Road roller equipment with adjustable counter weight

By designing adjustment components and locking components in the roller equipment, combining the extension rod and drive block, the problems of loose floor materials, excessive equipment vibration and difficulty in balance adjustment in the prior art are solved, and more efficient compaction effect and equipment stability are achieved.

CN120193455APending Publication Date: 2025-06-24JINING FREERIDE MASCH CO LTD
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Patent Information

Application Number
CN202510610731.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

When used, existing counterweight adjustable rollers can easily cause loose floor materials and excessive vibration of equipment, affecting the compaction effect, and may cause the equipment to tilt or lose balance during counterweight adjustment, increasing the risk of overturning.

Method used

A counterweight adjustable roller equipment is designed, using adjustment components and locking components to balance the roller. Through the cooperation of the extension rod and the drive block, the weight bearing rod does not lose balance when it moves, and the weight bearing rod is fixed through the locking component to prevent the equipment from tilting.

Benefits of technology

It effectively avoids loose floor materials and excessive vibration of equipment, ensures improvement of compaction effect, and reduces the risk of equipment overturning through a stable balance adjustment mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses counter weight adjustable road roller equipment, and relates to the technical field of road roller equipment, the counter weight adjustable road roller equipment comprises a main body, the end part of the main body is provided with a roller, the inner cavity of the roller is provided with a vibration piece, the two ends of the vibration piece are provided with adjusting assemblies, and the roller is subjected to balance adjustment through the adjusting assemblies; according to the road roller equipment with the adjustable counter weight, when the driving block moves, the extension rods arranged at the ends of the driving block are synchronously driven to move, the load bearing rod is limited through the adjusting grooves in the extension rods, meanwhile, a moving track is provided for the load bearing rod, it is guaranteed that the load bearing rod is not interfered when moving, and therefore the situation that the whole road roller equipment loses balance is avoided.
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Description

Technical Field

[0001] The present invention relates to the technology of roller equipment, and particularly to a roller equipment with adjustable counterweight. Background Art

[0002] A roller, also known as a soil compactor, is a road construction equipment mainly used for compacting the surface layer of the road surface. It adopts mechanical or hydraulic drive, can concentrate force to compact the protruding parts, has a high compaction flatness, and is suitable for asphalt pavement compaction operations. In addition, rollers are divided into two categories: steel-wheel type and tire type. According to the classification of the roller wheels, the steel-wheel type and tire type can be further divided into single-axis single-wheel, double-axis double-wheel, double-axis three-wheel, and three-axis three-wheel, etc.

[0003] In a Chinese invention patent with the publication number of CN118065209A, a roller equipment with adjustable counterweight is disclosed. When this roller equipment with adjustable counterweight is in use, first, according to actual needs, the adjustment mechanism is used to appropriately increase the weight of the first liquid tank. Then, the driving mechanism is started to drive the first convex block to do circular motion. According to the working principle of the eccentric wheel, the connecting rod drives the third convex block to do up-and-down reciprocating motion in the second limiting frame. When the third convex block is at the highest point in the second limiting frame, the driving component will drive the second convex block to be at the lowest point in the first limiting frame, operating similar to the lever principle. Therefore, when the front pressing roller rolls half a circle and the center of gravity of the driving mechanism is directly above the circumference, the first connecting rod drives the first liquid tank to be at the lowest point directly below the circumference, thereby supplementing the force exerted on the ground by the downward center of gravity of the driving mechanism. In this way, it can be avoided that the gravity exerted by the traditional roller body itself on the ground plus the downward pressure caused by the rotational inertia after weight gain are simultaneously applied to the ground, preventing the loosening of the ground material, and also preventing damage to the equipment due to the front-heavy and rear-light situation of the roller body.

[0004] When the existing equipment is in use, the traditional roller with adjustable counterweight will increase the load of the roller after increasing the weight of the drum. Since the inertia when the eccentric hammer swings downward will cause the center of gravity to move downward, driving the additional weight downward will not only increase the compaction of the road surface but may also increase the vibration force of the roller. When the vibration of the roller is too large, it may cause the loosening of the road surface material, thus affecting the compaction effect. At the same time, when adjusting the counterweight, since the counterweight is close to the edge, it may cause the equipment to tilt or lose balance, increasing the risk of tipping over. And after the adjustment is completed, it is impossible to ensure the stability of the counterweight after movement, resulting in offset due to vibration. Therefore, a roller equipment with adjustable counterweight is developed. Summary of the Invention

[0005] The purpose of the present invention is to provide a roller equipment with adjustable counterweight to solve the above deficiencies in the prior art.

[0006] To achieve the above object, the present invention provides the following technical solution: A weight-adjustable roller equipment, including a main body, a roller is provided at the end of the main body, and a vibration member is provided in the inner cavity of the roller. Adjusting components are provided at both ends of the vibration member, and the roller is balanced and adjusted through the adjusting components;

[0007] Wherein, the adjusting component includes a connecting block connected to the roller, a fixing plate is provided at the end of the connecting block, and a rotating plate is rotatably installed at one end of the fixing plate close to the connecting block. A plurality of driving rods are provided on the outer surface of the rotating plate, and the plurality of driving rods are evenly distributed on the outer surface of the rotating plate;

[0008] A guiding groove corresponding to the driving rod is opened at the end of the fixing plate and around the rotating plate. A driving block is slidably installed on the inner wall of each guiding groove, and the end of the driving block is rotatably connected to the end of the driving rod;

[0009] A telescopic member is provided between two symmetrically arranged driving blocks, and the plurality of driving blocks are driven to move through the telescopic member;

[0010] An extension rod is provided at the end of the driving block, the end of the extension rod penetrates and extends to the outside of the fixing plate, and an adjusting groove is opened on one side of the extension rod. A load-bearing rod is slidably installed on the inner wall of the adjusting groove;

[0011] A protective plate is slidably installed on the outer surface of the extension rod;

[0012] A docking block is rotatably installed on the inner wall of the fixing plate, the end of the docking block penetrates and extends to the outside of the fixing plate, and the end of the docking block is connected to the vibration member;

[0013] A locking component is assembled on the inner wall of the roller, and the end of the locking component is attached to the load-bearing rod, and the load-bearing rod is fixed through the locking component.

[0014] As a further optimized solution of the present invention, the locking component includes a movable plate, and a plurality of support plates are provided at the end of the movable plate, and the plurality of support plates are evenly distributed at the end of the movable plate.

[0015] As a further optimized solution of the present invention, a bottom plate is provided at the end of the support plate away from the movable plate, and a plurality of limiting grooves are opened at the end of the bottom plate, and the plurality of limiting grooves are evenly distributed at the end of the bottom plate.

[0016] As a further optimized solution of the present invention, a power rod is slidably installed on the inner wall of the limiting groove, and a pressing plate is rotatably installed at the end of the power rod.

[0017] As a further optimized solution of the present invention, the outer surface of the extrusion plate is rotatably connected to the outer surface of the bottom plate.

[0018] As a further optimized solution of the present invention, a pressing block is rotatably installed at the lower end of the extrusion plate, and the end of the pressing block is attached to the outer surface of the protection plate.

[0019] As a further optimized solution of the present invention, a power member is provided at the middle position of the end of the bottom plate, the output end of the power member penetrates and extends to the other end of the bottom plate, and an adjusting plate is provided at the output end of the power member.

[0020] As a further optimized solution of the present invention, the outer surface of the adjusting plate is rotatably connected to the end of the power rod.

[0021] As a further optimized solution of the present invention, a docking groove is provided at the middle position of the end of the adjusting plate away from the power member, and the inner wall of the docking groove is attached to the end of the load-bearing rod.

[0022] As a further optimized solution of the present invention, a plurality of sliding grooves are provided at the end of the adjusting plate, and the plurality of sliding grooves are evenly distributed at the end of the adjusting plate. At the same time, a protection block is slidably installed on the inner wall of each sliding groove, and the end of the protection block is attached to the outer surface of the load-bearing rod.

[0023] Compared with the prior art, a weight-adjustable roller equipment provided by the present invention has the following beneficial effects: When the driving block moves, it synchronously drives the extension rod provided at its end to move, and limits the load-bearing rod through the adjustment groove on the extension rod, and at the same time provides a moving track for the load-bearing rod to ensure that the load-bearing rod will not be interfered during movement, thereby avoiding the overall loss of balance.

[0024] When the overall balance needs to be adjusted, the corresponding load-bearing rod is locked through the locking component, and at the same time, the pressing block is driven to tightly press on the protection plate, and the fixed locking component is driven to move in cooperation with the extension rod, so as to synchronously drive the corresponding load-bearing rod to move, so that the whole always maintains balance. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0026] Figure 1 It is a schematic diagram of the overall structure provided by the embodiment of the present invention;

[0027] Figure 2 Cross-sectional view of the overall internal structure provided by the embodiment of the present invention;

[0028] Figure 3 Schematic diagram of the structure of the adjustment component and the locking component provided by the embodiment of the present invention;

[0029] Figure 4 Schematic diagram of the structure of the adjustment component provided by the embodiment of the present invention;

[0030] Figure 5 Cross-sectional view of the internal structure of the adjustment component provided by the embodiment of the present invention;

[0031] Figure 6 First schematic diagram of the structure of the locking component provided by the embodiment of the present invention;

[0032] Figure 7 Second schematic diagram of the structure of the locking component provided by the embodiment of the present invention;

[0033] Figure 8 Cross-sectional view of the internal structure of the locking component provided by the embodiment of the present invention.

[0034] Explanation of reference numerals:

[0035] 1. Main body; 2. Adjustment component; 3. Locking component; 11. Roller; 12. Vibration member; 13. Protective plate; 21. Fixed plate; 211. Connecting block; 22. Rotating plate; 23. Driving rod; 24. Driving block; 25. Guide groove; 26. Extension rod; 261. Adjustment groove; 27. Load-bearing rod; 28. Telescopic member; 29. Docking block; 31. Movable plate; 32. Support plate; 33. Bottom plate; 34. Limiting groove; 35. Power rod; 36. Extrusion plate; 37. Pressing block; 38. Power member; 39. Adjustment plate; 391. Chute; 392. Protective block; 393. Docking groove. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] Embodiment: Please refer to Figures 1-8 , a road roller device with adjustable counterweight, including a main body 1. A drum 11 is provided at the end of the main body 1. At the same time, a vibration member 12 is provided in the inner cavity of the drum 11, and adjustment assemblies 2 are provided at both ends of the vibration member 12 to balance and adjust the drum 11 through the adjustment assemblies 2.

[0039] In this solution, the drum 11 is connected to the main body 1 through a push rod. Then, when the main body 1 moves, the drum 11 is driven to rotate and press the ground.

[0040] At the same time, a device with power output such as a motor is provided on one side of the push rod and is connected to an external control device. When the motor is started, the vibration member 12 provided at its output end is synchronously driven to rotate, thereby compacting the ground.

[0041] Further, among them, the adjustment assembly 2 includes a connection block 211 connected to the drum 11. A fixing plate 21 is provided at the end of the connection block 211. At the same time, a rotating plate 22 is rotatably installed at one end of the fixing plate 21 close to the connection block 211. A plurality of driving rods 23 are provided on the outer surface of the rotating plate 22, and the plurality of driving rods 23 are evenly distributed on the outer surface of the rotating plate 22.

[0042] In this embodiment, since the connection block 211 is connected to the drum 11, when the drum 11 rotates, the connection block 211 rotates synchronously with the drum 11.

[0043] When the rotating plate 22 rotates, the driving rods 23 rotatably installed on its outer surface are synchronously driven to move, thereby driving the driving blocks 24 provided on the driving rods 23 to move.

[0044] Further, a guide groove 25 corresponding to the driving rod 23 is provided at the end of the fixed plate 21 and located on the periphery of the rotating plate 22. A driving block 24 is slidably installed on the inner wall of each guide groove 25, and the end of the driving block 24 is rotatably connected to the end of the driving rod 23; a telescopic member 28 is provided between the two symmetrically arranged driving blocks 24, and the telescopic member 28 drives multiple groups of driving blocks 24 to move.

[0045] Specifically, the telescopic member 28 is a device with a telescopic function such as an electric telescopic rod and is connected to an external control device. At the same time, when the telescopic member 28 is started, the driving block 24 arranged at its output end is synchronously driven to move. Since the end of the driving block 24 is rotatably connected to the rotating plate 22, other driving rods 23 rotatably installed on the rotating plate 22 are driven to move. The cross-section of the driving rod 23 is L-shaped.

[0046] The driving block 24 is limited by the guide groove 25, so that when the driving block 24 is stressed, it moves along the trajectory defined by the guide groove 25, and at the same time, it is ensured that the driving block 24 is offset during movement, thus affecting the overall balance.

[0047] Further, an extension rod 26 is provided at the end of the driving block 24. The end of the extension rod 26 penetrates and extends to the outside of the fixed plate 21. At the same time, an adjustment groove 261 is provided on one side of the extension rod 26, and a load-bearing rod 27 is slidably installed on the inner wall of the adjustment groove 261.

[0048] Specifically, when the driving block 24 moves, the extension rod 26 arranged at its end is synchronously driven to move, and the load-bearing rod 27 is limited by the adjustment groove 261 on the extension rod 26, and at the same time, a moving trajectory is provided for the load-bearing rod 27 to ensure that the load-bearing rod 27 is not interfered during movement, thus avoiding the overall loss of balance.

[0049] Further, a protective plate 13 is slidably installed on the outer surface of the extension rod 26; a docking block 29 is rotatably installed on the inner wall of the fixed plate 21. The end of the docking block 29 penetrates and extends to the outside of the fixed plate 21, and the end of the docking block 29 is connected to the vibrating member 12.

[0050] Specifically, movable grooves are provided at both ends of the extension rod 26, and the inner wall of the movable groove is rotatably connected to the outer surface of the protective plate 13. At the same time, the end of the protective plate 13 is slidably connected to the inner wall of the roller 11. By connecting the docking block 29 to the end of the vibrating member 12, the vibrating member 12 is not interfered when it rotates.

[0051] At the same time, the upper end of the protective plate 13 is a component with a telescopic function such as a telescopic rod, so that when the protective plate 13 moves, the load-bearing rod 27 is synchronously driven to move to ensure the overall balance.

[0052] Further, the locking component 3 is assembled on the inner wall of the drum 11. At the same time, the end of the locking component 3 is in contact with the load-bearing rod 27, and the load-bearing rod 27 is fixed by the locking component 3. The locking component 3 includes a movable plate 31. A plurality of support plates 32 are arranged at the end of the movable plate 31, and the plurality of support plates 32 are evenly distributed at the end of the movable plate 31. A bottom plate 33 is arranged at one end of the support plate 32 away from the movable plate 31. A plurality of limiting grooves 34 are formed at the end of the bottom plate 33, and the plurality of limiting grooves 34 are evenly distributed at the end of the bottom plate 33.

[0053] In this embodiment, the lower end of the bottom plate 33 is slidably connected to the outer surface of the extension rod 26. At the same time, the locking component 3 moves synchronously with the load-bearing rod 27.

[0054] Further, a power rod 35 is slidably installed on the inner wall of the limiting groove 34. An extrusion plate 36 is rotatably installed at the end of the power rod 35. The outer surface of the extrusion plate 36 is rotatably connected to the outer surface of the bottom plate 33.

[0055] A pressing block 37 is rotatably installed at the lower end of the extrusion plate 36. The end of the pressing block 37 is in contact with the outer surface of the protection plate 13. A power component 38 is arranged at the middle position of the end of the bottom plate 33. The output end of the power component 38 penetrates and extends to the other end of the bottom plate 33. An adjusting plate 39 is arranged at the output end of the power component 38. The outer surface of the adjusting plate 39 is rotatably connected to the end of the power rod 35.

[0056] Specifically, the power component 38 is a device with a telescopic function such as an electric telescopic rod and is connected to an external control device. At the same time, when the power component 38 is started, the adjusting plate 39 arranged at its output end is driven to move synchronously. When the adjusting plate 39 moves, the power rod 35 rotatably installed on its outer surface is driven to move.

[0057] The outer surface of the power rod 35 is slidably connected to the inner wall of the limiting groove 34. The power rod 35 is limited by the limiting groove 34 to ensure that the power rod 35 does not shake during operation.

[0058] When the power rod 35 moves, it drives the extrusion plate 36 to rotate around the connection with the bottom plate 33, thereby pushing the pressing block 37 to tightly press on the protection plate 13.

[0059] Further, a docking groove 393 is formed at the middle position of the end of the adjusting plate 39 away from the power component 38. The inner wall of the docking groove 393 is in contact with the end of the load-bearing rod 27.

[0060] Specifically, the load-bearing rod 27 is limited by the docking groove 393 to ensure that the load-bearing rod 27 moves with the entire locking component 3. At the same time, the load-bearing rod 27 is fixed to improve the stability of the load-bearing rod 27 during operation and avoid the drum 11 from losing balance during rotation.

[0061] Furthermore, a plurality of sliding grooves 391 are formed at the end of the adjusting plate 39, and the plurality of sliding grooves 391 are evenly distributed at the end of the adjusting plate 39. At the same time, a protective block 392 is slidably mounted on the inner wall of each sliding groove 391, and the end of the protective block 392 is attached to the outer surface of the load-bearing rod 27.

[0062] Specifically, elastic components such as springs are provided on the inner wall of the sliding groove 391. The protective block 392 is squeezed by the spring, so that the protective block 392 tightly presses on the load-bearing rod 27.

[0063] When the overall balance needs to be adjusted, the corresponding load-bearing rod 27 is locked by the locking assembly 3. At the same time, the pressing block 37 is driven to tightly press on the protective plate 13, and the extended rod 26 is used to drive the fixed locking assembly 3 to move, so as to synchronously drive the corresponding load-bearing rod 27 to move, so that the overall balance is always maintained.

[0064] The control device can select a single-chip microcomputer as the control terminal. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller Unit), which is composed of an arithmetic unit, a controller, a memory, input and output devices, etc., and is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes more on self-supply (without external hardware) and cost savings. Its greatest advantage is its small size, which can be placed inside the instrument, but its storage capacity is small, the input and output interfaces are simple, and the function consumption is low.

[0065] Only some exemplary embodiments of the present invention have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A road roller with adjustable counterweight, characterized in that: It comprises a main body (1), a roller (11) is arranged at the end of the main body (1), a vibrating member (12) is arranged in the inner cavity of the roller (11), and adjustment components (2) are arranged at both ends of the vibrating member (12), and the roller (11) is balanced and adjusted by the adjustment components (2); The adjusting assembly (2) comprises a connecting block (211) connected to the roller (11), a fixing plate (21) is arranged at the end of the connecting block (211), and a rotating plate (22) is rotatably mounted at one end of the fixing plate (21) close to the connecting block (211), a plurality of groups of driving rods (23) are arranged on the outer surface of the rotating plate (22), and the plurality of groups of driving rods (23) are evenly distributed on the outer surface of the rotating plate (22); A guide groove (25) corresponding to the driving rod (23) is provided at the end of the fixed plate (21) and located on the periphery of the rotating plate (22), and a driving block (24) is slidably mounted on the inner wall of each of the guide grooves (25), and the end of the driving block (24) is rotatably connected to the end of the driving rod (23); A telescopic member (28) is arranged between two symmetrically arranged driving blocks (24), and the multiple groups of driving blocks (24) are moved by the driving of the telescopic member (28); An extension rod (26) is provided at the end of the driving block (24), and the end of the extension rod (26) penetrates and extends to the outside of the fixing plate (21). At the same time, an adjustment groove (261) is opened on one side of the extension rod (26), and a load-bearing rod (27) is slidably installed on the inner wall of the adjustment groove (261); A protective plate (13) is slidably mounted on the outer surface of the extension rod (26); A docking block (29) is rotatably mounted on the inner wall of the fixing plate (21), and an end of the docking block (29) penetrates and extends to the outside of the fixing plate (21), and the end of the docking block (29) is connected to the vibrating member (12); A locking assembly (3) is mounted on the inner wall of the drum (11), and an end of the locking assembly (3) is in contact with the load-bearing rod (27), so that the load-bearing rod (27) is fixed by the locking assembly (3).

2. The adjustable counterweight roller equipment according to claim 1, characterized in that: The locking assembly (3) comprises a movable plate (31), and a plurality of groups of support plates (32) are arranged at the end of the movable plate (31), and the plurality of groups of support plates (32) are evenly distributed at the end of the movable plate (31).

3. The adjustable counterweight roller equipment according to claim 2, characterized in that: A bottom plate (33) is provided at one end of the support plate (32) away from the movable plate (31), and a plurality of groups of limiting grooves (34) are provided at the end of the bottom plate (33), and the plurality of groups of limiting grooves (34) are evenly distributed at the end of the bottom plate (33).

4. The adjustable counterweight roller equipment according to claim 3, characterized in that: A power rod (35) is slidably mounted on the inner wall of the limiting groove (34), and an extrusion plate (36) is rotatably mounted on the end of the power rod (35).

5. The adjustable counterweight roller equipment according to claim 4, characterized in that: The outer surface of the extrusion plate (36) is rotatably connected to the outer surface of the bottom plate (33).

6. The adjustable counterweight roller equipment according to claim 5, characterized in that: A pressing block (37) is rotatably mounted on the lower end of the extrusion plate (36), and the end of the pressing block (37) is in contact with the outer surface of the protective plate (13).

7. The adjustable counterweight road roller equipment according to claim 6, characterized in that: A power piece (38) is arranged at the middle position of the end of the bottom plate (33); the output end of the power piece (38) penetrates and extends to the other end of the bottom plate (33); and an adjustment plate (39) is arranged at the output end of the power piece (38).

8. The adjustable counterweight road roller according to claim 7, characterized in that: The outer surface of the adjustment plate (39) is rotatably connected to the end of the power rod (35).

9. The adjustable counterweight roller equipment according to claim 8, characterized in that: A docking groove (393) is provided at a middle position of the adjustment plate (39) away from one end of the power member (38), and the inner wall of the docking groove (393) is in contact with the end of the load-bearing rod (27).

10. The adjustable counterweight road roller according to claim 9, characterized in that: The end of the adjustment plate (39) is provided with a plurality of slide grooves (391), and the plurality of slide grooves (391) are evenly distributed at the end of the adjustment plate (39). At the same time, a protective block (392) is slidably installed on the inner wall of each slide groove (391), and the end of the protective block (392) is in contact with the outer surface of the load-bearing rod (27).

Citation Information

Patent Citations

  • Road roller equipment with adjustable counter weight

    CN118065209A