Black film semi-automatic film pasting tool easy to operate

Abstract

The invention discloses a semi-automatic black film pasting tool easy to operate, and belongs to the technical field of automobile film pasting, the semi-automatic black film pasting tool is used for assisting automobile door film pasting, and the semi-automatic black film pasting tool comprises a positioning device, a limiting device, a rail device and a sliding device; the limiting device is mounted on the positioning device and is used for limiting the top of the black film; the rail device is installed on the inner side of the automobile door metal plate. The sliding device is mounted on the track device; wherein the sliding device is provided with a separating mechanism used for separating backing paper of a black film from the film and pressing the black film, and the sliding device is connected with external gas driving equipment and used for driving the separating mechanism to move along the track device to paste the black film; besides, by comprehensively analyzing the defects of the existing film pasting technology, a semi-automatic film pasting tool structure is designed, the film pasting efficiency and quality are improved, meanwhile, the operation difficulty and the labor cost are reduced, use is convenient, and good use prospects are achieved.

Description

Technical Field

[0001] This application belongs to the technical field of automotive film application, and specifically relates to a semi-automatic film application tooling for black film that is easy to operate. Background Art

[0002] With the rapid development of China's economic construction and the general improvement of people's living standards, the automotive black film market has shown strong growth momentum in recent years. This is mainly due to the continuous increase in the global automotive ownership and the continuous improvement of consumers' demands for automotive personalization, comfort, and safety. According to industry reports, the global automotive black film market has exceeded a certain scale and maintains a stable growth trend.

[0003] Taking the Chinese market as an example, the sales volume of the automotive black film market in China has been increasing continuously in recent years. With the rapid development of the Chinese automotive industry and consumers' pursuit of high-quality life, the market demand for black film shows a rapid growth trend. According to statistics, the sales volume of automotive black film in China has achieved a significant growth with an annual compound growth rate of more than a certain percentage in the past few years, and it is expected that this growth trend will continue in the next few years.

[0004] In summary, in recent years, with the increase in automotive ownership and the improvement of consumers' awareness of automotive appearance protection, the black film market has developed rapidly. It is expected that with the continuous growth of the automotive market and the increase in consumers' demand for automotive personalization, the scale of the black film market will continue to grow;

[0005] Traditionally, the operation of applying black film depends on manual work, which has problems such as inaccurate film application positioning, difficulty in removing air bubbles, and being time-consuming and laborious.

[0006] With the progress of technology, although there are already some automated film application devices in the market, their high costs and complex operation processes limit their wide application. Therefore, it is particularly important to develop a semi-automatic film application tooling for black film with high cost performance and easy operation;

[0007] In summary, the existing automated film application devices have certain drawbacks in use and do not meet the application requirements in this field. Therefore, we propose a semi-automatic film application tooling for black film that is easy to operate. Summary of the Invention

[0008] In order to overcome the deficiencies of the prior art, the embodiments of this application provide a semi-automatic film application tooling for black film that is easy to operate. By comprehensively analyzing the deficiencies of the existing film application technologies, a semi-automatic film application tooling structure is designed, which improves the film application efficiency and quality while reducing the operation difficulty and labor cost. It is relatively convenient to use and has good application prospects, and can effectively solve the problems raised in the background art part.

[0009] The technical solution adopted by the embodiments of this application to solve its technical problems is:

[0010] A semi-automatic film pasting tooling for black film that is easy to operate, which is used to assist in pasting film on automobile doors. The semi-automatic film pasting tooling includes a positioning device, a limiting device, a track device and a sliding device:

[0011] The positioning device is installed on the inner side of the automobile door;

[0012] The limiting device is installed on the positioning device and is used to limit the top of the black film;

[0013] The track device is installed on the inner side of the automobile door sheet metal;

[0014] The sliding device is installed on the track device;

[0015] Wherein, a separating mechanism for separating the base paper of the black film from the film and pressing the black film is installed on the sliding device, and the sliding device is connected to an external gas driving device for driving the separating mechanism to move along the track device to paste the black film.

[0016] Preferably, the positioning device includes a mechanical fixture, and the mechanical fixture clamps at the corner position of the upper end inside the automobile door.

[0017] Preferably, the limiting device includes a fixing plate and a limiting member:

[0018] One end of the fixing plate is fixedly installed on the mechanical fixture;

[0019] The limiting member is installed on the fixing plate;

[0020] Wherein, the top end of the black film is clamped on the limiting member.

[0021] Preferably, the limiting member includes a main body portion and a limiting pressing block:

[0022] The main body portion is fixedly installed at one end of the fixing plate away from the mechanical fixture;

[0023] The limiting pressing block is installed on the main body portion;

[0024] Wherein, a limiting pin is arranged on the limiting pressing block, a limiting hole is formed on the main body portion, the limiting pin penetrates through the through hole on the black film and extends into the interior of the limiting hole of the limiting pressing block, and the limiting pressing block is magnetically attracted to the main body portion.

[0025] Preferably, the track device includes a track main body and a mounting member, and the track main body is installed on the inner side of the automobile door sheet metal through the mounting member.

[0026] Preferably, the mounting member includes a magnet arranged inside the track main body and an adsorbing member arranged on the outer surface of the track main body, and the adsorbing member includes a plurality of groups of sucker members embedded in the track main body at equal intervals.

[0027] Preferably, the sliding device includes a mounting plate and an elastic mounting member:

[0028] A slider is mounted on the mounting plate, and the slider is slidably connected to a slideway formed on the main body of the track;

[0029] The elastic mounting member is mounted on the mounting plate;

[0030] Wherein, the separation mechanism is mounted on the elastic mounting member.

[0031] Preferably, the elastic mounting member includes a telescopic rod, a limiting sleeve and a spring:

[0032] The main body of the telescopic rod is fixedly mounted on the mounting plate;

[0033] The limiting sleeve is mounted at one end of the telescopic rod away from the telescopic part;

[0034] Both ends of the spring are fixedly connected to the limiting sleeve and the mounting plate respectively, and the spring is sleeved on the telescopic rod;

[0035] Wherein, the separation mechanism is mounted at the telescopic end of the telescopic rod.

[0036] Preferably, the separation mechanism includes a connecting part, a separating member and a pressing member:

[0037] The connecting part is mounted at the telescopic end of the telescopic rod;

[0038] One end of the separating member is fixedly mounted on the connecting part;

[0039] The pressing member is fixedly mounted on the connecting part, and the pressing member is arranged parallel to the connecting part;

[0040] Wherein, the pressing member includes a fixed cylinder and a movable rod:

[0041] The fixed cylinder is fixedly mounted on the connecting part;

[0042] One end of the movable rod is inserted into the fixed cylinder, the movable rod and the fixed cylinder are pressed and limited by a bolt, and a nylon roller is rotatably mounted on the outer surface of the movable rod.

[0043] Preferably, an induction ring with a pressure sensor is embedded on the mounting plate, one end of the spring is fixedly connected to the induction ring, an audible and visual alarm is mounted on the main body of the track, and both the induction ring and the audible and visual alarm are connected to a server through the Internet of Things.

[0044] In summary, the present application includes at least one of the following beneficial technical effects:

[0045] First, the embodiments of the present application provide a semi-automatic film pasting tooling for black films that is easy to operate. By comprehensively analyzing the deficiencies of existing film pasting technologies, a semi-automatic film pasting tooling is designed, which improves the film pasting efficiency and quality while reducing the operation difficulty and labor cost. It is relatively convenient to use and has good application prospects.

[0046] Second, the present application describes a semi-automatic film pasting tooling for black films that is easy to operate. It is a device with simple operation, quick start-up, and high accuracy, which can efficiently improve the training efficiency of new employees, reduce the training cost of new employees, shorten the cycle, and enable more new employees to integrate into the production environment earlier.

[0047] Third, the present application describes a semi-automatic film pasting tooling for black films that is easy to operate. Through preset programs and mechanical devices, it can complete a series of repetitive tasks at high speed and with high precision, and can automatically complete key steps such as positioning and fitting of black films on car doors. Compared with manual film pasting, the semi-automatic film pasting tooling can significantly improve the film pasting efficiency and shorten the film pasting time.

[0048] Fourth, the present application describes a semi-automatic film pasting tooling for black films that is easy to operate. During the automated tooling process, precise machines and equipment can be used to ensure the quality and consistency of each product. The semi-automatic tooling can achieve precise dimensional control, correct installation of spare parts, and strict inspection of products, avoiding the influence of human factors on product quality;

[0049] Fifth, the present application describes a semi-automatic film pasting tooling for black films that is easy to operate. The semi-automatic film pasting tooling has strong adaptability and can adapt to car doors of different sizes and shapes. This means that regardless of the type of vehicle the customer owns, the semi-automatic film pasting tooling can be used for film pasting operations. This expands the application scope of the semi-automatic film pasting tooling and improves its market competitiveness;

[0050] Sixth, the present application describes a semi-automatic film pasting tooling for black films that is easy to operate. For traditional training methods, as a tooling with simple operation, the semi-automatic tooling can, to a certain extent, reduce the personnel training cycle, shorten the time for employees to adapt to the new environment, reduce process complexity, and improve production efficiency;

[0051] Seventh, due to optimizing the film pasting process flow of black film products, compared with manual film pasting, the semi-automatic film pasting tooling reduces the problem of personnel process waste, improves production efficiency, ensures the consistency of workers' work during production, reduces the problem of personnel waste, directly reduces the operating cost of the enterprise while saving labor costs, thereby improving profitability, and increases the market promotion space of black film products, enabling more automobile companies to accept black film products and promoting the development of the black film industry, and has good application prospects. Description of the Drawings

[0052] Figure 1It is a schematic diagram of the overall structure of this application;

[0053] Figure 2 It is a schematic diagram of the structure of other angles of the usage state of this application;

[0054] Figure 3 It is a schematic diagram of the fixing structure of the black film in this application;

[0055] Figure 4 It is a schematic diagram of the structure of this application;

[0056] Figure 5 It is a partial structure diagram of the positioning device and the limiting device in this application;

[0057] Figure 6 It is a partial structure diagram of the track device and the sliding device in this application;

[0058] Figure 7 It is a partial structure diagram of the limiting device in this application;

[0059] Figure 8 It is a partial structure diagram of the movable rod in this application;

[0060] Figure 9 It is in this application Figure 2 An enlarged view of the structure at position A in.

[0061] Reference numerals: 1, positioning device; 2, limiting device; 21, fixing plate; 22, limiting member; 221, limiting pressure block; 222, limiting pin; 3, track device; 31, suction cup member; 4, sliding device; 41, mounting plate; 42, slider; 43, telescopic rod; 44, limiting sleeve; 45, spring; 46, connecting portion; 47, separating member; 48, fixed cylinder; 49, movable rod; 5, induction coil; 6, sound and light alarm. Detailed implementation manners

[0062] By providing a semi-automatic black film pasting tooling that is easy to operate in the embodiments of this application, the problems in the prior art that the black film pasting operation traditionally relies on manual operation, resulting in inaccurate pasting positioning, difficulty in removing air bubbles, time-consuming and laborious, etc. are solved.

[0063] Embodiment 1:

[0064] A semi-automatic black film pasting tooling that is easy to operate, as Figure 1-2 shown, is used to assist in pasting films on automobile doors. The semi-automatic pasting tooling includes a positioning device 1, a limiting device 2, a track device 3 and a sliding device 4:

[0065] The positioning device 1 is installed on the inner side of the car door; the limiting device 2 is installed on the positioning device 1 and is used to limit the top of the black film; the track device 3 is installed on the inner side of the car door sheet metal; the sliding device 4 is installed on the track device 3;

[0066] Among them, a separating mechanism for separating the backing paper of the black film from the film and pressing the black film is installed on the sliding device 4. The sliding device 4 is connected to an external gas driving device and is used to drive the separating mechanism to move along the track device 3 to paste the black film.

[0067] During use, the positioning device 1 is installed on the inner side of the car door. At this time, the positions of the positioning device 1 and the limiting device 2 are fixed. The track device 3 is installed on the inner side of the car door sheet metal, and then the black film is installed on the limiting device 2. The position of the separating mechanism is adjusted, and then the sliding device 4 is connected to an external gas driving device. The external gas driving device drives the sliding device 4 to move at a constant speed along the track device 3. During the movement, the process of separating the backing paper of the black film from the film and pressing the black film is realized, so as to realize the attachment of the black film.

[0068] Among them, the installation part depends on manual work, and this part is relatively simple, while the film pasting process depends on the equipment itself to realize the automatic film pasting process.

[0069] During actual use, the gas driving device can be removed, and a driving structure is installed on the sliding device 4 to realize movement along the track and achieve the effect of automatic film pasting.

[0070] However, this method makes the sliding device 4 heavier and increases the installation difficulty. Therefore, the method of external driving has a better effect.

[0071] The embodiment of the present application provides a semi-automatic black film pasting tooling that is easy to operate. Through research and analysis of the black film tooling, the functions and performance characteristics of the semi-automatic black film pasting tooling are clarified, the general design idea is designed, the initial design direction is determined, and according to the mechanical principle, the track and the gas driving device are used for design to ensure that the tooling structure is reasonable, the function is perfect, and at the same time it meets the ergonomic design to ensure the convenience and comfort of the tooling operation.

[0072] Due to the large number of components in the tooling structure, different materials are considered for the rationality of the connection of each part at the same time, and the linkage between the gas driving device and the track device 3 conforms to the mechanical principle. When selecting materials, ensure the service life and stability of the tooling, control the cost, make it convenient to replace components, have a low maintenance cost, and the accuracy of the tooling meets the national standard requirements;

[0073] The embodiment of the present application provides an easy-to-operate black film semi-automatic laminating tooling, which verifies whether the functions and performances of the tooling meet the design requirements through simulation experiments and actual production tests, summarizes the problems arising during production and use, and proposes an optimization plan to further improve the tooling design and optimize the tooling structure so that the tooling meets production requirements.

[0074] The embodiment of the present application provides an easy-to-operate black film semi-automatic film pasting tool. The shortcomings of the existing film pasting technology are comprehensively analyzed and a semi-automatic film pasting tool is designed. While improving the efficiency and quality of film pasting, it reduces the difficulty of operation and labor costs. It is relatively convenient to use and has good prospects for use.

[0075] In the automobile industry with a large number of employees and high worker mobility, the new employee entry rate is high, the training cost is high, and the time is long. Therefore, the present application is designed to provide an easy-to-operate black film semi-automatic film pasting tooling, which is simple to operate, easy to use, and highly accurate. The device can effectively improve the efficiency of new employee training, reduce the cost of new employee training, shorten the cycle, and allow more new employees to integrate into the production environment as soon as possible.

[0076] Example 2

[0077] On the basis of Example 1, Figures 3-7 As shown, this embodiment also records the following structure:

[0078] The positioning device 1 comprises a mechanical clamp, which is clamped at a corner position of the upper inner end of a car door, where the door has high strength and is relatively stable.

[0079] The mechanical clamp is individually designed according to the structure and thickness of the vehicle sheet metal, which makes it fit better and more stable overall.

[0080] The limiting device 2 includes a fixing plate 21 and a limiting member 22 : one end of the fixing plate 21 is fixedly mounted on the mechanical fixture; the limiting member 22 is mounted on the fixing plate 21 ; wherein the top end of the black film is clamped on the limiting member 22 .

[0081] There are many ways to set the limit member 22. It can be directly set as a clip or directly set as a separate limit pin structure. However, the clamping force of the clip is limited, and the separate limit pin structure may shake when subjected to force. Therefore, the following limit member 22 structure is adopted.

[0082] The limiting member 22 includes a main body and a limiting pressing block 221:

[0083] The main body is fixedly mounted on the end of the fixing plate 21 away from the mechanical fixture; the limiting pressure block 221 is mounted on the main body;

[0084] Among them, a limit pin 222 is provided on the limit pressing block 221, a limit hole is provided on the main body portion, the limit pin 222 penetrates through the through hole on the black film and extends into the limit hole of the limit pressing block 221, and the limit pressing block 221 is magnetically attracted to the main body portion.

[0085] The end of the limit pin 222 is frustum-shaped, which is convenient for insertion.

[0086] In order to further improve the stability, a central hole is also provided on the limit pin 222. A pin structure can be inserted into the main body portion, and the limit pin 222 is locked through the pin structure, so that the black film will not swing during the pasting process, thereby ensuring the stability of the black film during the pasting process and improving the film pasting effect.

[0087] When this design is used, the upper end of the black film is placed on the main body portion, then the through hole is aligned with the limit hole, and the limit pressing block 221 is taken out, so that the limit pin 222 on the limit pressing block 221 penetrates through the through hole on the black film and extends into the limit hole of the limit pressing block 221. With the magnetic attraction effect, the position of the limit pressing block 221 is limited, thereby realizing the fixation of the position of the black film.

[0088] Embodiment 3

[0089] On the basis of Embodiment 2, as Figures 3-7 shown, this embodiment also records the following structure:

[0090] The track device 3 includes a track main body and a mounting member, and the track main body is mounted on the inner side of the automobile door sheet metal through the mounting member.

[0091] The slideway on the track main body is of an existing type, and can adopt various concave shapes, or can be designed into a rod shape or a convex slideway shape, mainly playing a guiding and limiting effect on the slider 42; for better limiting, the slideway can be designed in a way that the inner width is greater than the outer width, that is, the cross section of the slideway is designed as an isosceles trapezoid.

[0092] The mounting member includes a magnet provided inside the track main body and an adsorbent provided on the outer surface of the track main body. The adsorbent includes several groups of sucker members 31 embedded in the track main body at equal intervals. By using the cooperation of the magnet and the sucker members 31, the two combined can make the track main body fit completely with the automobile door, thereby improving the installation stability of the track main body, effectively avoiding the shaking of the track main body during the installation process, and further improving the black film pasting effect.

[0093] The setting of the mounting member enables the sliding device 4 not to shift when moving, and the black film can be stably attached by using the sheet metal structure. Compared with manual film pasting, the time for finding the positioning edge line of the black film is reduced, and the product consistency during the production of workers is ensured.

[0094] Embodiment 4

[0095] Based on Embodiment 2, as Figures 3-9 shown, this embodiment also records the following structure:

[0096] The sliding device 4 includes a mounting plate 41 and an elastic mounting member:

[0097] A slider 42 is mounted on the mounting plate 41, and the slider 42 is slidably connected to a slideway formed on the track body; the elastic mounting member is mounted on the mounting plate 41, and the slider 42 moves at a constant speed, enabling stable pasting of the black film.

[0098] Among them, the separating mechanism is mounted on the elastic mounting member.

[0099] The sliding device 4 cooperates with the track device 3, and the sliding device 4 cooperates with an external gas driving device. The gas driving device is used to push the sliding device 4 to apply a driving force to the track device 3. At the same time, borrowing the principle of the film pasting tooling, the separating mechanism is used to separate the backing paper of the black film from the film, and a nylon roller is used to fit the sheet metal surface, firmly pasting the black film on the sheet metal surface. At the same time, the pushing speed is controlled to push out the bubbles inside the contact surface between the black film and the sheet metal, so that the appearance after the black film is pasted meets the quality requirements.

[0100] The elastic mounting member includes a telescopic rod 43, a limit sleeve 44, and a spring 45: the main body of the telescopic rod 43 is fixedly mounted on the mounting plate 41; the limit sleeve 44 is mounted at one end of the telescopic rod 43 away from the telescopic part; both ends of the spring 45 are fixedly connected to the limit sleeve 44 and the mounting plate 41 respectively, and the spring 45 is sleeved on the telescopic rod 43;

[0101] Among them, the separating mechanism is mounted at the telescopic end of the telescopic rod 43.

[0102] The separating mechanism includes a connecting part 46, a separating member 47, and a pressing member:

[0103] The end of the separating member 47 is triangular, which can help separate the black film from the backing paper of the black film.

[0104] The connecting part 46 is mounted at the telescopic end of the telescopic rod 43; one end of the separating member 47 is fixedly mounted on the connecting part 46;

[0105] The pressing member is fixedly mounted on the connecting part 46, and the pressing member is arranged parallel to the connecting part 46;

[0106] The pressing member can paste the separated black film on the car door frame.

[0107] Among them, the pressing member includes a fixed cylinder 48 and a movable rod 49:

[0108] The fixed cylinder 48 is fixedly installed on the connecting part 46; one end of the movable rod 49 is inserted into the fixed cylinder 48, and the movable rod 49 and the fixed cylinder 48 are limited by bolt pressing, and nylon rollers are rotatably installed on the outer surface of the movable rod 49.

[0109] During use, when the car door frame is relatively wide, for example, when the black film is between 1 and 1.8 times that of the fixed cylinder 48, after the first black film is pasted, the bolt can be loosened at this time to make the movable rod 49 and the fixed cylinder 48 loose, pull out the movable rod 49, and then tighten the bolt to re-fix the movable rod 49 and the fixed cylinder 48. At this time, start again to make the fixed cylinder 48 press the black film at other positions to fix the position of the black film.

[0110] When the black film is more than 1.8 times that of the fixed cylinder 48, the bolt can be loosened to make the movable rod 49 and the fixed cylinder 48 loose. At this time, replace the longer fixed cylinder 48, start the equipment, and make the fixed cylinder 48 press the black film to fix the position of the black film. It is more convenient to use and has a higher applicability.

[0111] It is necessary to fix the black film at two different positions by the fixed cylinder 48 to achieve the pasting of the black film.

[0112] The nylon rollers roll, and with the elastic force of the spring 45, the stable pasting of the black film can be achieved, and the air can be completely discharged during the pasting process to ensure the pasting effect of the black film.

[0113] When the above-mentioned easy-to-operate semi-automatic black film pasting tooling is in use, there are multiple effects, such as:

[0114] Improve production efficiency: The semi-automatic pasting tooling can complete a series of repetitive tasks at high speed and accurately through preset programs and mechanical devices, and can automatically complete key steps such as positioning and fitting of the car door black film. Compared with manual pasting, the semi-automatic pasting tooling can significantly improve the pasting efficiency and shorten the pasting time;

[0115] Improve product quality and consistency: Manual pasting may cause waste of film due to unskilled technology or improper operation, while the semi-automatic pasting tooling can reduce this waste and lower the material cost.

[0116] During the semi-automatic tooling process, precise machines and equipment can be used to ensure the quality and consistency of each product. The semi-automatic tooling can achieve precise dimension control, correct installation of spare parts, and strict inspection of products, avoiding the influence of human factors on product quality.

[0117] The semi-automatic film pasting tooling has strong adaptability and can adapt to car doors of different sizes and shapes. This means that regardless of the type of vehicle the customer owns, the semi-automatic film pasting tooling can be used for film pasting operations. This expands the application scope of the semi-automatic film pasting tooling and improves its market competitiveness;

[0118] Reduce employee training costs: In today's highly competitive business environment, companies are seeking effective strategies to improve efficiency and reduce costs. Employee training is an essential part of a company's development.

[0119] For traditional training methods, as a tooling with simple operations, the semi-automatic tooling can, to a certain extent, reduce the personnel training cycle, shorten the time for employees to adapt to the new environment, reduce process complexity, and improve production efficiency.

[0120] High precision: In the same environment, due to inconsistent levels of employees in manual assembly and different production efficiencies, many production lines overemphasize efficiency, resulting in the quality of automotive black films not meeting requirements during lamination. The semi-automatic film pasting tooling has an accurate positioning system. Through preset programs and mechanical devices, it can precisely complete the film pasting work, compensating for the problem of inconsistent product quality caused by different levels of workers.

[0121] At the same time, due to its high precision, it alleviates the problem of reduced production efficiency caused by quality issues in subsequent processes, improves the integrity of assembly line operations, and reduces cost waste caused by product quality problems.

[0122] Save labor costs: The semi-automatic film pasting tooling optimizes the film pasting process of black film products. Compared with manual film pasting, it reduces the problem of waste in personnel processes, improves production efficiency, ensures consistency in workers' operations during production, and reduces personnel waste.

[0123] While saving labor costs, it can directly reduce the company's operating costs, thereby improving profitability, increasing the promotion space of black film products in the market, enabling more automotive companies to accept black film products, and promoting the development of the black film industry.

[0124] Adapt to different products: The semi-automatic tooling has high flexibility and can adapt to the production requirements of different products by adjusting equipment parameters or replacing tooling fixtures. There is no need to replace the entire production line. The semi-automatic tooling can adjust operation parameters according to different operators, ensuring that the processing speed of the production line meets the user's requirements and reducing unnecessary troubles for subsequent production.

[0125] Easy to upgrade and maintain: The semi-automatic tooling has simple operations, low technical requirements for operators, low training costs for new employees, can adapt to the production environment in a short time, reduces the training costs for new employees, and does not affect the production progress due to employees' own factors.

[0126] The maintenance cost is relatively low. Due to the replaceability of the tooling structure, replacing parts during maintenance can solve the problem of tooling damage, and production will not be affected by tooling damage.

[0127] Promote technological progress: The use of semi-automatic film pasting tooling will drive the continuous research and development and improvement of technology in the black film industry to meet the market's demand for efficient and high-quality film pasting services.

[0128] Increase market competitiveness: Service providers with semi-automatic film pasting tooling can provide faster and more professional services, thus gaining an advantage in the highly competitive market.

[0129] Promote industry standardization: With the use of semi-automatic film pasting tooling, the black film industry may form a more standardized operation process and standards, improving the professional level of the entire industry.

[0130] Meet personalized needs: Semi-automatic film pasting tooling can provide customized services according to customer needs to meet the market's demand for personalized film pasting.

[0131] Semi-automatic film pasting tooling can enable more automotive companies to accept black film products, increase the market penetration rate of black film products, further extend the life cycle of black film products, and improve the enterprise's competitiveness in the increasingly fierce market competition and changing consumer demands.

[0132] Embodiment 5

[0133] Based on Embodiment 4, as Figures 3-9 shown, this embodiment also records the following structure:

[0134] An induction coil 5 with a pressure sensor is embedded on the mounting plate 41. One end of the spring 45 is fixedly connected to the induction coil 5. An audible and visual alarm 6 is installed on the track main body. Both the induction coil 5 and the audible and visual alarm 6 are connected to the server through the Internet of Things.

[0135] During the film pasting process, the pressure sensor on the induction coil 5 transmits pressure data in real time. The server analyzes the transmitted pressure data and compares the pressure data with a preset standard range to determine whether there is an abnormal situation. When the pressure data is outside the preset standard range, the audible and visual alarm 6 is activated for alarm.

[0136] For example, if the initial pressure data is F, the standard range is (F - F×α, F - F×α / 2). Since the pressure during movement is less than the pressure at rest, the fluctuation ratio of the upper limit of the range is less than the ratio when the lower limit of the range. Through this situation, the monitoring of black film pasting can be realized. With a stable black film pasting speed, the specific abnormal position of black film pasting can be directly analyzed, which is convenient for relevant staff to adjust quickly and has a better use effect.

[0137] The application of semi-automatic film pasting tooling has effectively promoted the standardization process of the automotive black film industry. Unified equipment and operating procedures help shape industry norms and improve overall service quality. Standardized services not only enhance consumer trust, but also promote cooperation and exchanges between different brands and merchants, safeguarding the healthy development of the industry.

[0138] The high efficiency and high quality of semi-automatic film pasting tooling make the automotive black film industry more attractive, and can attract more automobile manufacturers to choose black film products. This not only expands the market, but also enhances the competitiveness of the industry. At the same time, the application of new technologies also enables companies to stand out in the market and form brand advantages.

[0139] The application of semi-automatic film laminating tooling has stimulated the industry's pursuit of technological innovation. More and more companies have begun to invest in research and development to explore more advanced and efficient film laminating technologies. This has not only promoted the upgrading of film laminating equipment, but also promoted the development of related materials and technologies, bringing continuous technological progress to the entire black film industry.

[0140] Working principle: when in use, the positioning device 1 is installed on the inner side of the car door. At this time, the positions of the positioning device 1 and the limiting device 2 are fixed, the track device 3 is installed on the inner side of the car door sheet metal, and then the black film is installed on the limiting device 2. The position of the separation mechanism is adjusted, and then the sliding device 4 is connected to the external gas driving device. The external gas driving device drives the sliding device 4 to move at a constant speed along the track device 3. During the movement, the base paper of the black film is separated from the film and the black film is pressed, thereby realizing the attachment of the black film;

[0141] During the process of pressing the black film, the pressure sensor on the induction coil 5 transmits pressure data in real time. The server analyzes the transmitted pressure data and compares the pressure data with the preset standard range to determine whether there is any abnormality. When the pressure data is outside the preset standard range, the sound and light alarm 6 is activated to sound an alarm, thereby warning that there is an abnormality in the film-sticking process.

[0142] In summary, the semi-automatic film pasting tooling for automobiles not only improves the efficiency and quality of film pasting, reduces labor costs and training difficulties, but also promotes industry standardization and regularization, and expands application scenarios and market demand. At the same time, it also promotes technological innovation and sustainable development. It can be foreseen that in the future, the semi-automatic film pasting tooling for automobiles will play an increasingly important role in the automotive industry. It is believed that with the further development and popularization of this technology, the automotive black film industry will usher in a broader development prospect.

[0143] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly illustrating the present application, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present application.

Claims

1. An easy-to-operate semi-automatic black film pasting tool, used to assist in the film pasting of automobile doors, characterized in that: Semi-automatic film laminating tooling includes: A positioning device (1) mounted on the inner side of a vehicle door; A limiting device (2), which is installed on the positioning device (1) and is used to limit the top of the black film; A track device (3) mounted on the inner side of the door sheet metal of the automobile; A sliding device (4) mounted on the track device (3); The sliding device (4) is provided with a separation mechanism for separating the base paper of the black film from the film and for pressing the black film. The sliding device (4) is connected to an external gas driving device to drive the separation mechanism to move along the track device (3) to stick the black film.

2. The easy-to-operate semi-automatic black film laminating tool as claimed in claim 1, characterized in that: The positioning device (1) comprises a mechanical clamp, which is clamped at a corner position of the upper end of the inner side of a car door.

3. The easy-to-operate semi-automatic black film laminating tool as claimed in claim 2, characterized in that: The limiting device (2) comprises: A fixing plate (21), one end of which is fixedly mounted on a mechanical fixture; A limiting member (22) mounted on the fixing plate (21); Wherein, the top end of the black film is clamped on the limiting member (22).

4. The easy-to-operate semi-automatic black film laminating tool as claimed in claim 1, characterized in that: The limiting member (22) comprises: A main body portion, which is fixedly mounted on an end of the fixing plate (21) away from the mechanical fixture; A limiting pressing block (221) mounted on the main body; The limiting pressure block (221) is provided with a limiting pin (222), the main body is provided with a limiting hole, the limiting pin (222) passes through the through hole on the black film and extends to the inside of the limiting hole of the limiting pressure block (221), and the limiting pressure block (221) is magnetically attracted to the main body.

5. The easy-to-operate semi-automatic black film laminating tool as claimed in claim 4, characterized in that: The track device (3) comprises a track body and a mounting member, wherein the track body is mounted on the inner side of a door sheet metal of an automobile via the mounting member.

6. The easy-to-operate semi-automatic black film laminating tool as claimed in claim 5, characterized in that: The mounting member comprises a magnet arranged inside the track body and an adsorption member arranged on the outer surface of the track body, and the adsorption member comprises a plurality of groups of suction cup members (31) embedded on the track body at equal intervals.

7. The easy-to-operate semi-automatic black film sticking tool as claimed in claim 6, characterized in that: The sliding device (4) comprises: A mounting plate (41) on which a slider (42) is mounted, wherein the slider (42) is slidably connected to a slideway provided on the track body; An elastic mounting member, which is mounted on the mounting plate (41); Wherein, the separation mechanism is installed on the elastic mounting member.

8. The easy-to-operate semi-automatic black film sticking tool as claimed in claim 7, characterized in that: The elastic mounting member comprises: A telescopic rod (43), the main body of which is fixedly mounted on the mounting plate (41); A limiting sleeve (44) is mounted on an end of the telescopic rod (43) away from the telescopic portion; A spring (45), two ends of which are respectively fixedly connected to the limit sleeve (44) and the mounting plate (41), and the spring (45) is sleeved on the telescopic rod (43); Wherein, the separation mechanism is installed at the telescopic end of the telescopic rod (43).

9. The easy-to-operate semi-automatic black film sticking tool as claimed in claim 8, characterized in that: The separation mechanism comprises: A connecting portion (46) mounted on the telescopic end of the telescopic rod (43); A separating member (47), one end of which is fixedly mounted on the connecting portion (46); A pressing member, which is fixedly mounted on the connecting portion (46) and is arranged parallel to the connecting portion (46); Wherein, the pressing member comprises: A fixed cylinder (48) fixedly mounted on the connecting portion (46); One end of the movable rod (49) is inserted into the fixed tube (48). The movable rod (49) and the fixed tube (48) are clamped and limited by bolts. A nylon roller is rotatably mounted on the outer surface of the movable rod (49).

10. The easy-to-operate semi-automatic black film sticking tool as claimed in claim 9, characterized in that: An induction coil (5) with a pressure sensor is embedded on the mounting plate (41), one end of the spring (45) is fixedly connected to the induction coil (5), an audible and visual alarm (6) is installed on the track body, and both the induction coil (5) and the audible and visual alarm (6) are connected to a server via the Internet of Things.

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