A concrete member forming apparatus and a forming method for a concrete precast

By introducing a pre-embedded part fixing and demolding mechanism into the concrete component molding equipment, the problem of cracks caused by uneven fixing of pre-embedded parts during demolding was solved, and high-quality molding of concrete components was achieved.

CN120206627BActive Publication Date: 2026-05-29SUZHOU JIASHENG YUANDA CONSTR IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SUZHOU JIASHENG YUANDA CONSTR IND CO LTD
Filing Date
2025-03-13
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In existing technologies, uneven fixing of embedded parts during the demolding process of concrete components can lead to cracking at the joints, affecting product quality.

Method used

A concrete component forming device is adopted, including an embedded part fixing mechanism and a demolding mechanism. The embedded part fixing mechanism and the demolding mechanism are driven by a drive mechanism to work together to fix and release the embedded part, and to prevent uneven stress on the embedded part during demolding.

Benefits of technology

It effectively prevents uneven stress on embedded parts during the demolding process of concrete components, avoids cracking of concrete precast components, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of concrete component forming equipment, and discloses a concrete component forming equipment and a forming method for a concrete prefabricated part, which comprises a device main body, a driving mechanism and a processing bin, the driving mechanism is installed outside the device main body, the processing bin is installed at the top of the device main body, a feeding port is installed at the top of the processing bin, and a forming die is installed in the processing bin. The fixed sleeve and the movable sleeve are limited through the movement of the moving connecting plate during the demolding and moving process, the embedded part of the concrete component can be separated from the embedded part fixing mechanism when the concrete component moves outward, the position of the new concrete component embedded part can be fixed when the embedded part fixing mechanism moves reversely, and the concrete prefabricated part can be effectively prevented from cracking due to uneven force of the embedded part of the concrete component during the separation demolding process, so that the product quality is affected.
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Description

Technical Field

[0001] This invention relates to the field of concrete component forming equipment technology, specifically to a concrete component forming equipment and a forming method for precast concrete components. Background Technology

[0002] Concrete components are mainly composed of concrete materials and some embedded parts. Concrete has advantages such as high strength and low deformation during construction, and is often used in engineering construction, water conservancy construction and transportation construction.

[0003] Chinese patent CN115741983B discloses a molding equipment and method for precast reinforced concrete frame components, including an installation box with a clutch housing installed at the lower end of the installation box; an integrally formed precast concrete trough is provided inside the component molding frame, and a gear fixing box is installed in the middle of the adjustment port; guide sliders are installed on both sides of the drive gear.

[0004] In the aforementioned patents and existing technologies, various embedded parts need to be added in advance during the processing of concrete components. After the embedded parts in the concrete components are fixed, the concrete is poured. When the concrete precast components are demolded after forming, the embedded parts may be subjected to uneven stress, which may cause the concrete components to crack along the connection of the embedded parts. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the present invention provides a concrete component forming equipment and a forming method for precast concrete components.

[0006] A concrete component forming device and a forming method for precast concrete components include a device body, a drive mechanism, and a processing chamber. The drive mechanism is installed outside the device body, the processing chamber is installed on the top of the device body, a feed inlet is installed on the top of the processing chamber, a forming mold is installed inside the processing chamber, a pre-embedded part fixing mechanism is installed outside the forming mold, and a demolding mechanism is installed outside the forming mold.

[0007] The forming mold is located directly below the feed inlet, and the embedded part fixing mechanism and the demolding mechanism are both connected to the drive mechanism through the side wall of the processing chamber;

[0008] The feed inlet guides the concrete poured into the processing chamber into the mold. The embedded part fixing mechanism fixes the position of the embedded part in the concrete component. The mold can preserve the incoming concrete and solidify it inside the mold. The drive mechanism can separate the mold from the formed concrete component by driving the demolding mechanism. The drive mechanism can move the formed concrete component inside the mold to the outside of the mold by driving the embedded part fixing mechanism. During the movement, the embedded part fixing mechanism can release the fixation of the embedded part in the concrete component.

[0009] Preferably, the driving mechanism includes a moving motor, a moving shaft, a demolding motor, and a demolding shaft. The moving motor and the demolding motor are both installed outside the main body of the device, and the moving shaft and the demolding shaft are both rotatably installed inside the main body of the device. A moving wheel is installed at the driving end of the moving motor, a moving transmission wheel is installed at one end of the moving shaft, and a transmission roller is installed at the other end of the moving shaft. A moving transmission belt is installed outside the transmission roller. A demolding shaft is installed at the driving section of the demolding motor, a demolding transmission wheel is installed at one end of the demolding shaft, and a demolding roller is installed at the other end of the demolding shaft. A demolding transmission belt is installed outside the demolding roller.

[0010] Preferably, one end of the movable shaft is connected to the movable wheel at the drive end of the movable motor via a movable transmission wheel, and the other end of the movable shaft is connected to the embedded part fixing mechanism via a movable roller and a movable transmission belt.

[0011] One end of the demolding shaft is connected to the demolding wheel at the drive end of the demolding motor via a demolding transmission wheel, and the other end of the demolding shaft is connected to the demolding mechanism via a demolding roller and a demolding transmission belt.

[0012] Preferably, the molding die includes a die mounting base, which is installed inside the main body of the device. A die base is mounted on the top of the die mounting base. Side baffles are rotatably mounted on both sides of the die base. Baffle limiting blocks are fixedly mounted on the outside of the side baffles. A tail baffle is rotatably mounted on the outside of the die base. A baffle limiting groove is opened inside the tail baffle. A push baffle is slidably mounted on the outside of the die base.

[0013] Preferably, the side baffle contacts the demolding mechanism through an external baffle limiting block, the tail baffle is connected to the demolding mechanism through an internally opened baffle limiting groove, and the outside of the push baffle is connected to the embedded part fixing mechanism.

[0014] The top of the mold mounting base has a groove, and the tail baffle can fill the groove on the top of the mold mounting base when it rotates.

[0015] Preferably, the embedded part fixing mechanism includes a movable threaded rod and an embedded part mounting base. One end of the movable threaded rod is rotatably connected to the main body of the device. The embedded part mounting base is fixedly installed on the push baffle. A movable transmission roller is installed on the outside of the movable threaded rod. A connecting sleeve is threadedly connected to the outside of the movable threaded rod. Multiple fixed sleeves are fixedly installed on the outside of the embedded part mounting base. Multiple movable sleeves are movably installed on the outside of the embedded part mounting base. Multiple buffer springs are installed inside the embedded part mounting base. The movable end of the buffer spring is connected to a movable connecting plate.

[0016] One end of the connecting sleeve passes through the side wall of the processing chamber and is threadedly connected to the movable threaded rod. The other end of the connecting sleeve is connected to the movable connecting plate. The movable threaded rod is connected to the drive mechanism via a movable transmission roller.

[0017] Preferably, the movable connecting plate is slidably installed on the outside of a plurality of fixed sleeves and movable sleeves, and the outside of the fixed sleeves and movable sleeves are provided with inclined sections;

[0018] The drive mechanism can drive the movable threaded rod to rotate. When the movable threaded rod rotates, it can drive the connecting sleeve to move laterally. When the connecting sleeve moves laterally, it can drive the movable connecting plate to slide outside the fixed sleeve and the movable sleeve. When the movable connecting plate moves outside the fixed sleeve and the movable sleeve, it can drive the movable sleeve to move closer to the fixed sleeve. When the movable connecting plate moves, it can also drive the push baffle to move through the embedded part mounting seat.

[0019] Preferably, the material collection box is located below the grinding mechanism, and the demolding mechanism includes a demolding threaded rod, which is rotatably installed outside the main body of the device. A demolding transmission roller is installed outside the demolding threaded rod, and a demolding separation frame is threadedly connected to the outside of the demolding threaded rod. A side limiting block is installed inside the demolding separation frame, and a tail plate limiting rod is installed inside the demolding separation frame.

[0020] Preferably, the demolding separation frame contacts the baffle limiting block on the outside of the side baffle through the inner side limiting block, and the tail plate limiting rod passes through the inside of the baffle limiting groove and connects to the demolding separation frame;

[0021] The drive mechanism can drive the demolding threaded rod to rotate. When the demolding threaded rod rotates, it can drive the demolding separation frame to move laterally. When the demolding separation frame moves, the side baffle can be adjusted by adjusting the position change between the side limit block and the baffle limit block. When the demolding separation frame moves, the tail baffle can be driven to rotate by the tail plate limit rod.

[0022] A molding method for precast concrete components, using the aforementioned concrete component molding equipment.

[0023] Compared with the prior art, the present invention provides a concrete component forming device and a forming method for precast concrete components, which has the following beneficial effects:

[0024] 1. This type of concrete component molding equipment restricts the fixed sleeve and movable sleeve by moving the connecting plate during demolding and movement. It can separate the embedded parts of the concrete component from the embedded part fixing mechanism when the concrete component is moved outward. When the embedded part fixing mechanism moves in the opposite direction, it can fix the position of the new concrete component embedded parts. It can effectively prevent the concrete component from cracking due to uneven stress on the embedded parts during the demolding process, which would affect the product quality.

[0025] 2. This type of concrete component molding equipment can cause the side limiting block and the baffle limiting block to be misaligned when the demolding separation frame moves. After the side limiting block and the baffle limiting block are misaligned, the side baffle can rotate to both sides. When the side baffle rotates, it can complete the demolding of the concrete component. Furthermore, when the demolding separation frame moves, it can also drive the tail plate limiting rod to move inside the baffle limiting groove, thereby causing the tail baffle to rotate. When the tail baffle rotates, it can demold the concrete component. Active demolding can prevent the concrete component from being damaged during the movement.

[0026] 3. In this type of concrete component molding equipment, the baffle limiting groove inside the tail baffle is a curved structure. When the demolding separation frame drives the tail baffle limiting rod to move inside the baffle limiting groove, the tail baffle can rotate while moving along the baffle limiting groove. Furthermore, when the tail baffle rotates, it can fill the groove on the mold mounting seat to facilitate the subsequent movement of the concrete component. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of a concrete component molding device according to the present invention. Figure 1 ;

[0028] Figure 2 This is a three-dimensional structural diagram of a concrete component molding device according to the present invention. Figure 2 ;

[0029] Figure 3 This is a schematic diagram of the internal structure of the drive mechanism of a concrete component forming device according to the present invention.

[0030] Figure 4 This is a schematic diagram of the internal structure of the processing chamber of a concrete component forming equipment according to the present invention;

[0031] Figure 5This is a schematic diagram of the internal structure of the demolding mechanism of a concrete component forming device according to the present invention.

[0032] Figure 6 This is a three-dimensional structural diagram of the embedded part mounting base of a concrete component forming equipment according to the present invention.

[0033] Figure 7 This is a three-dimensional structural diagram of the molding die of a concrete component molding equipment according to the present invention. Figure 1 ;

[0034] Figure 8 For the present invention Figure 7 Enlarged structural diagram at point A;

[0035] Figure 9 This is a three-dimensional structural diagram of the molding die of a concrete component molding equipment according to the present invention. Figure 2 .

[0036] In the diagram: 1. Main body of the device; 2. Drive mechanism; 21. Moving motor; 22. Moving wheel; 23. Moving shaft; 24. Moving transmission wheel; 25. Transmission roller; 26. Transmission belt; 27. Demolding motor; 28. Demolding wheel; 29. ​​Demolding shaft; 210. Demolding transmission wheel; 211. Demolding roller; 212. Demolding transmission belt; 3. Processing chamber; 4. Feed inlet; 5. Molding mold; 51. Mold mounting base; 52. Mold base; 53. Side baffle; 4. Baffle limiting block; 55. Tail baffle; 56. Baffle limiting groove; 57. Pushing baffle; 6. Embedded part fixing mechanism; 61. Moving threaded rod; 62. Moving transmission roller; 63. Connecting sleeve; 64. Embedded part mounting seat; 65. Fixed sleeve; 66. Movable sleeve; 67. Buffer spring; 68. Moving connecting plate; 7. Demolding mechanism; 71. Demolding threaded rod; 72. Demolding transmission roller; 73. Demolding separation frame; 74. Side limiting block; 75. Tail plate limiting rod. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a concrete component forming equipment and a forming method for precast concrete components.

[0039] Example 1:

[0040] Please see Figure 1 - Figure 9 A concrete component forming device includes a main body 1, a drive mechanism 2 and a processing chamber 3. The drive mechanism 2 is installed outside the main body 1, the processing chamber 3 is installed on the top of the main body 1, the top of the processing chamber 3 is equipped with a feed inlet 4, the processing chamber 3 is equipped with a forming mold 5 inside the processing chamber 3, the forming mold 5 is equipped with a pre-embedded part fixing mechanism 6 outside the forming mold 5, and the forming mold 5 is equipped with a demolding mechanism 7 outside the forming mold 5.

[0041] The forming mold 5 is located directly below the feed inlet 4. The embedded part fixing mechanism 6 and the demolding mechanism 7 both pass through the side wall of the processing chamber 3 and are connected to the drive mechanism 2.

[0042] The feed inlet 4 can guide the concrete poured into the processing chamber 3 into the mold 5. The embedded part fixing mechanism 6 can fix the position of the embedded part in the concrete component. The mold 5 can preserve the concrete and solidify it inside the mold 5. The drive mechanism 2 can demold the mold 5 from the formed concrete component by driving the demolding mechanism 7. The drive mechanism 2 can move the formed concrete component inside the mold 5 to the outside of the mold 5 by driving the embedded part fixing mechanism 6. During the movement, the embedded part fixing mechanism 6 can release the fixing of the embedded part in the concrete component.

[0043] During operation, concrete is first injected into the processing chamber 3 through the feed inlet 4, which guides the concrete into the molding mold 5. After the concrete enters the molding mold 5, it is allowed to solidify for a period of time. When the concrete enters the molding mold 5, the embedded part fixing mechanism 6 can fix the position of the embedded part to prevent the position of the embedded part from shifting during the concrete entry process. After the concrete pre-component solidifies and forms, the drive mechanism 2 drives the demolding mechanism 7 to demold the molding mold 5 from the formed concrete component. After the concrete component is demolded and separated, the drive mechanism 2 can also drive the embedded part fixing mechanism 6 to move the concrete component to the outside of the processing chamber 3. When the concrete component moves in the processing chamber 3, the embedded part fixing mechanism 6 can release the fixing of the embedded part. When the embedded part fixing mechanism 6 moves into the processing chamber 3, the embedded part fixing mechanism 6 can fix the new concrete pre-component, thereby effectively preventing the pre-component from cracking due to uneven stress during demolding, which would affect the product quality.

[0044] Example 2:

[0045] The difference from the above embodiments is that, please refer to [link / reference needed]. Figure 1 - Figure 9The drive mechanism 2 includes a moving motor 21, a moving shaft 23, a demolding motor 27, and a demolding shaft 29. The moving motor 21 and the demolding motor 27 are both installed outside the main body 1 of the device. The moving shaft 23 and the demolding shaft 29 are both rotatably installed inside the main body 1 of the device. The driving end of the moving motor 21 is equipped with a moving wheel 22. One end of the moving shaft 23 is equipped with a moving transmission wheel 24, and the other end of the moving shaft 23 is equipped with a transmission roller 25. A moving transmission belt 26 is installed outside the transmission roller 25. The driving end of the demolding motor 27 is equipped with a demolding wheel 28. One end of the demolding shaft 29 is equipped with a demolding transmission wheel 210, and the other end of the demolding shaft 29 is equipped with a demolding roller 211. A demolding transmission belt 212 is installed outside the demolding roller 211.

[0046] One end of the movable shaft 23 is connected to the movable wheel 22 at the drive end of the movable motor 21 via the movable transmission wheel 24, and the other end of the movable shaft 23 is connected to the embedded part fixing mechanism 6 via the transmission roller 25 and the movable transmission belt 26.

[0047] One end of the demolding shaft 29 is connected to the demolding wheel 28 at the drive end of the demolding motor 27 via the demolding transmission wheel 210, and the other end of the demolding shaft 29 is connected to the demolding mechanism 7 via the demolding roller 211 and the demolding transmission belt 212.

[0048] When the mobile motor 21 starts, it can drive the mobile shaft 23 to rotate through the connection between the mobile rotating wheel 22 and the mobile transmission wheel 24. When the mobile shaft 23 rotates, it can synchronously drive the transmission roller 25 to rotate. When the transmission roller 25 rotates, it can drive the embedded part fixing mechanism 6 to move through the mobile transmission belt 26 to fix and separate the embedded parts and move the concrete component. When the demolding motor 27 starts, it can drive the demolding shaft 29 to rotate through the transmission connection between the demolding rotating wheel 28 and the demolding transmission wheel 210. When the demolding shaft 29 rotates, it can synchronously drive the demolding roller 211 to rotate. When the demolding roller 211 rotates, it can drive the demolding mechanism 7 to complete the demolding of the concrete component through the demolding transmission belt 212.

[0049] Example 3:

[0050] The difference from the above embodiments is that, please refer to [link / reference needed]. Figure 1 - Figure 9 The molding die 5 includes a die mounting base 51, which is installed inside the main body 1 of the device. A die base 52 is installed on the top of the die mounting base 51. Side baffles 53 are rotatably installed on both sides of the die base 52. Baffle limiting blocks 54 are fixedly installed on the outside of the side baffles 53. A tail baffle 55 is rotatably installed on the outside of the die base 52. A baffle limiting groove 56 is opened inside the tail baffle 55. A push baffle 57 is slidably installed on the outside of the die base 52.

[0051] The side baffle 53 contacts the demolding mechanism 7 through the external baffle limiting block 54, and the tail baffle 55 is connected to the demolding mechanism 7 through the internally opened baffle limiting groove 56. The outside of the push baffle 57 is connected to the embedded part fixing mechanism 6.

[0052] The top of the mold mounting base 51 has a groove, and the tail baffle 55 can fill the groove on the top of the mold mounting base 51 when it rotates.

[0053] The embedded part fixing mechanism 6 includes a movable threaded rod 61 and an embedded part mounting base 64. One end of the movable threaded rod 61 is rotatably connected to the main body 1 of the device. The embedded part mounting base 64 is fixedly installed on the push baffle 57. A movable transmission roller 62 is installed on the outside of the movable threaded rod 61. A connecting sleeve 63 is threadedly connected to the outside of the movable threaded rod 61. Multiple fixed sleeves 65 are fixedly installed on the outside of the embedded part mounting base 64. Multiple movable sleeves 66 are movably installed on the outside of the embedded part mounting base 64. Multiple buffer springs 67 are installed inside the embedded part mounting base 64. The movable end of the buffer spring 67 is connected to a movable connecting plate 68.

[0054] One end of the connecting sleeve 63 passes through the side wall of the processing chamber 3 and is threadedly connected to the movable threaded rod 61. The other end of the connecting sleeve 63 is connected to the movable connecting plate 68. The movable threaded rod 61 is connected to the drive mechanism 2 through the movable transmission roller 62.

[0055] The movable connecting plate 68 is slidably installed on the outside of multiple fixed sleeves 65 and movable sleeves 66, and inclined sections are provided on the outside of both the fixed sleeves 65 and the movable sleeves 66.

[0056] The drive mechanism 2 can drive the movable threaded rod 61 to rotate. When the movable threaded rod 61 rotates, it can drive the connecting sleeve 63 to move laterally. When the connecting sleeve 63 moves laterally, it can drive the movable connecting plate 68 to slide outside the fixed sleeve 65 and the movable sleeve 66. When the movable connecting plate 68 moves outside the fixed sleeve 65 and the movable sleeve 66, it can drive the movable sleeve 66 to move closer to the fixed sleeve 65. When the movable connecting plate 68 moves, it can also drive the push baffle 57 to move through the embedded part mounting seat 64.

[0057] The demolding mechanism 7 includes a demolding threaded rod 71, which is rotatably mounted on the outside of the device body 1. A demolding transmission roller 72 is installed on the outside of the demolding threaded rod 71. A demolding separation frame 73 is threadedly connected to the outside of the demolding threaded rod 71. A side limiting block 74 is installed on the inside of the demolding separation frame 73. A tail plate limiting rod 75 is installed on the inside of the demolding separation frame 73.

[0058] The demolding separation frame 73 contacts the baffle limit block 54 on the outside of the side baffle 53 through the inner side limit block 74, and the tail plate limit rod 75 passes through the inside of the baffle limit groove 56 and connects to the demolding separation frame 73.

[0059] The drive mechanism 2 can drive the demolding threaded rod 71 to rotate. When the demolding threaded rod 71 rotates, it can drive the demolding separation frame 73 to move laterally. When the demolding separation frame 73 moves, the side baffle 53 can be adjusted by adjusting the position change between the side limit block 74 and the baffle limit block 54. When the demolding separation frame 73 moves, the tail baffle 55 can be driven to rotate by the tail plate limit rod 75.

[0060] During operation, the side baffle 53, tail baffle 55, and push baffle 57 surround the mold base 52, and the concrete solidifies inside. After the concrete solidifies, the demolding motor 27 rotates forward, driving the demolding threaded rod 71 to rotate forward through its connection with the demolding transmission roller 72. When the demolding threaded rod 71 rotates forward, it drives the demolding separation frame 73 to move closer to the mold mounting base 51 through its threaded connection with the demolding separation frame 73. When the demolding separation frame 73 moves, it can cause the side limiting block 74 and the baffle limiting block 54 to be misaligned. After the side limiting block 74 and the baffle limiting block 54 are misaligned, the side baffle 53 can rotate to both sides. When the side baffle 53 rotates, the demolding of the concrete component is completed. Furthermore, when the demolding separation frame 73 moves, it can also drive the tail plate limiting rod 75 to move inside the baffle limiting groove 56, thereby rotating the tail baffle 55. When the tail baffle 55 rotates, it can demold from the concrete component and fill the groove of the mold mounting seat 51. After demolding, the moving motor 21 rotates in the forward direction and drives the moving threaded rod 61 to rotate in the forward direction through the moving transmission roller 62. When the moving threaded rod 61 rotates in the forward direction, it can drive the connecting sleeve 63 to move in the direction of the pushing baffle 57 through the threaded connection with the connecting sleeve 63. When the connecting sleeve 63 moves in the direction of the pushing baffle 57, it can drive the moving connecting plate 68 to move synchronously. When the moving connecting plate 68 moves in the direction of the pushing baffle 57, it can first release the movable sleeve. The movable sleeve 66 is restricted by the sleeve 66 and the buffer spring 67 is compressed. After the movable connecting plate 68 releases the restriction on the movable sleeve 66, the movable sleeve 66 releases the fixation of the embedded part. When the movable connecting plate 68 continues to move, it can drive the push baffle 57 to move from the initial position to the outside of the processing chamber 3 by contacting the embedded part mounting seat 64. When the push baffle 57 moves, it can push the concrete component to move on the mold base 52. After the concrete component moves, the new embedded part is inserted between the fixed sleeve 65 and the movable sleeve 66. Then the moving motor 21 rotates in the opposite direction and drives the moving threaded rod 61 to rotate synchronously. When the moving threaded rod 61 rotates in the opposite direction, it can drive the movable connecting plate 68 to move away from the push baffle 57. When in motion, the position of the movable sleeve 66 can be restricted, allowing the movable sleeve 66 and the fixed sleeve 65 to clamp the embedded parts of the concrete component. As the movable connecting plate 68 continues to move, it can drive the push baffle 57 to move to the initial position. After the push baffle 57 returns to the initial position, the demolding motor 27 rotates in the opposite direction and synchronously drives the demolding threaded rod 71 to rotate in the opposite direction. When the demolding threaded rod 71 rotates in the opposite direction, it can drive the demolding separation frame 73 to move away from the push baffle 57. During the movement of the demolding separation frame 73, it can drive the side limiting block 74 to coincide with the position of the baffle limiting block 54, thereby limiting the position of the side baffle 53. Furthermore, when the demolding separation frame 73 moves, it can also drive the tail baffle 55 to rotate through the tail plate limiting rod 75.This allows the side baffles 53, tail baffles 55, and push baffles 57 to once again surround the mold base 52 for the next concrete component preparation. During demolding and movement, the moving connecting plate 68 restricts the fixed sleeve 65 and the movable sleeve 66, enabling the fixing and separation of the embedded parts of the concrete component during movement. This effectively prevents uneven stress on the embedded parts during demolding, which could lead to cracking of the concrete component and affect product quality.

[0061] Example 4:

[0062] A method for forming precast concrete components, using a concrete component forming device as described in Examples 1 to 3, includes the following steps:

[0063] Concrete enters the mold 5 from the inlet 4 and solidifies inside the mold 5.

[0064] After the concrete component is formed, the demolding mechanism 7 is driven by the driving mechanism 2 to demold the concrete component from the forming mold 5.

[0065] After demolding, the concrete component is moved out of the processing chamber 3 by the drive mechanism 2 driving the embedded part fixing mechanism 6.

[0066] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A concrete component forming device, comprising a device body (1), a drive mechanism (2), and a processing chamber (3), wherein the drive mechanism (2) is installed outside the device body (1), and the processing chamber (3) is installed on top of the device body (1), characterized in that: The top of the processing chamber (3) is equipped with a feed inlet (4), the inside of the processing chamber (3) is equipped with a molding mold (5), the outside of the molding mold (5) is equipped with a pre-embedded part fixing mechanism (6), and the outside of the molding mold (5) is equipped with a demolding mechanism (7). The molding die (5) is located directly below the feed inlet (4), and the pre-embedded part fixing mechanism (6) and the demolding mechanism (7) both pass through the side wall of the processing chamber (3) and are connected to the drive mechanism (2). The feed inlet (4) can guide the concrete poured into the processing chamber (3) into the mold (5). The embedded part fixing mechanism (6) can fix the position of the embedded part in the concrete component. The mold (5) can preserve the incoming concrete and solidify it inside the mold (5). The drive mechanism (2) can demold the mold (5) from the formed concrete component by driving the demolding mechanism (7). The drive mechanism (2) can move the formed concrete component inside the mold (5) to the outside of the mold (5) by driving the embedded part fixing mechanism (6). The embedded part fixing mechanism (6) can release the fixing of the embedded part in the concrete component during the movement. The embedded part fixing mechanism (6) includes a movable threaded rod (61) and an embedded part mounting base (64). One end of the movable threaded rod (61) is rotatably connected to the main body (1) of the device. The embedded part mounting base (64) is fixedly installed on the push baffle (57). A movable transmission roller (62) is installed on the outside of the movable threaded rod (61). A connecting sleeve (63) is threadedly connected to the outside of the movable threaded rod (61). Multiple fixed sleeves (65) are fixedly installed on the outside of the embedded part mounting base (64). Multiple movable sleeves (66) are movably installed on the outside of the embedded part mounting base (64). Multiple buffer springs (67) are installed inside the embedded part mounting base (64). The movable end of the buffer spring (67) is connected to a movable connecting plate (68). One end of the connecting sleeve (63) passes through the side wall of the processing chamber (3) and is threadedly connected to the movable threaded rod (61). The other end of the connecting sleeve (63) is connected to the movable connecting plate (68). The movable threaded rod (61) is connected to the drive mechanism (2) through the movable transmission roller (62). The movable connecting plate (68) is slidably installed on the outside of a plurality of fixed sleeves (65) and movable sleeves (66), and the outside of both the fixed sleeves (65) and movable sleeves (66) is provided with inclined sections. The drive mechanism (2) can drive the movable threaded rod (61) to rotate. When the movable threaded rod (61) rotates, it can drive the connecting sleeve (63) to move laterally. When the connecting sleeve (63) moves laterally, it can drive the movable connecting plate (68) to slide outside the fixed sleeve (65) and the movable sleeve (66). When the movable connecting plate (68) moves outside the fixed sleeve (65) and the movable sleeve (66), it can drive the movable sleeve (66) to move closer to the fixed sleeve (65). When the movable connecting plate (68) moves, it can also drive the push baffle (57) to move through the embedded part mounting seat (64).

2. A concrete component forming device according to claim 1, characterized in that: The drive mechanism (2) includes a moving motor (21), a moving shaft (23), a demolding motor (27), and a demolding shaft (29). The moving motor (21) and the demolding motor (27) are both installed outside the main body (1). The moving shaft (23) and the demolding shaft (29) are both rotatably installed inside the main body (1). A moving wheel (22) is installed at the drive end of the moving motor (21), and a moving transmission wheel (23) is installed at one end of the moving shaft (23). 24), the other end of the movable shaft (23) is equipped with a transmission roller (25), the outside of the transmission roller (25) is equipped with a movable transmission belt (26), the drive end of the demolding motor (27) is equipped with a demolding wheel (28), one end of the demolding shaft (29) is equipped with a demolding transmission wheel (210), the other end of the demolding shaft (29) is equipped with a demolding roller (211), and the outside of the demolding roller (211) is equipped with a demolding transmission belt (212).

3. A concrete component forming device according to claim 2, characterized in that: One end of the movable shaft (23) is connected to the movable wheel (22) at the drive end of the movable motor (21) via the movable transmission wheel (24), and the other end of the movable shaft (23) is connected to the embedded part fixing mechanism (6) via the transmission roller (25) and the movable transmission belt (26). One end of the demolding shaft (29) is connected to the demolding wheel (28) at the drive end of the demolding motor (27) via the demolding transmission wheel (210), and the other end of the demolding shaft (29) is connected to the demolding mechanism (7) via the demolding roller (211) and the demolding transmission belt (212).

4. A concrete component forming device according to claim 3, characterized in that: The molding die (5) includes a die mounting base (51), which is installed inside the main body (1) of the device. A die base (52) is installed on the top of the die mounting base (51). Side baffles (53) are rotatably installed on both sides of the die base (52). A baffle limiting block (54) is fixedly installed on the outside of the side baffles (53). A tail baffle (55) is rotatably installed on the outside of the die base (52). A baffle limiting groove (56) is opened inside the tail baffle (55). A push baffle (57) is slidably installed on the outside of the die base (52).

5. A concrete component forming device according to claim 4, characterized in that: The side baffle (53) contacts the demolding mechanism (7) through the external baffle limiting block (54), the tail baffle (55) is connected to the demolding mechanism (7) through the internal baffle limiting groove (56), and the outside of the push baffle (57) is connected to the embedded part fixing mechanism (6). The top of the mold mounting base (51) is provided with a groove, and the tail baffle (55) can fill the groove on the top of the mold mounting base (51) when it rotates.

6. A concrete component forming device according to claim 5, characterized in that: The demolding mechanism (7) includes a demolding threaded rod (71), which is rotatably mounted on the outside of the device body (1). A demolding transmission roller (72) is installed on the outside of the demolding threaded rod (71). A demolding separation frame (73) is threadedly connected to the outside of the demolding threaded rod (71). A side limiting block (74) is installed on the inside of the demolding separation frame (73). A tail plate limiting rod (75) is installed on the inside of the demolding separation frame (73).

7. A concrete component forming device according to claim 6, characterized in that: The demolding separation frame (73) contacts the baffle limit block (54) on the outside of the side baffle (53) through the inner side limit block (74), and the tail plate limit rod (75) passes through the inside of the baffle limit groove (56) and connects to the demolding separation frame (73). The drive mechanism (2) can drive the demolding threaded rod (71) to rotate. When the demolding threaded rod (71) rotates, it can drive the demolding separation frame (73) to move laterally. When the demolding separation frame (73) moves, it can adjust the side baffle (53) by adjusting the position change between the side limit block (74) and the baffle limit block (54). When the demolding separation frame (73) moves, it can drive the tail baffle (55) to rotate through the tail plate limit rod (75).

8. A method for forming precast concrete components, using a concrete component forming device as claimed in any one of claims 1-7.