Visual auxiliary steel structure hoisting device and construction method thereof
By installing the substrate and image collector on the sole plate of the steel column foot, the relative position of the column foot bolt and the bolt hole is monitored in real time, and the problems of long seating and low efficiency of steel components are solved, thereby achieving efficient lifting and installation and reducing labor costs.
Patent Information
- Application Number
- CN202510325895.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-06-06
AI Technical Summary
The existing steel components have long lifting and installation time and low installation efficiency, resulting in high labor costs for steel structure construction.
A visual auxiliary steel structure hoisting device is provided, including a substrate, an image collector and a display. The substrate is adsorbed to the steel column foot sole plate through magnetic suction parts. The image collector collects real-time images of the column foot bolts and bolt holes through the light-transmitting holes. The monitor displays real-time images in the hoisting machine driver's room to help the driver accurately adjust the lifting position.
By monitoring the relative position of the column foot bolts and bolt holes in real time, the number of manual adjustments is reduced, the lifting and installation efficiency is improved, the positioning time is shortened, and the labor cost of steel structure construction is reduced.
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Figure CN120097217A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building construction, and in particular to a visual auxiliary steel structure hoisting device and a construction method thereof. Background Art
[0002] In the field of engineering construction, steel plays an important role with its excellent performance. Steel structure projects are becoming increasingly popular. In steel structures, the connection between steel components and foundations is mostly made by passing column anchor bolts through the bolt holes of the steel structure column foot bottom plate, and then fixing them with nuts. When the steel component is hoisted so that the column anchor bolts pass through the bolt holes of the steel structure column foot bottom plate, other personnel need to use walkie-talkies to communicate with the hoisting driver several times to adjust the position, which increases the hoisting time and is inefficient. Summary of the invention
[0003] In order to overcome the defects of the prior art, a visual auxiliary steel structure hoisting device and a construction method thereof are provided to solve the problems of long hoisting and installation time and low installation efficiency of the existing steel components.
[0004] In order to achieve the above purpose, a visual auxiliary steel structure hoisting device is provided, comprising:
[0005] A base plate is attached to the upper surface of the bottom plate of the steel column foot. A light-transmitting hole is provided on the base plate. The light-transmitting hole is aligned with the bolt hole on the bottom plate of the steel column foot. The base plate is magnetically attached to the bottom plate of the steel column foot through a magnetic attraction member.
[0006] An image collector is mounted on the substrate, and the image collector is aligned with the light-transmitting hole;
[0007] A display is installed in the driver's cab of the lifting machinery, and the display signal is connected to the image collector.
[0008] Furthermore, the magnetic attraction member is a magnet sheet.
[0009] Furthermore, a plurality of magnetic attracting members are bonded to the substrate, and the plurality of magnetic attracting members are arranged at intervals along the circumferential direction of the substrate.
[0010] Furthermore, the light-transmitting hole is arranged at the plane center of the substrate.
[0011] Furthermore, the aperture of the light-transmitting hole is larger than the aperture of the bolt hole, and the base plate is provided with a hole locker for locking the base plate.
[0012] Furthermore, the hole lock device comprises:
[0013] Two wall-attached plates are arranged opposite to each other, the two wall-attached plates are movably arranged in the light-transmitting hole, and the lower part of the wall-attached plates extends to the bottom of the light-transmitting hole;
[0014] A driving screw, two threaded sleeves are installed on the upper surface of the base plate, each threaded sleeve is screwed on one end of a driving screw, the upper part of the wall-attached plate extends above the light-transmitting hole and is rotatably installed on the other end of the driving screw, after the driving screws in the two threaded sleeves are rotated, the two wall-attached plates move away from each other and press against the hole walls on opposite sides of the bolt hole.
[0015] Furthermore, it also includes a controller, the controller signal is connected to the image collector and the display, a sensor is installed at the lower part of the two wall panels, an alarm is installed in the driver's cab, the sensor and the alarm are respectively connected to the controller by signal, after the column base bolt extends between the two wall panels, the sensor generates an alignment signal, the controller obtains the alignment signal and turns on the alarm.
[0016] Furthermore, the image collector is a camera.
[0017] The present invention provides a construction method of a visual auxiliary steel structure hoisting device, comprising the following steps:
[0018] The substrate is magnetically attached to the upper surface of the bottom plate of the steel column foot by means of a magnetic attraction member, so that the light-transmitting hole of the substrate is aligned with the bolt hole on the bottom plate of the steel column foot;
[0019] Hoisting the steel structure so that the bottom plate of the steel structure column foot of the steel structure is close to the column foot bolt;
[0020] The image collector collects real-time images of the column foot bolts and the bolt holes of the steel structure column foot bottom plate through the light transmission holes;
[0021] The display shows the real-time image, and the driver in the driver's cab of the lifting machinery watches to understand the relative positions of the column foot bolts and the real-time bolt holes.
[0022] Furthermore, it also includes:
[0023] After the column foot bolt is extended between the two wall panels, the sensor generates an alignment signal;
[0024] The controller obtains the alignment signal and turns on the alarm.
[0025] The beneficial effect of the present invention lies in that the visualization-assisted steel structure hoisting device of the present invention, by installing a base plate on the bottom plate of the steel structure column foot so that the image collector on the base plate can collect the relative positions of the column foot bolts and the bolt holes on the bottom plate of the steel structure column foot during the hoisting process, so that the driver or operator in the driver's cab of the hoisting machinery can grasp and understand the relative positions of the column foot bolts and the bolt holes on the bottom plate of the steel structure column foot in real time, avoiding the retelling and command of ground personnel, thereby improving the hoisting and installation efficiency of steel components, shortening the hoisting and installation time of steel components, and reducing the labor cost of steel structure construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0027] Figure 1 It is a structural schematic diagram of a visual auxiliary steel structure hoisting device according to an embodiment of the present invention. DETAILED DESCRIPTION
[0028] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] Reference Figure 1 As shown, the present invention provides a visual auxiliary steel structure hoisting device, including: a base plate 1, an image collector 2, and a display.
[0031] The substrate 1 is attached to the upper surface of the bottom plate of the steel column. A light-transmitting hole 10 is provided on the substrate 1. The light-transmitting hole 10 is aligned with the bolt hole on the bottom plate of the steel column. The substrate 1 is magnetically adsorbed to the bottom plate of the steel column through a magnetic adsorption member 11.
[0032] In this embodiment, the substrate is rectangular and there are multiple magnetic elements disposed on the substrate.
[0033] As a preferred embodiment, the magnetic attraction member 11 is a magnet sheet.
[0034] In this embodiment, the substrate 1 is bonded to a plurality of magnetic elements 11. The plurality of magnetic elements 11 are arranged at intervals along the circumferential direction of the substrate 1.
[0035] The number of magnetic attracting members is four and the four magnetic attracting members are arranged at four corners of the base plate.
[0036] In this embodiment, the light-transmitting hole 10 is arranged at the center of the plane of the substrate 1. The light-transmitting hole is arranged coaxially with the bolt hole.
[0037] The image collector 2 is mounted on the substrate 1 and is aligned with the light-transmitting hole 10 .
[0038] As a preferred embodiment, the image collector 2 is a camera, and the camera is coaxially arranged with the light-transmitting hole.
[0039] The display is installed in the driver's cab of the lifting machine. The display signal is connected to the image collector 2.
[0040] In this embodiment, the display is a liquid crystal screen, or a mobile terminal such as a mobile phone or a computer.
[0041] As a preferred embodiment, the aperture of the light-transmitting hole 10 is larger than the aperture of the bolt hole. The substrate 1 is installed with a hole locker 3. The hole locker 3 is used to lock the substrate 1.
[0042] Specifically, the hole locker 3 includes a wall-adhering plate 31 and a driving screw 32 .
[0043] There are multiple wall-attached plates 31. In this embodiment, there are two wall-attached plates 31.
[0044] The two wall-attached plates 31 are arranged opposite to each other. The two wall-attached plates 31 are movably arranged in the light-transmitting hole 10. The lower part of the wall-attached plates 31 extends to the lower part of the light-transmitting hole 10.
[0045] Two threaded sleeves 33 are installed on the upper surface of the substrate 1. Each threaded sleeve is screwed to one end of a driving screw 32. The upper part of the wall-attached plate 31 extends above the light-transmitting hole 10 and is rotatably installed on the other end of the driving screw 32.
[0046] After the driving screws 32 in the two threaded sleeves are rotated, the two wall-adhering plates 31 move away from each other and press against the hole walls on opposite sides of the bolt hole.
[0047] As a preferred implementation, the wall-attached plate is arc-shaped.
[0048] As a preferred embodiment, the visual auxiliary steel structure hoisting device of the present invention further includes a controller. The controller signal is connected to the image collector 2 and the display. A sensor is installed at the lower part of the two wall panels 31. An alarm is installed in the driver's cab. The sensor and the alarm are respectively connected to the controller by signal.
[0049] After the column foot bolts extend between the two wall panels 31, the sensor generates an alignment signal, and the controller obtains the alignment signal and turns on the alarm.
[0050] In this embodiment, the sensor is an infrared sensor. When the column foot bolt is aligned with the bolt hole and extends between the two wall panels during the hoisting of the steel structure, the sensor generates an alignment signal to remind the driver. The controller obtains the alignment signal and turns on the alarm, which emits an audible and visual alarm to remind the driver or operator.
[0051] The construction method of the visualization-assisted steel structure hoisting device of the present invention comprises the following steps:
[0052] S1. The substrate 1 is magnetically adsorbed onto the upper surface of the bottom plate of the steel column foot by means of the magnetic adsorption member 11, so that the light-transmitting hole 10 of the substrate 1 is aligned with the bolt hole on the bottom plate of the steel column foot.
[0053] When the base plate is installed on the upper surface of the steel column foot bottom plate, after the magnetic attraction piece is magnetically attracted to the base plate, the two wall-attached plates are pressed against the hole wall of the bolt hole by rotating the driving screw.
[0054] Through the coordinated adjustment of the two driving screws, the camera on the base plate can be aligned with the bolt hole, and the base plate can be locked simultaneously with the magnetic suction piece, thereby improving the installation stability of the base plate and the camera.
[0055] S2. Lift the steel structure so that the bottom plate of the steel column foot is close to the column foot bolts.
[0056] S3. The image collector 2 collects real-time images of the column base bolts and the bolt holes of the steel structure column base plate through the light-transmitting holes 10.
[0057] S4. The display shows the real-time image, and the driver in the driver's cab of the lifting machinery watches to understand the relative positions of the column foot bolts and the real-time bolt holes.
[0058] S5. After the column foot bolts extend between the two wall panels 31, the sensor generates an alignment signal.
[0059] S6. The controller obtains the alignment signal and turns on the alarm.
[0060] When hoisting steel components, when the column foot bolts are aligned with the bolt holes and extend between the two wall panels, the sensor generates an alignment signal to remind the driver. The controller obtains the alignment signal and turns on the alarm, which emits an audible and visual alarm to remind the driver or operator.
[0061] The visualization-assisted steel structure hoisting device of the present invention installs a base plate on the bottom plate of the steel structure column foot so that the image collector on the base plate can collect the relative positions of the column foot bolts and the bolt holes on the bottom plate of the steel structure column foot during the hoisting process, so that the driver or operator in the driver's cab of the hoisting machinery can grasp and understand the relative positions of the column foot bolts and the bolt holes on the bottom plate of the steel structure column foot in real time, avoiding the need for retelling and command by ground personnel, thereby improving the hoisting and installation efficiency of steel components and reducing the labor cost of steel structure construction.
[0062] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A visual auxiliary steel structure hoisting device, characterized in that: include: A base plate is attached to the upper surface of the bottom plate of the steel column foot. A light-transmitting hole is provided on the base plate. The light-transmitting hole is aligned with the bolt hole on the bottom plate of the steel column foot. The base plate is magnetically attached to the bottom plate of the steel column foot through a magnetic attraction member. An image collector is mounted on the substrate, and the image collector is aligned with the light-transmitting hole; A display is installed in the driver's cab of the lifting machinery, and the display signal is connected to the image collector.
2. The visualization-assisted steel structure hoisting device according to claim 1 is characterized in that: The magnetic attraction member is a magnet sheet.
3. The visualization-assisted steel structure hoisting device according to claim 1 is characterized in that: The substrate is bonded with a plurality of magnetic attracting members, and the plurality of magnetic attracting members are arranged at intervals along the circumferential direction of the substrate.
4. The visualization-assisted steel structure hoisting device according to claim 1 is characterized in that: The light-transmitting hole is arranged at the center of the plane of the substrate.
5. The visual auxiliary steel structure hoisting device according to claim 4 is characterized in that: The aperture of the light-transmitting hole is larger than the aperture of the bolt hole, and the base plate is provided with a hole locker for locking the base plate.
6. The visualization-assisted steel structure hoisting device according to claim 5 is characterized in that: The locking device comprises: Two wall-attached plates are arranged opposite to each other, the two wall-attached plates are movably arranged in the light-transmitting hole, and the lower part of the wall-attached plates extends to the bottom of the light-transmitting hole; A driving screw, two threaded sleeves are installed on the upper surface of the base plate, each threaded sleeve is screwed on one end of a driving screw, the upper part of the wall-attached plate extends above the light-transmitting hole and is rotatably installed on the other end of the driving screw, after the driving screws in the two threaded sleeves are rotated, the two wall-attached plates move away from each other and press against the hole walls on opposite sides of the bolt hole.
7. The visualization-assisted steel structure hoisting device according to claim 5 is characterized in that: It also includes a controller, the controller signal is connected to the image collector and the display, a sensor is installed at the lower part of the two wall panels, an alarm is installed in the driver's cab, the sensor and the alarm are respectively connected to the controller by signal, after the column foot bolt extends between the two wall panels, the sensor generates an alignment signal, the controller obtains the alignment signal and turns on the alarm.
8. The visualization-assisted steel structure hoisting device according to claim 1 is characterized in that: The image collector is a camera.
9. A construction method of a visualization-assisted steel structure hoisting device as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: The substrate is magnetically attached to the upper surface of the bottom plate of the steel column foot by means of a magnetic attraction member, so that the light-transmitting hole of the substrate is aligned with the bolt hole on the bottom plate of the steel column foot; Hoisting the steel structure so that the bottom plate of the steel structure column foot of the steel structure is close to the column foot bolt; The image collector collects real-time images of the column foot bolts and the bolt holes of the steel structure column foot bottom plate through the light transmission holes; The display shows the real-time image, and the driver in the driver's cab of the lifting machinery watches to understand the relative positions of the column foot bolts and the real-time bolt holes.
10. The construction method according to claim 9, characterized in that: Also includes: After the column foot bolt is extended between the two wall panels, the sensor generates an alignment signal; The controller obtains the alignment signal and turns on the alarm.