Adjustable auxiliary tool setting alignment device

Abstract

The invention belongs to the technical field of tool setting and alignment devices, and particularly relates to an adjustable auxiliary tool setting and alignment device. The device comprises a base, a sliding groove is formed in the top face of the base, the inner wall of the sliding groove is slidably connected with a support through a sliding block, and one side face of the support is connected with a jacking mechanism through an angle adjusting assembly; a locking component is arranged on one side face of the support. The outer wall of one side of the support is rotationally connected with a pedal through a rotating shaft; the angle adjusting assembly comprises a mounting base rotationally connected to one side face of the support, an adjusting ring rotationally connected to the outer wall of one side of the support, a limiting hole formed in the outer wall of one side of the support and a limiting rod inserted into the inner wall of the limiting hole. The device is convenient to operate, saves time and labor, does not need frequent disassembly and adjustment, is good in stability after adjustment, solves the problem that the working stroke of the jacking mechanism is long due to the fact that the device is far away from a workpiece, and assists in improving the working efficiency of alignment.

Description

Technical Field

[0001] The present invention belongs to the technical field of tool setting and alignment devices, and particularly relates to an adjustable auxiliary tool setting and alignment device. Background Art

[0002] With the development of intelligent manufacturing and the progress of machining processes, the use of auxiliary tools has become inevitable. There are more and more various complex parts, and machining auxiliary tools are developing towards the characteristics of convenient use, safety, high efficiency, and multi-function. Among them, tool setting and alignment is an important link in machining.

[0003] Traditional methods mostly use hydraulic mechanisms or jacks for auxiliary jacking. Although the accuracy can be guaranteed through stroke control, there are significant defects: First, when adjusting the jacking position, the equipment needs to be frequently disassembled and assembled, the operation is cumbersome and time-consuming, the labor intensity is high, and the adjustment effect is poor, resulting in low work efficiency. Second, when the hydraulic mechanism is far from the workpiece, the jacking stroke needs to be extended, resulting in a decrease in rigidity and insufficient stability. Third, when manually adjusting the angle, there is a lack of a rapid positioning mechanism, which is prone to deviation and affects the alignment efficiency.

[0004] Although the existing tool setting and alignment devices can achieve basic functions, they cannot balance flexibility, operation convenience, and stability, resulting in high labor intensity for workers and uneven adjustment effects. Therefore, there is an urgent need for an auxiliary device that can quickly adjust the orientation and angle, reduce the number of disassembly and assembly times, and improve the positioning accuracy to meet the processing requirements of high efficiency and precision. Summary of the Invention

[0005] In order to solve the problems that the existing tool setting and alignment devices need to frequently disassemble and assemble to adjust the use orientation of the hydraulic mechanism or jack, the operation is extremely inconvenient, the labor intensity is high, the adjustment effect is poor, and the work efficiency is low, the present invention proposes an adjustable auxiliary tool setting and alignment device, including a base. A chute is provided on the top surface of the base, and a support is slidably connected to the inner wall of the chute through a sliding block. One side surface of the support is connected to a jacking mechanism through an angle adjustment component;

[0006] A locking component is provided on one side surface of the support; one outer wall of the support is rotatably connected to a pedal through a rotating shaft.

[0007] According to the above-mentioned adjustable auxiliary tool setting and alignment device, the angle adjustment component includes a mounting seat rotatably connected to one side surface of the support, an adjustment ring rotatably connected to one outer wall of the support, a limiting hole provided on one outer wall of the support, a limiting rod inserted into the inner wall of the limiting hole, and one end of the adjustment ring is connected to one outer wall of the mounting seat through a coupling;

[0008] The bottom end of the jacking mechanism is fixedly connected to the bottom inner wall of the mounting seat.

[0009] According to the adjustable auxiliary tool alignment device described above, more than two openings with the same inner diameter as the limit holes are arranged in an annular array on the circumferential outer wall of the adjusting ring.

[0010] According to the adjustable auxiliary tool alignment device described above, more than two limit posts that form a sliding fit with the inner wall of the base are inserted at equal intervals on both side surfaces of the base. One end of the limit post and the corresponding side surface of the base are fixedly connected to the same spring A, and one end of the limit post extends beyond the inner wall surface of one side of the sliding groove.

[0011] According to the adjustable auxiliary tool alignment device described above, jacks adapted to one end of the limit posts are provided on both side surfaces of the sliding block.

[0012] According to the adjustable auxiliary tool alignment device described above, the locking component includes an L-shaped plate rotatably connected to the inner wall of the bottom of the support, a spring B fixedly connected to the top surface of the L-shaped plate and the bottom surface of the support, and more than two limit grooves arranged at equal intervals on the inner wall of the bottom of the sliding groove.

[0013] According to the adjustable auxiliary tool alignment device described above, a handle is fixedly connected to the outer wall of the top support mechanism.

[0014] According to the adjustable auxiliary tool alignment device described above, positioning holes are provided on the inner wall of the base.

[0015] The beneficial effects of the present invention are as follows:

[0016] 1. For this adjustable auxiliary tool alignment device, by setting the sliding groove and the angle adjustment component structure, the foot can be placed on the pedal and force can be applied forward / backward, so that the support drives the structure thereon to displace through the sliding block in the sliding groove, and the use orientation of the top support mechanism can be adjusted arbitrarily according to actual needs. The operation is convenient, time-saving and labor-saving, without frequent disassembly and adjustment, saving manpower and having a good adjustment effect. Moreover, it also solves the problem that the working stroke of the top support mechanism is long due to the long distance from the workpiece, and helps to improve the working efficiency of alignment.

[0017] 2. For this adjustable auxiliary tool alignment device, pull out the limit rod, then hold the handle with one hand and adjust the use angle of the top support mechanism with the connection between the mounting seat and the support as the base point. After adjustment, insert the limit rod through the corresponding opening into the limit hole opposite to it, so as to quickly and effectively adjust the angle of the top support mechanism, and the operation is relatively convenient.

[0018] 3. During the process of adjusting the support and its upper structure to move forward by stepping on the pedal of the adjustable auxiliary tool setting and alignment device, the L-shaped plate will be affected by the horizontal height of the inner wall at the bottom of the chute and undergo an angular flip backward, causing the spring B to contract. When the support is moved to the appropriate position and is limited by the limit post, due to the influence of the vertical back side of the limit groove on one side of the L-shaped plate, the support will not move backward even when subjected to the jacking reaction force, thus ensuring the stability of the alignment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 FIG. is a schematic diagram of the overall structure of an adjustable auxiliary tool setting and alignment device proposed by the present invention;

[0020] Figure 2 FIG. is an exploded structural diagram of the limit rod and the support of an adjustable auxiliary tool setting and alignment device proposed by the present invention;

[0021] Figure 3 FIG. is a top view structural diagram of an adjustable auxiliary tool setting and alignment device proposed by the present invention;

[0022] Figure 4 FIG. is a side view structural diagram of the support of an adjustable auxiliary tool setting and alignment device proposed by the present invention;

[0023] Figure 5 FIG. is a cross-sectional structural diagram of the limit groove of an adjustable auxiliary tool setting and alignment device proposed by the present invention.

[0024] In the figure: 1 - base, 101 - positioning hole, 2 - adjusting ring, 3 - jacking mechanism, 301 - handle, 4 - mounting seat, 5 - support, 6 - chute, 7 - limit post, 701 - spring A, 702 - jacking hole, 8 - L-shaped plate, 801 - spring B, 9 - limit hole, 10 - limit rod, 11 - pedal, 12 - limit groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present application.

[0026] An adjustable auxiliary tool setting and alignment device includes a base 1. A chute 6 is provided on the top surface of the base 1. The inner wall of the chute 6 is slidably connected with a support 5 through a sliding block. One side surface of the support 5 is connected with a jacking mechanism 3 through an angle adjusting assembly;

[0027] A locking component is provided on one side surface of the support 5; One outer side wall of the support 5 is rotatably connected with a pedal 11 through a rotating shaft.

[0028] The angle adjustment assembly includes a mounting seat 4 rotatably connected to one side surface of the support 5, an adjustment ring 2 rotatably connected to one outer wall of the support 5, a limiting hole 9 provided on one outer wall of the support 5, and a limiting rod 10 inserted into the inner wall of the limiting hole 9. One end of the adjustment ring 2 is connected to the outer wall of one side of the mounting seat 4 through a coupling;

[0029] The bottom end of the top support mechanism 3 is fixedly connected to the inner bottom wall of the mounting seat 4.

[0030] Two or more openings having the same inner diameter as the limiting hole 9 are arranged in an annular array on the circumferential outer wall of the adjustment ring 2.

[0031] On both side surfaces of the base 1, two or more limiting columns 7 that are inserted at equal intervals and form a sliding fit with the inner wall of the base 1 are provided. One end of the limiting column 7 and the corresponding side surface of the base 1 are fixedly connected to the same spring A701, and one end of the limiting column 7 extends beyond the inner wall surface of one side of the sliding groove 6.

[0032] On both side surfaces of the sliding block, jacks 702 adapted to one end of the limiting column 7 are provided.

[0033] The locking member includes an L-shaped plate 8 rotatably connected to the inner bottom wall of the support 5, a spring B801 fixedly connected to the top surface of the L-shaped plate 8 and the bottom surface of the support 5, and two or more limiting grooves 12 arranged at equal intervals on the inner bottom wall of the sliding groove 6.

[0034] A handle 301 is fixedly connected to the outer wall of the top support mechanism 3.

[0035] A positioning hole 101 is provided in the inner wall of the base 1.

[0036] Embodiment 1

[0037] An adjustable auxiliary tool alignment device, as Figures 1 - 3 shown, includes a base 1. Positioning holes 101 for facilitating the fixation of the base 1 to the ground are provided in the inner walls of the base 1 near both sides; a sliding groove 6 is provided on the top surface of the base 1. A support 5 is slidably connected to the inner wall of the sliding groove 6 through a sliding block. One side surface of the support 5 is connected to a top support mechanism 3 through an angle adjustment assembly. The top support mechanism 3 can be a hydraulic cylinder mechanism or a pneumatic cylinder mechanism, etc.;

[0038] A handle 301 is fixedly connected to the outer wall of the top support mechanism 3; the angle adjustment assembly includes a mounting seat 4 rotatably connected to one side surface of the support 5, an adjustment ring 2 rotatably connected to one outer wall of the support 5, a limiting hole 9 provided on one outer wall of the support 5 near the outer wall position of the adjustment ring 2, and a limiting rod 10 inserted into the inner wall of the limiting hole 9. One end of the adjustment ring 2 is connected to the outer wall of one side of the mounting seat 4 through a coupling;

[0039] A number of openings with the same inner diameter as the limiting holes 9 are arranged in a circular array on the circumferential outer wall of the adjusting ring 2; pull out the limiting rod 10, then hold the handle 301 with one hand and adjust the use angle of the top support mechanism 3 with the connection between the mounting seat 4 and the support 5 as the base point. After adjustment, insert the limiting rod 10 through the corresponding opening into the opposite limiting hole 9, so as to realize the quick and effective adjustment of the angle of the top support mechanism 3, and the operation is relatively convenient.

[0040] The bottom end of the top support mechanism 3 is fixed to the bottom inner wall of the mounting seat 4 by bolts; flexible installation and adjustment can be realized.

[0041] In order to limit the use position of the top support mechanism 3, as Figure 1 、 Figure 3 、 Figure 4 shown, a plurality of limiting columns 7 that form a sliding fit with the inner wall of the base 1 are inserted into both side surfaces of the base 1 at equal intervals. One end of the limiting column 7 and the corresponding side surface of the base 1 are welded with the same spring A701, and one end of the limiting column 7 extends beyond the inner wall surface of one side of the sliding groove 6;

[0042] The limiting column 7 has a T-shaped structure;

[0043] Both side surfaces of the sliding block are provided with insertion holes 702 adapted to one end of the limiting column 7;

[0044] One side outer wall of the support 5 is rotatably connected with a pedal 11 through a rotating shaft; during use, the foot can be placed on the pedal 11 and force can be applied forward / backward, so that the support 5 drives the structure thereon to displace in the sliding groove 6 through the sliding block, and the use orientation of the top support mechanism 3 can be adjusted arbitrarily according to actual needs. During the sliding process, the sliding block will first contact and squeeze the extensions of the limiting columns 7 on both sides. When moving, when the insertion hole 702 on the sliding block is aligned with one end of the limiting column 7, the limiting column 7 will move towards the support 5 under the elastic reset of the spring A701 until one end of it is inserted into the insertion hole 702, so as to be able to limit the forward and backward displacement of the support 5, and the operation is convenient and time-saving and labor-saving.

[0045] Working principle: During use, the feet can be placed on the pedal 11 and force can be applied forward / backward, so that the support 5 drives the structure thereon to displace in the chute 6 through the sliding block. During the sliding, the sliding block will first contact and squeeze the outer extensions of the limiting columns 7 on both sides. When moving, when the jack hole 702 on the sliding block aligns with one end of the limiting column 7, the limiting column 7 will move towards the support 5 under the elastic reset of the spring A701 until one end of it is inserted into the jack hole 702, so as to limit the forward and backward displacement of the support 5. Pull out the limiting rod 10, then hold the handle 301 with one hand and adjust the use angle of the top support mechanism 3 with the connection between the mounting seat 4 and the support 5 as the base point. After adjustment, insert the limiting rod 10 through the corresponding opening into the limiting hole 9 opposite to it, so as to quickly and effectively adjust the angle of the top support mechanism 3 and make its extension end align with the structure to be supported.

[0046] Embodiment 2

[0047] An adjustable auxiliary tool alignment device, as Figures 2 - 5 shown. In order to prevent the support 5 from retreating during operation; the following improvements are made on the basis of Embodiment 1 in this embodiment: A locking component for preventing the support 5 from retreating during operation is arranged on one side surface of the support 5. The locking component includes an L-shaped plate 8 rotatably connected to the inner wall of the bottom of the support 5, a spring B801 welded to the top surface of the L-shaped plate 8 and the bottom surface of the support 5, and a number of limiting grooves 12 equidistantly arranged on the inner wall of the bottom of the chute 6. The cross-sectional structure of the limiting groove 12 is as Figure 5 shown;

[0048] When stepping on the pedal 11 to adjust the forward movement of the support 5 and the structure thereon, the L-shaped plate 8 will be angularly flipped backward under the influence of the horizontal height of the inner wall of the bottom of the chute 6, causing the spring B801 to contract. When the support 5 is moved to a suitable position and is limited by the limiting column 7, due to the influence of the vertical back surface of the limiting groove 12 on one side surface of the L-shaped plate 8, the support 5 will not retreat even when subjected to a top support reaction force or the like, so as to ensure the stability of the alignment operation. When it is necessary to adjust the backward movement of the support 5 and the structure thereon, just push the support 5 forward to make the L-shaped plate 8 in the chute 6, then lift the L-shaped plate 8 by hand and push the support 5 backward to a suitable position, which is convenient to operate.

[0049] Working principle: During use, the foot can be placed on the pedal 11 and force can be applied forward / backward, so that the support 5 drives the upper structure thereof to move in the slide groove 6 through the sliding block. During the sliding, the sliding block will first contact and squeeze the extension of the limiting column 7 on both sides. When the insertion hole 702 on the sliding block is aligned with one end of the limiting column 7 during the movement, the limiting column 7 will move toward the support 5 under the elastic reset of the spring A701 until one end thereof is inserted into the insertion hole 702, thereby limiting the forward and backward displacement of the support 5. Moreover, the L-shaped plate 8 will be affected by the horizontal height of the inner wall at the bottom of the slide groove 6 and will flip backward at an angle, causing the spring B801 to contract. When the support 5 is moved to the appropriate position, it is limited by the limiting column 7. Since one side of the L-shaped plate 8 is affected by the vertical back side of the limiting groove 12, the support 5 will not retreat even if it is subjected to the top support reaction force.

[0050] Pull out the limit rod 10, then hold the handle 301 with one hand and adjust the use angle of the supporting mechanism 3 based on the connection between the mounting base 4 and the support 5. After the adjustment is completed, insert the limit rod 10 into the corresponding limit hole 9 opposite to it through the corresponding opening, so as to realize the rapid and effective adjustment of the angle of the supporting mechanism 3 so that its extended end is aligned with the structure to be supported.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An adjustable auxiliary tool alignment device, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a slide groove (6), the inner wall of the slide groove (6) is slidably connected to a support (5) via a sliding block, and one side surface of the support (5) is connected to a supporting mechanism (3) via an angle adjustment component; A locking component is provided on one side of the support (5); and a pedal (11) is rotatably connected to an outer wall of one side of the support (5) via a rotating shaft.

2. The adjustable auxiliary tool alignment device according to claim 1, characterized in that: The angle adjustment assembly comprises a mounting seat (4) rotatably connected to a side surface of a support (5), an adjustment ring (2) rotatably connected to an outer wall of one side of the support (5), a limiting hole (9) arranged on an outer wall of one side of the support (5), and a limiting rod (10) inserted into the inner wall of the limiting hole (9); one end of the adjustment ring (2) is connected to an outer wall of one side of the mounting seat (4) via a coupling; The bottom end of the supporting mechanism (3) is fixedly connected to the bottom inner wall of the mounting seat (4).

3. The adjustable auxiliary tool alignment device according to claim 2, characterized in that: The circumferential outer wall of the adjustment ring (2) is provided with more than two openings having the same inner diameter as the limiting hole (9) in a circular array.

4. The adjustable auxiliary tool alignment device according to claim 3, characterized in that: Two or more limiting columns (7) are equidistantly inserted on both side surfaces of the base (1) and form a sliding fit with the inner wall of the base (1); one end of the limiting column (7) and the corresponding side surface of the base (1) are fixedly connected to the same spring A (701), and one end of the limiting column (7) extends outward from the inner wall surface of one side of the slide groove (6).

5. The adjustable auxiliary tool alignment device according to claim 4, characterized in that: Both sides of the sliding block are provided with a socket (702) adapted to one end of the limiting column (7).

6. The adjustable auxiliary tool alignment device according to claim 5, characterized in that: The locking component comprises an L-shaped plate (8) rotatably connected to the inner wall of the bottom of the support (5), a spring B (801) fixedly connected to the top surface of the L-shaped plate (8) and the bottom surface of the support (5), and two or more limiting grooves (12) equidistantly arranged on the inner wall of the bottom of the slide groove (6).

7. The adjustable auxiliary tool alignment device according to claim 1, characterized in that: A handle (301) is fixedly connected to the outer wall of the supporting mechanism (3).

8. The adjustable auxiliary tool alignment device according to claim 7, characterized in that: The inner wall of the base (1) is provided with a positioning hole (101).

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