An apparatus and method for manufacturing activated and regenerated waste activated carbon

By designing the central shaft, static load disk, dynamic load disk and rake assembly in the waste activated carbon regeneration device, adjusting the connecting area of the guide hole, the problem of poor mass and heat transfer is solved, efficient regeneration of waste activated carbon is achieved, and the regeneration efficiency and quality are improved.

CN120208234BActive Publication Date: 2025-07-29JIANGSU LINJIE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510685733.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2025-07-29
Estimated Expiration
2045-05-27

AI Technical Summary

Technical Problem

In the existing multi-layer heating and regeneration device, the mass transfer effect between the material and the gas stream is poor, resulting in the organic matter adsorbed inside the waste activated carbon being unable to fully react with the activated medium in the gas stream, affecting the regeneration efficiency of the waste activated carbon.

Method used

A waste activated activated regeneration manufacturing device is adopted, which includes a central axis, a static load disk, a dynamic load disk, a harrow assembly. By adjusting the connecting area of the guide hole, it ensures that the transmission path of waste activated carbon is consistent with steam and gas, enhances the heat and mass transfer effect, and flattens the waste activated carbon through the harrow assembly to reduce the descent distance to alleviate the breaking phenomenon.

Benefits of technology

It improves the regeneration efficiency and quality of waste activated carbon, ensures gas circulation efficiency, reduces the breakage of waste activated carbon, and improves the stability and efficiency of the regeneration process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of activated carbon regeneration, and particularly relates to a waste activated carbon activation and regeneration manufacturing device and a manufacturing method. The waste activated carbon activation and regeneration manufacturing method includes using the waste activated carbon activation and regeneration manufacturing device to activate and regenerate waste activated carbon. The waste activated carbon activation and regeneration manufacturing device includes a furnace body, a central shaft, a static load plate, a dynamic load plate, an adjustment assembly, and a rake material assembly. The number of static load plates and dynamic load plates is multiple. The static load plate has a first guide hole, and the dynamic load plate has a second guide hole. An adjustment load plate is provided on the top of each static load plate and dynamic load plate, and the adjustment load plate has a third guide hole. Thus, during the activation and regeneration of waste activated carbon, the waste activated carbon moves downward through the first guide hole, the second guide hole, and the third guide hole, and the steam and gas move upward through the first guide hole, the second guide hole, and the third guide hole, so that the transmission paths of the three are the same, which is beneficial to improving the heat and mass transfer effect and the regeneration efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of activated carbon regeneration, and particularly to a waste activated carbon activation and regeneration manufacturing device and a manufacturing method thereof. Background Art

[0002] The activation and regeneration of waste activated carbon refers to the process of restoring the adsorption performance of used activated carbon by means of specific technical means, so as to achieve resource utilization and obtain environmental protection benefits. This process covers a variety of methods and technologies, and according to different requirements and conditions, physical, chemical or physical-chemical combined methods can be used for regeneration.

[0003] Common waste activated carbon activation and regeneration methods include thermal regeneration method, steam method, electrochemical regeneration method, wet oxidation method, etc. Among them, the thermal regeneration method is the most widely used and technically mature waste activated carbon regeneration method at present. Its core principle is that through high-temperature heating, the organic matter in the activated carbon is decomposed and desorbed, thereby restoring its adsorption capacity.

[0004] Common heating regeneration devices include multi-layer type, rotary type, fluidized bed type and moving bed type, etc. Among them, the multi-layer heating regeneration device is also called a vertical multi-stage regeneration furnace or a multi-layer rake furnace. Its working principle is to use natural gas or oil as the fuel source and use water vapor for activation operation. During specific operation, waste activated carbon is transported into the device from the top of the furnace body. Subsequently, the waste activated carbon is gradually pushed to the next layer by the rotating rake arm. During this process of gradually falling layer by layer, the waste activated carbon continuously interacts with the high-temperature environment and water vapor, and finally realizes activation and regeneration.

[0005] However, the existing multi-layer heating regeneration device also has some problems in actual use: In the multi-layer heating regeneration device, the material moves downward by the push of the rake arm, while the air flow flows along an S-shaped path due to the influence of the internal structure of the device and the ventilation design. This inconsistency in the movement trajectory makes it difficult for the material and the air flow to fully contact in some areas, thus reducing the mass transfer and heat transfer effect between the material and the air flow to a certain extent. Poor mass transfer and heat transfer effect will cause the organic matter adsorbed inside the waste activated carbon to be unable to fully react with the activation medium in the air flow, affecting the desorption efficiency and further affecting the regeneration efficiency of the waste activated carbon. Summary of the Invention

[0006] Based on this, in view of the problem of low regeneration efficiency existing in the current waste activated carbon regeneration process, it is necessary to provide a waste activated carbon activation and regeneration manufacturing device and a manufacturing method thereof.

[0007] The above object is achieved by the following technical solutions:

[0008] A waste activated carbon activation and regeneration manufacturing device, the waste activated carbon activation and regeneration manufacturing device includes:

[0009] Furnace body;

[0010] Central axis, vertically inserted in the furnace body, and capable of rotating around its own axis and moving along its own axis direction;

[0011] Static load disk, sleeved on the central axis, and capable of rotating synchronously with the central axis and sliding axially relative to the central axis. There are multiple static load disks, which are arranged at intervals along the axis direction of the central axis. Each static load disk has a first guide hole;

[0012] Dynamic load disk, fixedly sleeved on the central axis. There are multiple dynamic load disks, which are arranged alternately with the static load disks along the axis direction of the central axis. Each dynamic load disk has a second guide hole;

[0013] An adjusting disk is arranged on the top of each static load disk and dynamic load disk. The adjusting disk is sleeved on the central axis and can rotate relative to the static load disk or the dynamic load disk. Each adjusting disk has a third guide hole, and the third guide hole communicates with the first guide hole or the second guide hole;

[0014] Adjusting component, configured to drive the adjusting disk to rotate relative to the static load disk to increase the communication area between the first guide hole and the third guide hole when the central axis moves upward in the vertical direction; when the central axis moves downward in the vertical direction, it can not only drive the adjusting disk to rotate relative to the static load disk to reduce the communication area between the first guide hole and the third guide hole, but also drive the adjusting disk to rotate relative to the dynamic load disk to increase the communication area between the second guide hole and the third guide hole;

[0015] Scraping component, configured to level the waste activated carbon on the adjusting disk.

[0016] Further, the first guide hole, the second guide hole and the third guide hole are all in the structure of a spiral curve.

[0017] Further, a collecting hopper is arranged on each static load disk and dynamic load disk. The collecting hopper is arranged at the end close to the first guide hole or the second guide hole, and is configured to collect waste activated carbon with a size smaller than a preset value.

[0018] Further, the adjusting component includes a first adjusting cylinder and a second adjusting cylinder. A first adjusting cylinder is fixedly sleeved on the central axis near the top of the furnace body; a first adjusting cylinder is arranged at the bottom of each static load disk and dynamic load disk; a second adjusting cylinder is coaxially arranged at the top of each adjusting disk, and the second adjusting cylinder is inserted into the inside of the first adjusting cylinder at the same time; a first sliding groove is arranged on the inner peripheral wall of each first adjusting cylinder; a sliding convex is arranged on the outer peripheral wall of each second adjusting cylinder, and the sliding convex is slidably inserted into the first sliding groove.

[0019] Furthermore, a plurality of first clamping parts are fixedly provided on the inner peripheral wall of the furnace body, and the plurality of first clamping parts are arranged at intervals along the axial direction of the central axis, and the first clamping parts are clamped on both sides of the static load plate.

[0020] Furthermore, a plurality of second chutes are provided on the inner peripheral wall of the furnace body, and the plurality of second chutes are arranged at intervals along the axial direction of the furnace body; a second clamping portion is slidably inserted in each second chute, and the second clamping portion is clamped on both sides of the dynamic carrier plate.

[0021] Furthermore, the rake material assembly includes multiple rake arm groups, the rake arm groups are located above the adjusting carrier, and the rake arm group located above the dynamic carrier can move axially synchronously with the dynamic carrier; each rake arm group includes at least one rake arm, the rake arm is arranged on the inner circumferential wall of the furnace body and extends along the radial direction of the furnace body; when the rake arm group includes two or more rake arms, the multiple rake arms of the same rake arm group are arranged along the circumferential direction; each rake arm is provided with a number of rake rods, and the several rake rods on the same rake arm are arranged at intervals along the extension direction of the rake arm.

[0022] Furthermore, the waste activated carbon activation and regeneration manufacturing device also includes a first drive component, which is configured to provide a driving force for the rotation of the central shaft.

[0023] Furthermore, the waste activated carbon activation and regeneration manufacturing device also includes a second drive component, which is configured to provide a driving force for the movement of the central axis.

[0024] The present invention also provides a waste activated carbon activation and regeneration manufacturing method, which uses a waste activated carbon activation and regeneration manufacturing device. The waste activated carbon activation and regeneration manufacturing method includes the following steps:

[0025] S1. Place the waste activated carbon on top of the uppermost adjustment tray;

[0026] S2, continuously introducing steam and gas into the furnace body;

[0027] S3, driving the central shaft to rotate, and the central shaft drives the static loading plate and the dynamic loading plate to rotate, so as to level and adjust the waste activated carbon on the loading plate through the rake assembly;

[0028] S4, driving the central shaft to rotate while moving vertically upward, and increasing the connection area between the first guide hole and the third guide hole by adjusting the assembly, so that the waste activated carbon on the static loading plate passes through the first guide hole and the third guide hole and falls onto the next layer of the dynamic loading plate;

[0029] S5. The central shaft is driven to rotate and move downward in the vertical direction. The connecting area between the first guide hole and the third guide hole is reduced by adjusting the assembly, and the connecting area between the second guide hole and the third guide hole is increased, so that the waste activated carbon on the moving carrier plate passes through the second guide hole and the third guide hole and falls onto the next static carrier plate.

[0030] S6. Place the waste activated carbon on the top of the uppermost adjustment carrier plate;

[0031] S7. Repeat steps S3 to S6 until the regeneration of the waste activated carbon is completed.

[0032] The beneficial effects of the present invention are as follows:

[0033] The present invention relates to a device and a manufacturing method for activating and regenerating waste activated carbon. The manufacturing method for activating and regenerating waste activated carbon includes activating and regenerating the waste activated carbon by using the device for activating and regenerating waste activated carbon. During the use of the device for activating and regenerating waste activated carbon, first, the waste activated carbon is placed on the top of the uppermost adjustment carrier plate, and then steam and gas are continuously introduced into the furnace body. The steam and gas move upward from bottom to top through the first, second, and third guide holes, and transfer heat and mass with the waste activated carbon. Subsequently, the central shaft rotates, driving the static carrier plate and the moving carrier plate to operate, and using the rake component to level the waste activated carbon. Then, the central shaft rotates and vertically moves upward, and the adjustment component increases the communication area between the first guide hole and the third guide hole, so that the waste activated carbon falls from the static carrier plate to the moving carrier plate through the two holes from top to bottom. At this time, the transmission paths of the waste activated carbon and the gas flow are the same, and because the moving carrier plate is close to the static carrier plate, on the one hand, the falling distance of the waste activated carbon is short, so that the situation of being broken can be effectively alleviated. On the other hand, the chamber between the moving carrier plate and the static carrier plate decreases and the pressure increases, and under the action of the pressure difference, the gas can dredge the blocked parts of the first, second, and third guide holes, so that the flow efficiency of the gas can be guaranteed. After that, the central shaft rotates and vertically moves downward, the adjustment component reduces the communication area between the first and third guide holes, and increases the communication area between the second and third guide holes, so that the waste activated carbon on the moving carrier plate falls to the static carrier plate from top to bottom through the second and third guide holes, and the transmission paths of the steam and gas still remain the same, which helps to improve the heat and mass transfer effect and the regeneration efficiency. At the same time, the short falling distance can alleviate the phenomenon of the waste activated carbon being broken, which helps to improve the regeneration quality. Description of the Drawings

[0034] Figure 1 is a three-dimensional structural schematic diagram of the device for activating and regenerating waste activated carbon provided by an embodiment of the present invention;

[0035] Figure 2 is a three-dimensional sectional structural schematic diagram of the device for activating and regenerating waste activated carbon provided by an embodiment of the present invention Figure 1 ;

[0036] Figure 3 is a three-dimensional sectional structural schematic diagram of the device for activating and regenerating waste activated carbon provided by an embodiment of the present invention Figure 2 ;

[0037] Figure 4 is a top-view structural schematic diagram of the device for activating and regenerating waste activated carbon provided by an embodiment of the present invention;

[0038] Figure 5 for Figure 4 Middle AA section view;

[0039] Figure 6 for Figure 5 A schematic diagram of the partially enlarged structure at point B in the middle;

[0040] Figure 7 for Figure 4 Mid-CC section view;

[0041] Figure 8 for Figure 7 The schematic diagram of the local enlarged structure at D in the middle;

[0042] Figure 9 A diagram showing a state in which the static loading plate and the adjustable loading plate of the waste activated carbon activation and regeneration manufacturing device provided by an embodiment of the present invention are partially connected;

[0043] Figure 10 A state diagram of the static loading plate and the adjustment loading plate of the waste activated carbon activation and regeneration manufacturing device provided by an embodiment of the present invention when they are fully connected;

[0044] Figure 11 A schematic diagram of the three-dimensional structure of the adjustment carrier plate, the second adjustment cylinder and the sliding projection when assembled in the waste activated carbon activation and regeneration manufacturing device provided by an embodiment of the present invention;

[0045] Figure 12 A schematic diagram of the three-dimensional structure of the static loading plate, the first regulating cylinder and the first chute of the waste activated carbon activation and regeneration manufacturing device provided by an embodiment of the present invention when assembled;

[0046] Figure 13 A schematic diagram of the three-dimensional structure of the rake arm and rake rod of the waste activated carbon activation and regeneration manufacturing device provided by an embodiment of the present invention during assembly.

[0047] in:

[0048] 1. Furnace body; 101. Feed inlet; 102. Feed outlet; 103. Air inlet; 104. Air outlet; 105. Burner; 106. Bracket;

[0049] 2. Central axis;

[0050] 3. Static load plate; 301. First guide hole;

[0051] 4. Dynamic carrier plate; 401. Second guide hole;

[0052] 5. Adjust the carrier plate; 501. Third guide hole;

[0053] 601, first adjustment cylinder; 602, second adjustment cylinder; 603, first sliding groove; 604, sliding protrusion;

[0054] 7. Rake assembly; 701. Rake arm; 7011. Rake rod;

[0055] 8. First clamping portion; 801. First base ring;

[0056] 9. Second chute;

[0057] 10. Second clamping portion; 1001. Second clamping block;

[0058] 11. First drive assembly; 1101. First drive motor; 1102. First pulley; 1103. Belt; 1104. Sleeve; 1105. Second pulley;

[0059] 12. Second drive assembly; 1201. Screw elevator; 1202. Mounting seat;

[0060] 13. Clip. DETAILED DESCRIPTION

[0061] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0062] The serial numbers assigned to components herein, such as "first," "second," etc., are used solely to distinguish the objects being described and do not convey any sequential or technical meaning. References to "connection" and "coupling" herein, unless otherwise specified, include both direct and indirect connections (couplings). In the description of the present invention, it should be understood that terms such as "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0063] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0064] like Figures 1 to 13As shown in the figure, the waste activated carbon activation and regeneration manufacturing device provided by the embodiment of the present invention is used for regenerating waste activated carbon, and is configured to include a furnace body 1, a central shaft 2, a static load disk 3, a dynamic load disk 4, an adjustment disk 5, an adjustment component, and a rake component 7. The central shaft 2 is vertically inserted into the furnace body 1, and can rotate around its own axis and move along its own axis direction; the static load disk 3 is sleeved on the central shaft 2, and can rotate synchronously with the central shaft 2 and slide axially relative to the central shaft 2. There are multiple static load disks 3, and the multiple static load disks 3 are arranged at intervals along the axis direction of the central shaft 2. Each static load disk 3 has a first guide hole 301; the dynamic load disk 4 is fixedly sleeved on the central shaft 2. There are multiple dynamic load disks 4, and the dynamic load disks 4 and the static load disks 3 are arranged alternately along the axis direction of the central shaft 2. Each dynamic load disk 4 has a second guide hole 401; an adjustment disk 5 is provided on the top of each static load disk 3 and dynamic load disk 4. The adjustment disk 5 is sleeved on the central shaft 2 and can rotate relative to the static load disk 3 or the dynamic load disk 4. Each adjustment disk 5 has a third guide hole 501, and the third guide hole 501 communicates with the first guide hole 301 or the second guide hole 401; the adjustment component is configured to drive the adjustment disk 5 to rotate relative to the static load disk 3 when the central shaft 2 moves upward in the vertical direction, so as to increase the communication area between the first guide hole 301 and the third guide hole 501; when the central shaft 2 moves downward in the vertical direction, it can not only drive the adjustment disk 5 to rotate relative to the static load disk 3 to reduce the communication area between the first guide hole 301 and the third guide hole 501, but also drive the adjustment disk 5 to rotate relative to the dynamic load disk 4 to increase the communication area between the second guide hole 401 and the third guide hole 501; the rake component 7 is configured to be able to flatten the waste activated carbon on the adjustment disk 5.

[0065] Specifically, in this embodiment, the structures of the static load disk 3 and the dynamic load disk 4 are the same; in order to facilitate the input of waste activated carbon into the furnace body 1, a feeding port 101 is opened at the top of the furnace body 1; in order to facilitate the discharge of the regenerated activated carbon inside the furnace body 1, a discharge port 102 is opened at the bottom of the furnace body 1; in order to facilitate the introduction of steam into the furnace body 1, an air inlet 103 is opened on the circumferential side wall at the bottom of the furnace body 1; in order to facilitate the discharge of waste gas, an air outlet 104 is opened at the top of the furnace body 1; in order to facilitate the introduction of gas into the furnace body 1, a burner 105 is provided on the circumferential side wall at the bottom of the furnace body 1; in order to facilitate the installation of the furnace body 1, a bracket 106 is provided at the bottom of the furnace body 1, and the bracket 106 supports on the ground during use.

[0066] To facilitate the synchronous rotation between the static load disk 3 and the central shaft 2, a sliding key fit is provided between the static load disk 3 and the central shaft 2. Optionally, a third sliding groove is provided on the inner peripheral wall of the static load disk 3, and the third sliding groove extends in a direction parallel to the axis of the static load disk 3. A first flat key is inserted on the circumferential side wall of the central shaft 2, and the first flat key extends in a direction parallel to the axis of the central shaft 2. And during installation, it is slidably inserted into the third sliding groove to ensure that when the central shaft 2 rotates, the static load disk 3 can be driven to rotate synchronously through the cooperation between the first flat key and the third sliding groove.

[0067] Furthermore, to facilitate the installation of the static load disk 3, a plurality of first clamping portions 8 are fixedly provided on the inner peripheral wall of the furnace body 1. The plurality of first clamping portions 8 are arranged at intervals along the axis direction of the central shaft 2, and the first clamping portions 8 clamp on both sides of the static load disk 3.

[0068] Specifically in this embodiment, when the number of static load disks 3 is set to two, the number of first clamping portions 8 is correspondingly set to two; the first clamping portion 8 can be set to have two first base rings 801. The two first base rings 801 are both coaxial and fixedly provided on the inner peripheral wall of the furnace body 1. The two first base rings 801 are arranged at intervals along the axis direction of the furnace body 1, so that a clamping area for placing the static load disk 3 can be formed between the two first base rings 801.

[0069] To facilitate the installation and adjustment of the adjustment disk 5, the waste activated carbon activation and regeneration manufacturing device is further provided with a plurality of clip pieces 13. The plurality of clip pieces 13 are divided into multiple groups. The clip pieces 13 in the same group are arranged between the static load disk 3 or the moving load disk 4 and the adjustment disk 5 on the same layer; the clip piece 13 is set to a Z-shaped structure, and one end is fixedly provided on the top of the static load disk 3 or the moving load disk 4, and the other end is arranged on the top of the adjustment disk 5 and forms a rotational fit with the adjustment disk 5.

[0070] Optionally, to facilitate the rotational fit between the clip piece 13 and the adjustment disk 5, a second flat key is provided at the bottom of the end of the clip piece 13 close to the adjustment disk 5. The second flat key is set to an inverted T-shaped structure. A circular groove is coaxially opened on the top of the adjustment disk 5, and the cross-sectional shape of the circular groove is set to an inverted T-shaped. The second flat key is slidably inserted into the circular groove during installation to ensure that the moving load disk 4 and the adjustment disk 5 can not only move synchronously along the axial direction, but also rotate relative to each other, and the static load disk 3 and the adjustment disk 5 can rotate relative to each other.

[0071] Optionally, the clip pieces 13 can be set in pairs.

[0072] Optionally, the two clip pieces 13 in the same group can be set to be staggered by 180 degrees during installation.

[0073] Exemplarily, the number of static load plates 3 and dynamic load plates 4 can be set to two, and from top to bottom, they are static load plate 3, dynamic load plate 4, static load plate 3, dynamic load plate 4; matchingly, the number of adjustment load plates 5 is set to four, and they are located on the top of the static load plate 3 and the dynamic load plate 4 respectively.

[0074] During use, the waste activated carbon is first placed on the top of the static load plate 3 located at the top through the feed port 101; then steam is continuously introduced into the furnace body 1 through the air inlet 103. Steam, as an important reaction medium, participates in the regeneration reaction of the waste activated carbon. Gas is continuously introduced into the furnace body 1 through the burner 105. The gas is fully burned in the furnace body 1, providing the necessary high-temperature environment for the entire activation and regeneration process; at the same time, steam and gas move upward from bottom to top through the first guide hole 301, the second guide hole 401 and the third guide hole 501. In this process, the steam and gas are in full contact with the waste activated carbon, and heat and mass transfer are carried out, so that the organic matter adsorbed inside the waste activated carbon begins to decompose and desorb.

[0075] Subsequently, the central shaft 2 is driven to rotate, and the central shaft 2 drives the static load plate 3 and the dynamic load plate 4 to rotate; during the rotation of the static load plate 3 and the dynamic load plate 4, the rake assembly 7 starts to work, and it flattens the waste activated carbon on the adjustment load plate 5 according to a preset method and frequency, so that the waste activated carbon is more evenly distributed on the static load plate 3 and the dynamic load plate 4, increasing the contact area between the waste activated carbon and the steam and gas, and further improving the heat and mass transfer effect.

[0076] Next, the central shaft 2 is controlled to rotate while moving upward in the vertical direction. During the upward movement of the central shaft 2, the adjustment component drives the adjustment carrier plate 5 to rotate relative to the static carrier plate 3, gradually increasing the connection area between the first guide hole 301 and the third guide hole 501; when the connection area increases to a certain extent, the waste activated carbon on the static carrier plate 3 passes through the first guide hole 301 and the third guide hole 501 from top to bottom under the action of gravity and falls onto the dynamic carrier plate 4; at this time, the waste activated carbon and the gas transmission path overlap, further enhancing the heat and mass transfer effect, which is conducive to improving the regeneration efficiency; moreover, since the dynamic carrier plate 4 is in the process of moving the central shaft 2 Moving in the direction close to the static loading plate 3 greatly reduces the falling distance of the waste activated carbon. On the one hand, it effectively alleviates the breakage of the waste activated carbon during the falling process, ensures the integrity of the activated carbon particles, and is conducive to improving the regeneration quality. On the other hand, the chamber space between the dynamic loading plate 4 and the static loading plate 3 is reduced, and the internal pressure is increased. Under the action of the pressure difference, the gas can clear the blockages of the first guide hole 301, the second guide hole 401 and the third guide hole 501, ensuring that the gas can flow smoothly and ensuring the stable progress of the heat and mass transfer process.

[0077] Afterwards, the central shaft 2 is controlled to rotate while moving vertically downward. During this downward movement, the adjustment assembly drives the adjustment plate 5 to rotate relative to the static plate 3, reducing the area of communication between the first and third guide holes 301, 501, to prepare for the subsequent addition of new waste activated carbon. It also drives the adjustment plate 5 to rotate relative to the dynamic plate 4, increasing the area of communication between the second and third guide holes 401, 501. When the area of communication between the second and third guide holes 401, 501 increases to an appropriate level, the waste activated carbon on the dynamic plate 4, under the action of gravity, flows downward through the second and third guide holes 401, 501, and falls to the static plate 3. During this process, the steam and gas continue to move upward, coinciding with the transfer path of the waste activated carbon. This further enhances heat and mass transfer, improving regeneration efficiency. Furthermore, the shorter descent distance continues to mitigate the breakage of the waste activated carbon, contributing to improved quality of the regenerated activated carbon.

[0078] Then, the waste activated carbon is placed on the top of the static loading plate 3 located at the top through the feed port 101, and the central shaft 2 is rotated and moved up or down while rotating, so that the waste activated carbon continuously and alternately falls between the static loading plate 3 and the dynamic loading plate 4, fully undergoing heat and mass transfer reactions with the steam and gas, and gradually completing the activation and regeneration process.

[0079] Finally, the regenerated activated carbon is discharged through the discharge port 102 opened at the bottom of the furnace body 1, and can be put back into the relevant adsorption work after collection; the waste gas generated by the reaction is discharged through the outlet 104 and is treated accordingly to meet environmental protection requirements.

[0080] In some embodiments, the first guide hole 301 , the second guide hole 401 , and the third guide hole 501 are all configured as spiral line structures.

[0081] Specifically in this embodiment, initially, the second guide hole 401 and the third guide hole 501 are in a partially connected state, such as Figure 9 As shown, the first guide hole 301 and the third guide hole 501 are in a partially connected state. At this time, the connection between the second guide hole 401 and the third guide hole 501, and the connection between the first guide hole 301 and the third guide hole 501 can only pass steam and gas, so that the waste activated carbon can stay in the current layer to meet the residence time requirements of the waste activated carbon at different activation stages; when the central axis 2 moves downward, under the action of the adjustment component, the second guide hole 401 and the third guide hole 501 are in a fully connected state. When the central axis 2 moves upward, under the action of the adjustment component, as shown Figure 10As shown, the first guide hole 301 and the third guide hole 501 are in a completely connected state. At this time, the connection between the second guide hole 401 and the third guide hole 501, and the connection between the first guide hole 301 and the third guide hole 501 can both pass steam, gas, and spent activated carbon, enabling the spent activated carbon to move to the next layer to switch the activation stage of the spent activated carbon.

[0082] Furthermore, collection hoppers are provided on each static load plate 3 and dynamic load plate 4. The collection hoppers are arranged at the end close to the first guide hole 301 or the second guide hole 401, and are configured to collect spent activated carbon with a size smaller than a preset value.

[0083] Specifically in this embodiment, when the connection between the third guide hole 501 and the second guide hole 401 is located inside, the collection hopper is located at the inner end of the second guide hole 401. As Figure 8 shown, at this time, the second guide hole 401 and the third guide hole 501 are in a partially connected state. Steam and gas mainly move inward along the arrow direction shown from the connection between the second guide hole 401 and the third guide hole 501, thereby driving the spent activated carbon with a size smaller than the preset value to move to the collection hopper along the spiral channel on the adjustment load plate 5. While achieving the unified collection of the spent activated carbon with a size smaller than the preset value on the dynamic load plate 4, it helps to reduce the impact on the regeneration process of the spent activated carbon with normal size. Similarly, when the connection between the third guide hole 501 and the first guide hole 301 is located inside, the collection hopper is located at the inner end of the first guide hole 301, thereby enabling the collection of the spent activated carbon with a size smaller than the preset value on the static load plate 3.

[0084] Optionally, the preset value is set such that the thickness of the spent activated carbon is less than the thickness of the adjustment load plate 5, thereby reducing the probability that the spent activated carbon with a size smaller than the preset value is pushed by the raking component 7, avoiding the spent activated carbon with a size smaller than the preset value being pushed too dispersedly. At the same time, the width of the spent activated carbon is greater than the connection width between the first guide hole 301 and the third guide hole 501 and between the second guide hole 401 and the third guide hole 501 when they are in a partially connected state, preventing the spent activated carbon from directly falling to the next layer of the dynamic load plate 4 or the static load plate 3 through the connection between the first guide hole 301 and the third guide hole 501 or the connection between the second guide hole 401 and the third guide hole 501, and avoiding the situation of non - collection.

[0085] In other embodiments, the adjustment assembly includes a first adjustment cylinder 601 and a second adjustment cylinder 602, and the first adjustment cylinder 601 is fixedly sleeved on the top of the central axis 2 near the furnace body 1; the first adjustment cylinder 601 is provided at the bottom of each static load plate 3 and the dynamic load plate 4; the second adjustment cylinder 602 is coaxially provided on the top of each adjustment load plate 5, and the second adjustment cylinder 602 is simultaneously inserted into the inside of the first adjustment cylinder 601; a first slide groove 603 is provided on the inner peripheral wall of each first adjustment cylinder 601; a sliding protrusion 604 is provided on the outer peripheral wall of each second adjustment cylinder 602, and the sliding protrusion 604 is slidably inserted in the first slide groove 603.

[0086] Specifically in this embodiment, Figure 12 As shown, the first slide groove 603 is a J-shaped structure and has a vertical section and a bending section, wherein the vertical section extends in a direction parallel to the axis direction of the first adjustment cylinder 601, and the bending section is located at the bottom of the vertical section and extends obliquely.

[0087] Initially, the sliding protrusion 604 on the adjusting carrier plate 5 located at the same layer as the static carrier plate 3 is located at the vertical section of the first sliding groove 603 , and the sliding protrusion 604 on the adjusting carrier plate 5 located at the same layer as the dynamic carrier plate 4 is located at the vertical section of the first sliding groove 603 .

[0088] During use, when the central shaft 2 moves upward, the central shaft 2 synchronously drives the first adjusting cylinder 601 thereon, the first adjusting cylinder 601 on the dynamic carrier 4, and the second adjusting cylinder 602 on the adjusting carrier 5 located on the same layer as the dynamic carrier 4 to move upward, on the one hand, making the second adjusting cylinder 602 and the first adjusting cylinder 601 on the adjusting carrier 5 located on the same layer as the static carrier 3 move away from each other, and then making the sliding protrusion 604 on the adjusting carrier 5 located on the same layer as the static carrier 3 switch from the vertical section to the turning section along the first sliding groove 603, so that the static The carrier plate 3 and the adjustment carrier plate 5 rotate relative to each other to increase the communication area between the first guide hole 301 and the third guide hole 501. On the other hand, the second adjustment cylinder 602 and the first adjustment cylinder 601 on the adjustment carrier plate 5 located on the same layer as the dynamic carrier plate 4 are close to each other, so that the sliding protrusion 604 on the adjustment carrier plate 5 located on the same layer as the dynamic carrier plate 4 continues to move along the vertical section on the first sliding groove 603, so that the static carrier plate 3 and the adjustment carrier plate 5 do not rotate relative to each other, so as to maintain the communication area between the second guide hole 401 and the third guide hole 501 unchanged.

[0089] When the central axis 2 moves downward, the first adjusting cylinder 601 on the central axis 2, the first adjusting cylinder 601 on the moving load disk 4, and the second adjusting cylinder 602 on the adjusting load disk 5 at the same layer as the moving load disk 4 are driven to move downward synchronously. On the one hand, the second adjusting cylinder 602 and the first adjusting cylinder 601 on the adjusting load disk 5 at the same layer as the static load disk 3 approach each other, and then the sliding convex 604 on the adjusting load disk 5 at the same layer as the static load disk 3 switches from the turning section to the vertical section along the first sliding groove 603, so that the static load disk 3 and the adjusting load disk 5 rotate relative to each other to reduce the communication area between the first guide hole 301 and the third guide hole 501. On the other hand, the second adjusting cylinder 602 and the first adjusting cylinder 601 on the adjusting load disk 5 at the same layer as the moving load disk 4 move away from each other, and then the sliding convex 604 on the adjusting load disk 5 at the same layer as the moving load disk 4 switches from the vertical section to the turning section along the first sliding groove 603, so that the moving load disk 4 and the adjusting load disk 5 rotate relative to each other to increase the communication area between the second guide hole 401 and the third guide hole 501.

[0090] In other embodiments, the first clamping portion 8 may also be provided with at least one first clamping block. The first clamping block may be provided in a positive F-shaped or inverted F-shaped block structure. When installed, the first clamping block is fixed on the inner peripheral wall of the furnace body 1, and the two cantilevers on the side wall of the first clamping block are arranged towards the axis of the furnace body 1, and a clamping area for placing the static load disk 3 is formed between the two cantilevers on the side wall of the first clamping block.

[0091] It can be understood that when the number of first clamping blocks of the same first clamping portion 8 is multiple, the multiple first clamping blocks may be arranged at equal intervals in the circumferential direction, so as to clamp and support the static load disk 3 evenly in the circumferential direction.

[0092] In other embodiments, to facilitate the installation of the moving load disk 4, a plurality of second sliding grooves 9 are provided on the inner peripheral wall of the furnace body 1, and the plurality of second sliding grooves 9 are arranged at intervals along the axial direction of the furnace body 1; a second clamping portion 10 is slidably inserted in each second sliding groove 9, and the second clamping portion 10 clamps both sides of the moving load disk 4.

[0093] Specifically in this embodiment, when the number of moving load disks 4 is two, the number of second clamping portions 10 is correspondingly two, and the number of second sliding grooves 9 is correspondingly two; wherein the second clamping portion 10 may be provided with at least one second clamping block 1001. The second clamping block 1001 may be provided in an inverted F-shaped block structure. When installed, the second clamping block 1001 is fixed on the inner peripheral wall of the furnace body 1, and the two cantilevers on the side wall of the second clamping block 1001 are arranged towards the axis of the furnace body 1, and a clamping area for placing the moving load disk 4 is formed between the two cantilevers on the side wall of the second clamping block 1001; the second sliding groove 9 is provided in a linear structure and extends along a direction parallel to the axial direction of the furnace body 1.

[0094] Optionally, when the second clamping part 10 is provided with two or more second clamping blocks 1001, the plurality of second clamping blocks 1001 of the same second clamping part 10 can be arranged at equal intervals in the circumferential direction, so as to be able to clamp and support the moving load disk 4 evenly in the circumferential direction.

[0095] In other embodiments, the second clamping block 1001 can also be set as a positive F-shaped block structure.

[0096] In other embodiments, the second clamping part 10 can be provided with a second base ring, and the cross-sectional shape of the second base ring is a positive F shape or an inverted F shape; correspondingly, the second sliding groove 9 is a circular structure.

[0097] In some other embodiments, the raking component 7 is provided to include a plurality of raking arm groups. The raking arm groups are located above the adjusting load disk 5, and the raking arm groups located above the moving load disk 4 can synchronously move along the axial direction with the moving load disk 4; each raking arm group includes at least one raking arm 701. The raking arm 701 is arranged on the inner peripheral wall of the furnace body 1 and extends in the radial direction of the furnace body 1; when the raking arm group includes two or more raking arms 701, the plurality of raking arms 701 of the same raking arm group are arranged in the circumferential direction; a plurality of raking rods 7011 are arranged on each raking arm 701, and the plurality of raking rods 7011 on the same raking arm 701 are arranged at intervals along the extending direction of the raking arm 701.

[0098] Specifically in this embodiment, when the number of adjusting load disks 5 is set to four, the raking component 7 can be provided to include eight raking arms 701. The eight raking arms 701 are evenly divided into four groups, and the four groups are respectively located above the four adjusting load disks 5. The two raking arms 701 of the same group are arranged with a 180-degree circumferential stagger; six raking rods 7011 can be arranged on each raking arm 701. The six raking rods 7011 are evenly divided into two groups, and the two groups are respectively arranged on both sides of the raking arm 701. The raking arms 701 of different groups are arranged staggeredly along the extending direction of the raking arm 701.

[0099] Further, in the embodiment where the second clamping part 10 is provided with at least one second clamping block 1001, the raking arm 701 is fixed on the inner side wall of the second clamping block 1001 to ensure that it can synchronously move along the axial direction with the moving load disk 4.

[0100] In some other embodiments, the waste activated carbon activation and regeneration manufacturing device is further provided with a first driving component 11, and the first driving component 11 is configured to be able to provide the driving force for the rotation of the central shaft 2.

[0101] Specifically in this embodiment, the first driving assembly 11 is arranged to include a first driving motor 1101, a first pulley 1102, a belt 1103, a sleeve 1104 and a second pulley 1105. The first driving motor 1101 is installed on the top of the furnace body 1, and the motor shaft of the first driving motor 1101 is arranged upward; the first pulley 1102 is fixedly sleeved on the motor shaft of the first driving motor 1101; the sleeve 1104 is arranged on the top of the furnace body 1, and its axis extends in the vertical direction and can rotate around its own axis; when the central shaft 2 is installed, its top penetrates through the top of the furnace body 1 and is inserted into the sleeve 1104, and forms a sliding key fit with the sleeve 1104 to ensure that the central shaft 2 can rotate synchronously with the sleeve 1104 and can also move axially relative to the sleeve 1104; the second pulley 1105 is fixedly sleeved on the sleeve 1104; the belt 1103 is simultaneously sleeved on the first pulley 1102 and the second pulley 1105 for transmission.

[0102] Optionally, a fourth chute is provided on the inner peripheral wall of the sleeve 1104, and the fourth chute extends in a direction parallel to the axis of the sleeve 1104. A third flat key is inserted on the circumferential side wall of the central shaft 2, and the third flat key extends in a direction parallel to the axis of the central shaft 2 and is slidably inserted into the fourth chute during installation to ensure that when the sleeve 1104 rotates, the central shaft 2 can be driven to rotate synchronously through the cooperation between the third flat key and the fourth chute, and when the central shaft 2 moves, the sleeve 1104 will not move axially through the cooperation between the third flat key and the fourth chute, avoiding interference.

[0103] During the use process, the first driving motor 1101 is started, and the first driving motor 1101 drives the sleeve 1104 to rotate through the first pulley 1102, the belt 1103 and the second pulley 1105, and the sleeve 1104 can drive the central shaft 2 to rotate synchronously through the cooperation between the third flat key and the fourth chute.

[0104] In some other embodiments, the waste activated carbon activation and regeneration manufacturing device is further arranged to include a second driving assembly 12, and the second driving assembly 12 is configured to be able to provide the driving force for the movement of the central shaft 2.

[0105] Specifically in this embodiment, the second driving assembly 12 is arranged to include a screw jack 1201 and a mounting seat 1202. The screw jack 1201 is installed on the bracket 106, and the screw is arranged vertically; the mounting seat 1202 is arranged on the top of the screw; when the central shaft 2 is installed, its bottom penetrates through the bottom of the furnace body 1 and is rotatably arranged on the mounting seat 1202.

[0106] During the use process, the screw jack 1201 is started, and the screw jack 1201 drives the central shaft 2 to move vertically synchronously through the mounting seat 1202.

[0107] Another embodiment of the present invention further provides a method for activating and regenerating waste activated carbon, using any of the above-mentioned waste activated carbon activation and regeneration manufacturing devices, and the method for activating and regenerating waste activated carbon is configured to include the following steps:

[0108] S1. Place the waste activated carbon on top of the uppermost adjustment tray 5;

[0109] Specifically, the waste activated carbon is placed on the top of the uppermost adjustment tray 5 through the feed port 101 .

[0110] S2, continuously introducing steam and fuel gas into the furnace body 1;

[0111] Specifically, steam is introduced into the furnace body 1 through the air inlet 103, and steam participates in the regeneration reaction of the waste activated carbon as an important reaction medium; fuel gas is introduced into the furnace body 1 through the burner 105, and the fuel gas is fully burned in the furnace body 1, providing the necessary high-temperature environment for the entire activation and regeneration process.

[0112] S3, driving the central shaft 2 to rotate, and the central shaft 2 drives the static loading plate 3 and the dynamic loading plate 4 to rotate, so as to flatten and adjust the waste activated carbon on the loading plate 5 through the rake assembly 7;

[0113] Specifically, the central shaft 2 is driven to rotate by the first driving assembly 11 .

[0114] S4. The central shaft 2 is driven to rotate and move upward in the vertical direction. The connection area between the first guide hole 301 and the third guide hole 501 is increased by adjusting the assembly, so that the waste activated carbon on the static loading plate 3 passes through the first guide hole 301 and the third guide hole 501 and falls onto the next layer of the dynamic loading plate 4.

[0115] Specifically, the central shaft 2 is driven to rotate by the first driving assembly 11 , and the central shaft 2 is driven to move upward by the second driving assembly 12 .

[0116] S5. The central shaft 2 is driven to rotate while moving vertically downward. The connecting area between the first guide hole 301 and the third guide hole 501 is reduced by adjusting the assembly, and the connecting area between the second guide hole 401 and the third guide hole 501 is increased. This allows the waste activated carbon on the dynamic loading plate 4 to pass through the second guide hole 401 and the third guide hole 501 and fall onto the static loading plate 3 on the next layer.

[0117] Specifically, the central shaft 2 is driven to rotate by the first driving assembly 11 , and the central shaft 2 is driven to move downward by the second driving assembly 12 .

[0118] S6. Place the waste activated carbon on top of the uppermost adjustment tray 5;

[0119] S7. Repeat steps S3 to S6 until the regeneration of the spent activated carbon is completed.

[0120] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0121] The above embodiments merely illustrate several implementations of the present invention, and the descriptions thereof are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the spirit of the present invention.

Claims

1. An activated carbon waste activation and regeneration manufacturing device, characterized in that, The waste activated carbon activation and regeneration manufacturing device includes: A furnace body; A central shaft, vertically inserted into the furnace body, and capable of rotating around its own axis and moving along its own axis direction; A static load disk, sleeved on the central shaft, and capable of rotating synchronously with the central shaft and sliding axially relative to the central shaft. There are multiple static load disks, and the multiple static load disks are arranged at intervals along the axis direction of the central shaft. Each static load disk has a first guide hole; A moving load disk, fixedly sleeved on the central shaft. There are multiple moving load disks, and the moving load disks and the static load disks are arranged alternately along the axis direction of the central shaft. Each moving load disk has a second guide hole; An adjusting disk is provided at the top of each static load disk and moving load disk. The adjusting disk is sleeved on the central shaft and can rotate relative to the static load disk or the moving load disk. Each adjusting disk has a third guide hole, and the third guide hole communicates with the first guide hole or the second guide hole; An adjusting component is configured to drive the adjusting disk to rotate relative to the static load disk when the central shaft moves upward in the vertical direction, so as to increase the communication area between the first guide hole and the third guide hole; when the central shaft moves downward in the vertical direction, it can not only drive the adjusting disk to rotate relative to the static load disk to reduce the communication area between the first guide hole and the third guide hole, but also drive the adjusting disk to rotate relative to the moving load disk to increase the communication area between the second guide hole and the third guide hole; A material raking component is configured to be able to level the waste activated carbon on the adjusting disk.

2. The waste activated carbon activation and regeneration manufacturing device according to claim 1, wherein The first guide hole, the second guide hole and the third guide hole are all in a spiral structure.

3. The waste activated carbon activation and regeneration manufacturing device according to claim 2, wherein, A collection hopper is provided on each static load disk and moving load disk. The collection hopper is arranged at the end close to the first guide hole or the second guide hole, and is configured to be able to collect waste activated carbon with a size smaller than a preset value.

4. The waste activated carbon activation and regeneration manufacturing device according to claim 1, characterized in that, The adjusting component includes a first adjusting cylinder and a second adjusting cylinder. A first adjusting cylinder is fixedly sleeved on the central shaft near the top of the furnace body; a first adjusting cylinder is provided at the bottom of each static load disk and moving load disk; a second adjusting cylinder is coaxially arranged at the top of each adjusting disk, and the second adjusting cylinder is inserted into the inside of the first adjusting cylinder at the same time; a first sliding groove is provided on the inner peripheral wall of each first adjusting cylinder; a sliding convex is provided on the outer peripheral wall of each second adjusting cylinder, and the sliding convex is slidably inserted into the first sliding groove.

5. The waste activated carbon activation and regeneration manufacturing device according to claim 1, characterized in that, 6. The waste activated carbon activation and regeneration manufacturing device according to claim 1, characterized in that, A plurality of first clamping parts are fixedly arranged on the inner peripheral wall of the furnace body, and the plurality of first clamping parts are arranged at intervals along the axis direction of the central shaft. The first clamping parts clamp on both sides of the static load disk.

7. The waste activated carbon activation and regeneration manufacturing device according to claim 1, characterized in that, A plurality of second sliding grooves are provided on the inner peripheral wall of the furnace body, and the plurality of second sliding grooves are arranged at intervals along the axis direction of the furnace body; a second clamping part is slidably inserted into each second sliding groove, and the second clamping part clamps on both sides of the moving load disk. The material raking component includes a plurality of rake arm groups. The rake arm groups are located above the adjusting disk, and the rake arm groups located above the moving load disk can move axially synchronously with the moving load disk; each rake arm group includes at least one rake arm. The rake arm is arranged on the inner peripheral wall of the furnace body and extends along the radial direction of the furnace body; when the rake arm group includes two or more rake arms, the multiple rake arms of the same rake arm group are arranged circumferentially; a plurality of rake rods are provided on each rake arm, and the plurality of rake rods on the same rake arm are arranged at intervals along the extending direction of the rake arm.

8. The waste activated carbon activation and regeneration manufacturing device according to claim 1, characterized in that, The waste activated carbon activation and regeneration manufacturing device further includes a first driving component, and the first driving component is configured to be able to provide the driving force for the central shaft to rotate.

9. The waste activated carbon activation and regeneration manufacturing device according to claim 1, characterized in that The waste activated carbon activation and regeneration manufacturing device further includes a second driving component, and the second driving component is configured to be able to provide the driving force for the central shaft to move.

10. A method for manufacturing activated and regenerated waste activated carbon, characterized in that, Adopting the waste activated carbon activation and regeneration manufacturing device as described in claim 1, the waste activated carbon activation and regeneration manufacturing method includes the following steps: S1. Place the waste activated carbon on the top of the adjustment carrier plate located at the uppermost position; S2. Continuously introduce steam and gas into the furnace body; S3. Drive the central shaft to rotate, and the central shaft drives the static carrier plate and the moving carrier plate to rotate, so as to level the waste activated carbon on the adjustment carrier plate through the raking component; S4. Drive the central shaft to rotate while moving upward in the vertical direction, and increase the communication area between the first guide hole and the third guide hole through the adjustment component, so that the waste activated carbon on the static carrier plate passes through the first guide hole and the third guide hole and falls onto the next-layer moving carrier plate; S5. Drive the central shaft to rotate while moving downward in the vertical direction, and reduce the communication area between the first guide hole and the third guide hole and increase the communication area between the second guide hole and the third guide hole through the adjustment component, so that the waste activated carbon on the moving carrier plate passes through the second guide hole and the third guide hole and falls onto the next-layer static carrier plate; S6. Place the waste activated carbon on the top of the adjustment carrier plate located at the uppermost position; S7. Repeat steps S3 to S6 until the regeneration of the waste activated carbon is completed.

Citation Information

Patent Citations

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