without the need to use a lifting member for grasping, which is convenient and fast in operation, improves the transfer speed of the battery cells, and can also achieve the effect of batch loading of the battery cells.
[0062] According to an embodiment of the present application, the tray assembly includes a plurality of third trays stacked along an eleventh direction. Two adjacent third trays are inserted along the eleventh direction. Each tray has a receiving space for accommodating battery cells. Both ends of the third tray along the tenth direction have ports, and the ports communicate with the receiving space. The eleventh direction is perpendicular to the tenth direction.
[0063] In these optional embodiments, the tray assembly includes multiple third trays, which are stacked along the tenth direction. Each third tray has a port at at least one end along the eleventh direction. The battery cells placed on each third tray can be moved on the third tray and transferred and loaded through the port. There is no need to use a lifting component for grabbing, which is convenient and quick to operate, and improves the transfer speed of the battery cells. It can also achieve the effect of batch loading of battery cells.
[0064] According to one embodiment of the present application, the tray assembly further includes a baffle, which is movably connected to the third tray along an eleventh direction and is used to shield the port.
[0065] In these optional embodiments, the baffle is configured such that during the transportation of the pallet assembly loaded with battery cells, the baffle can shield the battery cells and reduce the battery cells from falling off the third pallet; moreover, the baffle is movably connected to the third pallet, and by controlling the relative movement between the baffle and the third pallet, the baffle avoids the port, which also facilitates the transportation of the battery cells through the port.
[0066] According to an embodiment of the present application, a slot extending along the eleventh direction is provided at the end of each third tray along the tenth direction, and the baffle is inserted into the slots of the plurality of third trays along the eleventh direction.
[0067] In these optional embodiments, the slot and the baffle are slidably matched to achieve relative movement between the baffle and the third tray, so that the baffle can cover and avoid the port. Moreover, the slot and the baffle form a chimeric combination to achieve active connection between the slot and the baffle, and the baffle is not easy to fall off. In addition, the baffle can limit the relative movement of the third tray along the eleventh direction.
[0068] According to one embodiment of the present application, the supporting mechanism is movable along an eleventh direction.
[0069] In these optional embodiments, the supporting mechanism is movable along the tenth direction to drive the tray assembly to move along the tenth direction, thereby aligning the third tray with the conveying mechanism along the eleventh direction to facilitate the transfer of the battery cell rack to the conveying mechanism.
[0070] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0071] The features, advantages and technical effects of exemplary embodiments of the present application will be described below with reference to the accompanying drawings.
[0072] Figure 1Schematic structural diagram of a battery manufacturing device provided by some embodiments of the present application;
[0073] Figure 2 Partial schematic structural diagram of a transmission mechanism and a first assembly mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0074] Figure 3 Partial front view of a transmission mechanism and a first assembly mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0075] Figure 4 Schematic structural diagram of a first tray of a battery manufacturing device provided by some embodiments of the present application;
[0076] Figure 5 Front view of a first tray of a battery manufacturing device provided by some embodiments of the present application;
[0077] Figure 6 Top view of a first tray of a battery manufacturing device provided by some embodiments of the present application;
[0078] Figure 7 Partial schematic structural diagram of an installation mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0079] Figure 8 Front view of an installation mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0080] Figure 9 Schematic structural diagram of an installation mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0081] Figure 10 Left view of an installation mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0082] Figure 11 Front view of a film laying mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0083] Figure 12 Schematic structural diagram of a film laying mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0084] Figure 13 Schematic structural diagram of a film laying mechanism of a battery manufacturing device provided by some embodiments of the present application from another angle;
[0085] Figure 14 Schematic structural diagram of a transmission mechanism of a battery manufacturing device provided by some embodiments of the present application;
[0086] Figure 15Partial structural schematic diagram of the transfer mechanism of the battery manufacturing apparatus provided by some embodiments of the present application;
[0087] Figure 16 Structural schematic diagram before the rotating plate of the second assembling mechanism of the battery manufacturing apparatus provided by some embodiments of the present application rotates;
[0088] Figure 17 Right view of the second assembling mechanism of the battery manufacturing apparatus provided by some embodiments of the present application before the rotating plate rotates;
[0089] Figure 18 Structural schematic diagram after the rotating plate of the second assembling mechanism of the battery manufacturing apparatus provided by some embodiments of the present application rotates;
[0090] Figure 19 Right view of the second assembling mechanism of the battery manufacturing apparatus provided by some embodiments of the present application after the rotating plate rotates;
[0091] Figure 20 Structural schematic diagram of the second assembling mechanism of the battery manufacturing apparatus provided by some embodiments of the present application forming a battery pack;
[0092] Figure 21 Right view of the second assembling mechanism of the battery manufacturing apparatus provided by some embodiments of the present application forming a battery pack;
[0093] Figure 22 Structural schematic diagram of the loading mechanism of the battery transfer apparatus provided by some embodiments of the present application;
[0094] Figure 23 Front view of the loading mechanism of the battery manufacturing apparatus provided by some embodiments of the present application;
[0095] Figure 24 Structural schematic diagram of a perspective of the tray assembly of the battery manufacturing apparatus provided by some embodiments of the present application;
[0096] Figure 25 Structural schematic diagram of another perspective of the tray assembly of the battery manufacturing apparatus provided by some embodiments of the present application;
[0097] Figure 26 Left view of the tray assembly of the battery manufacturing apparatus provided by some embodiments of the present application;
[0098] Figure 27 For Figure 26 Enlarged view of the tray assembly of the battery manufacturing apparatus at a.
[0099] The drawings are not necessarily drawn to actual scale.
[0100] Description of reference numerals:
[0101] 1. Battery cell; 2. Battery row; 3. Heat exchange plate; 4. Battery unit; 5. Protective film; 6. Battery pack;
[0102] 1000. Battery manufacturing device;
[0103] 100. Loading mechanism; 110. Tray assembly; 10. Third tray; 10a. Tray one; 10b. Tray two; 11. Port; 12. Slot; 13. Carrier plate; 14. Side plate; 141. Convex body; 15. Mounting block; 16. Connecting plate; 161. Groove; 20. Baffle; 30. Cover plate; 120. Driving assembly; 121. Driving part; 122. Pushing part; 130. Supporting mechanism; 140. Frame; 150. Limiting block;
[0104] 200. Transmission mechanism; 210. Transmission channel; 220. Conveying assembly; 221. First conveyor belt; 2211. First sub-belt; 2212. Second sub-belt; 222. Second conveyor belt; 223. Partition; 224. Guide plate; 225. Delivery port; 230. Flexible conveying pipeline;
[0105] 300. First assembly mechanism; 310. Grouping mechanism; 311. Rotary wheel feeder; 3111. Mounting position; 312. First tray; 3121. Tilted part; 31211. First through hole; 3122. First slide rail; 31221. First section; 31222. Second section; 313. Support member; 314. Limiting member; 315. Traction member; 316. Guide wheel; 317. Counterweight member; 318. Arc-shaped member; 320. Mounting mechanism; 321. Bracket; 322. First supporting member; 323. Clamping assembly; 323a. First clamping assembly; 3231. Rotating part; 3232. Clamping beam; 3233. Pressing part; 3234. First guide groove; 3235. Grabbing part; 323b. Second clamping assembly; 330. Film laying mechanism; 331. Frame; 332. Mold; 333. Unwinding assembly; 3331. Support base; 3332. Unwinding part; 3333. Moving part; 33331. Second slide rail; 33332. Moving member; 3334. Cutting part; 334. Roller pressing mechanism; 3341. Third slide rail; 3342. Slide block; 3343. Pressing wheel;
[0106] 400. Second assembly mechanism; 410. Base; 420. Assembly component; 421. Rotating plate; 422. Movable plate; 423. First driving part; 424. Second driving part; 425. Lifting frame; 426. Second tray; 427. Third conveyor belt;
[0107] x, the first direction; y, the second direction; z, the third direction; g, the fourth direction; m, the fifth direction; n, the sixth direction; p, the seventh direction; q, the eighth direction; r, the ninth direction; s, the tenth direction; t, the eleventh direction; k, the twelfth direction. Detailed implementation manners
[0108] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the following will clearly describe the technical solutions in the embodiments of this application with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are part of rather than all of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts fall within the scope of protection of this application.
[0109] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and are not used to describe a specific order or primary-secondary relationship.
[0110] Referring to "embodiments" in this application means that specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of this application. The occurrence of this phrase at various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments.
[0111] In the description of this application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "coupled", and "attached" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0112] The term "and / or" in this application is only a description of the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this application generally represents an "or" relationship between the associated objects before and after.
[0113] In the embodiments of the present application, the same reference numerals denote the same components, and for the sake of brevity, in different embodiments, the detailed description of the same components is omitted. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length, width and other dimensions of the integrated device are only for illustrative purposes and should not constitute any limitation to the present application.
[0114] The term "a plurality of" as used in the present application refers to two or more (including two).
[0115] In the present application, the battery cell may include a lithium-ion secondary battery cell, a lithium-ion primary battery cell, a lithium-sulfur battery cell, a sodium-lithium-ion battery cell, a sodium-ion battery cell, a magnesium-ion battery cell, etc., and the embodiments of the present application are not limited thereto. The battery cell may be in a cylindrical shape, a flat shape, a cuboid shape or other shapes, and the embodiments of the present application are not limited thereto either.
[0116] In the process of battery manufacturing, usually a production line is adopted. First, a plurality of battery cells are grouped, then the grouped battery cells are assembled with a heat exchange plate to form a battery unit, and finally a plurality of battery units 4 are assembled to form a battery pack. Each link is designed separately, the process flow is long, the manufacturing efficiency is low, and the batch production of the battery cannot be realized. The above statements are only used to provide background technical information related to the present application and do not necessarily constitute prior art.
[0117] In view of the above problems, through in-depth research, a battery manufacturing device is proposed. The battery manufacturing device includes a feeding mechanism, a transmission mechanism, a plurality of first assembly mechanisms and a second assembly mechanism. The feeding mechanism is used to provide a plurality of battery cells. The plurality of battery cells are transported and split through a plurality of transmission channels of the transmission mechanism to each first assembly mechanism. Each first assembly mechanism assembles the battery cell with a heat exchange plate to form a battery unit, and then a plurality of battery units are assembled by the second assembly mechanism to form a battery pack. The plurality of transmission channels are arranged in parallel and are arranged in one-to-one correspondence with the plurality of first assembly mechanisms. According to the needs of the battery unit, a plurality of battery units can be assembled simultaneously, which not only improves the flexibility of the assembly of the battery manufacturing device, but also improves the assembly efficiency of the battery pack, and can realize the batch manufacturing of the battery pack.
[0118] Refer to Figure 1 , Figure 1 which is a schematic structural diagram of the battery manufacturing device provided in some embodiments of the present application.
[0119] As Figure 1As shown in the figure, a battery manufacturing device 1000 of the present application includes a feeding mechanism 100, a transmission mechanism 200, a plurality of first assembly mechanisms 300, and a second assembly mechanism 400. The feeding mechanism 100 is used to provide battery cells 1. The transmission mechanism 200 is arranged downstream of the feeding mechanism 100 and is used to receive a plurality of battery cells 1 provided by the feeding mechanism 100. The transmission mechanism 200 includes a plurality of transmission channels 210, and the transmission mechanism 200 can respectively transport a plurality of battery cells 1 to the plurality of transmission channels 210. The plurality of first assembly mechanisms 300 are arranged in one-to-one correspondence with the plurality of transmission channels 210, and each first assembly mechanism 300 is used to assemble the battery cell 1 transported by the transmission channel 210 with the heat exchange plate 3 to form a battery unit 4. The second assembly mechanism 400 is used to assemble the battery units 4 assembled by the plurality of first assembly mechanisms 300 to form a battery pack 6.
[0120] The feeding mechanism 100 is used to carry the battery cells 1 and provide a plurality of battery cells 1 to the transmission mechanism 200.
[0121] In an embodiment of the present application, the feeding mechanism 100 may include a hoisting component to hoist a plurality of battery cells 1 onto the transmission mechanism 200; alternatively, the feeding mechanism 100 may include a pushing component to push a plurality of battery cells 1 onto the transmission mechanism 200.
[0122] The transmission mechanism 200 is arranged downstream of the feeding mechanism 100 and is used to receive a plurality of battery cells 1 provided by the feeding mechanism 100 to transport the plurality of battery cells 1 to the first assembly mechanism 300.
[0123] In an embodiment of the present application, the transmission mechanism 200 includes a plurality of transmission channels 210, and the transmission mechanism 200 can respectively transport a plurality of battery cells 1 to the plurality of transmission channels 210. Among them, the transmission paths of each transmission channel 210 may be the same or different to realize the transportation of a plurality of battery cells 1 in the plurality of transmission channels 210 to accelerate the transmission of the plurality of battery cells 1.
[0124] Specifically, at least a part of each transmission channel 210 forms a row of conveying routes for conveying battery cells 1.
[0125] Optionally, the transmission mechanism 200 includes two transmission channels 210, and at least a part of the two transmission channels 210 extends in the direction of both sides of the feeding mechanism 100.
[0126] Exemplarily, the transmission mechanism 200 may include gear transmission, chain transmission, belt transmission, shaft transmission, etc.
[0127] The first assembly mechanism 300 is used to receive the battery cell 1 transported by the transmission channel 210 and assemble the battery cell 1 with the heat exchange plate 3 to form a battery unit 4.
[0128] In an embodiment of the present application, the battery unit 4 includes battery cells 1 and a heat exchange plate 3. The heat exchange plate 3 has opposite side surfaces in the thickness direction. One side surface of the heat exchange plate 3 is provided with battery cells 1, or both side surfaces of the heat exchange plate 3 are provided with battery cells 1. The number of battery cells 1 located on one side surface of the heat exchange plate 3 is multiple, and the multiple battery cells 1 can be arranged in parallel along the extending direction of the heat exchange plate 3. It can be understood that the multiple battery cells 1 located on one side surface of the heat exchange plate 3 form a battery row 2.
[0129] Exemplarily, the battery unit 4 includes multiple battery cells 1 and a heat exchange plate 3, and the multiple battery cells 1 are located on both sides of the heat exchange plate 3.
[0130] In some embodiments of the present application, the second assembly mechanism 400 is used to assemble and form a battery pack 6 from the battery units 4 assembled by multiple first assembly mechanisms 300. Specifically, the battery pack 6 includes multiple battery units 4, and a protective film 5 is provided between two adjacent battery units 4. Each battery unit 4 includes multiple battery cells 1 and a heat exchange plate 3.
[0131] The battery manufacturing device 1000 provided by the present application includes a feeding mechanism 100, a transmission mechanism 200, multiple first assembly mechanisms 300, and a second assembly mechanism 400. The feeding mechanism 100 is used to provide multiple battery cells 1. The multiple battery cells 1 are transported and split through multiple transmission channels 210 of the transmission mechanism 200 to each first assembly mechanism 300. Each first assembly mechanism 300 assembles the battery cells 1 and the heat exchange plate 3 to form a battery unit 4, and then the second assembly mechanism 400 assembles multiple battery units 4 to form a battery pack 6. The multiple transmission channels 210 are arranged in parallel and are correspondingly arranged one by one with the multiple first assembly mechanisms 300. Multiple battery units 4 can be assembled simultaneously according to the requirements of the battery units 4, which not only improves the flexibility of the assembly of the battery manufacturing device 1000 but also improves the assembly efficiency of the battery pack 6, and can realize the batch manufacturing of the battery pack 6.
[0132] Referring to Figure 2 , Figure 2 is a partial structural schematic diagram of the transmission mechanism and the first assembly mechanism of the battery manufacturing device provided by some embodiments of the present application.
[0133] According to an embodiment of the present application, as Figure 1 and Figure 2 shown, the first assembly mechanism 300 includes a grouping mechanism 310 and an installation mechanism 320. The grouping mechanism 310 is arranged downstream of the transmission channel 210, and the grouping mechanism 310 is used to form a battery row 2 from the multiple battery cells 1 transported by the transmission channel 210. The installation mechanism 320 is arranged downstream of the grouping mechanism 310, and the installation mechanism 320 assembles the battery row 2 and the heat exchange plate 3 to form a battery unit 4.
[0134] In an embodiment of the present application, the first assembly mechanism 300 includes a grouping mechanism 310 and a mounting mechanism 320. The grouping mechanism 310 is disposed downstream of the transmission channel 210, and the grouping mechanism 310 is configured to form a plurality of battery cells 1 transmitted by the transmission channel 210 into battery rows 2 having a predetermined number.
[0135] Exemplarily, the grouping mechanism 310 has a receiving cavity, and a plurality of battery cells 1 transmitted through the transmission channel 210 are conveyed into the receiving cavity to form battery rows 2.
[0136] Exemplarily, the grouping mechanism 310 has an inclined chute, and a plurality of battery cells 1 transmitted through the transmission channel 210 slide in the inclined chute to a predetermined position in sequence based on gravity to form battery rows 2.
[0137] In an embodiment of the present application, the mounting mechanism 320 is disposed downstream of the grouping mechanism 310, and the mounting mechanism 320 assembles the battery rows 2 formed by the grouping mechanism 310 with the heat exchange plate 3 to form a battery unit 4. The battery rows 2 and the heat exchange plate 3 can be assembled by connecting the battery rows 2 to the heat exchange plate 3 on both sides, or by connecting the battery rows 2 to one side of the heat exchange plate 3. There are various connection methods between the battery rows 2 and the heat exchange plate 3, such as welding, bonding, connecting members, etc.
[0138] In these alternative embodiments, through the cooperation of the grouping mechanism 310 and the mounting mechanism 320, a plurality of battery cells 1 are formed into battery rows 2, and then the battery rows 2 are assembled with the heat exchange plate 3 to form a battery unit 4, which facilitates the assembly of the battery rows 2 and the heat exchange plate 3 and is conducive to simplifying the formation of the battery unit 4.
[0139] According to an embodiment of the present application, as Figure 1 and Figure 2 shown, at least one first assembly mechanism 300 includes a film laying mechanism 330, which is disposed downstream of the mounting mechanism 320, and the film laying mechanism 330 is configured to attach a protective film 5 to the battery unit 4.
[0140] In an embodiment of the present application, at least one first assembly mechanism 300 includes a film laying mechanism 330. It can be understood that at least one of the plurality of first assembly mechanisms 300 includes a film laying mechanism 330.
[0141] Exemplarily, in the case where the battery manufacturing apparatus 1000 includes two first assembly mechanisms 300, one of the first assembly mechanisms 300 includes a film laying mechanism 330.
[0142] In an embodiment of the present application, the film laying mechanism 330 is disposed downstream of the installation mechanism 320. The film laying mechanism 330 is used to attach the protective film 5 to the battery unit 4, so that in the battery pack 6 formed by assembling a plurality of battery units 4, the protective film 5 is provided between two battery units 4. It can be understood that the battery unit 4 is disposed on the other side of the protective film 5 of the battery unit 4 containing the protective film 5, that is, the battery units 4 are provided on both sides of the protective film 5.
[0143] Exemplarily, the battery pack 6 includes N battery units 4 and N - 1 protective films 5, and the protective film 5 is provided between two adjacent battery units 4.
[0144] In these alternative embodiments, the corresponding film laying mechanism 330 can be set according to the assembly situation of the battery units 4, which improves the flexibility of the assembly of the battery units 4 and also speeds up the assembly efficiency of the battery units 4.
[0145] Referring to Figures 3 to 6 , Figure 3 is a partial front view of the transmission mechanism and the first assembly mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 4 is a schematic structural view of the first tray of the battery manufacturing device provided by some embodiments of the present application; Figure 5 is a front view of the first tray of the battery manufacturing device provided by some embodiments of the present application; Figure 6 is a top view of the first tray of the battery manufacturing device provided by some embodiments of the present application.
[0146] According to an embodiment of the present application, as Figure 2 and Figure 3 shown, the grouping mechanism 310 includes a rotary wheel feeder 311 and a first tray 312. The rotary wheel feeder 311 is disposed downstream of the transmission channel 210 and receives a plurality of battery monomers 1 in the transmission channel 210. The rotary wheel feeder 311 rotates along the first direction x, and the rotary wheel feeder 311 is provided with a plurality of mounting positions 3111 for carrying the battery monomers 1. The first tray 312 is used to receive a plurality of battery monomers 1 separated from the mounting positions 3111 and form a battery row 2.
[0147] In an embodiment of the present application, the rotating wheel distributor 311 is disposed downstream of the transmission channel 210 and can receive a plurality of battery cells 1 in the transmission channel 210 and drive the battery cells 1 to rotate. When rotating to a predetermined position, the battery cells 1 automatically detach due to gravity onto the first tray 312. With this arrangement, on the one hand, it can simplify the conveying method of the battery cells 1; on the other hand, after the rotating wheel distributor 311 drives the battery cells 1 to rotate by a certain angle, the battery cells 1 detach from the rotating wheel distributor 311 onto the first tray 312 based on their own gravity, reducing the use of other mechanisms. In addition, by arranging the rotating wheel distributor 311 between the first tray 312 and the transmission channel 210, it plays a certain buffering role for the battery cells 1.
[0148] Specifically, the rotating wheel distributor 311 rotates along the first direction x, and the first direction x can be clockwise rotation or counterclockwise rotation.
[0149] In an embodiment of the present application, the rotating wheel distributor 311 is provided with a plurality of mounting positions 3111 for carrying the battery cells 1, and the plurality of mounting positions 3111 are arranged at intervals along the circumferential direction of the rotating wheel distributor 311. Specifically, the transmission channel 210 communicates with the top of the rotating wheel distributor 311, and the first mounting position 3111 at the top carries one battery cell 1. As the rotating wheel distributor 311 rotates, the first mounting position 3111 gradually rotates towards the bottom until the battery cell 1 detaches from the first mounting position 3111 due to gravity, and the first mounting position 3111 continues to rotate to the top to receive a new battery cell 1. By such reciprocating motion, the transfer of a plurality of battery cells 1 is realized. The number of battery cells 1 detached from the rotating wheel distributor 311 can be controlled by controlling the rotation angle of the rotating wheel distributor 311, and thus the number of battery cells 1 in the battery string 2 can be controlled.
[0150] Exemplarily, the rotating wheel distributor 311 includes a rotating wheel body and a limiting plate. The rotating wheel body rotates clockwise. The limiting plate extends from the top of the rotating wheel body to the outer peripheral side of the rotating wheel body, and the limiting plate is spaced from the rotating wheel body in the radial direction. The projection of the limiting plate along the radial direction of the rotating wheel body covers a part of the outer peripheral surface of the rotating wheel body. Optionally, the projection of the limiting plate along the radial direction of the rotating wheel body is 2 / 5 of the outer peripheral surface of the rotating wheel body. A plurality of equally spaced mounting positions 3111 are provided on the circumferential side of the rotating wheel body, and the mounting positions 3111 are U-shaped grooves recessed inwardly of the rotating wheel body. The battery cell 1 is located between the rotating wheel body and the limiting plate, and at least part of the battery cell 1 is disposed in the U-shaped groove.
[0151] In these optional embodiments, with this arrangement, it is convenient to control the number of battery cells 1 in the battery string 2.
[0152] According to an embodiment of the present application, as Figure 4 and Figure 5As shown, the first tray 312 includes an inclined portion 3121 and two first slide rails 3122. The inclined portion 3121 is inclined in a direction away from the rotary distributor 311. The two first slide rails 3122 are fixed to the inclined portion 3121 and are spaced apart along the second direction y. The first slide rails 3122 and the inclined portion 3121 are used for sliding cooperation with the battery cells 1. The two first slide rails 3122 and the inclined portion 3121 form a receiving space for accommodating a plurality of battery cells 1. The second direction y is perpendicular to the first direction x.
[0153] In an embodiment of the present application, the two first slide rails 3122 are fixed to the inclined portion 3121. Therefore, both the two first slide rails 3122 and the inclined portion 3121 are inclined in a direction away from the rotary distributor 311. The two first slide rails 3122 and the inclined portion 3121 form an inclined chute. A plurality of battery cells 1 separated from the rotary distributor 311 slide along the chute in sequence to a predetermined position, thereby forming a battery row 2.
[0154] In these alternative embodiments, with such a setting, the battery cells 1 can slide on the inclined portion 3121 based on their own gravity, and the two first slide rails 3122 have a certain limiting effect, so that a plurality of battery cells 1 directly form a battery row 2 with a predetermined shape through the first tray 312, simplifying the manufacture of the battery row 2.
[0155] According to an embodiment of the present application, as Figures 4 to 6 shown, the first slide rail 3122 includes a first section 31221 and a second section 31222. The first section 31221 and the second section 31222 are disposed on opposite sides of the inclined portion 3121 in the thickness direction. The first section 31221 is used for sliding cooperation with the battery cell 1. The grouping mechanism 310 further includes a support member 313, a limiting member 314, a traction member 315, a guide wheel 316, and a counterweight member 317. The support member 313 is movably connected to the first section 31221. The support member 313 is configured to be driven by the gravity of the battery cell 1 to move along the first section 31221. The limiting member 314 is movably connected to the second section 31222. The guide wheel 316 is disposed on the first tray 312. One end of the traction member 315 is connected to the support member 313, and the other end of the traction member 315 bypasses the guide wheel 316 and is connected to the limiting member 314. The support member 313 drives the limiting member 314 to move along the second section 31222 through the traction member 315. The counterweight member 317 is disposed on a side of the limiting member 314 close to the guide wheel 316. The counterweight member 317 is movably connected to the second section 31222. The limiting member 314 can drive the counterweight member 317 to move along the second section 31222.
[0156] Exemplarily, the first tray 312 includes an inclined portion 3121 and two first slide rails 3122. The inclined portion 3121 has opposite first inclined surface and second inclined surface in the thickness direction. The two first slide rails 3122 are fixed to the inclined portion 3121 and are spaced apart along the second direction y. Each first slide rail 3122 includes a first section 31221 and a second section 31222. The first section 31221 is disposed on the first inclined surface, and the second section 31222 is disposed on the second inclined surface. The grouping mechanism 310 further includes a support member 313, a limiting member 314, a traction member 315, a guide wheel 316, and a counterweight member 317. The support member 313 is two first sliders 3342. The two first sliders 3342 are respectively slidably disposed on the first section 31221. The first slider 3342 is configured to drive the slider 3342 to slide along the first section 31221 by the gravity of the battery cell 1. The limiting member 314 is two second sliders 3342. The two second sliders 3342 are respectively slidably disposed on the second section 31222. The guide wheel 316 is disposed on the first tray 312. The traction member 315 is two traction ropes. One end of each traction rope is connected to the first slider 3342, and the other end of the traction member 315 bypasses the guide wheel 316 and is connected to the first slider 3342. The first slider 3342 drives the second slider 3342 to slide along the second section 31222 through the traction rope, and the sliding direction of the first slider 3342 is opposite to the sliding direction of the second slider 3342. The counterweight member 317 is a counterweight block. The counterweight block is disposed on one side of the second slider 3342 close to the guide wheel 316. The counterweight block is movably connected to the second section 31222, and the second slider 3342 can drive the counterweight block to move along the second section 31222. During the process that multiple battery cells 1 gradually disengage from the rotating wheel distributor 311, based on the gravity of the battery cells 1 themselves, the first slider 3342 is driven to slide along the top to bottom direction of the inclined portion 3121, and the first sliding through hole drives the second slider 3342 to slide from the bottom to top direction of the inclined portion 3121 through the traction rope, and the second slider 3342 drives the counterweight block to slide simultaneously.
[0157] In these optionally embodiments, it is arranged in this way to reduce the phenomenon of jamming during the sliding of the battery cell 1 along the inclined portion 3121, and it can also improve the structural consistency and unity of the formed battery unit 4.
[0158] According to an embodiment of the present application, as Figures 4 to 6 shown, in the direction away from the rotating wheel distributor 311, the dimension of the second section 31222 along the second direction y gradually increases. The grouping mechanism 310 includes multiple counterweight members 317. The multiple counterweight members 317 are spaced apart along the second section 31222, and the moving distances of each counterweight member 317 on the second section 31222 are different.
[0159] Exemplarily, in the direction away from the rotating wheel distributor 311, which can be understood as the direction from the top to the bottom of the second section 31222, the dimension of the second section 31222 along the second direction y gradually increases. The grouping mechanism 310 includes a first counterweight, a second counterweight, a third counterweight, and a fourth counterweight. Each counterweight has a sliding hole, and the sliding holes are slidably engaged with the second section 31222. Moreover, the radial dimension of the sliding hole of the first counterweight < the radial dimension of the sliding hole of the second counterweight < the radial dimension of the sliding hole of the third counterweight < the radial dimension of the sliding hole of the fourth counterweight. Therefore, the moving distances of the counterweights on the second section 31222 are different.
[0160] In these alternative embodiments, it is arranged in this way that the plurality of battery cells 1 can move uniformly on the inclined portion 3121, reducing the mutual collision between the battery cells 1 and also improving the consistency of the formation of the battery row 2.
[0161] According to an embodiment of the present application, as Figures 4 to 6 shown, the inclined portion 3121 is provided with a first through hole 31211, and in the second direction y, the dimension of the first through hole 31211 is smaller than the dimension of the battery cell 1.
[0162] In these alternative embodiments, it is arranged in this way, which is beneficial to the separation of the battery row 2 from the first tray 312.
[0163] According to an embodiment of the present application, as Figures 4 to 6 shown, the grouping mechanism 310 further includes an arc-shaped member 318. The arc-shaped member 318 is arranged between the rotating wheel distributor 311 and the first tray 312 and is connected to the inclined portion 3121. The arc-shaped member 318 is used for slidably engaging with the battery cell 1 and guiding the battery cell 1 into the accommodation space.
[0164] In these alternative embodiments, it is arranged in this way to guide the battery cell 1 into the accommodation space, facilitating the battery cell 1 separated from the rotating wheel distributor 311 to directly enter the accommodation space of the first tray 312 through the arc-shaped member 318, and also improving the stability of the conveyance of the battery cell 1.
[0165] Referring to Figures 7 to 10 , Figure 7 is a partial structural schematic diagram of the installation mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 8 is a front view of the installation mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 9 is a structural schematic diagram of the installation mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 10 is a left view of the installation mechanism of the battery manufacturing device provided by some embodiments of the present application.
[0166] According to an embodiment of the present application, as Figure 1and Figure 7 As shown in Figure 7 , the mounting mechanism 320 includes a bracket 321, a first supporting member 322, and a clamping assembly 323. The bracket 321 is disposed downstream of the grouping mechanism 310 and receives the first tray 312 having the battery rows 2 provided by the grouping mechanism 310. The first supporting member 322 is disposed on the bracket 321 and is movable relative to the bracket 321 in the third direction z. The first supporting member 322 is configured to drive the battery rows 2 to move in the third direction z and separate the battery rows 2 from the first tray 312. The clamping assembly 323 is disposed on the bracket 321. The clamping assembly 323 is configured to clamp the heat exchange plate 3 and the battery rows 2 on the first supporting member 322, and drive the battery rows 2 and the heat exchange plate 3 to flip.
[0167] In an embodiment of the present application, the mounting mechanism 320 includes a bracket 321, a first supporting member 322, and a clamping assembly 323. The bracket 321 is capable of receiving the first tray 312 having the battery rows 2 provided by the grouping mechanism 310. The first supporting member 322 is movably disposed on the bracket 321 in the third direction z. The first supporting member 322 can drive the battery rows 2 to move in the third direction z. The clamping assembly 323 is disposed on the bracket 321. The clamping assembly 323 can clamp both the heat exchange plate 3 and the battery rows 2, and can also drive the clamped heat exchange plate 3 and battery rows 2 to flip.
[0168] In an embodiment of the present application, the clamping assembly 323 is configured to clamp the heat exchange plate 3 and the battery rows 2. Specifically, the clamping assembly 323 can clamp both ends of the heat exchange plate 3 and the battery rows 2; alternatively, the clamping assembly 323 has a receiving cavity, and the heat exchange plate 3 and the battery rows 2 are clamped within the receiving cavity. The clamping assembly 323 can employ fixture clamping, cylinder clamping, hydraulic clamping, pneumatic clamping, and the like. Moreover, the clamping assembly 323 is also capable of driving the heat exchange plate 3 and the battery rows 2 to flip. The angle by which the clamping assembly 323 can drive the heat exchange plate 3 and the battery rows 2 to flip is 0 to 360°. The axis of rotation of the heat exchange plate 3 and the battery rows 2 is perpendicular to the thickness direction of the heat exchange plate 3.
[0169] Optionally, the angle by which the clamping assembly 323 can drive the heat exchange plate 3 and the battery rows 2 to flip is 180°.
[0170] Specifically, the first supporting member 322 can move along the third direction z from the initial position to the first preset position and the second preset position. In the case of the first preset position, the first supporting member 322 drives the battery row 2 away from the first tray 312. In the case of the second preset position, the heat exchange plate 3 is placed on the battery row 2, and then the heat exchange plate 3 and the battery row 2 are clamped by the clamping assembly 323. At this time, the battery row 2 is located at the bottom of the heat exchange plate 3 along the third direction z. Then, the first supporting member 322 moves in the direction of the initial position, and the clamping assembly 323 drives the heat exchange plate 3 and the battery row 2 to flip, so that the battery row 2 is located at the top of the heat exchange plate 3 along the third direction z. When the bracket 321 receives the next first tray 312 having the battery row 2, the first supporting member 322 moves from the initial position to the first preset position. In the case of the first preset position, the first supporting member 322 drives the next battery row 2 away from the first tray 312. In the case of the second preset position, the clamping assembly 323 releases the flipped heat exchange plate 3 and battery row 2, so that the battery row 2, the heat exchange plate 3 and the battery row 2 are stacked to realize the assembly of the battery unit 4.
[0171] Specifically, adhesive is provided on both sides of the heat exchange plate 3, and the heat exchange plate 3 is bonded to the battery rows 2 on both sides through the adhesive.
[0172] In these alternative embodiments, it is arranged in this way to simplify the assembly of the battery unit 4 and reduce the manufacturing cost of the installation mechanism 320.
[0173] According to an embodiment of the present application, as Figures 8 to 10 shown, the clamping assembly 323 includes a first clamping assembly 323a and a second clamping assembly 323b. The first clamping assembly 323a and the second clamping assembly 323b are movably connected to the bracket 321 along the fourth direction g. The first clamping assembly 323a and the second clamping assembly 323b are respectively used to clamp the two ends of the battery row 2 and the heat exchange plate 3, and drive the battery row 2 and the heat exchange plate 3 to flip. The fourth direction g is perpendicular to the third direction z.
[0174] In the embodiment of the present application, the clamping assembly 323 includes a first clamping assembly 323a and a second clamping assembly 323b. The first clamping assembly 323a and the second clamping assembly 323b are movably connected to the bracket 321 along the fourth direction g. The first clamping assembly 323a and the second clamping assembly 323b are arranged at intervals along the fourth direction g. The battery row 2 and the heat exchange plate 3 are located between the first clamping assembly 323a and the second clamping assembly 323b. The first clamping assembly 323a and the second clamping assembly 323b respectively clamp the two ends of the battery row 2 and the heat exchange plate 3. The fourth direction g is perpendicular to the third direction z.
[0175] Exemplarily, the battery box body has a rectangular structure with a predetermined length and width. The fourth direction g is parallel to the width direction. The first clamping assembly 323a and the second clamping assembly 323b are arranged at intervals along the width direction. The first clamping assembly 323a and the second clamping assembly 323b clamp the two ends of the battery row 2 and the heat exchange plate 3 in the width direction.
[0176] In an embodiment of the present application, the first clamping assembly 323a and the second clamping assembly 323b clamp the two ends of the battery row 2 and the heat exchange plate 3. The structures of the first clamping assembly 323a and the second clamping assembly 323b may be the same, or the structures of the first clamping assembly 323a and the second clamping assembly 323b are arranged in a mirror image.
[0177] In these alternative embodiments, by setting like this, the installation stability between the clamping assembly 323 and the battery row 2 and the heat exchange plate 3 can be improved, the risk that the clamping assembly 323 drives the battery row 2 and the heat exchange plate 3 to turn over and fall off can be effectively reduced, and the overall structure of the clamping assembly 323 can also be simplified.
[0178] According to an embodiment of the present application, as Figures 8 to 10 shown, the first clamping assembly 323a includes a rotating member 3231, a clamping beam 3232, and a pressing member 3233. The rotating member 3231 is rotatably arranged on the bracket 321. The clamping beam 3232 is connected to the rotating member 3231, and the rotating member 3231 can drive the clamping beam 3232 to rotate. The pressing member 3233 is installed on the clamping beam 3232. The pressing member 3233 and the clamping beam 3232 form a first guiding groove 3234 extending along the fifth direction m. The first guiding groove 3234 is used to accommodate at least part of the battery cell 1 and the heat exchange plate 3. The pressing member 3233 is used to press the battery cell 1 and the heat exchange plate 3. The fifth direction m is perpendicular to the third direction z and the fourth direction g.
[0179] In an embodiment of the present application, the rotating member 3231 is arranged on the bracket 321, and the rotating member 3231 can rotate relative to the bracket 321. Specifically, the rotating member 3231 may include a ring, a gear, a rotating shaft, etc. The first clamping assembly 323a further includes a third driving member, and the rotating member 3231 can be driven by the third driving member to drive the clamping beam 3232 and the pressing member 3233 to rotate synchronously.
[0180] In an embodiment of the present application, the pressing member 3233 and the clamping beam 3232 form a first guiding groove 3234 extending along the fifth direction m. The first guiding groove 3234 is used to accommodate at least part of the battery cell 1 and the heat exchange plate 3. It can be understood that the clamping beam 3232 includes side walls and a bottom wall connecting the side walls. The pressing member 3233 is connected to one end of the side wall away from the bottom wall. Thus, the side wall, the bottom wall, and the pressing member 3233 form the first guiding groove 3234 extending along the fifth direction m. The first guiding groove 3234 has an opening along the fourth direction g, and the battery cell 1 and the heat exchange plate 3 are accommodated in the first guiding groove 3234 through the opening. After the battery cell 1 and the heat exchange plate 3 are in a predetermined position, the pressing member 3233 presses the clamping beam 3232 to achieve the installation and positioning of the battery cell 1 and the heat exchange plate 3.
[0181] Specifically, the structure of the second clamping assembly 323b is the same as that of the first clamping assembly 323a, so that when the battery cell 1 and the heat exchange plate 3 are clamped by the clamping assembly 323, one end of the battery cell 1 and the heat exchange plate 3 is in the first guiding groove 3234 of the first clamping assembly 323a, and the other end of the battery cell 1 and the heat exchange plate 3 is in the first guiding groove 3234 of the second clamping assembly 323b.
[0182] In an embodiment of the present application, the pressing member 3233 is connected to the clamping beam 3232, and the pressing member 3233 can press the battery cell 1 and the heat exchange plate 3 to achieve the positioning of the battery cell 1 and the heat exchange plate 3. Specifically, the pressing member 3233 includes a screw, an elastic member, a cylinder, a clamping plate, etc.
[0183] In these alternative embodiments, with such a setting, on the one hand, at least part of the battery cell 1 and the heat exchange plate 3 are accommodated in the first guiding groove 3234, so as to form an interference fit with the first guiding groove 3234 to achieve the connection between the first clamping assembly 323a and the battery cell 1 and the heat exchange plate 3, and it is not easy to fall off during rotation; on the other hand, the setting of the pressing member 3233 is used to achieve the positioning cooperation between the first clamping assembly 323a and the battery cell 1 and the heat exchange plate 3, so as to reduce the risk of the battery cell 1 and the heat exchange plate 3 falling off from the clamping assembly 323.
[0184] According to an embodiment of the present application, as Figures 8 to 10 shown, the pressing member 3233 is movably connected to the clamping beam 3232 along the third direction z.
[0185] In an embodiment of the present application, during the relative movement of the battery cell 1 and the heat exchange plate 3 with respect to the clamping beam 3232, the pressing member 3233 does not move. When the battery cell 1 and the heat exchange plate 3 reach a predetermined position, the pressing member 3233 moves in the direction close to the battery cell 1 and the heat exchange plate 3 along the third direction z, so as to press the battery cell 1 and the heat exchange plate 3, thereby limiting the battery cell 1 and the heat exchange plate 3.
[0186] In these optional embodiments, such a configuration can more accurately adjust the pressing member 3233 so that the first clamping assembly 323a stably clamps the battery cell 1 and the heat exchange plate 3 without causing damage to the battery cell 1 and the heat exchange plate 3.
[0187] According to one embodiment of the present application, Figures 8 to 10 As shown, the installation mechanism 320 also includes a grabbing member 3235, which is movably connected to the bracket 321 along the third direction z, and the grabbing member 3235 and the first supporting member 322 are arranged along the third direction z. The grabbing member 3235 is used to assemble the battery column 2 and the heat exchange plate 3 flipped by the clamping assembly 323 with the battery column 2 on the first supporting member 322 to form a battery unit 4.
[0188] In the embodiment of the present application, the mounting mechanism 320 further includes a grabbing member 3235, which is movably connected to the bracket 321 along the third direction z, and the grabbing member 3235 and the first supporting member 322 are arranged along the third direction z. The clamping assembly 323 releases the flipped battery array 2 and the heat exchange plate 3, and the grabbing member 3235 can drive the battery array 2 and the heat exchange plate 3 to the battery array 2 on the first supporting member 322 to realize the assembly of the battery unit 4. In addition, the grabbing member 3235 can also be used to grab the battery array 2 on the first supporting member 322.
[0189] Exemplarily, the first supporting member 322 moves from the initial position along the third direction z. When the first supporting member 322 moves to the first preset position, the first supporting member 322 drives the battery array 2 to separate from the first tray 312. When the first supporting member 322 moves to the second preset position, the heat exchange plate 3 is placed on the battery array 2 and the heat exchange plate 3 is bonded to the battery array 2. At this time, the battery array 2 is located at the bottom of the heat exchange plate 3. The gripping member 3235 grips the heat exchange plate 3. The first supporting member 322 moves to the initial position to separate the heat exchange plate 3 and the battery array 2 from the first supporting member 322. The heat exchange plate 3 and the battery array 2 are then clamped by the clamping assembly 323. The gripping member 3235 releases the heat exchange plate 3. The holding component 323 drives the heat exchange plate 3 and the battery column 2 to flip 180°, and then the grasping member 3235 grasps the flipped battery column 2. At this time, the battery column 2 is located on the top of the heat exchange plate 3. The clamping component 323 releases the flipped heat exchange plate 3 and the battery column 2, and the first supporting member 322 moves from the initial position to the first preset position. The first supporting member 322 drives another battery column 2 to detach from the first tray 312. When the first supporting member 322 drives another battery column 2 to continue to move to the second preset position, the grasping member 3235 grasps the battery column 2 and the heat exchange plate 3 and installs them on the top of another battery column 2, so that the battery column 2, the heat exchange plate 3 and the battery column 2 are stacked to realize the assembly of the battery unit 4.
[0190] Specifically, the grabbing member 3235 includes a sponge suction cup and a connecting rod, and the sponge suction cup is used to connect with the heat exchange plate 3 or the battery array 2.
[0191] In these optional embodiments, such a configuration facilitates the assembly of the battery cells 4 to improve the structural consistency of the battery cells 4 .
[0192] Combined with reference Figures 11 to 13 , Figure 11 A front view of a film laying mechanism of a battery manufacturing device provided in some embodiments of the present application; Figure 12 A schematic diagram of the structure of a film laying mechanism of a battery manufacturing device provided in some embodiments of the present application; Figure 13 A schematic structural diagram from another angle of the film laying mechanism of the battery manufacturing device provided in some embodiments of the present application.
[0193] According to one embodiment of the present application, Figures 11 to 13 The film laying mechanism 330 includes a frame 331, a mold 332, a reeling assembly 333 and a rolling mechanism 334. The mold 332 is disposed on the frame 331. The reeling assembly 333 is disposed on the frame 331, and is used to release the protective film 5 and attach the protective film 5 to the mold 332. The rolling mechanism 334 is used to cooperate with the mold 332 to roll the protective film 5 into a structure that cooperates with the battery array 2.
[0194] In an embodiment of the present application, the film laying mechanism 330 includes a frame 331, a mold 332, a reeling assembly 333 and a rolling mechanism 334 to attach the protective film 5 to the battery cell 4, specifically, the protective film 5 is attached to the side of the battery column 2 away from the heat exchange plate 3.
[0195] The frame 331 serves as a basic component of the film laying mechanism 330 and is used to install and carry other components, such as a mold 332 , an unwinding assembly 333 and a rolling mechanism 334 .
[0196] The mold 332 is disposed on the frame 331 and is used to receive the protective film 5 released by the unwinding assembly 333. Specifically, the mold 332 has a pressing surface, and the protective film 5 released by the unwinding assembly 333 is attached to the pressing surface. Optionally, the battery cell 1 is a cylindrical battery cell 1, and the pressing surface has a wave structure that matches the battery column 2.
[0197] The unwinding assembly 333 is disposed on the frame 331, and is used to release the protective film 5 and attach the protective film 5 to the mold 332. Specifically, the unwinding assembly 333 moves at least partially along the extension direction of the pressing surface to drive at least part of the protective film 5 to move, thereby releasing the protective film 5 of corresponding size according to the size of the battery cell 1.
[0198] The rolling mechanism 334 is used to cooperate with the mold 332 to roll the protective film 5 into a structure that cooperates with the battery row 2. It can be understood that the protective film 5 specifically has a first surface and a second surface facing away from each other. The first surface contacts the mold 332, and the second surface contacts the rolling mechanism 334.
[0199] Specifically, the rolling mechanism 334 includes a pressure roller. The pressure roller is rotatably arranged on the pressing surface of the mold 332 and cooperates with the pressure roller to roll the protective film 5.
[0200] Optionally, the pressure roller adopts a flat roller, that is, the surface of the pressure roller for rolling the protective film 5 is in an arc tooth shape, and the arc teeth cooperate with the wavy pressing surface.
[0201] In these alternative embodiments, applying the film laying mechanism 330 to the battery manufacturing device 1000 can improve the forming effect of the protective film 5, and further improve the overall forming effect of the battery unit 4.
[0202] According to an embodiment of the present application, the mold 332 has a vacuum passage, and the opening of the vacuum passage is used to face the protective film 5.
[0203] Optionally, the vacuum passage has a porous opening, and a plurality of openings are arranged at intervals along the extending direction of the mold 332.
[0204] In these alternative embodiments, the mold 332 is provided with a vacuum passage for communicating with an external negative pressure mechanism. The opening of the vacuum passage faces the protective film 5. After the rolling mechanism 334 and the mold 332 cooperate to extrude the mold 332, the negative pressure mechanism evacuates the protective film 5 through the air flow passage, so that a negative pressure is formed between the protective film 5 and the mold 332, so that the protective film 5 is tightly attached to the mold 332 to improve the forming effect of the protective film 5.
[0205] According to an embodiment of the present application, as Figures 11 to 13 , the unwinding assembly 333 includes a support base 3331, an unwinding part 3332, and a moving part 3333. The support base 3331 is arranged on the frame 331. The unwinding part 3332 is arranged on the support base 3331, and the protective film 5 is movably arranged on the unwinding part 3332. The moving part 3333 can drive the protective film 5 to move along the extending direction of the mold 332 and attach the protective film 5 to the mold 332.
[0206] In an embodiment of the present application, the unwinding part 3332 is arranged on the support base 3331, and the protective film 5 is movably arranged on the unwinding part 3332. Specifically, the unwinding part 3332 is a rotatable roller, and the protective film 5 is sleeved on the roller and rotates along the axial direction of the roller. During the rotation of the roller, the protective film 5 is released. The moving part 3333 can drive the protective film 5 to move along the extending direction of the mold 332. During the movement of the protective film 5, the protective film 5 pulls the roller to rotate and release more protective film 5. When the predetermined size of the released protective film 5 is reached, the protective film 5 is attached to the mold 332.
[0207] In an embodiment of the present application, the moving part 3333 can drive the protective film 5 to move along the extending direction of the mold 332 and attach the protective film 5 to the mold 332. It can be understood that the moving part 3333 drives the protective film 5 to move, so that the protective film 5 is released to the predetermined size, and the protective film 5 can be manually attached to the mold 332, or the moving part 3333 can be adjusted to move towards the mold 332 to attach the protective film 5 to the mold 332.
[0208] In some embodiments, the mold 332 further includes a pressure plate and a fifth driving member. After the protective film 5 is attached to the pressing surface of the mold 332, the fifth driving member drives the pressure plate to position the protective film 5, so as to prevent the protective film 5 from moving during the rolling of the rolling mechanism 334 on the protective film 5, resulting in a mismatch between the extruded protective film 5 and the structure of the battery row 2.
[0209] In these alternative embodiments, such a setting can enable the protective film 5 to be stably attached to the mold 332 to achieve a better forming effect.
[0210] According to an embodiment of the present application, as Figures 11 to 13 , the moving part 3333 includes a second slide rail 33331 and a moving member 33332. The second slide rail 33331 extends along the extending direction, and the moving member 33332 can drive the protective film 5 to slide along the second slide rail 33331.
[0211] Specifically, the moving part 3333 includes two second slide rails 33331 and two moving members 33332. Each moving member 33332 is slidably connected to its corresponding second slide rail 33331. The two second slide rails 33331 are located on both sides of the mold 332 and extend along the extending direction of the mold 332. The two moving members 33332 can clamp both ends of the protective film 5 and drive the protective film 5 to move along the extending direction.
[0212] In these alternative embodiments, the setting of the second slide rail 33331 can plan the moving path of the protective film 5 to stably lay the protective film 5 on the mold 332.
[0213] According to an embodiment of the present application, the unwinding assembly 333 further includes a cutting part 3334, which is arranged on the support seat 3331, and the cutting mechanism is used to cut the protective film 5.
[0214] In the implementation of the present application, the cutting part 3334 is arranged on the support seat 3331 and is located between the unwinding part 3332 and the moving part 3333. The unwinding part 3332 releases the protective film 5, and the moving part 3333 drives the protective film 5 to move. After moving to a predetermined position, the cutting part 3334 cuts the protective film 5 and then attaches the protective film 5 to the mold 332.
[0215] According to an embodiment of the present application, as Figures 11 to 13 , the rolling mechanism 334 includes a third slide rail 3341, a slider 3342 and a pressing wheel 3343. The third slide rail 3341 is arranged on the support seat 3331 and extends along the extending direction. The slider 3342 is slidably connected to the third slide rail 3341. The pressing wheel 3343 is arranged on the slider 3342, and the pressing wheel 3343 can rotate relative to the slider 3342. The pressing wheel 3343 cooperates with the mold 332 to roll the protective film 5.
[0216] Specifically, the rolling mechanism 334 includes two third slide rails 3341, two sliders 3342 and a pressing wheel 3343. The third slide rail 3341 is arranged on the support seat 3331 and extends along the extending direction, and the two third slide rails 3341 are arranged on both sides of the mold 332. Each slider 3342 is slidably connected to the corresponding third slide rail 3341, and the pressing wheel 3343 is located between the two sliders 3342 and is rotatably connected to the two sliders 3342.
[0217] Optionally, the rolling mechanism 334 further includes a cylinder, and the cylinder drives the slider 3342 to drive the pressing wheel 3343 to move along the third slide rail 3341.
[0218] In these optional embodiments, with such a setting, it can not only simplify the overall structure of the rolling mechanism 334, but also realize the reciprocating rolling of the pressing wheel 3343 on the protective film 5 to improve the forming effect of the protective film 5.
[0219] With reference to Figure 14 and Figure 15 , Figure 14 is a schematic structural diagram of the transmission mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 15 is a partial structural schematic diagram of the transmission mechanism of the battery manufacturing device provided by some embodiments of the present application.
[0220] According to an embodiment of the present application, as Figure 2 , Figure 14 and Figure 15As shown, the transmission mechanism 200 includes a conveying assembly 220 and a plurality of flexible conveying pipelines 230. The conveying assembly 220 is arranged downstream of the feeding mechanism 100 and is used to receive a plurality of battery cells 1 provided by the feeding mechanism 100. The plurality of flexible conveying pipelines 230 are arranged at one end of the conveying assembly 220 away from the feeding mechanism 100. Each flexible conveying pipeline 230 is connected to the conveying assembly 220 and each first assembly mechanism 300, and each flexible conveying pipeline 230 and the conveying assembly 220 form a transmission channel 210. At least a part of each flexible conveying pipeline 230 is twisted relative to the conveying assembly 220 to rotate the battery cell 1 conveyed through the flexible conveying pipeline 230 by 90°.
[0221] In an embodiment of the present application, the conveying assembly 220 is arranged downstream of the feeding mechanism 100, and is used to receive a plurality of battery cells 1 provided by the feeding mechanism 100 and convey the plurality of battery cells 1 to the plurality of flexible conveying pipelines 230.
[0222] Specifically, the conveying assembly 220 includes a conveyor belt, and the conveyor belt conveys along the horizontal direction.
[0223] In an embodiment of the present application, the plurality of flexible conveying pipelines 230 are arranged at one end of the conveying assembly 220 away from the feeding mechanism 100. The plurality of flexible conveying pipelines 230 are arranged in parallel. Each flexible conveying pipeline 230 is connected to the conveying assembly 220 and each first assembly mechanism 300, and each flexible conveying pipeline 230 and the conveying assembly 220 form a transmission channel 210. It can be understood that the plurality of flexible conveying pipelines 230 and the conveying assembly 220 form a plurality of transmission channels 210. At least a part of each flexible conveying pipeline 230 is twisted relative to the conveying assembly 220.
[0224] Specifically, the flexible conveying pipeline 230 includes a first pipeline and a second pipeline. The first pipeline is communicated with the second pipeline and the conveying assembly 220. The transmission direction of the first pipeline is the same as the transmission direction of the conveying assembly 220. The second pipeline is communicated with the first assembly mechanism 300. The input end of the second pipeline is connected to the first pipeline, the output end is twisted by 90° and connected to the first assembly mechanism 300. The second pipeline is twisted by 90° relative to the first pipeline. The output end of the second pipeline conveys along the vertical direction to rotate the battery cell 1 conveyed through the flexible conveying pipeline 230 by 90°.
[0225] Exemplarily, the flexible conveying pipeline 230 includes a bottom wall and two side walls connecting opposite sides of the bottom wall. The pipeline formed by enclosing the bottom wall and the two side walls is used to convey the battery cell 1.
[0226] In these alternative embodiments, a plurality of flexible conveying pipelines 230 are arranged in parallel, enabling the assembly of multiple battery cells 4 simultaneously. In addition, the arrangement of the flexible conveying pipeline 230 can realize the rotation of the battery monomer 1 while conveying it, facilitating its entry into the first assembly mechanism 300, thereby simplifying the overall transmission mode of the battery monomer 1.
[0227] According to an embodiment of the present application, as Figure 14 and Figure 15 shown, the conveying assembly 220 includes a first conveyor belt 221, two second conveyor belts 222, and two partition plates 223. The first conveyor belt 221 is connected to the flexible conveying pipeline 230 and the feeding mechanism 100. The two second conveyor belts 222 are arranged on both sides of the first conveyor belt 221 along the sixth direction n. The conveying direction of the first conveyor belt 221 is opposite to that of the second conveyor belt 222. The partition plate 223 is arranged on the second conveyor belt 222, and the partition plate 223 is used to prevent the battery monomer 1 from falling off. The sixth direction n is perpendicular to the conveying direction.
[0228] In the embodiment of the present application, the conveying assembly 220 includes a first conveyor belt 221, two second conveyor belts 222, and two partition plates 223. The first conveyor belt 221 is connected to the flexible conveying pipeline 230 and the feeding mechanism 100. The conveying direction of the first conveyor belt 221 is the main conveying direction. It can be understood that the battery monomer 1 transports multiple battery monomers 1 provided by the feeding mechanism 100 to the multiple flexible conveying pipelines 230 through the first conveyor belt 221. The two second conveyor belts 222 are arranged on both sides of the first conveyor belt 221 along the sixth direction n. The sixth direction n is perpendicular to the conveying direction, and the conveying direction of the first conveyor belt 221 is opposite to that of the second conveyor belt 222. The partition plate 223 is arranged on the second conveyor belt 222.
[0229] In the initial state when the conveying assembly 220 is working, multiple battery monomers 1 are transported to the multiple flexible conveying pipelines 230 through the first conveyor belt 221. As more and more battery monomers 1 are provided by the feeding mechanism 100, the battery monomers 1 that have not been transported to the flexible conveying pipeline 230 stay on the side of the first conveyor belt 221 close to the flexible conveying pipeline 230. The battery monomers 1 collide with each other and move towards the second conveyor belts 222 on both sides. The second conveyor belts 222 drive the battery monomers 1 to move away from the flexible conveying pipeline 230 to relieve the aggregation of the battery monomers 1 and affect the normal transmission of the battery monomers 1.
[0230] Optionally, the partition plate 223 includes a straight section and an arc section connecting both ends of the straight section. One arc section is connected to the flexible conveying pipeline 230, and the other arc section extends towards the first conveyor belt 221.
[0231] In these alternative embodiments, it is arranged in such a way that the conveying efficiency of the battery cell 4 can be improved.
[0232] According to an embodiment of the present application, the length of the first conveyor belt 221 is greater than the length of the second conveyor belt 222, and the second conveyor belt 222 is located at one end of the first conveyor belt close to the flexible conveying pipeline 230.
[0233] According to an embodiment of the present application, as Figure 14 and Figure 15 shown, the first conveyor belt 221 includes a first sub-belt 2211 and a plurality of second sub-belts 2212. The plurality of second sub-belts 2212 are arranged on both sides of the first sub-belt 2211 and are located between the first sub-belt 2211 and the second conveyor belt 222. Both the first sub-belt 2211 and the second sub-belts 2212 are communicated with the feeding mechanism 100. The conveying assembly 220 further includes a guiding plate 224, which is arranged at one end of the first sub-belt 2211 close to the flexible conveying pipeline 230. Both ends of the guiding plate 224 extend towards the second sub-belts 2212 located on both sides of the first sub-belt 2211. The end of the partition plate 223 close to the flexible conveying pipeline 230 is spaced from the end of the guiding plate 224, and a conveying port 225 for conveying the battery cell 1 is formed. The conveying port 225 is used to guide the battery cell 1 to be conveyed to the flexible conveying pipeline 230.
[0234] Exemplarily, the transmission mechanism 200 includes a conveying assembly 220 and two flexible conveying pipelines 230. The conveying assembly 220 includes a first conveyor belt 221, two second conveyor belts 222, two partition plates 223 and a guiding plate 224. The first conveyor belt 221 includes a first sub-belt 2211 and two second sub-belts 2212. The two second sub-belts 2212 are arranged on both sides of the first sub-belt 2211 and are located between the first sub-belt 2211 and the second conveyor belt 222. Both the first sub-belt 2211 and the second sub-belts 2212 are communicated with the feeding mechanism 100. The guiding plate 224 is arranged at one end of the first sub-belt 2211 close to the flexible conveying pipeline 230. Both ends of the guiding plate 224 extend towards the second sub-belts 2212 located on both sides of the first sub-belt 2211. The end of the partition plate 223 close to the flexible conveying pipeline 230 is spaced from the end of the guiding plate 224, and a conveying port 225 for conveying the battery cell 1 is formed. The conveying port 225 is used to guide the battery cell 1 to be conveyed to the flexible conveying pipeline 230.
[0235] Optionally, the transmission speed of the second sub-belt 2212 is greater than the transmission speed of the first sub-belt 2211.
[0236] In these alternative embodiments, it is arranged in such a way that the transmission path of the first conveyor belt 221 can be optimized and the transmission speed of the battery cell 1 can be increased.
[0237] According to an embodiment of the present application, the length of the second sub-band 2212 is greater than the length of the first sub-band 2211.
[0238] Referring to Figures 16 to 21 , Figure 16 is a schematic structural diagram before the rotation of the rotating plate of the second assembling mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 17 is a right view before the rotation of the rotating plate of the second assembling mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 18 is a schematic structural diagram after the rotation of the rotating plate of the second assembling mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 19 is a right view after the rotation of the rotating plate of the second assembling mechanism of the battery manufacturing device provided by some embodiments of the present application; Figure 20 is a schematic structural diagram of the second assembling mechanism of the battery manufacturing device provided by some embodiments of the present application forming a battery pack; Figure 21 is a right view of the second assembling mechanism of the battery manufacturing device provided by some embodiments of the present application forming a battery pack.
[0239] According to an embodiment of the present application, as Figure 16 shown, the second assembling mechanism 400 includes a base 410 and a plurality of assembling components 420. The plurality of assembling components 420 are oppositely arranged along the seventh direction p. Each assembling component 420 drives the battery unit 4 to move along the seventh direction p to assemble a plurality of battery units 4 into a battery pack 6, and a protective film 5 is provided between two adjacent battery units 4 in the battery pack 6.
[0240] In an embodiment of the present application, the second assembling mechanism 400 includes a base 410 and a plurality of assembling components 420. The number of the assembling components 420 is based on the number of the battery units 4 in the battery pack 6. It can be understood that one assembling component 420 supports one battery unit 4. When the battery pack 6 includes two battery units 4, the second assembling mechanism 400 includes two assembling components 420. When the battery pack 6 includes three battery units 4, the second assembling mechanism 400 includes three assembling components 420.
[0241] In an embodiment of the present application, the plurality of assembling components 420 are oppositely arranged along the seventh direction p. Each assembling component 420 drives the battery unit 4 to move along the seventh direction p and makes the plurality of battery units 4 approach each other, and the plurality of battery units 4 are assembled into a battery pack 6 through the protective film 5.
[0242] Specifically, the assembling component 420 can adopt a clamping hand, a pushing member, etc. to drive each battery cell 1 to approach each other.
[0243] In these alternative embodiments, a plurality of battery cells 4 are assembled into a battery pack 6 by a plurality of assembly components 420, and each assembly component 420 can be controlled individually, which is conducive to assembling the battery pack 6.
[0244] According to an embodiment of the present application, as Figures 17 to 21 shown, the assembly component 420 includes a rotating plate 421, a movable plate 422, a first driving member 423, and a second driving member 424. The rotating plate 421 is rotatably disposed on the base 410. The movable plate 422 is movably connected to the rotating plate 421 and forms a second guiding groove extending along the eighth direction q with the rotating plate 421. The second guiding groove is used to accommodate at least a part of the battery cell 4, and the eighth direction q is perpendicular to the seventh direction p. The first driving member 423 is connected to the rotating plate 421, and the first driving member 423 drives the battery cell 4 to rotate through the rotating plate 421 so that the battery cells 4 are relatively disposed along the seventh direction p. The second driving member 424 is connected to the movable plate 422, and the second driving member 424 clamps the battery pack 6 through the movable plate 422.
[0245] Exemplarily, the second assembly mechanism 400 includes a base 410 and two assembly components 420. Each assembly component 420 includes a rotating plate 421, a movable plate 422, a first driving member 423, and a second driving member 424. The two assembly components 420 include a first assembly component and a second assembly component. The first assembly component carries the battery cell 1, and the second assembly component carries the battery cell 1 with the protective film 5. Specifically, first, the battery cell 1 with the protective film 5 is accommodated in the second guiding groove formed by the movable plate 422 and the rotating plate 421 of the second assembly component, and the battery cell 1 is accommodated in the second guiding groove formed by the movable plate 422 and the rotating plate 421 of the first assembly component. Then, through the driving of the first driving member, the movable plate 422 and the rotating plate 421 drive the battery cell 4 to rotate, so that the first assembly component drives the battery cell 4 to rotate 180°, and the second assembly component drives the battery cell 4 with the protective film 5 to rotate 180°. With such a setting, on the one hand, before the first driving member 423 drives the rotating plate 421 to rotate, the protective film 5 is located outside the second guiding groove and does not contact the movable plate 422 and the rotating plate 421. After the rotating plate 421 is driven to rotate by the first driving member, the battery cell 4 rotates 180°, so that the protective film 5 is located between the two battery cells 1. The first assembly component drives the battery cell 4 and the second assembly component drives the battery cell 4 with the protective film 5 to approach each other along the seventh direction p, so that the two battery cells 4 are bonded together through the protective film 5 to form the battery pack 6. The first assembly component and the second assembly component move away from each other to release the battery pack 6. In order to reduce the movement of the battery pack 6 with the first assembly component or the second assembly component. The second driving member 424 can drive the movable plate 422 to move relative to the rotating plate 421 along the seventh direction p to clamp the battery pack 6.
[0246] In these alternative embodiments, the battery cell 4 is disposed in the second guiding groove formed by the movable plate 422 and the rotating plate 421, and is driven by the first driving member 423 to rotate the battery cell 4, reducing the influence of the movable plate 422 and the rotating plate 421 on the protective film 5. It is driven by the second driving member 424 to stably clamp the battery pack 6, improving the stability of the formation of the battery pack 6.
[0247] According to an embodiment of the present application, as Figure 17 and Figure 20 shown, the second assembling mechanism 400 further includes a lifting frame 425 and a second tray 426. The lifting frame 425 is movably disposed on the base 410 along the ninth direction r. The second tray 426 is detachably connected to the lifting frame 425. The second tray 426 is used to support the battery pack 6. The lifting frame 425 drives the battery pack 6 to move along the ninth direction r through the second tray 426. The ninth direction r is perpendicular to the seventh direction p and the eighth direction q.
[0248] In the embodiment of the present application, after the movable plate 422 clamps the battery pack 6, the lifting frame 425 drives the second tray 426 to move close to the battery pack 6 along the ninth direction r to a predetermined position. This predetermined position is where the second tray 426 abuts against the battery pack 6 and can carry the battery pack 6. When the second driving member 424 drives the movable plate 422 to move to the maximum distance along the seventh direction p, the assembling components 420 continue to move away from each other, the movable plate 422 releases the battery pack 6, and the lifting frame 425 drives the battery pack 6 to move along the ninth direction r through the second tray 426.
[0249] In these alternative embodiments, by providing the lifting frame 425 and the second tray 426, the battery pack 6 released from the assembling components 420 is carried and driven to the target position.
[0250] According to an embodiment of the present application, the assembling mechanism further includes a third conveyor belt 427, and the third conveyor belt 427 can convey the second tray 426 and the battery pack 6 detached from the lifting frame 425.
[0251] In these alternative embodiments, the lifting frame 425 drives the battery pack 6 to move along the ninth direction r through the second tray 426. After moving to the target position, the second tray 426 is separated from the lifting frame 425, and the second tray 426 drives the battery pack 6 to be transported on the third conveyor belt 427 for transportation to the next process operation.
[0252] Referring to Figure 22 and Figure 23 , Figure 22 is a schematic structural diagram of the loading mechanism of the battery transfer device provided by some embodiments of the present application; Figure 23The front view of the loading mechanism of the battery manufacturing device provided by some embodiments of the present application.
[0253] According to an embodiment of the present application, as Figure 22 and Figure 23 , the loading mechanism 100 includes a tray assembly 110, a driving assembly 120, and a supporting mechanism 130. The tray assembly 110 includes at least one third tray 10. One end of the third tray 10 in the tenth direction s has a port 11. The third tray 10 is used to carry a plurality of battery cells 1. The driving assembly 120 is at least partially movable in the tenth direction s, and is used to drive the plurality of battery cells 1 on the third tray 10 to be transferred to the transmission mechanism 200 through the port 11. The supporting mechanism 130 is connected to the tray assembly 110 and is used to support the tray assembly 110.
[0254] The driving assembly 120 is at least partially movable in the tenth direction s. A part of the driving assembly 120 can extend into the accommodation space and drive the battery cells 1 in the accommodation space to move relative to the third tray 10 in the tenth direction s, so that the battery cells 1 are transferred to the transmission mechanism 200 through the port 11.
[0255] The supporting mechanism 130 is used to support the tray assembly 110. At least one port 11 of the tray assembly 110 placed on the supporting mechanism 130 is disposed opposite to the transmission mechanism 200 in the tenth direction s.
[0256] Exemplarily, the supporting mechanism 130 is connected to the tray assembly 110. The tray assembly 110 includes a plurality of third trays 10. The loading mechanism 100 includes a plurality of transmission mechanisms 200. Each transmission mechanism 200 is disposed opposite to the port 11 of each third tray 10 in the tenth direction s.
[0257] Exemplarily, the supporting mechanism 130 is connected to the tray assembly 110, and the supporting mechanism 130 can drive the tray assembly 110 to move in the eleventh direction t. The tray assembly 110 includes a plurality of third trays 10. By driving the tray assembly 110 to move in the eleventh direction t through the supporting mechanism 130, the ports 11 of the third trays 10 are disposed opposite to the transmission mechanisms 200 in the tenth direction s.
[0258] In these optional embodiments, the loading mechanism 100 includes a tray assembly 110, a transmission mechanism 200, a driving assembly 120, and a supporting mechanism 130. The driving assembly 120 can move in the tenth direction s to drive the battery cells 1 on the third tray 10 to be transferred to the transmission mechanism 200 through the port 11, without the need to use a lifting member for grasping, which is convenient and fast in operation, improves the transfer speed of the battery cells 1, and can also achieve the effect of batch loading of the battery cells 1.
[0259] Refer to Figures 24 to 27 ,Figure 24 Schematic structural diagram of a pallet assembly of a battery manufacturing apparatus according to some embodiments of the present application, from one angle; Figure 25 Schematic structural diagram of a pallet assembly of a battery manufacturing apparatus according to some embodiments of the present application, from another angle; Figure 26 Left view of a pallet assembly of a battery manufacturing apparatus according to some embodiments of the present application; Figure 27 For Figure 26 Enlarged view of the pallet assembly of the battery manufacturing apparatus at a.
[0260] According to an embodiment of the present application, as Figures 24 to 26 , the pallet assembly 110 includes a plurality of third pallets 10 stacked in a eleventh direction t. Two adjacent third pallets 10 are plugged into each other in the eleventh direction t. Each third pallet 10 has a receiving space for receiving a battery cell 1. The third pallet 10 has ports 11 at both ends in a tenth direction s. The ports 11 communicate with the receiving space. The eleventh direction t is perpendicular to the tenth direction s.
[0261] The pallet assembly 110 is used to carry the battery cell 1. The pallet assembly 110 includes a plurality of third pallets 10 stacked in a eleventh direction t. Two adjacent third pallets 10 are plugged into each other in the eleventh direction t to fix the installation of each third pallet 10. Each third pallet 10 has a receiving space for receiving a battery cell 1. Specifically, first, the battery cell 1 is installed in the receiving space of one third pallet 10, and then another third pallet 10 is plugged into the third pallet 10 having the battery cell 1. In this way, each third pallet 10 has a battery cell 1.
[0262] In the embodiments of the present application, the manufacturing material of the third pallet 10 can also be various, such as steel, aluminum alloy, or other composite materials, etc. Optionally, one material is a carbon fiber composite material, which has the advantages of light weight, high strength, strong impact resistance, etc.
[0263] The third pallet 10 has ports 11 at at least one end in the tenth direction s. The ports 11 communicate with the receiving space, so that the battery cell 1 provided in the receiving space can move in the third pallet 10 under an external force and be transferred to other carrying members through the ports 11.
[0264] In the embodiments of the present application, the third pallet 10 has ports 11 at at least one end in the tenth direction s. It can be understood that the third pallet 10 has a port 11 at one end in the tenth direction s; or, the third pallet 10 has ports 11 at both ends in the tenth direction s.
[0265] Exemplarily, the third tray 10 includes a bottom wall and two side walls which are oppositely arranged. The two side walls are provided at both ends of the third tray 10 along the tenth direction s with ports 11. The bottom wall is used for carrying the battery cell 1, and the battery cell 1 can slide relative to the bottom wall. By driving the carrier member to slide relative to the bottom wall with an external force, the carrier member is transferred onto the transfer mechanism 200 through the port 11.
[0266] Exemplarily, the third tray 10 includes a bottom wall, two side walls and a moving plate. The two side walls are oppositely arranged. One end of the third tray 10 along the tenth direction s is provided with a port 11. The moving plate is movably arranged at the other end of the bottom wall along the tenth direction s. The bottom wall is used for carrying the battery cell 1, and the battery cell 1 can slide relative to the bottom wall. By driving the moving plate with an external force to drive the battery cell 1 to slide relative to the bottom wall, the carrier member is transferred onto the transfer mechanism 200 through the port 11.
[0267] Two adjacent third trays 10 are plugged into each other. Specifically, the two third trays 10 can be plugged into each other through their own structural designs, or the two third trays 10 can be plugged into each other through connecting members. The plug-in connection between two adjacent third trays 10 facilitates the installation and disassembly between the third trays 10 and improves the assembly efficiency between the third trays 10.
[0268] In these alternative embodiments, the tray assembly 110 includes a plurality of third trays 10 which are stacked along the eleventh direction t. At least one end of each third tray 10 along the tenth direction s is provided with a port 11. The battery cell 1 placed on each third tray 10 can move on the third tray 10 and be transferred and loaded through the port 11, without the need to use a lifting member for grasping, which is convenient and fast in operation, improves the transfer speed of the battery cell 1, and can also achieve the effect of batch loading of the battery cell 1.
[0269] According to an embodiment of the present application, both ends of the third tray 10 along the tenth direction s are provided with ports 11.
[0270] In an embodiment of the present application, both ends of the third tray 10 along the tenth direction s are provided with ports 11. The two ports 11 include a first port and a second port. A battery cell 1 is provided in the accommodation space of the third tray 10. A pushing member can be inserted into the accommodation space through the first port and push the battery cell 1 to move along the tenth direction s, so as to transfer the battery cell 1 from the second port to other carrier members.
[0271] In some embodiments, the two ports 11 include a first port and a second port. The second port can be used as a discharge port for transferring the battery cell 1 to other downstream carrier members, and the first port can be used as a loading port for receiving the battery cell 1 from upstream.
[0272] In these alternative embodiments, it is arranged in such a way that it is convenient to apply a force to the battery cell 1 to drive the battery cell 1 arranged in the accommodation space to be transported from the port 11. Moreover, the overall structure of the third tray 10 can be simplified, and the manufacturing cost can be reduced.
[0273] According to an embodiment of the present application, as Figures 24 to 26 , the tray assembly 110 further includes a baffle 20, and the baffle 20 is movably connected to the third tray 10 along the eleventh direction t and is used to block the port 11.
[0274] In the embodiment of the present application, the baffle 20 is movably connected to the third tray 10 along the eleventh direction t, so that the port 11 can be blocked and avoided. The tray assembly 110 includes a plurality of third trays 10, and the plurality of third trays 10 are stacked along the eleventh direction t. The baffle 20 can move along the eleventh direction t, so that a plurality of ports 11 can be blocked or avoided.
[0275] Exemplarily, the plurality of third trays 10 include a first tray, a second tray, a third tray,..., a tray N stacked along the eleventh direction t. The baffle 20 is movably connected to the first tray, the second tray, the third tray,..., the tray N. When the baffle 20 moves along the eleventh direction t to the first position, the baffle 20 avoids the port 11 of the first tray and blocks the ports 11 of the second tray, the third tray,..., the tray N; when the baffle 20 continues to move along the eleventh direction t to the second position, the baffle 20 avoids the ports 11 of the first tray and the second tray and blocks the ports 11 of the third tray,..., the tray N; when the baffle 20 continues to move along the eleventh direction t to the Nth position, the baffle 20 avoids the ports 11 of the first tray, the second tray, the third tray,..., the tray N.
[0276] Exemplarily, the tray assembly 110 includes a tray group, the tray group includes a plurality of third trays 10, the plurality of third trays 10 include a first tray, a second tray, a third tray,..., a tray N stacked along the eleventh direction t, the baffle 20 is movably connected to the tray group, and the tray group moves relative to the baffle 20. When the tray assembly 110 moves along the eleventh direction t to the first position, the port 11 of the first tray is exposed, and the baffle 20 blocks the ports 11 of the second tray, the third tray,..., the tray N; when the tray group continues to move along the eleventh direction t to the second position, the ports 11 of the first tray and the second tray are exposed, and the baffle 20 blocks the ports 11 of the third tray,..., the tray N; when the tray group continues to move along the eleventh direction t to the Nth position, the ports 11 of the first tray, the second tray, the third tray,..., the tray N are all exposed.
[0277] In these alternative embodiments, it is arranged such that during the transportation of the tray assembly 110 loaded with the battery cell 1, the baffle 20 can shield the battery cell 1 and reduce the risk of the battery cell 1 falling out of the third tray 10. Moreover, the baffle 20 is movably connected to the third tray 10. By controlling the relative movement between the baffle 20 and the third tray 10, the baffle 20 can avoid the port 11, which also facilitates the transfer of the battery cell 1 through the port 11.
[0278] According to an embodiment of the present application, as Figures 24 to 26 , at the end of each third tray 10 along the tenth direction s, there is a slot 12 extending along the eleventh direction t, and the baffle 20 is inserted into the slots 12 of multiple third trays 10 along the eleventh direction t.
[0279] In the embodiment of the present application, at the end of each third tray 10 along the tenth direction s, there is a slot 12. Each slot 12 is formed by extending along the eleventh direction t, and multiple slots 12 are arranged along the eleventh direction t, so that the baffle 20 is inserted into the slots 12 of multiple third trays 10 along the eleventh direction t.
[0280] In these alternative embodiments, through the sliding fit between the slot 12 and the baffle 20, the relative movement between the baffle 20 and the third tray 10 is realized, so as to satisfy that the baffle 20 can shield and avoid the port 11. Moreover, the slot 12 and the baffle 20 form an interference fit to realize the movable connection between the slot 12 and the baffle 20, and the baffle 20 is not easily detached. In addition, the baffle 20 can limit the relative movement of the third tray 10 along the tenth direction s.
[0281] According to an embodiment of the present application, the third tray 10 includes a bearing plate 13 and two side plates 14. The two side plates 14 are connected to both ends of the bearing plate 13 along the twelfth direction k, and the twelfth direction k is perpendicular to the eleventh direction t and the tenth direction s. The bearing plate 13 and the two side plates 14 define an accommodation space.
[0282] In the embodiment of the present application, each third tray 10 includes a bearing plate 13 and two side plates 14. The two side plates 14 are connected to both ends of the bearing plate 13 along the twelfth direction k. The bearing plate 13 and the two side plates 14 define an accommodation space with an opening. The accommodation space is used to accommodate the battery cell 1. Ports 11 are provided at both ends of the bearing plate 13 along the tenth direction s, and the ports 11 communicate with the accommodation space. The battery cell 1 can be installed in the accommodation space through the opening.
[0283] Specifically, the third trays 10 are stacked on adjacent third trays 10 in the eleventh direction t. Among them, the bearing plate 13 of one third tray 10 is disposed on the two side plates 14 of another third tray 10, and the bearing plate 13 of one third tray 10 can cover at least part of the opening of another third tray 10 to reduce the exposure of the battery cell 1 and better protect the battery cell 1.
[0284] Optionally, the bearing surface of the bearing plate 13 is a smooth surface to facilitate driving the battery cell 1 to slide on the bearing surface.
[0285] According to an embodiment of the present application, as Figures 24 to 27 , an installation block 15 is provided at the end of the side plate 14 in the tenth direction s. The installation block 15 protrudes from the bearing plate 13 in the tenth direction s, and the installation block 15 is provided with a slot 12.
[0286] In the embodiment of the present application, an installation block 15 is provided at the end of the side plate 14 in the tenth direction s. The installation block 15 protrudes from the bearing plate 13 in the tenth direction s, and the installation block 15 is provided with a slot 12. The baffle 20 is slidably connected to the slot 12. At least one of the two side plates 14 is provided with the installation block 15.
[0287] Exemplarily, an installation block 15 is provided on one side plate 14, and no installation block 15 is provided on the other side plate 14. The baffle 20 has a first edge and a second edge oppositely arranged in the twelfth direction k. The first edge is movably connected to the slot 12, and the second edge moves relative to the side plate 14.
[0288] Exemplarily, installation blocks 15 are provided on both side plates 14. The baffle 20 has a first edge and a second edge oppositely arranged in the twelfth direction k. The first edge is movably connected to one slot 12, and the second edge is movably connected to the other slot 12.
[0289] Optionally, installation blocks 15 are provided at both ends of the side plate 14 in the tenth direction s.
[0290] Optionally, the side plate 14 and the installation block 15 are integrally connected.
[0291] In these alternative embodiments, such a setting simplifies the structure of the third tray 10 and reduces the manufacturing cost of the third tray 10.
[0292] According to an embodiment of the present application, the multiple third trays 10 include a tray one 10a and a tray two 10b. The tray one 10a is the third tray 10 at one end of the multiple third trays 10 in the eleventh direction t. The tray two 10b further includes two connecting plates 16. The connecting plates 16 are located on the side of the bearing plate 13 facing the tray one 10a, and the connecting plates 16 are used for plugging into the side plates 14 of the adjacent third tray 10.
[0293] In an embodiment of the present application, a plurality of third trays 10 include a first tray 10a and a plurality of second trays 10b. The first tray 10a is the third tray 10 located at one end of the plurality of third trays 10 along the eleventh direction t. The first tray 10a includes a bearing plate 13 and two side plates 14. The two side plates 14 are connected to both ends of the bearing plate 13 along the twelfth direction k. The second tray 10b includes a bearing plate 13, two side plates 14, and two connecting plates 16. The two side plates 14 are connected to both ends of the bearing plate 13 along the twelfth direction k. The connecting plates 16 are located on the side of the bearing plate 13 facing the first tray 10a. Adjacent third trays 10 are connected by inserting the connecting plates 16 into the side plates 14.
[0294] Specifically, the second tray 10b includes a bearing plate 13, two side plates 14, and two connecting plates 16. The two side plates 14 are connected to both ends of the bearing plate 13 along the twelfth direction k. The connecting plates 16 are connected to the side plates 14 and extend towards the first tray 10a.
[0295] Exemplarily, when the second tray 10b is connected to the first tray 10a, the connecting plate 16 of the second tray 10b is inserted into the side plate 14 of the first tray 10a.
[0296] Exemplarily, when the second tray 10b is connected to an adjacent second tray 10b, the connecting plate 16 of the second tray 10b is inserted into the side plate 14 of the adjacent second tray 10b.
[0297] In an embodiment of the present application, the insertion of the connecting plate 16 into the side plate 14 of the adjacent third tray 10 can be achieved by threaded insertion, slot insertion, etc.
[0298] In these alternative embodiments, through the self-structure of the third tray 10, the insertion between adjacent third trays 10 is realized, which not only saves the use of other structural parts but also improves the assembly efficiency between the third trays 10.
[0299] According to an embodiment of the present application, as Figures 24 to 27 , a convex body 141 is provided at the end of the side plate 14 along the eleventh direction t, and a groove 161 is provided at the end of the connecting plate 16 along the eleventh direction t. The convex body 141 and the groove 161 are inserted and matched.
[0300] In these alternative embodiments, the convex body 141 and the groove 161 are fitted and connected. The fitting structure can play a positioning role, simplify the assembly process of adjacent two third trays 10, and at the same time, can also increase the connection area between the two third trays 10, increase the contact stability, and improve the connection strength.
[0301] According to an embodiment of the present application, the tray assembly 110 further includes a cover plate 30, which covers the third tray 10 that is the farthest from the tray one 10a along the eleventh direction t among the plurality of third trays 10.
[0302] Specifically, the plurality of third trays 10 include a tray one 10a and a tray two 10b. The tray one 10a is the third tray 10 located at one end along the eleventh direction t among the plurality of third trays 10, and the cover plate 30 covers the tray two 10b that is the farthest from the tray one 10a along the eleventh direction t among the plurality of third trays 10.
[0303] In these alternative embodiments, with such an arrangement, on the one hand, it can reduce the exposure of the battery cells 1 stored in the accommodation space and improve the protection performance of the battery cells 1; on the other hand, it can further reduce the slippage of the battery cells 1 from the third tray 10.
[0304] According to an embodiment of the present application, the supporting mechanism 130 is movable along the eleventh direction t.
[0305] In the embodiment of the present application, the supporting mechanism 130 moves along the eleventh direction t to drive the tray assembly 110 to move along the eleventh direction t, and makes the tray assembly 110 move to a predetermined position, so that the port 11 of the third tray 10 is oppositely arranged with the transmission mechanism 200 along the tenth direction s.
[0306] Exemplarily, the tray assembly 110 includes a tray one 10a and a tray two 10b stacked along the eleventh direction t. The tray assembly 110 is installed on the supporting mechanism 130. The supporting mechanism 130 drives the tray assembly 110 to move along the eleventh direction t to a first predetermined position. In the case of the first predetermined position, the tray one 10a is oppositely arranged with the transmission mechanism 200 along the tenth direction s. The supporting mechanism 130 drives the tray assembly 110 to move along the eleventh direction t to a second predetermined position. In the case of the second predetermined position, the tray two 10b is oppositely arranged with the transmission mechanism 200 along the tenth direction s.
[0307] Specifically, the supporting mechanism 130 includes a cylinder.
[0308] In these alternative embodiments, the supporting mechanism 130 is movable along the eleventh direction t to drive the tray assembly 110 to move along the eleventh direction t, so as to align the third tray 10 with the transmission mechanism along the tenth direction s, facilitating the transfer of the battery cell 1 bracket onto the transmission mechanism 200.
[0309] According to an embodiment of the present application, the feeding mechanism 100 further includes a frame 140, which is connected to the tray assembly 110 and the supporting mechanism 130, and the tray assembly 110 is located inside the frame 140.
[0310] In an embodiment of the present application, the frame 140 has a receiving cavity with one end open, and the tray assembly 110 is installed in the receiving cavity through the opening. The tray assembly 110 is connected to the supporting mechanism 130 through the frame 140.
[0311] Specifically, the frame 140 includes a bottom plate and four cross beams extending in the eleventh direction t. The bottom plate and the four cross beams form the receiving cavity.
[0312] In these alternative embodiments, with such an arrangement, it is possible to limit the tray assembly 110 to reduce the displacement of the third tray 10 in the tray assembly 110, which affects the overall structural stability of the tray assembly 110.
[0313] According to an embodiment of the present application, the tray assembly 110 further includes a baffle 20, and the baffle 20 is movably connected to the third tray 10 along the eleventh direction t. The feeding mechanism 100 further includes a limiting block 150, which is arranged on the side of the frame 140 facing away from the supporting mechanism 130, and the limiting block 150 is used to limit the movement of the baffle 20 along the eleventh direction t.
[0314] In an embodiment of the present application, the feeding mechanism 100 further includes a limiting block 150, which is arranged on the side of the frame 140 facing away from the supporting mechanism 130. When the tray assembly 110 is installed in the frame 140, the limiting block 150 is connected to the baffle 20 and limits the movement of the baffle 20. The supporting mechanism 130 drives the tray assembly 110 to move along the eleventh direction t, and the third tray 10 and the baffle 20 move relatively to control the baffle 20 to block or avoid the ports 11 of each third tray 10.
[0315] According to an embodiment of the present application, the driving assembly 120 includes a driving member 121 and a pushing member 122. The pushing member 122 is connected to the driving member 121, and the driving member 121 is used to drive the pushing member 122 to move along the tenth direction s.
[0316] Specifically, the driving member 121 includes a cylinder or a driving electrode, which is used to drive the pushing member 122 to move along the tenth direction s.
[0317] Specifically, the pushing member 122 includes a pushing rod, and the pushing rod is connected to the driving member 121. When the baffle 20 avoids the port 11, the pushing rod can extend into the accommodation space through the port 11 at one end, abut against the battery cell 1 and drive the battery cell 1 to move along the tenth direction s, so as to push the battery cell 1 to be transported to the transmission mechanism 200 through the port 11 at the other end.
[0318] Optionally, the pushing member 122 further includes a pressing plate, and the pressing plate is arranged at one end of the pushing rod close to the tray assembly 110. Along the tenth direction s, the projected area of the pressing plate is larger than the area of the pushing rod.
[0319] In these alternative embodiments, it is configured in such a way that the structure of the driving component 120 can be simplified and the cost can be reduced.
[0320] According to some embodiments of the present application, the present application provides a battery manufacturing device 1000, which includes a feeding mechanism 100, a transmission mechanism 200, a plurality of first assembly mechanisms 300, and a second assembly mechanism 400. The feeding mechanism 100 is used to provide battery monomers 1. The transmission mechanism 200 is arranged downstream of the feeding mechanism 100 and is used to receive a plurality of battery monomers 1 provided by the feeding mechanism 100. The transmission mechanism 200 includes a plurality of transmission channels 210, and the transmission mechanism 200 can respectively convey a plurality of battery monomers 1 to the plurality of transmission channels 210. The plurality of first assembly mechanisms 300 are arranged in one-to-one correspondence with the plurality of transmission channels 210, and each first assembly mechanism 300 is used to assemble the battery monomer 1 conveyed by the transmission channel 210 with a heat exchange plate 3 to form a battery unit 4. The second assembly mechanism 400 is used to assemble the battery units 4 assembled by the plurality of first assembly mechanisms 300 to form a battery pack 6.
[0321] Among them,
[0322] The feeding mechanism 100 includes a tray assembly 110, a driving component 120, and a supporting mechanism 130. The tray assembly 110 includes at least one third tray 10, and the third tray 10 is used to carry a plurality of battery monomers 1. The tray assembly 110 includes a baffle 20 and a plurality of third trays 10 stacked along the eleventh direction t. Two adjacent third trays 10 are inserted into each other along the eleventh direction t. Each third tray 10 has a receiving space for accommodating the battery monomer 1. Both ends of the third tray 10 along the tenth direction s have ports 11, and the ports 11 communicate with the receiving space. The eleventh direction t is perpendicular to the tenth direction s. The baffle 20 is movably connected to the third tray 10 along the eleventh direction t and is used to block the ports 11. Each end of the third tray 10 along the tenth direction s is provided with a slot 12 extending along the eleventh direction t, and the baffle 20 is inserted into the slots 12 of the plurality of third trays 10 along the eleventh direction t. The supporting mechanism 130 is movable along the eleventh direction t.
[0323] The transfer mechanism 200 includes a transfer assembly 220 and a plurality of flexible conveying pipelines 230. The transfer assembly 220 is disposed downstream of the feeding mechanism 100 and is used to receive a plurality of battery cells 1 provided by the feeding mechanism 100. The transfer assembly 220 includes a first conveyor belt 221, two second conveyor belts 222, and two partition plates 223. The first conveyor belt 221 is communicated with the flexible conveying pipeline 230 and the feeding mechanism 100. The two second conveyor belts 222 are disposed on both sides of the first conveyor belt 221 along the sixth direction n. The conveying direction of the first conveyor belt 221 is opposite to that of the second conveyor belt 222. The partition plate 223 is disposed on the second conveyor belt 222. The partition plate 223 is used to prevent the battery cells 1 from falling off. The sixth direction is perpendicular to the conveying direction. The length of the first conveyor belt 221 is greater than that of the second conveyor belt 222. The second conveyor belt 222 is located at one end of the first conveyor belt close to the flexible conveying pipeline 230. The first conveyor belt 221 includes a first sub-belt 2211 and a plurality of second sub-belts 2212. The plurality of second sub-belts 2212 are disposed on both sides of the first sub-belt 2211 and are located between the first sub-belt 2211 and the second conveyor belt 222. Both the first sub-belt 2211 and the second sub-belts 2212 are communicated with the feeding mechanism 100. The transfer assembly 220 further includes a guide plate 224 disposed at one end of the first sub-belt 2211 close to the flexible conveying pipeline 230. Both ends of the guide plate 224 extend towards the second sub-belts 2212 located on both sides of the first sub-belt 2211. The end of the partition plate 223 close to the flexible conveying pipeline 230 is spaced from the end of the guide plate 224, and a conveying port 225 for conveying the battery cells 1 is formed. The conveying port 225 is used to guide the battery cells 1 to be conveyed to the flexible conveying pipeline 230. The length of the second sub-belt 2212 is greater than that of the first sub-belt 2211. The plurality of flexible conveying pipelines 230 are disposed at one end of the transfer assembly 220 far from the feeding mechanism 100. Each flexible conveying pipeline 230 is connected to the transfer assembly 220 and each first assembly mechanism 300, and each flexible conveying pipeline 230 and the transfer assembly 220 form a transfer channel 210. At least a part of each flexible conveying pipeline 230 is twisted relative to the transfer assembly 220 to rotate the battery cells 1 conveyed through the flexible conveying pipeline 230 by 90°.
[0324] The first assembly mechanism 300 includes a grouping mechanism 310 and a mounting mechanism 320. At least one first assembly mechanism 300 further includes a film laying mechanism 330. The grouping mechanism 310 is disposed downstream of the transmission channel 210, and the grouping mechanism 310 is configured to form a battery row 2 from a plurality of battery cells 1 transmitted by the transmission channel 210. The grouping mechanism 310 includes a rotating wheel distributor 311, a first tray 312, a support member 313, a limiting member 314, a traction member 315, a guide wheel 316, a plurality of counterweight members 317, and an arc member 318. The rotating wheel distributor 311 is disposed downstream of the transmission channel 210 and receives the plurality of battery cells 1 from the transmission channel 210. The rotating wheel distributor 311 rotates in the first direction x, and the rotating wheel distributor 311 is provided with a plurality of mounting positions 3111 for carrying the battery cells 1. The first tray 312 is configured to receive the plurality of battery cells 1 disengaged from the mounting positions 3111 and form a battery row 2. The first tray 312 includes an inclined portion 3121 and two first slide rails 3122. The inclined portion 3121 is inclined in a direction away from the rotating wheel distributor 311. The inclined portion 3121 is provided with a first through hole 31211. In the second direction y, the size of the first through hole 31211 is smaller than the size of the battery cell 1. The two first slide rails 3122 are fixed to the inclined portion 3121 and are spaced apart in the second direction y. The first slide rails 3122 and the inclined portion 3121 are configured to slidably cooperate with the battery cells 1. The two first slide rails 3122 and the inclined portion 3121 form a receiving space for accommodating the plurality of battery cells 1. The second direction y is perpendicular to the first direction x. The first slide rail 3122 includes a first section 31221 and a second section 31222. The first section 31221 and the second section 31222 are disposed on opposite sides of the inclined portion 3121 in the thickness direction. The first section 31221 is configured to slidably cooperate with the battery cell 1; the support member 313 is movably connected to the first section 31221, and the support member 313 is configured to be driven by the gravity of the battery cell 1 to move along the first section 31221. The limiting member 314 is movably connected to the second section 31222. The guide wheel 316 is disposed on the first tray 312. One end of the traction member 315 is connected to the support member 313, and the other end of the traction member 315 bypasses the guide wheel 316 and is connected to the limiting member 314. The support member 313 drives the limiting member 314 to move along the second section 31222 through the traction member 315. The counterweight member 317 is disposed on a side of the limiting member 314 close to the guide wheel 316. The counterweight member 317 is movably connected to the second section 31222, and the limiting member 314 can drive the counterweight member 317 to move along the second section 31222. In a direction away from the rotating wheel distributor 311, the size of the second section 31222 in the second direction y gradually increases. The plurality of counterweight members 317 are spaced apart along the second section 31222, and the moving distances of the respective counterweight members 317 along the second section 31222 are different.The arc-shaped member 318 is disposed between the rotating wheel distributor 311 and the first tray 312 and is connected to the inclined portion 3121. The arc-shaped member 318 is used for sliding cooperation with the battery cell 1 and guiding the battery cell 1 into the accommodation space. The installation mechanism 320 is disposed downstream of the grouping mechanism 310. The installation mechanism 320 assembles the battery row 2 and the heat exchange plate 3 to form the battery unit 4. The installation mechanism 320 includes a bracket 321, a first supporting member 322, and a clamping assembly 323. The bracket 321 is disposed downstream of the grouping mechanism 310 and receives the first tray 312 having the battery row 2 provided by the grouping mechanism 310. The first supporting member 322 is disposed on the bracket 321 and is movable relative to the bracket 321 along the third direction z. The first supporting member 322 is used for driving the battery row 2 to move along the third direction z and separating the battery row 2 from the first tray 312. The clamping assembly 323 is disposed on the bracket 321. The clamping assembly 323 is used for clamping the battery row 2 on the heat exchange plate 3 and the first supporting member 322 and driving the battery row 2 and the heat exchange plate 3 to flip. The clamping assembly 323 includes a first clamping assembly 323a and a second clamping assembly 323b. The first clamping assembly 323a and the second clamping assembly 323b are movably connected to the bracket 321 along the fourth direction g. The first clamping assembly 323a and the second clamping assembly 323b are respectively used for clamping both ends of the battery row 2 and the heat exchange plate 3 and driving the battery row 2 and the heat exchange plate 3 to flip. The fourth direction g is perpendicular to the third direction z. The first clamping assembly 323a includes a rotating member 3231, a clamping beam 3232, a pressing member 3233, and a grasping member 3235. The rotating member 3231 is rotatably disposed on the bracket 321. The clamping beam 3232 is connected to the rotating member 3231, and the rotating member 3231 can drive the clamping beam 3232 to rotate. The pressing member 3233 is mounted on the clamping beam 3232. The pressing member 3233 is movably connected to the clamping beam 3232 along the third direction z. The pressing member 3233 and the clamping beam 3232 form a first guiding groove 3234 extending along the fifth direction m. The first guiding groove 3234 is used for accommodating at least part of the battery cell 1 and the heat exchange plate 3. The pressing member 3233 is used for pressing the battery cell 1 and the heat exchange plate 3. The fifth direction m is perpendicular to the third direction z and the fourth direction g. The grasping member 3235 is movably connected to the bracket 321 along the third direction z, and the grasping member 3235 and the first supporting member 322 are arranged along the third direction z. The grasping member 3235 is used for assembling the battery row 2 and the heat exchange plate 3 flipped by the clamping assembly 323 with the battery row 2 on the first supporting member 322 to form the battery unit 4. The film laying mechanism 330 is disposed downstream of the installation mechanism 320. The film laying mechanism 330 is used for attaching the protective film 5 to the battery unit 4. The film laying mechanism 330 includes a frame 331, a mold 332, a film unwinding assembly 333, and a rolling mechanism 334. The mold 332 is disposed on the frame 331. The mold 332 has a vacuum passage, and the opening of the vacuum passage is used to face the protective film 5.The unwinding assembly 333 is arranged on the frame 331 and is used to release the protective film 5 and attach the protective film 5 to the mold 332. The unwinding assembly 333 includes a support base 3331, an unwinding part 3332, a moving part 3333 and a cutting part 3334. The support base 3331 is arranged on the frame 331; the unwinding part 3332 is arranged on the support base 3331, and the protective film 5 is movably arranged on the unwinding part 3332; the moving part 3333 can drive the protective film 5 to move along the extension direction of the mold 332 and attach the protective film 5 to the mold 332. The rolling mechanism 334 is used to cooperate with the mold 332 to roll the protective film 5 into a structure matching the battery row 2. The moving part 3333 includes a second slide rail 33331 and a moving member 33332. The second slide rail 33331 extends along the extension direction, and the moving member 33332 can drive the protective film 5 to slide along the second slide rail 33331. The cutting part 3334 is arranged on the support base 3331, and the cutting mechanism is used to cut off the protective film 5. The rolling mechanism 334 includes a third slide rail 3341, a slider 3342 and a pressing wheel 3343. The third slide rail 3341 is arranged on the support base 3331 and extends along the extension direction; the slider 3342 is slidably connected to the third slide rail 3341; the pressing wheel 3343 is arranged on the slider 3342, and the pressing wheel 3343 can rotate relative to the slider 3342. The pressing wheel 3343 cooperates with the mold 332 to roll the protective film 5.
[0325] The second assembly mechanism 400 includes a base 410 and a plurality of assembly components 420. The plurality of assembly components 420 are oppositely arranged along the seventh direction p. Each assembly component 420 drives the battery unit 4 to move along the seventh direction p to assemble a plurality of battery units 4 into a battery pack 6. A protective film 5 is provided between two adjacent battery units 4 in the battery pack 6. The assembly component 420 includes a rotating plate 421, a movable plate 422, a first driving member 423, a second driving member 424, a lifting frame 425, a second tray 426, and a third conveyor belt 427. The rotating plate 421 is rotatably arranged on the base 410. The movable plate 422 is movably connected to the rotating plate 421 and forms a second guiding groove extending along the eighth direction q with the rotating plate 421. The second guiding groove is used to accommodate at least part of the battery unit 4. The eighth direction q is perpendicular to the seventh direction p. The first driving member 423 is connected to the rotating plate 421. The first driving member 423 drives the battery unit 4 to rotate through the rotating plate 421 so that the battery units 4 are oppositely arranged along the seventh direction p. The second driving member 424 is connected to the movable plate 422. The second driving member 424 clamps the battery pack 6 through the movable plate 422. The lifting frame 425 is movably arranged on the base 410 along the ninth direction r. The second tray 426 is detachably connected to the lifting frame 425. The second tray 426 is used to support the battery pack 6. The lifting frame 425 drives the battery pack 6 to move along the ninth direction r through the second tray 426. The ninth direction r is perpendicular to the seventh direction p and the eighth direction q. The third conveyor belt 427 can convey the second tray 426 and the battery pack 6 detached from the lifting frame 425.
[0326] Although the present application has been described with reference to the preferred embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way. The present application is not limited to the specific embodiments disclosed in the text but includes all technical solutions falling within the scope of the claims.
Claims
1. A battery manufacturing device, characterized in that, it includes: a feeding mechanism for providing battery monomers; a conveying mechanism arranged downstream of the feeding mechanism and used to receive a plurality of the battery monomers provided by the feeding mechanism. The conveying mechanism includes a plurality of conveying channels, and the conveying mechanism can respectively convey the plurality of battery monomers to the plurality of conveying channels; a plurality of first assembling mechanisms, the plurality of first assembling mechanisms are arranged in one-to-one correspondence with the plurality of conveying channels, and each first assembling mechanism is used to assemble the battery monomers conveyed by the conveying channel and a heat exchange plate to form a battery unit; a second assembling mechanism for assembling the battery units assembled by the plurality of first assembling mechanisms to form a battery pack.
2. The battery manufacturing device according to claim 1, characterized in that, the first assembling mechanism includes: a grouping mechanism arranged downstream of the conveying channel, and the grouping mechanism is used to form a battery row from a plurality of the battery monomers conveyed by the conveying channel; a mounting mechanism arranged downstream of the grouping mechanism, and the mounting mechanism assembles the battery row and the heat exchange plate to form the battery unit.
3. The battery manufacturing device according to claim 2, characterized in that, at least one of the first assembling mechanisms includes a film laying mechanism arranged downstream of the mounting mechanism, and the film laying mechanism is used to attach a protective film to the battery unit.
4. The battery manufacturing device according to claim 2, characterized in that, the grouping mechanism includes: a rotary distributor arranged downstream of the conveying channel and used to receive a plurality of the battery monomers from the conveying channel. The rotary distributor rotates in a first direction, and the rotary distributor is provided with a plurality of mounting positions for carrying the battery monomers; a first tray for receiving a plurality of the battery monomers separated from the mounting positions and forming the battery row.
5. The battery manufacturing device according to claim 4, characterized in that, the first tray includes an inclined portion and two first slide rails. The inclined portion is obliquely arranged in a direction away from the rotary distributor, and the two first slide rails are fixed to the inclined portion and are spaced apart in a second direction. The first slide rails and the inclined portion are used for sliding cooperation with the battery monomers. The two first slide rails and the inclined portion form a receiving space for accommodating the plurality of battery monomers, and the second direction is perpendicular to the first direction.
6. The battery manufacturing device according to claim 5, characterized in that, the first slide rail includes a first section and a second section, and the first section and the second section are arranged on opposite sides of the inclined portion in the thickness direction. The first section is used for sliding cooperation with the battery monomers; The grouping mechanism further includes a support member, a limiting member, a traction member, a guide wheel, and a counterweight member. The support member is movably connected to the first section, and the support member is configured to be driven by the gravity of the battery cell to move along the first section. The limiting member is movably connected to the second section. The guide wheel is disposed on the first tray. One end of the traction member is connected to the support member, and the other end of the traction member bypasses the guide wheel and is connected to the limiting member. The support member drives the limiting member to move along the second section through the traction member. The counterweight member is disposed on a side of the limiting member close to the guide wheel, and the counterweight member is movably connected to the second section. The limiting member can drive the counterweight member to move along the second section.
7. The battery manufacturing apparatus according to claim 6, wherein, in the direction away from the rotary feeder, the dimension of the second section along the second direction gradually increases; the grouping mechanism includes a plurality of the counterweight members, and the plurality of counterweight members are spaced along the second section, and the moving distances of the respective counterweight members along the second section are different.
8. The battery manufacturing apparatus according to claim 7, wherein, the inclined portion is provided with a first through hole, and in the second direction, the dimension of the first through hole is smaller than the dimension of the battery cell.
9. The battery manufacturing apparatus according to claim 5, wherein, the grouping mechanism further includes an arc-shaped member, the arc-shaped member is disposed between the rotary feeder and the first tray and is connected to the inclined portion, and the arc-shaped member is used for sliding cooperation with the battery cell to guide the battery cell into the accommodation space.
10. The battery manufacturing apparatus according to claim 2, wherein, the mounting mechanism includes: a bracket, disposed downstream of the grouping mechanism and configured to receive the first tray having the battery row provided by the grouping mechanism; a first supporting member, disposed on the bracket and movable relative to the bracket along a third direction, the first supporting member is used for driving the battery row to move along the third direction and separating the battery row from the first tray; a clamping assembly, disposed on the bracket, the clamping assembly is used for clamping the heat exchange plate and the battery row on the first supporting member, and driving the battery row and the heat exchange plate to flip.
11. The battery manufacturing apparatus according to claim 10, wherein, the clamping assembly includes a first clamping assembly and a second clamping assembly, the first clamping assembly and the second clamping assembly are movably connected to the bracket along a fourth direction, the first clamping assembly and the second clamping assembly are respectively used for clamping both ends of the battery row and the heat exchange plate, and driving the battery row and the heat exchange plate to flip, and the fourth direction is perpendicular to the third direction.
12. The battery manufacturing apparatus according to claim 11, wherein, the first clamping assembly includes: a rotating member, rotatably disposed on the bracket; a clamping beam, connected to the rotating member, and the rotating member can drive the clamping beam to rotate; The pressing member is installed on the clamping beam. The pressing member and the clamping beam form a first guiding groove extending in the fifth direction. The first guiding groove is used to accommodate at least part of the battery cell and the heat exchange plate. The pressing member is used to squeeze the battery cell and the heat exchange plate. The fifth direction is perpendicular to the third direction and the fourth direction.
13. The battery manufacturing apparatus according to claim 12, wherein, the pressing member is movably connected to the clamping beam in the third direction.
14. The battery manufacturing apparatus according to claim 10, wherein, the installation mechanism further includes a grasping member, which is movably connected to the bracket in the third direction, and the grasping member and the first supporting member are arranged in the third direction, the grasping member is used to assemble the battery row and the heat exchange plate of the flipped clamping assembly with the battery row on the first supporting member to form the battery unit.
15. The battery manufacturing apparatus according to claim 3, wherein, the film laying mechanism includes: a frame; a mold, arranged on the frame; a film unwinding assembly, arranged on the frame, for releasing the protective film and attaching the protective film to the mold; a rolling mechanism, used to cooperate with the mold to roll the protective film into a structure matching the battery row.
16. The battery manufacturing apparatus according to claim 15, wherein, the mold has a vacuum passage, and the opening of the vacuum passage is used to face the protective film.
17. The battery manufacturing apparatus according to claim 15, wherein, the film unwinding assembly includes: a support seat, arranged on the frame; a film unwinding part, arranged on the support seat, and the protective film is movably arranged on the film unwinding part; a moving part, which can drive the protective film to move along the extending direction of the mold and attach the protective film to the mold.
18. The battery manufacturing apparatus according to claim 17, wherein, the moving part includes a second slide rail and a moving member. The second slide rail extends along the extending direction, and the moving member can drive the protective film to slide along the second slide rail.
19. The battery manufacturing apparatus according to claim 17, wherein, the film unwinding assembly further includes a cutting part, arranged on the support seat, and the cutting mechanism is used to cut the protective film.
20. The battery manufacturing apparatus according to claim 17, wherein, the rolling mechanism includes: a third slide rail, arranged on the support seat and extending along the extending direction; a slider, slidably connected to the third slide rail; a pressing wheel, arranged on the slider, and the pressing wheel can rotate relative to the slider. The pressing wheel cooperates with the mold to roll the protective film.
21. The battery manufacturing apparatus according to claim 1, wherein, the transmission mechanism includes: a conveying assembly, arranged downstream of the loading mechanism, for receiving a plurality of the battery cells provided by the loading mechanism; A plurality of flexible conveying pipelines are arranged at one end of the conveying assembly away from the feeding mechanism. Each flexible conveying pipeline is connected to the conveying assembly and each first assembling mechanism, and each flexible conveying pipeline and the conveying assembly form the transmission channel. At least a part of each flexible conveying pipeline is twisted relative to the conveying assembly to rotate the battery cell conveyed through the flexible conveying pipeline by 90°.
22. The battery manufacturing device according to claim 21, wherein, the conveying assembly includes a first conveyor belt, two second conveyor belts and two partitions. The first conveyor belt is communicated with the flexible conveying pipeline and the feeding mechanism. The two second conveyor belts are arranged on both sides of the first conveyor belt along the sixth direction. The conveying direction of the first conveyor belt is opposite to the conveying direction of the second conveyor belt. The partitions are arranged on the second conveyor belts, and the partitions are used to prevent the battery cells from falling off. The sixth direction is perpendicular to the conveying direction.
23. The battery manufacturing device according to claim 22, wherein, the length of the first conveyor belt is greater than the length of the second conveyor belt, and the second conveyor belt is located at one end of the first conveyor belt close to the flexible conveying pipeline.
24. The battery manufacturing device according to claim 22, wherein, the first conveyor belt includes a first sub-belt and a plurality of second sub-belts. The plurality of second sub-belts are arranged on both sides of the first sub-belt and are located between the first sub-belt and the second conveyor belt. Both the first sub-belt and the second sub-belts are communicated with the feeding mechanism; the conveying assembly further includes a guiding plate arranged at one end of the first sub-belt close to the flexible conveying pipeline. The two ends of the guiding plate extend respectively towards the second sub-belts located on both sides of the first sub-belt. The end of the partition close to the flexible conveying pipeline is spaced from the end of the guiding plate, and a conveying opening for conveying the battery cell is formed. The conveying opening is used to guide the battery cell to be conveyed to the flexible conveying pipeline.
25. The battery manufacturing device according to claim 24, wherein, the length of the second sub-belt is greater than the length of the first sub-belt.
26. The battery manufacturing device according to claim 1, wherein, the second assembling mechanism includes: a base; a plurality of assembling components arranged oppositely along the seventh direction. Each assembling component drives the battery unit to move along the seventh direction to assemble a plurality of the battery units to form the battery pack, and a protective film is arranged between two adjacent battery units in the battery pack.
27. The battery manufacturing device according to claim 26, wherein, the assembling component includes: a rotating plate rotatably arranged on the base; a movable plate movably connected to the rotating plate and forming a second guiding groove extending along the eighth direction with the rotating plate. The second guiding groove is used to accommodate at least a part of the battery unit. The eighth direction is perpendicular to the seventh direction; The first driving member is connected to the rotating plate, and the first driving member drives the battery unit to rotate through the rotating plate so that the battery units are arranged oppositely along the seventh direction; The second driving member is connected to the movable plate, and the second driving member clamps the battery pack through the movable plate.
28. The battery manufacturing device according to claim 27, wherein, The second assembling mechanism further includes a lifting frame and a second tray. The lifting frame is movably arranged on the base along the ninth direction. The second tray is detachably connected to the lifting frame. The second tray is used to support the battery pack. The lifting frame drives the battery pack to move along the ninth direction through the second tray. The ninth direction is perpendicular to the seventh direction and the eighth direction.
29. The battery manufacturing device according to claim 28, wherein, The assembling mechanism further includes a third conveyor belt, and the third conveyor belt can convey the second tray and the battery pack detached from the lifting frame.
30. The battery manufacturing device according to claim 27, wherein, The feeding mechanism includes: A tray assembly, the tray assembly includes at least one third tray. One end of the third tray has a port along the tenth direction. The third tray is used to carry a plurality of battery monomers; A driving assembly, at least part of the driving assembly is movable along the tenth direction, and is used to drive a plurality of the battery monomers on the third tray to be transferred to the transmission mechanism through the port; A supporting mechanism, connected to the tray assembly and used to support the tray assembly.
31. The battery manufacturing device according to claim 30, wherein, The tray assembly includes a plurality of third trays stacked along the eleventh direction; Two adjacent third trays are inserted along the eleventh direction. Each tray has a receiving space for receiving the battery monomer. Both ends of the third tray along the tenth direction have ports, and the ports communicate with the receiving space. The eleventh direction is perpendicular to the tenth direction.
32. The battery manufacturing device according to claim 31, wherein, The tray assembly further includes a baffle, and the baffle is movably connected to the third tray along the eleventh direction and is used to block the port.
33. The battery manufacturing device according to claim 32, wherein, Slots extending along the eleventh direction are provided at the ends of each third tray along the tenth direction, and the baffle is inserted into the slots of a plurality of third trays along the eleventh direction.
34. The battery manufacturing device according to claim 30, wherein, The supporting mechanism is movable along the eleventh direction.