A drill rod production line

Abstract

The present invention provides a drill rod production line, which belongs to the field of drill rod processing technology, including a processing area, in which a loading device, a turning device, a friction welding device, an insulation device and a unloading device are sequentially arranged; the loading device and the unloading device are respectively arranged at two ends of the processing area, the turning device, the friction welding device and the insulation device are all arranged on one side of the processing area, and the processing area is provided with a support frame and a conveyor frame; trusses are respectively provided on both sides of the processing area, and the length direction of the trusses is arranged along the arrangement direction of each device; a horizontal component is slidingly provided on the two trusses, and a movable frame is slidingly provided on the horizontal component, and the movable frame has a vertical component that slides along the height direction, and the bottom end of the vertical component has a manipulator for grabbing the drill rod; through the above-mentioned arrangement of the present application, the positional relationship between the turning equipment, the friction welding equipment and the insulation equipment can be optimized, the time for transporting the drill rod between the various devices can be reduced, and the overall processing efficiency can be improved.

Description

Technical Field

[0001] The invention belongs to the technical field of drill rod processing, and particularly relates to a drill rod production line. Background Art

[0002] Drill rods are an indispensable and important component in mining equipment. During the drill rod processing, the end of the drill rod is first turned, and then the threaded part with high hardness and strength is welded to the end of the drill rod. After welding is completed, the welded part of the drill rod is placed in a holding furnace for insulation to release the stress at the welding position; after the insulation is completed, the drill rod is packaged and stored.

[0003] The above production process requires the use of lathes, welding machines, tempering furnaces and other equipment, but in the prior art the above equipment is arranged in a relatively scattered manner, operators spend a long time transferring drill rods between the various equipment, and the overall production efficiency is low. Summary of the Invention

[0004] The embodiment of the present invention provides a drill rod production line, aiming to solve the problem in the prior art that the drill rods are transported for a long time between various devices, resulting in low overall production efficiency.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A drill rod production line is provided, comprising a processing area, wherein a loading device, a turning device, a friction welding device, a heat preservation device, and a discharge device are sequentially arranged in the processing area; the loading device and the discharge device are respectively arranged at two ends of the processing area, and the turning device, the friction welding device, and the heat preservation device are all arranged on one side of the processing area; a support frame for supporting the drill rod is provided at the position of the turning device and the friction welding device in the processing area, and a conveying frame for conveying the drill rod is provided at the position of the heat preservation device in the processing area;

[0007] Trusses are provided on both sides of the processing area, and the length direction of the trusses is arranged along the layout direction of each equipment; horizontal parts are slidably provided on the two trusses, and a movable frame is slidably provided on the horizontal parts, and the movable frame has a vertical part that slides along the height direction, and the bottom end of the vertical part has a manipulator for grabbing the drill rod.

[0008] In a possible implementation, one side of the heat preservation device has an avoidance groove for avoiding the drill rod, and both ends of the heat preservation device are respectively provided with an inlet for the drill rod to enter and an outlet for the drill rod to move out of the heat preservation device;

[0009] Wherein, both ends of the insulation device and the side with the avoidance groove are provided with high temperature resistant fabrics, which are used to shield the inlet, outlet and avoidance groove, and do not affect the entry and movement of the drill rod into and out of the insulation device.

[0010] In a possible implementation, the conveyor frame includes a frame body and a conveyor chain rotatably arranged on the frame body, each link of the conveyor chain has a limiting component, and the top of each limiting component is provided with a V-shaped groove for supporting the drill rod.

[0011] In a possible implementation, there are at least two conveyor chains on the frame.

[0012] In a possible implementation, the unloading device is provided at the discharge end of the conveyor frame, and the unloading device includes:

[0013] A feed rack having a feed bracket and a discharge bracket; the feed bracket is located at the discharge end of the conveyor rack, and the top of the feed bracket has at least two step surfaces;

[0014] A support plate, one end of which is hinged to the feed bracket and the other end of which extends downward to the position of the discharge bracket;

[0015] An angle adjustment structure is connected to the discharging bracket; the angle adjustment structure includes a lifting end hinged to the lower end of the supporting plate.

[0016] In a possible implementation, the angle adjustment structure includes:

[0017] A shell connected to the top of the discharge bracket;

[0018] A worm wheel is rotatably disposed in the housing; the worm wheel has a threaded hole;

[0019] a worm, meshing with the worm wheel, with one end of the worm extending out of the housing;

[0020] A screw rod is matched with the worm wheel thread, and the bottom end of the screw rod is hinged to the lower end of the supporting plate.

[0021] In a possible implementation, the lower end of the support plate has a slot, and the support plate is plug-fitted with the discharge bracket through the slot.

[0022] In one possible implementation, the manipulator includes:

[0023] Two clamping jaws are slidably arranged at the bottom end of the vertical component; each clamping jaw has two clamping grooves, and the clamping grooves on the two clamping jaws cooperate to clamp the drill rod;

[0024] A gear is rotatably arranged at the bottom end of the vertical component; a driving motor is provided inside the vertical component to drive the gear to rotate;

[0025] Two racks are engaged with the gear and are arranged opposite to each other; the two racks correspond to the two clamping jaws one by one and are respectively connected to the corresponding clamping jaws;

[0026] When the gear rotates, the two clamping jaws slide relative to each other or slide away from each other under the drive of the rack.

[0027] In a possible implementation, the loading device includes:

[0028] The frame has an inclined loading platform on the top;

[0029] Several material storage racks are arranged on one side of the machine frame at the high end of the loading platform and are spaced apart along the length of the machine frame. Each material storage rack has a column, the top of which is higher than the high end of the loading platform. There is a space between adjacent columns. One side of the machine frame has a baffle for contacting the end of the drill rod.

[0030] A support belt, one end of which is connected to the column, and the height of the connection position is higher than the height of the high end of the loading platform; a reversing roller is provided at the high end of the loading platform, and the other end of the support belt passes around the reversing roller and is connected to the output shaft of the drive structure, and the height of the drive structure is lower than the height of the reversing roller; the total width of the support belt and a single column is less than the distance between two adjacent fork claws on the forklift.

[0031] In a possible implementation, the storage rack has a support surface that is inclined toward the column, and the lower end of the support surface is located at the position of the column;

[0032] Wherein, a weight is connected to the support belt. In an initial state, under the action of the gravity of the weight, the lowest position of the support belt is lower than the lower end position of the support surface.

[0033] The drill rod production line provided by the present invention has a feeding device for placing a plurality of drill rods, and the manipulator grabs one of the drill rods from the feeding device each time and places the drill rod on the support frame at the turning equipment position, and then the operator fixes one end of the drill rod on the chuck of the turning equipment, and drives the drill rod to rotate by the chuck to turn the end face of the drill rod; during the turning process, the support frame supports the drill rod; after the turning is completed, the operator unloads the drill rod and transfers the drill rod to the support frame at the friction welding equipment position through the manipulator, and the operator positions and clamps the drill rod, and fixes the threaded part to the drill rod by friction welding; after the friction welding is completed, the manipulator transfers the drill rod to the conveying frame, which can convey the drill rod so that the drill rod moves from one end of the heat preservation equipment to the other end. After the drill rod has been in the heat preservation equipment for a preset time, it is removed from the heat preservation equipment It moves out and then falls onto the unloading device to complete the processing of the drill rod; it should be noted that after the turning equipment completes the processing of the drill rod, the drill rod is transferred to the friction welding equipment by the manipulator, and then the manipulator moves backward and transfers one of the drill rods of the feeding device to the turning equipment position. At this time, the turning equipment and the friction welding equipment can be processed at the same time; after the friction welding equipment completes the processing, the manipulator transfers the drill rod to the position of the insulation equipment; after the turning equipment completes the processing, the manipulator transfers the drill rod to the friction welding equipment, and then the manipulator moves backward and transfers one of the drill rods of the feeding device to the turning equipment position. At this time, the turning equipment, friction welding equipment and insulation equipment can be processed at the same time; through the above-mentioned settings of the present application, the positional relationship between the turning equipment, the friction welding equipment and the insulation equipment can be optimized, the time for transferring the drill rod between the equipment can be reduced, and the overall processing efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A schematic diagram of a drill rod production line provided by an embodiment of the present invention;

[0035] Figure 2 for Figure 1 A magnified schematic diagram of part A in the middle;

[0036] Figure 3 for Figure 1 A magnified schematic diagram of part B in the middle;

[0037] Figure 4 for Figure 1 Enlarged schematic diagram of the middle C part;

[0038] Figure 5 for Figure 1 Enlarged schematic diagram of the middle D part;

[0039] Figure 6 A schematic diagram of a manipulator portion of a drill rod production line provided by an embodiment of the present invention;

[0040] Figure 7 A schematic diagram of a blanking device portion of a drill rod production line provided by an embodiment of the present invention;

[0041] Figure 8 A schematic diagram of a feeding device portion of a drill rod production line provided by an embodiment of the present invention;

[0042] Figure 9 for Figure 8 Enlarged schematic diagram of the middle E part;

[0043] Figure 10 A schematic diagram of a conveyor frame portion of a drill rod production line provided in an embodiment of the present invention.

[0044] Explanation of reference numerals: 1. Processing area; 2. Loading device; 21. Frame; 211. Pushing member; 212. Drive shaft; 213. Cam; 214. Horizontal plate; 215. Guide plate; 22. Storage rack; 221. Support surface; 23. Support belt; 24. Column; 25. Baffle; 26. Reversing roller; 27. Weight; 271. U-shaped member; 28. Loading plate; 281. Guide rail; 29. ​​Stop member; 291. Stop block; 3. Insulation device; 31. Avoidance groove; 32. Inlet; 33. Outlet; 4. Unloading device; 41. Unloading rack; 411. Feed bracket; 412. Discharge bracket; 413. Step surface; 42. Support plate; 421. Slot; 422. Strip groove; 423. Pin; 43. Housing; 44. Worm gear; 45. Worm; 46. Screw; 5. Drill rod; 6. Support frame; 7. Conveyor frame; 71. Frame; 72. Conveyor chain; 73. Limiting component; 8. Truss; 81. Horizontal component; 82. Moving frame; 83. Vertical component; 9. Manipulator; 91. Clamp; 911. Clamping groove; 92. Gear; 93. Rack. DETAILED DESCRIPTION

[0045] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0046] Please also refer to Figures 1 to 10A drill rod production line provided by the present invention will now be described. The drill rod production line comprises a processing area 1, in which a loading device 2, a turning device (not shown), a friction welding device (not shown), a heat preservation device 3, and a discharge device 4 are sequentially arranged. The loading device 2 and the discharge device 4 are respectively arranged at both ends of the processing area 1, while the turning device, the friction welding device, and the heat preservation device 3 are all arranged on one side of the processing area 1. A support frame 6 for supporting drill rods 5 is provided at the positions of the turning device and the friction welding device in the processing area 1, and a conveying frame 7 for conveying drill rods 5 is provided at the position of the heat preservation device 3 in the processing area 1. Trusses 8 are respectively provided on both sides of the processing area 1, and the length direction of the trusses 8 is arranged along the arrangement direction of the various devices. A transverse member 81 is slidably provided on the two trusses 8, and a movable frame 82 is slidably provided on the transverse member 81. The movable frame 82 has a vertical member 83 that slides in the height direction, and a manipulator 9 for grasping the drill rod 5 is provided at the bottom end of the vertical member 83. The driving method for the horizontal component 81 to slide on the truss 8, the driving method for the movable frame 82 to slide on the horizontal component 81, and the driving method for the vertical component 83 to slide on the movable frame 82 are all existing technologies and will not be described in detail here.

[0047] The present invention provides a drill rod 5 production line. Compared with the prior art, the feeding device 2 is used to place a plurality of drill rods 5. The manipulator 9 grabs one of the drill rods 5 from the feeding device 2 each time and places the drill rod 5 on the support frame 6 at the turning equipment position. Then the operator fixes one end of the drill rod 5 on the chuck of the turning equipment and drives the drill rod 5 to rotate by the chuck to turn the end face of the drill rod 5. During the turning process, the support frame 6 supports the drill rod 5. After turning is completed, the operator unloads the drill rod 5 and transfers the drill rod 5 to the support frame 6 at the friction welding equipment position through the manipulator 9. After the operator positions and clamps the drill rod 5, the threaded part is fixed to the drill rod 5 by friction welding. After friction welding is completed, the manipulator 9 transfers the drill rod 5 to the conveying frame 7. The conveying frame 7 can convey the drill rod 5 so that the drill rod 5 moves from one end of the heat preservation equipment 3 to the other end. After the drill rod 5 stays in the heat preservation equipment 3 for a preset time, it is removed from the heat preservation equipment 3. It moves out of the insulation equipment 3 and then falls onto the unloading device 4 to complete the processing of the drill rod 5; it should be noted that after the turning equipment completes the processing of the drill rod 5, the drill rod 5 is transferred to the friction welding equipment by the manipulator 9, and then the manipulator 9 moves backward and transfers one of the drill rods 5 of the feeding device 2 to the turning equipment position. At this time, the turning equipment and the friction welding equipment can be processed at the same time; after the friction welding equipment is processed, the manipulator 9 transfers the drill rod 5 to the position of the insulation equipment 3; after the turning equipment is processed, the manipulator 9 transfers the drill rod 5 to the friction welding equipment, and then the manipulator 9 moves backward and transfers one of the drill rods 5 of the feeding device 2 to the turning equipment position. At this time, the turning equipment, the friction welding equipment and the insulation equipment 3 can be processed at the same time; through the above-mentioned settings of the present application, the positional relationship between the turning equipment, the friction welding equipment and the insulation equipment 3 can be optimized, the time for transferring the drill rod 5 between the equipment can be reduced, and the overall processing efficiency can be improved.

[0048] In some embodiments, as Figures 1 to 10 As shown, one side of the heat preservation device 3 is provided with an avoidance groove 31 for avoiding the drill rod 5, and the two ends of the heat preservation device 3 are respectively provided with an inlet 32 ​​for the drill rod 5 to enter and an outlet 33 for the drill rod 5 to move out of the heat preservation device 3; wherein, both ends of the heat preservation device 3 and the side with the avoidance groove 31 are provided with high-temperature resistant fabric (not shown in the figure), and the high-temperature resistant fabric is used to cover the inlet 32, outlet 33 and avoidance groove 31, and does not affect the drill rod 5 entering and moving out of the heat preservation device 3.

[0049] It should be noted that the insulation device 3 has an insulation chamber, the inner wall of which is provided with an electric furnace wire and a thermocouple for temperature measurement, which can ensure that the insulation chamber is within a preset temperature range and that the welding position of the drill rod 5 is kept warm within the preset temperature range.

[0050] For example, by arranging high temperature resistant fabrics at the inlet 32, outlet 33 and avoidance groove 31 of the heat preservation device 3, the inlet 32, outlet 33 and avoidance groove 31 can be shielded without affecting the drill rod 5, thereby reducing heat loss.

[0051] In some embodiments, as Figures 1 to 10 As shown, the conveying frame 7 includes a frame body 71 and a conveying chain 72 rotatably arranged on the frame body 71. Each link of the conveying chain 72 has a limiting component 73, and the top of each limiting component 73 is provided with a V-shaped groove for supporting the drill rod 5; there are at least two conveying chains 72 on the frame body 71.

[0052] It should be noted that sprockets are rotatably provided on the frame 71 at both ends of the conveying chain 72, and the conveying chain 72 is engaged with the sprockets; the sprockets corresponding to the two sides of the frame 71 are connected by a transmission shaft, and the frame 71 is also provided with a drive motor for driving the transmission shaft to rotate, and a chain transmission is used between the drive motor and the transmission shaft; the rotation of the conveying chain 72 can drive the drill rod 5 to move, thereby facilitating the drill rod 5 to move from one end to the other end of the insulation equipment 3; by providing a limiting component 73 on the conveying chain 72 and providing a V-shaped groove on the limiting component 73, the drill rod 5 can be limited, and during the transportation of the drill rod 5, the drill rod 5 can be kept in a relatively stable state.

[0053] In some embodiments, as Figures 1 to 10 As shown, the unloading device 4 is arranged at the discharge end of the conveyor frame 7, and the unloading device 4 includes a unloading frame 41, a support plate 42 and an angle adjustment structure; the unloading frame 41 has a feed bracket 411 and a discharge bracket 412; the feed bracket 411 is located at the discharge end of the conveyor frame 7, and the top of the feed bracket 411 has at least two step surfaces 413; one end of the support plate 42 is hinged on the feed bracket 411, and the other end extends downward to the position of the discharge bracket 412; the angle adjustment structure is connected to the discharge bracket 412; the angle adjustment structure includes a lifting end hinged to the lower end of the support plate 42.

[0054] It should be noted that, by setting a step surface 413 on the feed bracket 411, the drill rod 5 that falls from the conveyor rack 7 can roll down along the multiple step surfaces 413 and finally fall onto the push plate; by adjusting the inclination angle of the support plate 42, the rolling speed of the drill rod 5 on the support plate 42 can be slowed down, thereby reducing the impact of collisions between the drill rods 5; through the above-mentioned settings, the drill rod 5 can be rolled into place at a slower speed, reducing the collision energy of the drill rod 5; when the cross-section of the drill rod 5 is polygonal or circular, the inclination of the support plate 42 can be adjusted through the angle adjustment structure to make the polygonal drill rod 5 or the circular drill rod 5 roll on the support plate 42.

[0055] Exemplarily, the step surfaces 413 on the feed support 411 are all inclined surfaces, which are inclined toward the support plate 42 , so that the drill rod 5 can roll down the inclined surface from high to low and finally fall onto the support plate 42 .

[0056] In some embodiments, as Figures 1 to 10 As shown, the angle adjustment structure includes a housing 43, a worm gear 44, a worm 45 and a screw 46; the housing 43 is connected to the top of the discharge bracket 412; the worm gear 44 is rotatably set in the housing 43; the worm gear 44 has a threaded hole; the worm 45 is engaged with the worm gear 44, and one end of the worm 45 extends out of the housing 43; the screw 46 is threadedly matched with the worm gear 44, and the bottom end of the screw 46 is hinged to the lower end of the support plate 42; the lower end of the support plate 42 has a slot 421, and the support plate 42 is plugged into and matched with the discharge bracket 412 through the slot 421.

[0057] It should be noted that when the worm 45 is rotated, the worm 45 can drive the worm wheel 44 to rotate, and then the screw 46 can slide along its own axial direction to adjust the height of the lower end of the support plate 42, and then adjust the inclination of the support plate 42; through the cooperation of the worm wheel 44 and the worm 45, it can achieve the purpose of self-locking, and avoid the situation where the lower end of the support plate 42 automatically falls; the lower end of the support plate 42 is plugged into the discharge bracket 412 through the slot 421, and the inner side of the slot 421 is in contact with the outer side of the discharge bracket 412, which can play a guiding role and reduce the left and right shaking of the support plate 42.

[0058] For example, the lower end of the support plate 42 has a strip groove 422, and the screw 46 has a pin hole near the bottom end. A pin shaft 423 is inserted into the pin hole. The two ends of the pin shaft 423 are respectively located in the strip groove 422 on both sides of the slot 421. The outer peripheral wall of the pin shaft 423 contacts the top and bottom walls of the slot 421. With this arrangement, when the screw 46 drives the support plate 42 to rise or fall, the pin shaft 423 can slide in the strip groove 422 according to actual conditions. The pin shaft 423 and the pin hole have an interference fit.

[0059] In some embodiments, as Figures 1 to 10 As shown, the manipulator 9 includes two jaws 91, a gear 92 and two racks 93; the two jaws 91 are slidably arranged at the bottom end of the vertical component 83; each jaw 91 has two clamping grooves 911, and the clamping grooves 911 on the two jaws 91 can clamp the drill rod 5; the gear 92 is rotatably arranged at the bottom end of the vertical component 83; the vertical component 83 has a driving motor inside to drive the gear 92 to rotate; the two racks 93 are both engaged with the gear 92, and the two racks 93 are arranged opposite to each other; the two racks 93 correspond one-to-one to the two jaws 91, and are respectively connected to the corresponding jaws 91; wherein, when the gear 92 rotates, the two jaws 91 slide relative to each other or slide away from each other under the drive of the rack 93.

[0060] It should be noted that, through the rotation of the gear 92, the two racks 93 can be driven to move in opposite directions, thereby enabling the two clamps 91 to complete the grabbing and releasing actions; through the above-mentioned setting of the manipulator 9, the two clamps can clamp the drill rod 5 and place the drill rod 5 at the designated position, thereby improving the transportation efficiency of the drill rod 5 and thereby improving the overall efficiency of the drill rod 5 production.

[0061] Exemplarily, the side of the clamping jaw 91 has a T-shaped slot, and the vertical component 83 has a T-shaped slide rail. The clamping jaw 91 cooperates with the T-shaped slide rail through the T-shaped slot to limit the height direction of the clamping jaw 91 and guide the sliding direction of the clamping jaw 91.

[0062] In some embodiments, as Figures 1 to 10 As shown, the loading device 2 includes a frame 21, several storage racks 22, and a support belt 23. The top of the frame 21 has an inclined loading platform. The several storage racks 22 are all located on the side of the frame 21 at the upper end of the loading platform and are spaced apart along the length of the frame 21. Each storage rack 22 has a column 24, the top of which is higher than the upper end of the loading platform. There is a clearance space between adjacent columns 24. One side of the frame 21 has a baffle 25 for contacting the end of the drill rod 5. One end of the support belt 23 is connected to the column 24, and the connection position is higher than the upper end of the loading platform. A reversing roller 26 is provided at the upper end of the loading platform. The other end of the support belt 23 passes around the reversing roller 26 and is connected to the output shaft of the drive structure. The height of the drive structure is lower than the height of the reversing roller 26. The total width of the support belt 23 and a single column 24 is less than the distance between two adjacent fork claws on the forklift. The drive structure can drive the motor.

[0063] It should be noted that several drill rods 5 are lifted to the top of the column 24 by a forklift, and then the forklift moves forward to make the drill rod 5 pass over the column 24 and be located directly above the storage rack 22, and then the drill rod 5 is placed downward until the drill rod 5 contacts the storage rack 22, and the fork claws of the forklift continue to descend and separate from the drill rod 5. At this time, the loading process is completed, and the forklift moves backward and leaves the storage rack 22; the output shaft of the drive structure reels up the support belt 23, which can gradually tighten the support belt 23 and eventually straighten the support belt 23. At this time, the support belt 23 forms an inclined surface, and the drill rod 5 moves along the support belt 23 to the loading platform; the baffle 25 on one side of the frame 21 can limit the drill rod 5. Through the above-mentioned setting of the present application, the movement and position of the drill rod 5 can be effectively controlled, reducing the difficulty in controlling the drill rod 5 when it rolls off the forklift, thereby reducing safety hazards.

[0064] In some embodiments, as Figures 1 to 10As shown, the storage rack 22 has a support surface 221 that is inclined toward the column 24, with the lower end of the support surface 221 located at the position of the column 24. A weight 27 is connected to the support belt 23. In the initial state, under the weight of the weight 27, the lowest position of the support belt 23 is lower than the lower end of the support surface 221. The weight 27 is connected to the support belt 23 via a U-shaped member 271, which allows the weight 27 to slide on the support belt 23. The U-shaped member 271 has external threads at both ends, and the ends of the U-shaped member 271 pass through the weight 27 and are connected by nuts.

[0065] It should be noted that the support surface 221 is inclined toward the column 24. When a number of drill rods 5 are placed on the storage rack 22, the drill rods 5 will be stacked near the column 24. Through the above arrangement, the situation where the drill rods 5 move to the frame 21 can be reduced. By arranging a weight 27 on the support belt 23, when there is no drill rod 5 on the support belt 23, the support belt 23 will automatically droop under the action of the weight 27, thereby facilitating the lowest position of the support belt 23 to drop below the lowest position of the storage rack 22.

[0066] In some embodiments, as Figures 1 to 10 As shown, the loading platform includes a number of loading plates 28 arranged at intervals along the length of the frame 21, the top of the loading plate 28 is a slope, and the reversing roller 26 is located at the high end position of the top of the loading plate 28; wherein, each loading plate 28 is provided with a stop component 29 at the low end position, the top of the stop component 29 has a slope, the stop component 29 is used to contact the drill rod 5 on the side of the high end of the slope, and the low end position of the slope has a stop block 291; the frame 21 is provided with a pushing mechanism for pushing the drill rod 5 at the lowest position, so that the drill rod 5 moves from the high end of the stop component 29 to the stop block 291 position.

[0067] It should be noted that several loading plates 28 form a loading platform. When the drill rod 5 moves to the top of the loading plate 28, the drill rod 5 moves on the inclined surface at the top of the loading plate 28; the stop component 29 at the lower end of the loading plate 28 can limit the drill rod 5 to prevent the drill rod 5 from slipping off the loading plate 28; after the manipulator 9 grabs the drill rod 5 at the position of the stop block 291, the pushing mechanism pushes the drill rod 5 in contact with the stop component 29, and pushes the drill rod 5 to the top of the stop component 29. At this time, the drill rod 5 can move from the high end to the low end of the top of the stop component 29, and finally stop at the stop block 291; the above process is repeated to facilitate the manipulator 9 to grab one of the drill rods 5 at a time.

[0068] In some embodiments, as Figures 1 to 10As shown, the pushing mechanism includes a pushing component 211 and a first power structure; the pushing component 211 is slidably arranged on one side of the loading plate 28, and is located at the position where the stop component 29 is connected to the drill rod 5; the first power structure is arranged on the frame 21; the driving end of the first power structure is connected to the pushing component 211, and is used to drive the pushing component 211 to slide up and down; wherein, when the pushing component 211 is pushed into place, the drill rod 5 in contact with the stop component 29 can move to the high end of the stop component 29, and move along the inclined surface of the stop component 29 to the position of the stop block 291.

[0069] It should be noted that a guide rail 281 is provided on the loading plate 28, and a sliding groove that slides with the guide rail 281 is provided on the pushing component 211; the first driving structure provides power to the pushing component 211, so that the pushing component 211 can contact the drill rod 5 and lift the drill rod 5, or the pushing component 211 can be reset downward and separated from the drill rod 5; through the above-mentioned arrangement, the pushing of a single drill rod 5 can be achieved, which facilitates the manipulator 9 to grab one of the drill rods 5.

[0070] Exemplarily, the guide rail 281 is a wedge-shaped guide rail, and the sliding groove is a wedge-shaped groove.

[0071] In some embodiments, as Figures 1 to 10 As shown, the first power structure includes a drive shaft 212 and a cam 213 . The drive shaft 212 is rotatably matched with the frame 21 . The cam 213 is connected to the drive shaft 212 . The outer peripheral wall of the cam 213 contacts the bottom of the pushing component 211 .

[0072] It should be noted that the drive shaft 212 passes through several loading plates 28, and the drive shaft 212 is connected to the cam 213 of each loading plate 28; a servo motor for connecting to the drive shaft 212 is provided on the frame 21; after the drive shaft 212 rotates, it can simultaneously drive several cams 213 to rotate, and finally make several pushing components 211 push the drill rod 5 synchronously, pushing the drill rod 5 to the top position of the stop component 29.

[0073] In some embodiments, as Figures 1 to 10 As shown, the frame 21 has a horizontal plate 214 above the loading platform, and a guide plate 215 is provided on the horizontal plate 214. The bottom of the guide plate 215 is parallel to the top of the loading plate 28, and the distance between the guide plate 215 and the loading plate 28 is slightly larger than the diameter of the drill rod 5, so that the drill rod 5 can slide between the guide plate 215 and the loading plate 28. Through the above arrangement, the drill rod 5 can be height-limited.

[0074] Exemplarily, the lowest position of the guide plate 215 is located at the position of the second-to-last drill rod 5 on the loading plate 28, that is, the second drill rod 5 from the bottom to the top on the loading plate 28; through the above setting, the guide plate 215 will not affect the pushing mechanism from pushing the first-to-last drill rod 5.

[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A drill rod production line, characterized in that: The processing area includes a loading device, a turning device, a friction welding device, a heat preservation device and a unloading device, which are sequentially arranged in the processing area; the loading device and the unloading device are respectively arranged at both ends of the processing area, and the turning device, the friction welding device and the heat preservation device are all arranged on one side of the processing area. The processing area is provided with a support frame for supporting the drill rod at the position of the turning device and the friction welding device, and a conveying frame for conveying the drill rod at the position of the heat preservation device; Trusses are provided on both sides of the processing area, and the length direction of the trusses is arranged along the arrangement direction of each device; a horizontal component is slidably provided on the two trusses, a mobile frame is slidably provided on the horizontal component, and the mobile frame has a vertical component that slides along the height direction, and the bottom end of the vertical component has a manipulator for grabbing the drill rod; The unloading device is arranged at the discharge end of the conveyor frame, and the unloading device includes a unloading frame, a supporting plate and an angle adjustment structure; the unloading frame has a feed bracket and a discharge bracket; the feed bracket is located at the discharge end of the conveyor frame, and the top of the feed bracket has at least two step surfaces; one end of the supporting plate is hinged to the feed bracket, and the other end extends downward to the position of the discharge bracket; the angle adjustment structure is connected to the discharge bracket; the angle adjustment structure includes a lifting end hinged to the lower end of the supporting plate; The angle adjustment structure includes a housing, a worm wheel, a worm, and a screw; the housing is connected to the top of the discharge bracket; the worm wheel is rotatably arranged in the housing; the worm wheel has a threaded hole; the worm is engaged with the worm wheel, and one end of the worm extends out of the housing; the screw is threadedly matched with the worm wheel, and the bottom end of the screw is hinged to the lower end of the support plate; the lower end of the support plate has a slot, and the support plate is plugged into the discharge bracket through the slot; The step surfaces on the feed bracket are all inclined surfaces, which are inclined toward the support plate. By adjusting the inclination angle of the support plate, the rolling speed of the drill rod on the support plate can be slowed down and the collision energy of the drill rod can be reduced.

2. A drill rod production line according to claim 1, characterized in that: One side of the heat preservation device is provided with an avoidance groove for avoiding the drill rod, and both ends of the heat preservation device are respectively provided with an inlet for the drill rod to enter and an outlet for the drill rod to move out of the heat preservation device; Wherein, both ends of the insulation device and the side with the avoidance groove are provided with high temperature resistant fabrics, which are used to shield the inlet, outlet and avoidance groove, and do not affect the entry and movement of the drill rod into and out of the insulation device.

3. A drill rod production line according to claim 1, characterized in that: The conveying frame includes a frame body and a conveying chain rotatably arranged on the frame body. Each link of the conveying chain is provided with a limiting component, and the top of each limiting component is provided with a V-shaped groove for supporting the drill rod.

4. A drill rod production line according to claim 3, characterized in that: There are at least two conveyor chains on the frame.

5. A drill rod production line according to claim 1, characterized in that: The manipulator comprises: Two clamping jaws are slidably arranged at the bottom end of the vertical component; each clamping jaw has two clamping grooves, and the clamping grooves on the two clamping jaws cooperate to clamp the drill rod; A gear is rotatably arranged at the bottom end of the vertical component; a driving motor is provided inside the vertical component to drive the gear to rotate; Two racks are engaged with the gear and are arranged opposite to each other; the two racks correspond to the two clamping jaws one by one and are respectively connected to the corresponding clamping jaws; When the gear rotates, the two clamping jaws slide relative to each other or slide away from each other under the drive of the rack.

6. A drill rod production line according to claim 1, characterized in that: The feeding device comprises: The frame has an inclined loading platform on the top; Several material storage racks are arranged on one side of the machine frame at the high end of the loading platform and are spaced apart along the length of the machine frame. Each material storage rack has a column, the top of which is higher than the high end of the loading platform. There is a space between adjacent columns. One side of the machine frame has a baffle for contacting the end of the drill rod. A support belt, one end of which is connected to the column, and the height of the connection position is higher than the height of the high end of the loading platform; a reversing roller is provided at the high end of the loading platform, and the other end of the support belt passes around the reversing roller and is connected to the output shaft of the drive structure, and the height of the drive structure is lower than the height of the reversing roller; the total width of the support belt and a single column is less than the distance between two adjacent fork claws on the forklift.

7. A drill rod production line according to claim 6, characterized in that: The material storage rack is provided with a supporting surface inclined toward the column, and the lower end of the supporting surface is located at the position of the column; Wherein, a weight is connected to the support belt. In an initial state, under the action of the gravity of the weight, the lowest position of the support belt is lower than the lower end position of the support surface.

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