Main shaft assembly detection device of numerical control machine tool
By designing a CNC machine tool spindle assembly detection device with automatic detection and adjustment, the problems of high cost, low efficiency and unstable accuracy caused by manual operation in the prior art are solved, and automated detection is realized, errors are reduced and assembly accuracy is improved.
Patent Information
- Application Number
- CN202510322897.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-03-19
AI Technical Summary
The existing CNC machine tool spindle assembly inspection process relies on manual operation, resulting in high cost, low efficiency, unstable accuracy and errors.
A spindle assembly detection device including a storage mechanism, a detection mechanism and an adjustment mechanism is designed to quickly match and avoid manual operation errors by automatically detecting and adjusting the position information of the storage mechanism, the second guide rail and the spindle mounting base.
The automation of spindle assembly inspection is realized, reducing costs, improving efficiency, avoiding errors, and ensuring high-precision assembly.
Smart Images

Figure CN120095619A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of numerically controlled machine tools, and in particular to a spindle assembly detection device for numerically controlled machine tools. Background Art
[0002] With the rapid development of industries such as automobiles, national defense, aviation, and aerospace, as well as the application of new materials such as aluminum alloys, the requirements for high-speed CNC machine tool processing are getting higher and higher. At present, CNC machine tools are suitable for processing parts with special-shaped structures, complex structures, large sizes, high precision requirements, and parts that need frequent modifications; the requirements for precision of CNC machine tools are no longer limited to static geometric precision. The motion accuracy of machine tools and the monitoring and compensation of vibrations are gaining more and more attention. In principle, the structure of modern precision CNC machine tools and traditional machine tools has not changed much. The main difference is the improvement of guide rail processing and installation technology and the improvement of spindle system processing and installation accuracy.
[0003] The patent document with patent number CN113618370A discloses a spindle assembly detection device for a CNC machine tool, including a support base, a through hole is opened in the center of the support base, and a spindle clamping mechanism is arranged in the central through hole of the support base, and a spindle detection mechanism is arranged on the upper end surface of the support base; the spindle detection mechanism includes a support plate, and the support plate is vertically fixed above the support base. The overall length of the support base arranged in the present invention can be adjusted according to the use space. At the same time, the device is provided with a spindle clamping mechanism, and the first spindle clamping plate and the second spindle clamping plate in the spindle clamping mechanism can be adjusted, so that spindles of different widths can be restricted. At the same time, the support base of the device can be connected together by connecting threaded rods, so that multiple devices can be connected together, which is convenient for detecting spindles of different lengths and increases the scope of application of the device.
[0004] However, in the actual assembly inspection process, the inventors found that the existing inspection requires assembly inspection between the slide rails on both sides and the main shaft. The existing assembly inspection process usually relies on manual inspection, which requires a high level of adjustment from the operator. The operator's training cycle is long and the cost is high. Manual operation reduces the speed of adjusting the slide rails and the main shaft, affecting the assembly inspection efficiency. At the same time, the inspection accuracy varies due to different operating methods. This human factor often leads to fluctuations in assembly accuracy, which may in turn cause errors in the assembly accuracy of the guide rails and the main shaft, affecting the overall performance of the machine tool. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art by arranging a detection mechanism to cooperate with an adjustment mechanism to automatically detect and adjust the storage mechanism, the second guide rail on the first support mechanism, and the position information between the spindle mounting seat on the second support mechanism and the first guide rail to quickly match, thereby avoiding errors in manual operation. This solves the problems of high cost, low efficiency and errors in the existing spindle assembly detection.
[0006] In view of the above technical problems, the following technical solutions are adopted: A spindle assembly detection device for a CNC machine tool, comprising: Disassembling a housing provided on a machine tool, a storage mechanism provided on the housing and used to store position information of a first guide rail on the machine tool, a first support mechanism provided on the housing and used to support a second guide rail on the machine tool, a second support mechanism provided on the housing and used to support a spindle mounting seat on the machine tool, disassembling a detection mechanism provided on the sliders of the first guide rail and the second guide rail and used to detect position information of the storage mechanism and the second support mechanism, and an adjustment mechanism provided in the housing and used to adjust the positions of the storage mechanism, the first support mechanism and the second support mechanism; The adjustment mechanism includes a mobile frame movably arranged in the shell, a connecting component arranged on the mobile frame and used to connect the storage mechanism, the first supporting mechanism and the second supporting mechanism with the movement of the mobile frame, and a connecting component arranged on the mobile frame and cooperating with the connecting component to adjust the storage mechanism, the first supporting mechanism and the second supporting mechanism.
[0007] Preferably, the connecting assembly includes a spur gear rotatably disposed on the movable frame and a helical gear bar disposed on a side surface of the spur gear.
[0008] Preferably, the storage mechanism includes a square bar for storing the position information of the first guide rail, a support seat that is movable up and down and rotatable on the outer shell and is used to support one end of the square bar, a first rack that is movable up and down on the outer shell and is engaged with the spur gear and is used to force the support seat to move, a first locking assembly that is arranged in the outer shell and is used to limit the up and down movement of the support seat, and a rotating assembly that is arranged in the outer shell and is engaged with the bevel gear and is used to force the support seat to rotate.
[0009] Preferably, the first locking assembly includes a support plate rotatably disposed under the support seat and movably disposed on the outer shell, a first locking plate movably disposed under the support plate and used to limit the downward movement of the support plate, and a first elastic member disposed in the outer shell and used to force the support plate to fit against the locking plate.
[0010] Preferably, the rotating assembly includes a first transmission gear arranged on the support seat, a second transmission gear rotatably arranged on the housing and meshed with the first transmission gear, and a first bevel gear arranged on the second transmission gear and meshed with the bevel gear bar and used to force the second transmission gear to rotate.
[0011] Preferably, the first supporting mechanism includes a mounting frame arranged on the first rack, a supporting frame slidably arranged on the mounting frame along the left-right direction and extending to the outside of the outer shell, a supporting rod rotatably arranged on the supporting frame and used for being inserted into a connecting hole on one end of the second guide rail, a second rack arranged on the supporting frame and meshing with the spur gear and used for forcing the supporting frame to move, and a second locking assembly arranged on the mounting frame and used for limiting the left-right movement of the supporting frame.
[0012] Preferably, the second locking assembly includes a second locking plate movably disposed on the mounting frame and used to limit the movement of the support frame into the housing, and a second elastic member disposed on the mounting frame and used to force the support frame to move into the housing.
[0013] Preferably, the second supporting mechanism includes a rotating frame rotatably arranged on the outer shell in the left-right direction, a second bevel gear arranged on the rotating frame and meshed with the bevel gear bar and used to drive the rotating frame to rotate, a support column rotatably arranged on the rotating frame in the up-down direction and inserted into the axial hole on the spindle mounting seat, a third bevel gear arranged on the support column and meshed with the bevel gear bar and used to drive the support column to rotate, a limit assembly arranged on the rotating frame and used to limit the rotation of the support column, and a shaft inserted in the axial hole and used to simulate the spindle.
[0014] Preferably, the adjustment assembly includes a plurality of gear sets rotatably arranged on the mobile frame and meshing with each other in sequence, and a driving gear arranged on the mobile frame and used to drive the gear sets to rotate, and the first two gear sets are respectively meshed with the spur gear and the driving gear; The gear set includes a first gear rotatably arranged on the moving frame and a second gear arranged on one side of the first gear and having a smaller diameter than the first gear set, and the first gear of the previous gear set is meshed with the second gear of the next gear set.
[0015] Preferably, the detection mechanism includes a base inserted into the mounting groove on the slider, a first slide rail arranged on the base perpendicular to the sliding direction of the slider, a second slide rail slidably arranged on the first slide rail, a support arm slidably arranged on the second slide rail in the up and down directions and capable of flexing and extending, and a measuring table arranged on the support arm.
[0016] Beneficial effects of the present invention: (1) In the present invention, an adjustment component is provided to cooperate with a connection component to sequentially and quickly adjust the position information of the storage mechanism, the second guide rail on the first support mechanism, and the spindle mounting seat on the second support mechanism during the movement of the mobile frame. The adjustment mechanism has a compact structure and occupies a small space, so that it can be adapted to a machine tool that has limited space. At the same time, during the adjustment process, a detection mechanism is used to automatically detect the position information of the storage mechanism, the second guide rail, and the spindle mounting seat and the first guide rail to quickly match them, thereby avoiding errors in manual operation. (2) In the present invention, by providing a spur gear and a helical gear bar, and the helical gear bar is provided on both sides of the spur gear, the spur gear can be connected to and drive the storage mechanism and the first support mechanism during the movement of the mobile frame, and the helical gears on both sides are used to connect and drive the storage mechanism and the second support mechanism respectively, so that both sides of the spur gear can provide sufficient space for installing the storage mechanism and the second support mechanism, so that the space is reasonably utilized, the difficulty of structural installation and the possibility of interference are reduced, and at the same time, the first gear with different diameters is meshed with the second gear to realize the rotation connection of multiple gear sets, spur gears and driving gears, so that the rotation angle of the spur gear is 1 / 1000 of the rotation angle of the driving gear, or even smaller, so as to achieve high-precision adjustment and avoid large errors; (3) In the present invention, by providing a square bar and a shaft rod with a flat surface, it is convenient for the detection mechanism to perform detection, so that the position measurement between the first guide rail, the second guide rail and the shaft rod mounting seat is more accurate, the difficulty of detection is reduced, and errors are avoided; (4) In the present invention, the first locking assembly, the second locking assembly and the limit assembly are respectively provided to limit and lock the square bar, the second guide rail and the shaft rod after the preliminary adjustment, so as to avoid the phenomenon of misalignment and movement during the subsequent further adjustment process, realize high-precision adjustment, and further avoid the occurrence of errors.
[0017] In summary, the device has the effects of low cost, high efficiency and error avoidance for spindle assembly inspection, and is particularly suitable for the field of CNC machine tool technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 A state diagram of a spindle assembly detection device for a CNC machine tool provided by the present invention when used for assembling and detecting a second guide rail.
[0020] Figure 2 A state diagram of a spindle assembly detection device for a CNC machine tool provided by the present invention when used for assembling and detecting a spindle mounting seat.
[0021] Figure 3 The present invention provides a three-dimensional cross-sectional view of a spindle assembly detection device for a CNC machine tool.
[0022] Figure 4 This is a schematic structural diagram of the adjustment mechanism provided by the present invention.
[0023] Figure 5 This is a schematic diagram of the structure of the gear set provided by the present invention.
[0024] Figure 6 This is a structural schematic diagram of the storage mechanism provided by the present invention.
[0025] Figure 7 The present invention provides Figure 6 A partial enlarged view of point A in the middle.
[0026] Figure 8 The present invention provides Figure 6 Rear view of the storage mechanism.
[0027] Fig. 9 A locking state diagram of the first locking assembly provided by the present invention.
[0028] Fig.10 The present invention provides Figure 8 Cross-sectional view along the middle edge at B.
[0029] Fig.11 A locking state diagram of the second locking assembly provided by the present invention.
[0030] Fig.12 This is a schematic structural diagram of the second supporting mechanism provided by the present invention.
[0031] Fig.13 This is a schematic structural diagram of the detection mechanism provided by the present invention. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0033] Embodiment 1 like Figure 1-Figure 3 As shown, a spindle assembly detection device for a CNC machine tool comprises: Disassemble the housing 1 disposed on the machine tool 7, the storage mechanism 2 disposed on the housing 1 and used to store the position information of the first guide rail 71 on the machine tool 7, the first support mechanism 3 disposed on the housing 1 and used to support the second guide rail 72 on the machine tool 7, the second support mechanism 4 disposed on the housing 1 and used to support the spindle mounting seat 74 on the machine tool 7, disassemble the detection mechanism 5 disposed on the slider 73 of the first guide rail 71 and the second guide rail 72 and used to detect the position information of the storage mechanism 2 and the second support mechanism 4, and the adjustment mechanism 6 disposed in the housing 1 and used to adjust the positions of the storage mechanism 2, the first support mechanism 3 and the second support mechanism 4; The adjusting mechanism 6 includes a mobile frame 61 movably arranged in the outer shell 1, a connecting component 62 arranged on the mobile frame 61 and used to connect the storage mechanism 2, the first supporting mechanism 3 and the second supporting mechanism 4 as the mobile frame 61 moves, and an adjusting component 63 arranged on the mobile frame 61 and cooperating with the connecting component 62 to adjust the storage mechanism 2, the first supporting mechanism 3 and the second supporting mechanism 4.
[0034] In this embodiment, a detection mechanism 5 is provided to cooperate with an adjustment mechanism 6 to automatically detect and adjust the position information between the storage mechanism 2, the second guide rail 72 on the first support mechanism 3, and the spindle mounting seat 74 on the second support mechanism 4 and the first guide rail 71 to quickly match, thereby avoiding errors in manual operation; at the same time, the adjustment component 63 cooperates with the connecting component 62 to connect with the storage mechanism 2, the first support mechanism 3 and the second support mechanism 4 in sequence during the movement of the mobile frame 61 for adjustment. The structure is compact, so that the space occupied by the adjustment mechanism 6 is reduced to adapt to the machine tool 7 which has limited space.
[0035] In detail, when in use, firstly, the first guide rail 71 is installed on the machine tool 7 as an assembly reference and the detection mechanism 5 is installed on the first guide rail 71, the connecting component 62 moves with the moving frame 61 and is connected to the storage mechanism 2, and the adjusting component 63 is able to adjust the position information of the storage mechanism 2 until the detection mechanism 5 detects that the position information between the storage mechanism 2 and the first guide rail 71 matches; then the first supporting mechanism 3 supports the second guide rail 72 and the detection mechanism 5 is installed on the second guide rail 72, the connecting component 62 moves with the moving frame 61 and is connected to the first supporting mechanism 3, and the adjusting component 63 is able to adjust the second supporting mechanism 4 until the detection mechanism 5 detects that the position information of the second guide rail 72 matches that of the storage mechanism 2, and then the second guide rail 72 is assembled on the machine tool 7; finally, the second supporting mechanism 4 supports the spindle mounting seat 74, the connecting component 62 moves with the movable frame 61 and is connected to the second supporting mechanism 4, and the adjusting component 63 is able to adjust the position of the second supporting mechanism 4 until the detection mechanism 5 detects that the position information of the spindle mounting seat 74 matches that of the second guide rail 72, and then the spindle mounting seat 74 is assembled on the machine tool 7; the entire detection and assembly process has a high degree of automation, reduces costs, is efficient, and avoids errors caused by human interference.
[0036] It should be noted that the number of spindle assembly detection devices used for CNC machine tools is two, and the spindle assembly detection devices of the two CNC machine tools are respectively arranged at the two ends of the machine tool 7, so as to respectively perform adjustment detection on the two ends of the second guide rail 72 and respectively perform adjustment detection on the two spindle mounting seats 74 at the two ends of the fixed spindle; in addition, the outer shell 1 is plugged into or connected to the machine tool 7 by bolts to realize the detachable connection between the two.
[0037] Further, if Figure 3-Figure 4 As shown, the connecting assembly 62 includes a spur gear 621 rotatably disposed on the moving frame 61 and a bevel gear bar 622 disposed on the side of the spur gear 621 .
[0038] In this embodiment, by providing a spur gear 621 and a helical gear bar 622 , the movable frame 61 is meshedly connected with the storage mechanism 2 , the first supporting mechanism 3 and the second supporting mechanism 4 during the movement process.
[0039] It should be noted that bevel gear bars 622 are provided on both sides of the spur gear 621, and the bevel gears on both sides are respectively used to connect and drive the storage mechanism 2 and the second support mechanism 4, so that sufficient space can be provided on both sides of the spur gear 621 for installing the storage mechanism 2 and the second support mechanism 4, so that the space is reasonably utilized, reducing the difficulty of installation of the structure and the possibility of interference.
[0040] Further, if Figure 1-Figure 3 as well as Figure 6 As shown, the storage mechanism 2 includes a square bar 21 for storing position information of the first guide rail 71, a support seat 22 that is movably disposed on the outer shell 1 and rotatably disposed and is used to support one end of the square bar 21, a first rack 23 that is movably disposed on the outer shell 1 and is engaged with the spur gear 621 and is used to force the support seat 22 to move, a first locking assembly 24 that is disposed in the outer shell 1 and is used to limit the upward and downward movement of the support seat 22, and a rotating assembly 25 that is disposed in the outer shell 1 and is engaged with the bevel gear bar 622 and is used to force the support seat 22 to rotate.
[0041] In this embodiment, the first rack 23 and the rotating assembly 25 are arranged to mesh with the spur gear 621 and the bevel gear 622 respectively, so as to adjust the position of the support seat 22 so that the upper surface and the side surface of the square bar 21 are parallel to the upper surface and the side surface of the first guide rail 71 respectively. The surface of the square bar 21 is flat and convenient for measurement to store the position information of the first guide rail 71. At the same time, the first locking assembly 24 is used to prevent the support seat 22 from moving after the first rack 23 is separated from the spur gear 621, so the adjustment effect is good.
[0042] In detail, during adjustment, the moving frame 61 is first moved until the spur gear 621 is engaged with the first rack 23; then the first rack 23 pushes the support seat 22 to move upward to lift one end of the square bar 21 until the square bar 21 is parallel to the upper surface of the first guide rail 71, and the first locking assembly 24 limits the up and down movement of the support seat 22; then the moving frame 61 is moved to separate the spur gear 621 from the first rack 23, and the spur gear 621 is rotated to reset to the position of the rotating assembly 25, so that the bevel gear bar 622 is engaged with the rotating assembly 25; finally, the rotating assembly 25 forces the support seat 22 to rotate and drives the square bar 21 to swing left and right, until the square bar 21 is parallel to the side of the first slide rail 52, and the square bar 21 is able to store the position information of the first guide rail 71.
[0043] It should be noted that when storing the information of the first guide rail 71, one end of the square bar 21 is positioned and supported by the support seat 22 at one end of the machine tool 7, and the other end of the square bar 21 is supported on the support seat 22 through the sliding of the other end of the machine tool 7, so that the square bar 21 can swing during the adjustment process. At the same time, the square bar 21 can be solid steel with a large enough weight and a large enough friction force to prevent a small external force from easily forcing the swing. In addition, the storage mechanism 2 also includes a reset spring 26 arranged on the outer shell 1 and used to force the first rack 23 to move downward, so as to facilitate the quick and accurate reset of the first rack 23, so that the first rack 23 can be quickly and accurately connected to the spur gear 621 when it is used next time.
[0044] Further, if Figure 6 as well as Figure 8-Figure 9 As shown, the first locking assembly 24 includes a support plate 241 rotatably disposed below the support seat 22 and movably disposed up and down on the outer shell 1, a first locking plate 242 movably disposed up and down below the support plate 241 and used to limit the downward movement of the support plate 241, and a first elastic member 243 disposed in the outer shell 1 and used to force the support plate 241 to fit against the locking plate.
[0045] In this embodiment, the first locking plate 242 is provided to limit the support seat 22 from moving downward with the support plate 241, and the first elastic member 243 is used to force the support plate 241 to fit together with the first locking plate 242, so that the support plate 241 is accurately limited in position, and at the same time, the support seat 22 is forced to reset with the support plate 241, which is convenient for the next use.
[0046] In detail, when in use, the first rack 23 pushes the support plate 241 to move upward, the first elastic member 243 is deformed and provides a force for the support plate 241 to move downward, and then, under the force provided by the first elastic member 243 for the support plate 241 to move downward, the first locking plate 242 is prevented from moving upward and easily pushing the support plate 241 to move upward, and the first locking plate 242 is able to fit against the lower surface of the support plate 241 to complete the limit locking, and when the first locking plate 242 moves downward, the first elastic member 243 resumes its deformation, forcing the support seat 22 to move downward and reset with the support plate 241.
[0047] It should be noted that the support plate 241 is located in the middle of the support seat 22, and the first rack 23 is used to push the middle of the support plate 241, so as to improve the smoothness of the movement of the device, facilitate adjustment, and improve the accuracy of adjustment.
[0048] Further, if Figure 6-Figure 8 As shown, the rotating assembly 25 includes a first transmission gear 251 disposed on the support base 22, a second transmission gear 252 rotatably disposed on the housing 1 and meshed with the first transmission gear 251, and a first bevel gear 253 disposed on the second transmission gear 252 and meshed with the bevel gear bar 622 and used to force the second transmission gear 252 to rotate.
[0049] In this embodiment, by setting the first bevel gear 253 to engage with the bevel gear bar 622, the second transmission gear 252 and the first transmission gear 251 can be driven to rotate, thereby driving the support base 22 to rotate; in addition, the transmission of the first transmission gear 251 and the second transmission gear 252 allows the first transmission gear 251 to be installed at the center position of the support base 22, thereby improving the smoothness of the rotation of the device, and the adjustment angle is easy to control, thereby improving the accuracy of the adjustment.
[0050] Further, if Figure 1-Figure 3 as well as Figure 6 As shown, the first support mechanism 3 includes a mounting frame 31 arranged on the first rack 23, a support frame 32 slidably arranged on the mounting frame 31 along the left and right directions and extending to the outside of the housing 1, a support rod 33 rotatably arranged on the support frame 32 and used to be inserted into the connecting hole 721 on one end of the second guide rail 72, a second rack 34 arranged on the support frame 32 and engaged with the spur gear 621 and used to force the support frame 32 to move, and a second locking assembly 35 arranged on the mounting frame 31 and used to limit the left and right movement of the support frame 32.
[0051] In this embodiment, the mounting frame 31 is provided so that the first rack 23 and the second rack 34 can adjust the up and down and left and right positions of the support frame 32, so that the upper surface and the side surface of the second guide rail 72 are respectively parallel to the upper surface and the side surface of the first guide rail 71, and the second locking assembly 35 is used to prevent the support frame 32 from moving left and right after the second rack 34 is separated from the spur gear 621, thereby achieving a good adjustment effect.
[0052] In detail, during adjustment, the movable frame 61 is first moved until the spur gear 621 is meshed with the second rack 34; then the support frame 32 moves left and right with the second rack 34 to adjust the position of the side of the second guide rail 72 until the second guide rail 72 is parallel to the side of the square bar 21, and the second locking assembly 35 limits the left and right movement of the support frame 32; then the movable frame 61 is moved to separate the spur gear 621 from the second rack 34 and then the spur gear 621 is meshed with the first rack 23; finally, the support frame 32 moves up and down with the first rack 23 through the mounting frame 31 to adjust the position of the upper surface of the second guide rail 72 until the second guide rail 72 is parallel to the upper surface of the square bar 21, and then the second guide rail 72 is installed on the machine tool 7.
[0053] It should be noted that during the process of adjusting the position, the support rod 33 at one end of the machine tool 7 is rotatably connected to the support frame 32, and the support rod 33 at the other end of the machine tool 7 is fixed to the support frame 32. The two ends of the second guide rail 72 are rotatably connected to the two support rods 33 through two connecting holes 721, so that the support rod 33 can swing during adjustment.
[0054] Further, if Figure 8 as well as Figure 10-11 As shown, the second locking assembly 35 includes a second locking plate 351 movably disposed on the mounting frame 31 and used to limit the support frame 32 from moving into the housing 1 , and a second elastic member 352 disposed on the mounting frame 31 and used to force the support frame 32 to move into the housing 1 .
[0055] In this embodiment, the second locking plate 351 is provided to limit the movement of the support frame 32 in the housing 1, and the first elastic member 243 is used to force the support frame 32 to fit the second locking plate 351, so that the support frame 32 is accurately limited in position and the support frame 32 is forced to reset for the next use.
[0056] It should be noted that the first elastic member 243, the second elastic member 352 and the return spring 26 are coil springs, leaf springs, etc., and both the first elastic member 243 and the second elastic member 352 and the return spring 26 are conventional techniques and will not be described in detail herein.
[0057] Further, if Figure 2-Figure 3 as well as Fig.12As shown, the second supporting mechanism 4 includes a rotating frame 41 rotatably arranged on the housing 1 along the left-right direction, a second bevel gear 42 arranged on the rotating frame 41 and meshed with the bevel gear bar 622 and used to drive the rotating frame 41 to rotate, a support column 43 rotatably arranged on the rotating frame 41 along the up-down direction and inserted into the shaft hole 741 on the spindle mounting seat 74, a third bevel gear 44 arranged on the support column 43 and meshed with the bevel gear bar 622 and used to drive the support column 43 to rotate, a limit assembly 45 arranged on the rotating frame 41 and used to limit the rotation of the support column 43, and a shaft 46 inserted into the shaft hole 741 and used to simulate the spindle.
[0058] In this embodiment, by setting the third bevel gear 44 and the second bevel gear 42 to mesh with the bevel gear bar 622 in sequence, the left and right and up and down positions of the support column 43 are adjusted in sequence, and then the position of the main shaft mounting seat 74 is adjusted, so that the position of the shaft rod 46 matches the position of the second guide rail 72, and at the same time, the limit assembly 45 is used to prevent the support column 43 from rotating after the third bevel gear 44 is separated from the spur gear 621 and the bevel gear bar 622. The adjustment effect is good, the surface of the shaft rod 46 is flat and easy to measure, and the two shaft rods 46 inserted in the two main shaft mounting seats 74 can be adjusted separately.
[0059] In detail, during adjustment, first rotate the spur gear 621 to align the bevel gear bar 622 with the third bevel gear 44, and then move the movable frame 61 to make the bevel gear bar 622 mesh with the third bevel gear 44; then the third bevel gear 44 is able to drive the support column 43 to rotate left and right until the axis of the shaft rod 46 is parallel to the side of the second guide rail 72, and the limit assembly 45 limits the rotation of the support column 43; then move the movable frame 61 to separate the bevel gear bar 622 from the third bevel gear 44, and rotate the spur gear 621 to align the bevel gear bar 622 with the second bevel gear 42, and then move the movable frame 61 to make the bevel gear bar 622 mesh with the second bevel gear 42; finally, the second bevel gear 42 is able to drive the support column 43 to rotate up and down with the rotating frame 41 until the axis of the shaft rod 46 is parallel to the upper surface of the second guide rail 72. Similarly, after measuring that the axes of the two shaft rods 46 are colinear and parallel to the sliding direction of the slider 73, the spindle mounting seat 74 can be assembled on the machine tool 7 for assembling the spindle.
[0060] It should be noted that the rotating frame 41 automatically rotates downward to achieve reset under the action of gravity of the support column 43, the spindle mounting seat 74 and the shaft 46, so that the third bevel gear 44 and the second bevel gear 42 can be engaged with the bevel gear bar 622; in addition, please do not limit the specific structure of the limit assembly 45 itself, and a certain limit can be achieved by a high-precision damper, or by an extrusion piece cooperating with the rotating frame 41 to clamp the support column 43 for limit. Both methods are existing technologies and will not be described in detail here.
[0061] Further, if Figure 4-Figure 5 As shown, the adjustment assembly 63 includes a plurality of gear sets 631 rotatably disposed on the moving frame 61 and meshing with each other in sequence, and a driving gear 634 disposed on the moving frame 61 and used to drive the gear set 634 to rotate, and the first two gear sets 631 are respectively meshed with the spur gear 621 and the driving gear 634; The gear set 631 includes a first gear 632 rotatably disposed on the moving frame 61 and a second gear 633 disposed on one side of the first gear 632 and having a smaller diameter than the first gear 632 set, and the first gear 632 of the previous gear set 631 is meshed with the second gear 633 of the subsequent gear set 631 .
[0062] In this embodiment, a plurality of gear sets 631 are rotationally connected by setting a first gear 632 of different diameters to mesh with the second gear 633, so that the rotation angles of the first two gear sets 631 differ by a certain multiple, and then when the last gear set 631 is driven by the driving gear 634 to rotate a certain angle, the first gear set 631 is able to drive the spur gear 621 to rotate a very small angle, and by changing the diameter ratio of the first gear 632 and the second gear 633 and the number of gear sets 631, the rotation angle of the spur gear 621 can be 1 / 1000 of the rotation angle of the driving gear 634, or even smaller, thereby achieving high-precision adjustment and avoiding large errors.
[0063] It should be noted that the driving gear 634 is driven by a stepper motor to achieve small and precise adjustment; in addition, the gear set 631 meshing with the spur gear 621 is also driven by a stepper motor, which is convenient for quickly driving the spur gear 621 to rotate, thereby quickly adjusting the position of the bevel gear bar 622, further improving the detection efficiency.
[0064] Further, if Figure 1-Figure 2 as well as Fig.13 As shown, the detection mechanism 5 includes a base 51 inserted into the mounting groove 731 on the slider 73, a first slide rail 52 arranged on the base 51 along a direction perpendicular to the sliding direction of the slider 73, a second slide rail 53 slidably arranged on the first slide rail 52, a support arm 54 slidably arranged on the second slide rail 53 along the up and down directions and capable of flexion and extension, and a measuring gauge 55 arranged on the support arm 54.
[0065] In this embodiment, the measuring gauge 55 is arranged to cooperate with the flexion and extension of the support arm 54 to measure the positional relationship among the first slide rail 52, the square bar 21 and the second slide rail 53 during the sliding process of the slider 73. At the same time, with the assistance of the first slide rail 52 and the second slide rail 53, the measuring gauge 55 moves up and down or left and right with the support arm 54, and then the positional relationship between the shaft 46 and the second slide rail 53 is measured.
[0066] In detail, when measuring the surface of the square bar 21, the support arm 54 is adjusted so that the measuring gauge 55 abuts against the upper surface or side surface of the square bar 21, and then the sliding slider 73 is used to measure whether the upper surface and lower surface between the square bar 21 and the first slide rail 52 and the second slide rail 53 are parallel.
[0067] When measuring the shaft rod 46, adjust the support arm 54 so that the measuring gauge 55 is located on the side of the shaft rod 46, and slide the support arm 54 up and down to measure the highest point on the side of one end of the shaft rod 46; then move the slider 73 to the other end of the shaft rod 46, and slide the support arm 54 up and down to measure the highest point on the side of the other end of the shaft rod 46. The two points are connected in a straight line to determine whether the axis of the shaft rod 46 is parallel to the side of the second guide rail 72; then adjust the support arm 54 so that the measuring gauge 55 is located above the shaft rod 46, and slide the support arm 54 left and right to measure the highest point above one end of the shaft rod 46; finally, move the slider 73 to the other end of the shaft rod 46, and slide the support arm 54 left and right to measure the highest point above the other end of the shaft rod 46. The two points are connected in a straight line to determine whether the axis of the shaft rod 46 is parallel to the upper surface of the second guide rail 72, and then measure whether the axis of the shaft rod 46 is parallel to the sliding direction of the slider 73.
[0068] It should be noted that the measuring gauge 55 may be a micrometer, and the support arm 54 that can be flexed and extended is similar to the support frame 32 of the surgical lamp. Therefore, the measuring gauge 55 and the support arm 54 themselves and the installation method are all existing technologies and will not be described in detail here.
[0069] Working process: First, the first guide rail 71 is installed on the machine tool 7 as the assembly reference and the detection mechanism 5 is installed on the first guide rail 71, the connecting component 62 moves with the movable frame 61 and is connected to the storage mechanism 2, and the adjusting component 63 is able to adjust the position information of the storage mechanism 2 until the detection mechanism 5 detects that the upper surface and the side surface between the square bar 21 and the first guide rail 71 are parallel; then, the first supporting mechanism 3 supports the second guide rail 72 and the detection mechanism 5 is installed on the second guide rail 72, the connecting component 62 moves with the movable frame 61 and is connected to the first supporting mechanism 3, the adjusting component 63 is able to adjust the position of the second supporting mechanism 4 until the detection mechanism 5 detects that the second guide rail 72 is parallel to the upper surface and the side surface of the square bar 21, and then the second guide rail 72 is assembled on the machine tool 7; finally, the second supporting mechanism 4 supports the spindle mounting seat 74, the connecting component 62 moves with the movable frame 61 and is connected to the second supporting mechanism 4, the adjusting component 63 is able to adjust the position of the second supporting mechanism 4 until the detection mechanism 5 detects that the axis of the shaft 46 is parallel to the sliding direction of the slider 73, and then the spindle mounting seat 74 is assembled on the machine tool 7.
[0070] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0071] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0072] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A spindle assembly detection device for a CNC machine tool, characterized in that: include: Disassembling a housing (1) disposed on a machine tool (7), a storage mechanism (2) disposed on the housing (1) and used to store position information of a first guide rail (71) on the machine tool (7), a first support mechanism (3) disposed on the housing (1) and used to support a second guide rail (72) on the machine tool (7), a second support mechanism (4) disposed on the housing (1) and used to support a spindle mounting seat (74) on the machine tool (7), disassembling a detection mechanism (5) disposed on a slider (73) of the first guide rail (71) and the second guide rail (72) and used to detect position information of the storage mechanism (2) and the second support mechanism (4), and an adjustment mechanism (6) disposed in the housing (1) and used to adjust the positions of the storage mechanism (2), the first support mechanism (3), and the second support mechanism (4); The adjustment mechanism (6) comprises a movable frame (61) movably arranged in the housing (1), a connecting component (62) arranged on the movable frame (61) and used to connect the storage mechanism (2), the first supporting mechanism (3) and the second supporting mechanism (4) with the movement of the movable frame (61), and an adjustment component (63) arranged on the movable frame (61) and cooperating with the connecting component (62) to adjust the storage mechanism (2), the first supporting mechanism (3) and the second supporting mechanism (4).
2. The spindle assembly detection device for a CNC machine tool according to claim 1, characterized in that: The connecting assembly (62) comprises a spur gear (621) rotatably arranged on the moving frame (61) and a bevel gear bar (622) arranged on the side of the spur gear (621).
3. The spindle assembly detection device for a CNC machine tool according to claim 2, characterized in that: The storage mechanism (2) comprises a square bar (21) for storing position information of the first guide rail (71), a support seat (22) disposed on the housing (1) and movably disposed up and down and rotatably disposed and used to support one end of the square bar (21), a first rack (23) disposed on the housing (1) and movably disposed up and down and meshing with the spur gear (621) and used to force the support seat (22) to move, a first locking assembly disposed in the housing (1) and used to limit the upward and downward movement of the support seat (22), and a rotating assembly (25) disposed in the housing (1) and meshing with the helical gear (622) and used to force the support seat (22) to rotate.
4. The spindle assembly detection device for a CNC machine tool according to claim 3, characterized in that: The first locking assembly comprises a support plate (241) rotatably disposed below the support seat (22) and movably disposed on the housing (1), a first locking plate (242) movably disposed below the support plate (241) and used to limit the downward movement of the support plate (241), and a first elastic member (243) disposed in the housing (1) and used to force the support plate (241) to fit against the locking plate.
5. The spindle assembly detection device for a CNC machine tool according to claim 3, characterized in that: The rotating assembly (25) comprises a first transmission gear (251) arranged on the support seat (22), a second transmission gear (252) rotatably arranged on the housing (1) and meshing with the first transmission gear (251), and a first bevel gear (253) arranged on the second transmission gear (252) and meshing with the bevel gear bar (622) and used to force the second transmission gear (252) to rotate.
6. The spindle assembly detection device for a CNC machine tool according to claim 3, characterized in that: The first support mechanism (3) comprises a mounting frame (31) arranged on the first rack (23), a support frame (32) slidably arranged on the mounting frame (31) in the left-right direction and extending to the outside of the housing (1), a support rod (33) rotatably arranged on the support frame (32) and used to be inserted into a connecting hole (721) at one end of the second guide rail (72), a second rack (34) arranged on the support frame (32) and meshed with the spur gear (621) and used to force the support frame (32) to move, and a second locking assembly (35) arranged on the mounting frame (31) and used to limit the left-right movement of the support frame (32).
7. The spindle assembly detection device for a CNC machine tool according to claim 6, characterized in that: The second locking assembly (35) comprises a second locking plate (351) movably arranged on the mounting frame (31) and used to limit the movement of the support frame (32) into the housing (1), and a second elastic member (352) arranged on the mounting frame (31) and used to force the support frame (32) to move into the housing (1).
8. The spindle assembly detection device for a CNC machine tool according to claim 2, characterized in that: The second supporting mechanism (4) comprises a rotating frame (41) rotatably arranged on the housing (1) in the left-right direction, a second bevel gear (42) arranged on the rotating frame (41) and meshed with the bevel gear bar (622) and used to drive the rotating frame (41) to rotate, a supporting column (43) rotatably arranged on the rotating frame (41) in the up-down direction and plugged into the shaft hole (741) on the spindle mounting seat (74), a third bevel gear (44) arranged on the supporting column (43) and meshed with the bevel gear bar (622) and used to drive the supporting column (43) to rotate, a limiting assembly (45) arranged on the rotating frame (41) and used to limit the rotation of the supporting column (43), and a shaft (46) plugged into the shaft hole (741) and used to simulate the spindle.
9. The spindle assembly detection device for a CNC machine tool according to claim 2, characterized in that: The adjustment component (63) comprises a plurality of gear sets (631) rotatably arranged on the moving frame (61) and meshing with each other in sequence, and a driving gear (634) arranged on the moving frame (61) and used to drive the gear sets (631) to rotate, and the first two gear sets (631) are respectively meshed with the spur gear (621) and the driving gear (634); The gear set (631) comprises a first gear (632) rotatably arranged on the moving frame (61) and a second gear (633) arranged on one side of the first gear (632) and having a smaller diameter than the first gear (632) set, and the first gear (632) of the previous gear set (631) is meshed with the second gear (633) of the next gear set (631).
10. The spindle assembly detection device for a CNC machine tool according to claim 1, characterized in that: The detection mechanism (5) comprises a base (51) inserted into a mounting groove (731) on the slider (73), a first slide rail (52) arranged on the base (51) in a direction perpendicular to the sliding direction of the slider (73), a second slide rail (53) slidably arranged on the first slide rail (52), a support arm (54) slidably arranged on the second slide rail (53) in an up-down direction and capable of being flexed and extended, and a measuring gauge (55) arranged on the support arm (54).
Citation Information
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