Automatic clamping, shaping and butting device special for self-baking electrode cylinder

By designing an automatic clamping and shaping docking device, the problem of low efficiency in clamping, lifting and shaping docking of the self-baked electrode drum is solved, and the automatic shaping and docking of the electrode drum is realized, and the welding efficiency and quality are improved.

CN120206144APending Publication Date: 2025-06-27SHANXI MCHENGRUI ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202510533085.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

In the prior art, the clamping, lifting and shaping and docking operations of self-baked electrode drums mainly rely on manual manual operation, resulting in low efficiency, inconvenient operation and easy to deform the electrode drum, affecting welding quality.

Method used

An automatic clamping and shaping docking device dedicated to self-baking electrode drum is designed, including a mounting base assembly, an external clamping and shaping docking assembly, an internal clamping and shaping assembly, a first drive assembly and a second drive assembly. Through the coordinated work of these components, the automatic clamping and shaping docking operation of the electrode drum is realized.

Benefits of technology

It improves the clamping and lifting efficiency, eliminates the deformation of the electrode barrel, realizes the rapid and effective alignment and clamping of the electrode barrel, and improves the automation level and working efficiency of the welding process.

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Abstract

The invention relates to an automatic clamping, shaping and butting device special for a self-baking electrode container, which comprises a mounting base assembly (1), an outer clamping, shaping and butting assembly (2), an inner clamping and shaping assembly (3), a first driving assembly (4) and a second driving assembly (5), and is characterized in that the mounting base assembly (1) comprises an outer mounting base body (11) and an inner mounting base body (12); the outer clamping and shaping butt joint assembly (2) comprises a circular ring mounting seat body (21), a side clamping block (22), a middle clamping block (23), a clamping block driving mechanism (24), an alignment pressing block (25), an alignment pressing power cylinder (26) and a supporting mechanism (27), and the inner clamping and shaping assembly (3) comprises an inner clamping mounting seat (31), an inner clamping block (32), an inner clamping block driving mechanism (33) and an inner connecting column (34). The electrode cylinder can be automatically clamped, shaped and butted, and the working efficiency is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of self-baking electrode welding manufacturing, and particularly relates to an automatic clamping, shaping and butt-jointing device dedicated to a self-baking electrode barrel. Background Art

[0002] A self-baking electrode is composed of an electrode barrel and electrode paste added into the electrode barrel. During the production process of an electric calcium furnace, the electrode paste below the conductive clamp is baked into a mature carbon electrode through resistance heat, conduction heat and radiation heat, and is continuously consumed under the action of the end arc. It is necessary to continuously weld an electrode barrel on the upper part of the electrode barrel and continuously add electrode paste into the electrode barrel to form a continuously produced self-baking electrode.

[0003] When welding the electrode barrel, it is necessary to clamp and lift the electrode barrel. At present, the common clamping and lifting of the electrode barrel is carried out by a traveling crane. During lifting, it is necessary to clamp and lift through straps and hooks. During the lifting process, the electrode barrel is extremely easy to shake and is unstable. Moreover, during the lifting process, workers also need to manually perform operations such as binding, hooking, unbinding, and unhooking, which is inconvenient to operate and has low work efficiency. The shape of the electrode barrel is a hollow cylindrical barrel, and a plurality of convex ribs are uniformly arranged on the outer cylindrical surface. The electrode barrel is made of thin steel plates. Due to the shaking and instability during the existing clamping and lifting and the structure of the electrode barrel itself, it is relatively easy to deform, resulting in certain inconvenience during welding. Therefore, it is necessary to first shape the deformed part to align it with the original electrode barrel before welding. When welding an electrode barrel on the upper part of the electrode barrel, it is necessary to ensure that the outer cylindrical surfaces of the two electrode barrels are round and aligned and the convex ribs are aligned before welding. At present, workers use hand-held tools to manually round and align the outer cylindrical surface of the electrode barrel, and workers use hand-held clamping tools to manually align and clamp the convex ribs. Manual operation is time-consuming and laborious, with a large work intensity, and cannot achieve quick and effective alignment and clamping. It can be seen that at present, the operations of clamping, lifting, shaping and butt-jointing of the electrode barrel mainly rely on manual intervention, lacking corresponding automated mechanical devices.

[0004] Therefore, it is very meaningful to design and manufacture an automatic clamping, shaping and butt-jointing device dedicated to a self-baking electrode barrel to improve the clamping and lifting efficiency, prevent deformation, and automatically perform rounding, alignment and clamping operations. Summary of the Invention

[0005] The purpose of the present invention is to solve the deficiencies existing in the prior art, and provide an automatic clamping, shaping and butt-jointing device dedicated to a self-baking electrode barrel, which has a novel structure and practical functions, can perform automated operations of clamping, shaping and butt-jointing on the electrode barrel, and has high work efficiency.

[0006] The technical solution adopted by the present invention is: an automatic clamping, shaping and butt-jointing device dedicated to the electrode cylinder of a self-baking electrode, which includes an installation base assembly 1, an outer clamping, shaping and butt-jointing assembly 2, an inner clamping and shaping assembly 3, a first driving assembly 4 and a second driving assembly 5. The installation base assembly 1 includes an outer installation base body 11 and an inner installation base body 12. The outer installation base body 11 is an annular member, and the inner installation base body 12 is arranged in the middle of the outer installation base body 11. It is fixedly connected to the outer installation base body 11 through a plurality of seat connecting cross bars 13. A plurality of seat installation columns 14 are fixedly installed below the inner installation base body 12. The outer clamping and shaping docking assembly 2 includes an annular mounting seat body 21, side clamping blocks 22, middle clamping blocks 23, a clamping block driving mechanism 24, alignment and pressing blocks 25, an alignment and pressing power cylinder 26, and a support mechanism 27. Two annular mounting seat bodies 21 are arranged correspondingly, and a plurality of connecting vertical pipes 28 are evenly arranged between them. The two annular mounting seat bodies 21 are fixedly connected together through the connecting vertical pipes 28. A plurality of side clamping blocks 22 are evenly arranged in a circular array on the upper side of the upper annular mounting seat body 21 and the lower side of the lower annular mounting seat body 21. An arc-shaped clamping concave surface is provided on the side clamping block 22, which is in contact with the outer cylindrical surface of the electrode cylinder. A plurality of middle clamping blocks 23 are evenly arranged in a circular array between the two annular mounting seat bodies 21. An arc-shaped clamping concave surface and a side clamping plane are provided on the middle clamping block 23. The arc-shaped clamping concave surface of the middle clamping block 23 is in contact with the outer cylindrical surface of the electrode cylinder. A process through hole is provided on the arc-shaped clamping concave surface of the middle clamping block 23. The side clamping blocks 22 and the middle clamping blocks 23 are respectively slidably connected to the annular mounting seat body 21 through first linear guide rails. The sliders of the first linear guide rails are respectively fixedly connected to the side clamping blocks 22 and the middle clamping blocks 23, and the slide bases of the first linear guide rails are fixedly connected to the annular mounting seat body 21. The clamping block driving mechanism 24 includes a clamping block power cylinder 241, a rotating ring 242, and a guiding slider 243. A plurality of clamping block power cylinders 241 are evenly installed on the annular mounting seat body 21. The piston rod of the clamping block power cylinder 241 is hingedly connected to the rotating ring 242. A plurality of guiding inclined chutes 244 are evenly arranged on the rotating ring 242. One end of the guiding slider 243 is inserted into the guiding inclined chute 244, and the other end is respectively fixedly connected to the side clamping blocks 22 and the middle clamping blocks 23. The alignment and pressing block 25 is arranged corresponding to the side clamping plane of the middle clamping block 23. The side clamping plane of the middle clamping block 23 and the alignment and pressing block 25 are respectively in contact with the convex rib of the electrode cylinder. One side end of the alignment and pressing block 25 is hingedly connected to the middle clamping block 23, and the middle end of the alignment and pressing block 25 is hingedly connected to the piston rod of the alignment and pressing power cylinder 26. The cylinder body of the alignment and pressing power cylinder 26 is hingedly connected to the middle clamping block 23. The support mechanism 27 includes a support connecting column 271 and a support runner 272. A plurality of support connecting columns 271 are evenly and fixedly installed on the annular mounting seat body 21. The support runner 272 is rotatably installed on the support connecting column 271 through a bearing. A support groove is provided on the outer circle of the support runner 272. The outer circle of the rotating ring 242 is inserted into the support groove, and the support runner 272 plays a role in positioning and supporting the rotating ring 242. The internal clamping and shaping component 3 includes an internal clamping mounting base 31, internal clamping blocks 32, an internal clamping block driving mechanism 33, and internal connecting columns 34. A plurality of internal clamping blocks 32 are uniformly arranged on the internal clamping mounting base 31 in a circular array. They are slidably connected to the internal clamping mounting base 31 through second linear guide rails. The slider of the second linear guide rail is fixedly connected to the internal clamping block 32, and the slide base of the second linear guide rail is fixedly connected to the internal clamping mounting base 31. The internal clamping block 32 is provided with an arc-shaped clamping convex surface, which contacts the inner cylindrical surface of the electrode cylinder. The internal clamping block driving mechanism 33 includes an internal clamping block driving motor 331, a gear transmission mechanism 332, a swing disc 333, and internal clamping block connecting rods 334. The internal clamping block driving motor 331 is fixedly installed on the internal clamping mounting base 31. The driving gear of the gear transmission mechanism 332 is connected to the output shaft of the internal clamping block driving motor 331. The driven gear of the gear transmission mechanism 332 is fixedly connected to the swing disc 333. The swing disc 333 is rotatably connected to the internal clamping mounting base 31 through a bearing. A plurality of internal clamping block connecting rods 334 are arranged in a circular array. One end of each internal clamping block connecting rod 334 is hinged to the swing disc 333, and the other end is hinged to the internal clamping block 32. A plurality of internal connecting columns 34 are uniformly and fixedly installed on the internal clamping mounting base 31. The first driving component 4 includes a first driving motor 41, a sprocket transmission mechanism 42, and a lead screw lifting mechanism 43. The sprocket transmission mechanism 42 mainly includes a driving sprocket 421, a driven sprocket 422, and a transmission chain 423. The lead screw lifting mechanism 43 mainly includes a lead screw 431 and a nut 432. The first driving motor 41 is fixedly installed on the outer mounting base body 11. The driving sprocket 421 is installed on the output shaft of the first driving motor 41. The driven sprocket 422 is installed at the upper end of the lead screw 431. The upper section of the lead screw 431 is rotatably connected to the outer mounting base body 11 through a bearing. The nut 432 is fixedly connected to the ring mounting seat body 21. The lower section of the lead screw 431 is inserted into the connecting vertical pipe 28. The second driving component 5 mainly includes a hoisting motor 51, a drum 52, a steel wire rope 53, and a pulley 54. The hoisting motor 51 is fixedly installed on the inner mounting base body 12. The drum 52 is connected to the output shaft of the hoisting motor 51. The pulley 54 is installed on the seat mounting column 14. The steel wire rope 53 is wound around the pulley 54. One end of the steel wire rope 53 is fixedly wound on the drum 52, and the other end is fixedly connected to the internal connecting column 34.

[0007] A further improvement is that in order to facilitate the assembly and use of the automatic clamping, shaping and docking device, a lifting rod 15 is provided in the middle above the inner mounting base body 12.

[0008] A further improvement is that the lower end of the seat mounting column 14 is provided with a conical hole, and the upper end of the internal connecting column 34 is provided with a cone matching the conical hole.

[0009] A further improvement lies in that rotating steel balls are evenly installed on the arc clamping concave surface of the side clamping block 22.

[0010] A further improvement lies in that the support groove on the support runner 272 is in a "V" shape, and chamfers are provided on both sides of the outer circle of the rotating ring 242.

[0011] A further improvement lies in that a position-limiting anti-falling mechanism 35 is installed on the inner clamping mounting seat 31, which includes a position-limiting power cylinder 351, a position-limiting connecting block 352, a position-limiting block connecting rod 353, a position-limiting sliding block 354, a position-limiting sliding seat 355 and a position-limiting fixing block 356. The position-limiting power cylinder 351 is installed in the middle of the inner clamping mounting seat 31. The position-limiting connecting block 352 is fixedly installed on the piston rod of the position-limiting power cylinder 351. One end of the position-limiting block connecting rod 353 is hinged to the position-limiting connecting block 352, and the other end is hinged to the position-limiting sliding block 354. The position-limiting sliding seat 355 is fixedly installed on the inner clamping mounting seat 31. The position-limiting sliding block 354 is slidably installed in the position-limiting sliding seat 355. The position-limiting fixing block 356 is fixedly installed on the seat body mounting column 14. A position-limiting groove is provided on the position-limiting fixing block 356, and the front end of the position-limiting sliding block 354 is inserted into the position-limiting groove.

[0012] A further improvement lies in that in order to increase the transmission wrap angle of the driving sprocket 421 and tension the transmission chain 423, tensioning sprockets 424 are arranged on both sides of the driving sprocket 421.

[0013] A further improvement lies in that the clamping block power cylinder 241, the alignment and pressing power cylinder 26, and the position-limiting power cylinder 351 are one of an electric cylinder, an oil cylinder or a pneumatic cylinder.

[0014] Compared with the prior art, the present invention has the following beneficial effects: novel structure, practical function, capable of automatically operating the clamping, shaping and docking of the electrode cylinder, and high working efficiency. Description of the Drawings

[0015] Figure 1 is a structural schematic diagram of the present invention, Figure 2 is a three-dimensional structural schematic diagram of the present invention, Figure 3 is a structural schematic diagram of the mounting base assembly in the present invention, Figure 4 is Figure 3 the A-A sectional view in Figure 5 is a three-dimensional structural schematic diagram of the mounting base assembly in the present invention, Figure 6 is a structural schematic diagram of the outer clamping, shaping and docking assembly in the present invention, Figure 7 is Figure 6 the B-B sectional view in Figure 8 is Figure 6 the C-C cross-sectional view in Figure 9 is Figure 8 the enlarged partial view in Figure 10 is the three-dimensional schematic structure diagram of the external clamping, shaping and docking component in the present invention, Figure 11 is the structural schematic diagram of the side clamping block in the present invention, Figure 12 is the three-dimensional schematic structure diagram of the side clamping block in the present invention, Figure 13 is the three-dimensional schematic structure diagram of the middle clamping block in the present invention, Figure 14 is the structural schematic diagram of the internal clamping and shaping component in the present invention, Figure 15 is Figure 14 the bottom view of Figure 16 is the three-dimensional schematic structure diagram of the internal clamping and shaping component in the present invention. Specific embodiments

[0016] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making the protection scope of the present invention more clearly defined.

[0017] As Figures 1 to 16 shown, an automatic clamping, shaping and docking device dedicated to a self-baking electrode electrode cylinder includes an installation base assembly 1, an external clamping, shaping and docking component 2, an internal clamping and shaping component 3, a first driving component 4 and a second driving component 5, The installation base assembly 1 includes an external installation base body 11 and an internal installation base body 12. The external installation base body 11 is an annular member. The internal installation base body 12 is arranged in the middle of the external installation base body 11 and is fixedly connected to the external installation base body 11 through a plurality of seat connecting cross bars 13. The number of seat connecting cross bars 13 is preferably four. A plurality of seat installation columns 14 are fixedly installed below the internal installation base body 12. The number of seat installation columns 14 is preferably four. The lower end of the seat installation column 14 is provided with a conical hole. For the convenience of the assembly and use of the automatic clamping, shaping and docking device, the technical solution is optimized. A lifting rod 15 is arranged in the middle above the internal installation base body 12, and the lifting rod 15 is connected to the hook of a lifting device, The external clamping and shaping docking assembly 2 includes a circular ring mounting seat body 21, side clamping blocks 22, middle clamping blocks 23, a clamping block driving mechanism 24, an alignment and pressing block 25, an alignment and pressing power cylinder 26, and a support mechanism 27. Two circular ring mounting seat bodies 21 are arranged correspondingly, and a plurality of connecting vertical pipes 28 are evenly arranged between them. The number of connecting vertical pipes 28 is preferably four. The two circular ring mounting seat bodies 21 are fixedly connected together through the four connecting vertical pipes 28. A plurality of side clamping blocks 22 are evenly arranged in a circular array on the upper side surface of the upper circular ring mounting seat body 21 and the lower side surface of the lower circular ring mounting seat body 21. The number of side clamping blocks 22 is preferably eight. Four side clamping blocks 22 are installed on the upper side surface of the upper circular ring mounting seat body 21, and four side clamping blocks 22 are installed on the lower side surface of the lower circular ring mounting seat body 21. An arc-shaped clamping concave surface is provided on the side clamping block 22, which is in contact with the outer cylindrical surface of the electrode cylinder. Rotating steel balls are evenly installed on the arc-shaped clamping concave surface of the side clamping block 22. A plurality of middle clamping blocks 23 are evenly arranged in a circular array between the two circular ring mounting seat bodies 21. The number of middle clamping blocks 23 is preferably four. An arc-shaped clamping concave surface and a side clamping plane are provided on the middle clamping block 23. The arc-shaped clamping concave surface of the middle clamping block 23 is in contact with the outer cylindrical surface of the electrode cylinder. A process through hole is provided on the arc-shaped clamping concave surface of the middle clamping block 23. The side clamping blocks 22 and the middle clamping blocks 23 are respectively slidably connected to the circular ring mounting seat body 21 through first linear guide rails. The linear guide rails are well-known to those skilled in the art and are used to support and guide the moving components to perform reciprocating linear motion in a given direction. The first linear guide rail mainly includes a slider and a slide base. The sliders of the first linear guide rail are respectively fixedly connected to the side clamping blocks 22 and the middle clamping blocks 23, and the slide bases of the first linear guide rail are fixedly connected to the circular ring mounting seat body 21. The clamping block driving mechanism 24 includes a clamping block power cylinder 241, a rotating ring 242, and a guiding slider 243. A plurality of clamping block power cylinders 241 are evenly installed on the circular ring mounting seat body 21. The number of clamping block power cylinders 241 is preferably eight. The piston rod of the clamping block power cylinder 241 is hingedly connected to the rotating ring 242. A plurality of guiding inclined chutes 244 are evenly arranged on the rotating ring 242. The number of guiding inclined chutes 244 is preferably eight. One end of the guiding slider 243 is inserted into the guiding inclined chute 244, and the other end is respectively fixedly connected to the side clamping blocks 22 and the middle clamping blocks 23. The clamping block power cylinder 241 is one of an electric cylinder, an oil cylinder, or a pneumatic cylinder. The alignment and pressing block 25 is arranged corresponding to the side clamping plane of the middle clamping block 23. The side clamping plane of the middle clamping block 23 and the alignment and pressing block 25 are respectively in contact with the convex rib of the electrode cylinder. One end of the alignment and pressing block 25 is hingedly connected to the middle clamping block 23, and the middle end of the alignment and pressing block 25 is hingedly connected to the piston rod of the alignment and pressing power cylinder 26. The cylinder body of the alignment and pressing power cylinder 26 is hingedly connected to the middle clamping block 23. The alignment and pressing power cylinder 26 is one of an electric cylinder, an oil cylinder, or a pneumatic cylinder. The support mechanism 27 includes a support connecting column 271 and a support runner 272,A plurality of support connection columns 271 are uniformly and fixedly installed on the circular ring mounting body 21. The number of the support connection columns 271 is preferably twelve. The support rotating wheel 272 is rotatably installed on the support connection column 271 through a bearing. A support groove is provided on the outer circle of the support rotating wheel 272. The outer circle of the rotating ring 242 is inserted into the support groove. The support rotating wheel 272 plays a role in positioning and supporting the rotating ring 242. The support groove on the support rotating wheel 272 is in a "V" shape. Chamfers are provided on both sides of the outer circle of the rotating ring 242. The piston rod of the clamping block power cylinder 241 makes an extending or retracting movement, driving the rotating ring 242 to rotate forward or backward. When the rotating ring 242 rotates, the guiding inclined sliding groove 244 drives the guiding slider 243, so that the side clamping blocks 22 and the middle clamping block 23 respectively make reciprocating linear movements on the circular ring mounting body 21 through the first linear guide rails. When the side clamping blocks 22 and the middle clamping block 23 move inward, the arc clamping concave surfaces of the side clamping blocks 22 and the middle clamping block 23 are in contact with the outer cylindrical surface of the electrode cylinder, and the electrode cylinder is clamped and shaped. When the side clamping blocks 22 and the middle clamping block 23 move outward, the arc clamping concave surfaces of the side clamping blocks 22 and the middle clamping block 23 are separated from the outer cylindrical surface of the electrode cylinder, and the electrode cylinder is released and disengaged. The piston rod of the alignment pressing cylinder 26 makes an extending or retracting movement, driving the alignment pressing block 25 to swing. When the alignment pressing block 25 swings inward and approaches the side clamping plane of the middle clamping block 23, the side clamping plane of the middle clamping block 23 and the alignment pressing block 25 are respectively in contact with the rib of the electrode cylinder, and the rib of the electrode cylinder is clamped and aligned. When the alignment pressing block 25 swings outward and away from the side clamping plane of the middle clamping block 23, the side clamping plane of the middle clamping block 23 and the alignment pressing block 25 are respectively separated from the rib of the electrode cylinder, and the rib of the electrode cylinder is released and disengaged. The internal clamping and shaping assembly 3 includes an internal clamping mounting base 31, internal clamping blocks 32, an internal clamping block driving mechanism 33, and internal connecting columns 34. A plurality of internal clamping blocks 32 are uniformly arranged in a circular array on the internal clamping mounting base 31. The number of internal clamping blocks 32 is preferably sixteen. The internal clamping blocks 32 are slidably connected to the internal clamping mounting base 31 through second linear guide rails. Linear guide rails are well-known to those skilled in the art and are used to support and guide moving components to perform reciprocating linear motion in a given direction. The second linear guide rail mainly includes a slider and a slide base. The slider of the second linear guide rail is fixedly connected to the internal clamping block 32, and the slide base of the second linear guide rail is fixedly connected to the internal clamping mounting base 31. The internal clamping block 32 is provided with an arc-shaped clamping convex surface, which contacts the inner cylindrical surface of the electrode cylinder. The internal clamping block driving mechanism 33 includes an internal clamping block driving motor 331, a gear transmission mechanism 332, a swing disk 333, and internal clamping block connecting rods 334. The gear transmission mechanism is well-known to those skilled in the art and mainly includes a driving gear and a driven gear, and the driving gear and the driven gear are meshed with each other. The internal clamping block driving motor 331 is fixedly installed on the internal clamping mounting base 31. The driving gear of the gear transmission mechanism 332 is connected to the output shaft of the internal clamping block driving motor 331, and the driven gear of the gear transmission mechanism 332 is fixedly connected to the swing disk 333. The swing disk 333 is rotatably connected to the internal clamping mounting base 31 through a bearing. A plurality of internal clamping block connecting rods 334 are arranged in a circular array. The number of internal clamping block connecting rods 334 is preferably sixteen. One end of the internal clamping block connecting rod 334 is hinged to the swing disk 333, and the other end is hinged to the internal clamping block 32. A plurality of internal connecting columns 34 are uniformly and fixedly installed on the internal clamping mounting base 31. The number of internal connecting columns 34 is preferably four. The upper end of the internal connecting column 34 is provided with a cone matching the conical hole at the lower end of the seat body mounting column 14. A position-limiting and anti-falling mechanism 35 is installed on the internal clamping mounting base 31, which includes a position-limiting power cylinder 351, a position-limiting connecting block 352, a position-limiting block connecting rod 353, a position-limiting sliding block 354, a position-limiting sliding seat 355, and a position-limiting fixing block 356. The position-limiting power cylinder 351 is installed in the middle of the internal clamping mounting base 31. The position-limiting connecting block 352 is fixedly installed on the piston rod of the position-limiting power cylinder 351. One end of the position-limiting block connecting rod 353 is hinged to the position-limiting connecting block 352, and the other end is hinged to the position-limiting sliding block 354. The position-limiting sliding seat 355 is fixedly installed on the internal clamping mounting base 31. The position-limiting sliding block 354 is slidably installed in the position-limiting sliding seat 355. The position-limiting fixing block 356 is fixedly installed on the seat body mounting column 14. The position-limiting fixing block 356 is provided with a position-limiting groove, and the front end of the position-limiting sliding block 354 is inserted into the position-limiting groove. The position-limiting power cylinder 351 is one of an electric cylinder, an oil cylinder, or a pneumatic cylinder. The inner clamping block driving motor 331 drives the swing disc 333 to rotate forward or backward through the gear transmission mechanism 332. When the swing disc 333 rotates, it drives the inner clamping block 32 to make a reciprocating linear movement on the inner clamping mounting seat 31 through the inner clamping block connecting rod 334 along the second linear guide rail. When the inner clamping block 32 moves outward, the arc-shaped clamping convex surface of the inner clamping block 32 contacts the inner cylindrical surface of the electrode cylinder to clamp and shape the electrode cylinder. When the inner clamping block 32 moves inward, the arc-shaped clamping convex surface of the inner clamping block 32 separates from the inner cylindrical surface of the electrode cylinder to release and disengage the electrode cylinder. The piston rod of the clamping position power cylinder 351 makes an extending or retracting action, driving the clamping position connecting block 352 to rise or fall. The clamping position connecting block 352 drives the clamping position sliding block 354 to extend or retract in the clamping position sliding seat 355 through the clamping position block connecting rod 353. When the clamping position sliding block 354 extends and its front end is inserted into the clamping position groove on the clamping position fixing block 356, it clamps and prevents the inner clamping and shaping assembly 3 from falling off. When the clamping position sliding block 354 retracts and its front end separates from the clamping position groove on the clamping position fixing block 356, it releases and disengages the inner clamping and shaping assembly 3. The first driving assembly 4 includes a first driving motor 41, a sprocket transmission mechanism 42 and a lead screw lifting mechanism 43. The sprocket transmission mechanism is well-known to those skilled in the art, and mainly includes a driving sprocket 421, a driven sprocket 422 and a transmission chain 423. The lead screw lifting mechanism is also well-known to those skilled in the art, and mainly includes a lead screw 431 and a nut 432. The first driving motor 41 is fixedly installed on the outer mounting base body 11. The driving sprocket 421 is installed on the output shaft of the first driving motor 41. The driven sprocket 422 is installed at the upper end of the lead screw 431. The upper section of the lead screw 431 is rotatably connected to the outer mounting base body 11 through a bearing. The nut 432 is fixedly connected to the ring mounting seat body 21. The lower section of the lead screw 431 is inserted into the connecting vertical pipe 28. In order to increase the transmission wrap angle of the driving sprocket 421 and tension the transmission chain 423, tensioning sprockets 424 are arranged on both sides of the driving sprocket 421. The first driving assembly 4 raises or lowers the outer clamping and shaping docking assembly 2. The first driving motor 41 drives the lead screw lifting mechanism 43 to move through the sprocket transmission mechanism 42, and the nut 432 drives the outer clamping and shaping docking assembly 2 to rise or fall. The second driving assembly 5 is a hoisting mechanism, which is well known to those skilled in the art, and mainly includes a hoisting motor 51, a drum 52, a wire rope 53 and a pulley 54. The hoisting mechanism is a light and small lifting mechanism that uses a hoisting motor to drive the drum to wind the wire rope to lift or pull heavy objects. The hoisting mechanism can vertically lift, horizontally or tilt the heavy object. The hoisting motor 51 is fixedly installed on the inner mounting base body 12, the drum 52 is connected to the output shaft of the hoisting motor 51, the pulley 54 is installed on the base body mounting column 14, the wire rope 53 is coated on the pulley 54, one end of the wire rope 53 is fixedly wound on the drum 52, and the other end is fixedly connected to the inner connecting column 34. The second driving assembly 5 causes the internal clamping and shaping assembly 3 to rise or fall, and the hoisting motor 51 drives the drum 52 to rotate forward or reversely, and pulls the internal clamping and shaping assembly 3 to rise or fall through the wire rope 53.

[0018] Without limitation to this, any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.

Claims

1. An automatic clamping and shaping docking device specially used for self-baking electrode tubes, characterized in that: It comprises a mounting base assembly (1), an external clamping shaping and docking assembly (2), an internal clamping shaping assembly (3), a first driving assembly (4) and a second driving assembly (5), The mounting base assembly (1) comprises an outer mounting base body (11) and an inner mounting base body (12), wherein the outer mounting base body (11) is a ring-shaped component, and the inner mounting base body (12) is arranged in the middle of the outer mounting base body (11) and is fixedly connected to the outer mounting base body (11) via a plurality of base body connecting cross bars (13), and a plurality of base body mounting columns (14) are fixedly installed below the inner mounting base body (12). The external clamping shaping docking assembly (2) comprises a circular mounting seat body (21), a side clamping block (22), a middle clamping block (23), a clamping block driving mechanism (24), an alignment clamping block (25), an alignment clamping power cylinder (26) and a supporting mechanism (27). The two circular mounting seat bodies (21) are arranged correspondingly, and a plurality of connecting vertical pipes (28) are evenly arranged between them. The two circular mounting seat bodies (21) are fixedly connected together by the connecting vertical pipes (28). The plurality of side clamping blocks (22) are evenly arranged in a circular array on the upper side surface of the upper circular mounting seat body (21) and the lower side surface of the lower circular mounting seat body (21). The side clamping blocks (22) are provided with an arc clamping concave surface, which is aligned with the outer cylindrical surface of the electrode barrel. The plurality of middle clamping blocks (23) are evenly arranged between the two annular mounting seat bodies (21) in a circular array shape, and the middle clamping blocks (23) are provided with an arc clamping concave surface and a side clamping plane. The arc clamping concave surface of the middle clamping block (23) contacts the outer cylindrical surface of the electrode barrel, and a process through hole is provided on the arc clamping concave surface of the middle clamping block (23). The side clamping blocks (22) and the middle clamping blocks (23) are respectively slidably connected to the annular mounting seat body (21) through a first linear guide rail, and the sliders of the first linear guide rail are respectively fixedly connected to the side clamping blocks (22) and the middle clamping blocks (23), and the slide seat of the first linear guide rail is fixedly connected to the annular mounting seat body (21). The clamping block driving mechanism (24) includes a clamping block power cylinder (2 41), a rotating ring (242) and a guide slider (243), a plurality of clamping block power cylinders (241) are evenly mounted on the annular mounting seat body (21), a piston rod of the clamping block power cylinder (241) is hingedly connected to the rotating ring (242), a plurality of guide inclined grooves (244) are evenly arranged on the rotating ring (242), one end of the guide slider (243) is inserted into the guide inclined groove (244), and the other end is respectively fixedly connected to the side clamping block (22) and the middle clamping block (23), the alignment clamping block (25) is arranged corresponding to the side clamping plane of the middle clamping block (23), the side clamping plane of the middle clamping block (23) and the alignment clamping block (25) are respectively in contact with the convex ribs of the electrode cylinder, and the alignment clamping block (25) ) one side end is hingedly connected to the middle clamping block (23), the middle end of the alignment and pressing block (25) is hingedly connected to the piston rod of the alignment and pressing power cylinder (26), the cylinder body of the alignment and pressing power cylinder (26) is hingedly connected to the middle clamping block (23), the support mechanism (27) includes a support connection column (271) and a support rotating wheel (272), a plurality of support connection columns (271) are evenly fixedly mounted on the annular mounting seat body (21), the support rotating wheel (272) is rotatably mounted on the support connection column (271) through a bearing, a support groove is provided on the outer circle of the support rotating wheel (272), the outer circle of the rotating ring (242) is inserted into the support groove, and the support rotating wheel (272) plays a positioning and supporting role for the rotating ring (242), The internal clamping shaping component (3) comprises an internal clamping mounting seat (31), an internal clamping block (32), an internal clamping block driving mechanism (33) and an internal connecting column (34); a plurality of internal clamping blocks (32) are evenly arranged on the internal clamping mounting seat (31) in a circular array; the internal clamping blocks (32) are slidably connected to the internal clamping mounting seat (31) via a second linear guide rail; a slider of the second linear guide rail is fixedly connected to the internal clamping block (32); a slide seat of the second linear guide rail is fixedly connected to the internal clamping mounting seat (31); an arc clamping convex surface is provided on the internal clamping block (32) and contacts the inner cylindrical surface of the electrode barrel; the internal clamping block driving mechanism (33) comprises an internal clamping block driving motor (331), a gear transmission mechanism (332) , a swinging disc (333) and an inner clamping block connecting rod (334), the inner clamping block driving motor (331) is fixedly mounted on the inner clamping mounting seat (31), the driving gear of the gear transmission mechanism (332) is connected to the output shaft of the inner clamping block driving motor (331), the driven gear of the gear transmission mechanism (332) is fixedly connected to the swinging disc (333), the swinging disc (333) is rotatably connected to the inner clamping mounting seat (31) through a bearing, a plurality of inner clamping block connecting rods (334) are arranged in a circular array, one end of which is hinged to the swinging disc (333) and the other end is hinged to the inner clamping block (32), and a plurality of inner connecting columns (34) are evenly fixedly mounted on the inner clamping mounting seat (31), The first drive assembly (4) comprises a first drive motor (41), a sprocket transmission mechanism (42) and a lead screw lifting mechanism (43); the sprocket transmission mechanism (42) mainly comprises a driving sprocket (421), a driven sprocket (422) and a transmission chain (423); the lead screw lifting mechanism (43) mainly comprises a lead screw (431) and a nut (432); the first drive motor (41) is fixedly mounted on an outer mounting base body (11); the driving sprocket (421) is mounted on an output shaft of the first drive motor (41); the driven sprocket (422) is mounted on an upper end of the lead screw (431); an upper section of the lead screw (431) is rotatably connected to the outer mounting base body (11) via a bearing; the nut (432) is fixedly connected to the annular mounting base body (21); and a lower section of the lead screw (431) is inserted into a connecting vertical pipe (28). The second driving assembly (5) mainly comprises a hoisting motor (51), a reel (52), a steel wire rope (53) and a pulley (54); the hoisting motor (51) is fixedly mounted on the inner mounting base body (12); the reel (52) is connected to the output shaft of the hoisting motor (51); the pulley (54) is mounted on the base body mounting column (14); the steel wire rope (53) is wrapped around the pulley (54); one end of the steel wire rope (53) is fixedly wound on the reel (52); and the other end is fixedly connected to the inner connecting column (34).

2. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: A hanging rod (15) is arranged in the middle of the upper part of the inner installation base body (12).

3. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: A conical hole is provided at the lower end of the seat body mounting column (14), and a cone matching the conical hole is provided at the upper end of the inner connecting column (34).

4. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: Rotating steel balls are evenly mounted on the arc clamping concave surface of the side clamping block (22).

5. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: The supporting groove on the supporting rotating wheel (272) is in a "V" shape, and chamfers are provided on both sides of the outer circle of the rotating ring (242).

6. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: The inner clamp mounting seat (31) is provided with a locking anti-drop mechanism (35), which comprises a locking power cylinder (351), a locking connection block (352), a locking block connecting rod (353), a locking sliding block (354), a locking sliding seat (355) and a locking fixed block (356). The locking power cylinder (351) is installed in the middle of the inner clamp mounting seat (31), the locking connection block (352) is fixedly installed on the piston rod of the locking power cylinder (351), and the locking block connecting rod is fixedly installed on the piston rod of the locking power cylinder (351). One end of (353) is hinged to the locking connection block (352), and the other end is hinged to the locking sliding block (354). The locking sliding seat (355) is fixedly mounted on the internal clamp mounting seat (31). The locking sliding block (354) is slidably mounted in the locking sliding seat (355). The locking fixed block (356) is fixedly mounted on the seat body mounting column (14). The locking fixed block (356) is provided with a locking groove, and the front end of the locking sliding block (354) is inserted into the locking groove.

7. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: Tension sprockets (424) are arranged on both sides of the driving sprocket (421).

8. The automatic clamping and shaping docking device for self-baking electrode barrels according to claim 1 is characterized in that: The clamping block power cylinder (241), the alignment and clamping power cylinder (26), and the positioning power cylinder (351) are selected from the group consisting of an electric cylinder, an oil cylinder, and a pneumatic cylinder.