An opening and closing driving device for a downhole valve and its supervision system
By designing the downhole valve opening and closing drive device and GIS supervision system, the problems of high valve operation labor intensity and inconvenient downhole operation are solved, automatic opening and closing and unified supervision are realized, and system efficiency and safety are improved.
Patent Information
- Application Number
- CN202510703689.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-05-29
AI Technical Summary
The existing valve opening and closing operation is very labor-intensive, and downhole operation is inconvenient, especially the vertical handwheel is difficult to manually drive, which affects the system operation efficiency and safety and lacks an overall supervision system.
A downhole valve opening and closing drive device is designed, including an operating handle, mounting disc, reaction arm, multi-function adapter and long-distance valve opening and closing head, combining motor drive and telescopic components to achieve automatic opening and closing; and a GIS supervision platform is established for unified supervision.
It realizes automatic opening and closing of valves, reduces labor intensity, adapts to different valve types and depths, provides unified supervision and maintenance suggestions, and improves system operation efficiency and safety.
Smart Images

Figure CN120212315B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of valve drive devices, and in particular to an opening and closing drive device for a downhole valve and a monitoring system thereof. Background Art
[0002] In the municipal industry, opening and closing valves is an essential part of daily operations. A valve consists of a body with a stem located within it. The stem extends out of the body and is connected to a handwheel. Traditional valve opening and closing methods typically require manual operation, where a handwheel is manually turned to open and close the valve. This method of operation presents significant limitations in many situations.
[0003] First, manual opening and closing is labor-intensive; second, heat and gas pipelines are generally buried underground, and the pipelines are connected in series with a variety of valves. The valves are usually installed in vertical shafts. The opening and closing of the valves require manual operation underground, which is relatively inconvenient; finally, the handwheels of some valves are set on one side of the pipeline, that is, vertically, and the space in the vertical shaft is small. The vertical handwheel is not easy to drive manually, which affects the operating efficiency and safety of the entire system.
[0004] The existing pipeline network also lacks a comprehensive valve supervision system to achieve overall supervision and maintenance of valve health. Summary of the Invention
[0005] In response to the above problems, the present invention provides an opening and closing drive device for a downhole valve and a monitoring system thereof. The opening and closing device can realize the automatic opening and closing process of the valve, and can also realize surface operation. Different opening and closing heads can be selected according to the type and depth of the valve, and the uploading of valve opening and closing data is realized, thereby realizing unified supervision of the valve system.
[0006] In order to solve the above problems, the technical solution adopted by the present invention is:
[0007] A downhole valve opening and closing drive device includes an operating handle, a mounting plate fixedly mounted on the bottom of the operating handle, a reaction arm mounted on the side wall of the mounting plate, and the bottom of the mounting plate can be respectively connected to:
[0008] Three-jaw chuck, tightening action on the valve shaft, suitable for opening and closing ball valves and butterfly valves without handwheels;
[0009] Plum blossom type drive disc, suitable for opening and closing ball valves and butterfly valves;
[0010] Multifunctional adapter, used for opening and closing various valves;
[0011] Long-distance valve opening and closing heads, used for opening and closing downhole valves and vertical hand wheels;
[0012] The long-distance valve opening and closing head includes a telescopic arm docked and installed at the bottom of the mounting plate, a telescopic shaft that extends and retracts with the telescopic arm is installed in the telescopic arm, a U-shaped frame is fixedly installed on the telescopic end of the telescopic arm, one side of the U-shaped frame is fixedly connected to a transmission cylinder, and the other side of the U-shaped frame is rotatably connected to a cylinder cover mounted on the transmission cylinder, a transmission box is fixed to the bottom of the cylinder cover, one side of the transmission box is fixedly connected to an arc-shaped slide, an arc-shaped opening and closing plate that can slide back and forth circumferentially is installed in the arc-shaped slide, a plurality of limit rods that can be inserted into the valve handwheel are installed at the bottom of the arc-shaped opening and closing plate, and a telescopic assembly that can control the intermittent extension and retraction of the plurality of limit rods is installed in the arc-shaped opening and closing plate.
[0013] Preferably, a first motor is fixedly installed in the operating handle, an output end of the first motor is fixedly connected to the upper end of the telescopic shaft, and a controller for controlling the first motor is installed on the operating handle.
[0014] Preferably, the telescopic arm includes a sleeve and a telescopic rod, the telescopic rod is slidably installed in the sleeve, the lower end of the telescopic rod is fixedly connected to the U-shaped frame, the upper end of the telescopic shaft is rotatably connected to the bottom of the mounting plate, the telescopic end of the telescopic shaft passes through the telescopic rod and is rotatably connected to it, and the bottom of the sleeve is threadedly connected with a bolt for locking the position of the telescopic rod.
[0015] Preferably, a gear ring is fixedly provided on the outer wall of the cylinder cover, a second motor is fixedly installed on the side wall of the U-shaped frame, and a first gear meshing with the gear ring is fixed on the output end of the second motor.
[0016] Preferably, it also includes a driving mechanism that can drive the arc-shaped opening and closing plate to slide back and forth circumferentially, and the driving mechanism includes a first transmission assembly installed in the transmission cylinder and a second transmission assembly installed in the transmission box.
[0017] Preferably, the first transmission assembly includes a first transmission shaft longitudinally rotatably connected to the transmission cylinder, the telescopic end of the telescopic shaft extends into the transmission cylinder, the rear end of the first transmission shaft and the extended end of the telescopic shaft are connected via a bevel gear pair, the front end of the first transmission shaft is fixed with a first bevel gear, the bottom of the cylinder cover is rotatably connected to the second transmission shaft, the upper end of the second transmission shaft is fixed with a second bevel gear meshing with the first bevel gear, and the side wall of the transmission cylinder is provided with an arc-shaped opening for the second transmission shaft to pass through.
[0018] Preferably, the second transmission assembly includes an arc-shaped rack fixedly connected to the top of the arc-shaped opening and closing plate, the lower end of the second transmission shaft extends into the transmission box and is fixed with a second gear, and one side of the second gear extends into the arc-shaped slide and engages with the arc-shaped rack.
[0019] Preferably, the telescopic assembly includes multiple circular cavities opened in the arc-shaped opening and closing plate, the upper end of the limit rod extends into the corresponding circular cavity and is elastically connected to a spring, the side wall of the arc-shaped opening and closing plate is provided with an arc-shaped groove, and trigger switches are installed in both ends of the arc-shaped groove. The inner wall of the arc-shaped slide is fixed with a trigger plate extending into the arc-shaped groove, and the trigger plate cooperates with the trigger switches at both ends. The trigger switches at both ends are electrically connected to multiple springs, and the trigger switch at one end controls the multiple springs to retract when energized, and the trigger switch at the other end controls the multiple springs to reset when power is off.
[0020] Preferably, the lower end of the second transmission shaft extends to the bottom of the transmission box and is provided with a docking hole, a docking joint is threadedly connected to the docking hole, a turntable is fixed to the lower end of the docking joint, and a plurality of push rods that can be inserted into the valve handwheel are fixed to the circumferential bottom of the turntable.
[0021] Preferably, an electric push rod is fixed to the bottom of the mounting plate, a lifting ring mounted on the telescopic arm is fixed to the telescopic end of the electric push rod, an umbrella-shaped support assembly is installed between the bottom of the lifting ring and the telescopic arm, and multiple support points of the umbrella-shaped support assembly are all equipped with abutments.
[0022] The present invention also provides a monitoring system for an underground valve opening and closing drive device, comprising a GIS monitoring platform, a torque detection module, a Beidou positioning module and a data transmission module. The torque detection module, the Beidou positioning module and the data transmission module are all built into an operating handle. The torque detection module is used to detect the output torque of the first motor, the Beidou positioning module is used to locate the valve position, and the data transmission module is used to remotely upload the torque detection data and position information to the relay platform. The GIS monitoring platform is connected to the relay platform for graphical display of data.
[0023] The beneficial effects of the present invention are:
[0024] 1. By installing the operating handle and mounting plate, different opening and closing components can be docked according to the valve type and position. For the opening and closing of ball valves and butterfly valves, a plum blossom-shaped drive plate and a multi-function adapter can be used. The three-jaw chuck is tightened on the valve shaft and is suitable for the opening and closing of ball valves and butterfly valves without handwheels, reducing the difficulty of opening and closing.
[0025] 2. By installing a long-distance valve opening and closing head, the operator stands at the wellhead, holds the operating handle, and extends the telescopic arm into the well. If the handwheel of the valve is in a horizontal state, the arc-shaped opening and closing plate is at the bottom, and multiple limit rods are inserted into the handwheel. The first motor is started to drive the telescopic shaft to rotate, which drives the first transmission shaft to rotate through the bevel gear pair, and then drives the first bevel gear to rotate, and then drives the second transmission shaft to rotate through the second bevel gear, and drives the arc rack to rotate through the second gear, and then drives the arc-shaped opening and closing plate to rotate. Multiple limit rods push the multiple radial rods on the handwheel, and then drive the handwheel to rotate. The arc-shaped opening and closing plate rotates back and forth, which can control the handwheel to rotate multiple circles to achieve long-distance opening and closing.
[0026] 3. By installing the telescopic assembly, during the reciprocating rotation of the arc opening and closing plate, after it rotates clockwise to the extreme position, the trigger plate contacts the trigger switch at the corresponding end, energizing multiple springs to shrink, and then shrinking multiple limit rods without affecting the reverse reset process of the arc opening and closing plate. After resetting to the extreme position, the trigger plate contacts the trigger switch at the other end, the spring is de-energized, the limit rod is extended and inserted into the handwheel again, and the handwheel can be driven to rotate a certain range again, and reciprocate multiple times to achieve continuous rotation of the handwheel. This function is not only suitable for horizontal handwheels, but especially for vertical handwheels with no operating space. You only need to start the second motor to drive the first gear to rotate, and then drive the barrel cover to rotate 90° through the ring gear, so that the transmission box, arc slide and arc opening and closing plate can be rotated to one side, and the second bevel gear can be rotated to the side of the first bevel gear to adapt to the opening and closing of the vertical handwheel.
[0027] 4. By installing the telescopic arm, the telescopic arm can be extended and retracted according to the depth of the valve, the telescopic rod can be pulled out of the casing, and the position can be locked by the bolt. The telescopic shaft can be extended and retracted synchronously, which has strong versatility.
[0028] 5. For the horizontal handwheel, if you need to open and close the handwheel quickly, you can install the turntable, screw the docking joint into the docking hole and dock it with the second transmission shaft, insert the multiple push rods at the bottom of the turntable into the handwheel, and cooperate with the radial rod to continuously rotate the handwheel to achieve quick opening and closing.
[0029] 6. By installing the umbrella-shaped support assembly, before opening and closing the valve, the electric push rod can be started to drive the lifting ring to descend, and then the umbrella-shaped support assembly can be opened, so that multiple seats can touch the well wall, supporting the entire device, freeing your hands, reducing work intensity, and making opening and closing more stable.
[0030] 7. By establishing a GIS monitoring platform, position and torque information are used during operation. For example, during emergency valve operation, the turbine head was found to be rusted and difficult to rotate. Using torque information, the internal corrosion state of the valve turbine head was analyzed, and the difficulty of the valve opening and closing process was displayed in the form of a torque continuity curve, providing advice for equipment maintenance. The GIS system uses valve position to expand opening and closing records and historical torque curves. Data is directly uploaded to the platform for unified monitoring. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the mounting plate of the present invention docking with the three-jaw chuck;
[0032] Figure 2 This is a schematic diagram of the mounting plate of the present invention docking with the plum blossom-shaped drive plate;
[0033] Figure 3 This is a schematic diagram of the mounting plate docking with the multi-function adapter of the present invention;
[0034] Figure 4 A side perspective view of the mounting plate of the present invention docking with the opening and closing head of a long-distance valve;
[0035] Figure 5 This is a bottom-up perspective view of the opening and closing head of a long-distance valve according to the present invention;
[0036] Figure 6 This is a cross-sectional view of the opening and closing head of a long-distance valve of the present invention;
[0037] Figure 7 This is a schematic structural diagram of the first transmission assembly proposed in the present invention;
[0038] Figure 8 This is a schematic diagram of the arc-shaped opening and closing plate structure proposed by the present invention;
[0039] Figure 9 This is a top-down cross-sectional view of the transmission box and the curved slideway proposed by the present invention;
[0040] Figure 10 A side cross-sectional view of the transmission box and the curved slideway proposed by the present invention;
[0041] Figure 11 A cross-sectional view of the telescopic arm proposed by the present invention;
[0042] Figure 12 This is a schematic diagram of embodiment 3 of the present invention;
[0043] Figure 13 This is a schematic diagram of a fourth embodiment of the present invention;
[0044] Figure 14 A block diagram of the supervisory system proposed in the present invention;
[0045] Figure 15 This is the overall framework diagram of the supervision system proposed in this invention.
[0046] In the figure: 1 operating handle, 2 telescopic arm, 3 bolt, 4 U-shaped frame, 5 transmission cylinder, 6 first gear, 7 second motor, 8 cylinder cover, 9 gear ring, 10 arc slide, 11 limit rod, 12 arc opening and closing plate, 13 arc rack, 14 mounting plate, 15 support, 16 first motor, 17 telescopic shaft, 18 first bevel gear, 19 first transmission shaft, 20 second bevel gear, 21 arc opening, 22 second transmission shaft, 23 transmission box, 24 bevel gear pair, 25 second gear, 26 docking hole, 27 spring, 28 arc groove, 29 trigger plate, 30 trigger switch, 31 telescopic rod, 32 docking joint, 33 turntable, 34 push rod, 35 electric push rod, 36 lifting ring, 37 umbrella support assembly, 38 reaction arm, 39 three-jaw chuck, 40 plum blossom drive disk, 41 multi-function adapter. DETAILED DESCRIPTION
[0047] In order to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the following detailed description of the specific embodiments of the present invention is given in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention.
[0048] Example 1
[0049] Reference Figure 1-3 A downhole valve opening and closing actuator includes an operating handle 1 with a mounting plate 14 fixedly mounted at its bottom. A reaction arm 38 is mounted on the sidewall of mounting plate 14 for hand-holding and improved operational stability. The bottom of mounting plate 14 can be docked with different opening and closing components depending on the valve type and location.
[0050] The three-jaw chuck 39 is suitable for valves without handwheels or valves with disassembled sub-wheels. The jaws can clamp shaft diameters ranging from φ20-36 and can be applied to valves with different shaft diameters. One jaw has a flat key that can be inserted into the keyway on the valve shaft to prevent slipping during rotation.
[0051] The plum blossom-shaped drive disc 40 is suitable for directly buried pistol valves or horizontally mounted handwheel valves. The center distance of the drive rod mounting hole adopts two specifications. The installation position of the drive rod can be appropriately adjusted according to the size of the handwheel valve. It adopts a combination of three-claw drive rod and five-claw combination rod design, which is suitable for three-spoke handwheels and five-spoke handwheels.
[0052] The multifunctional adapter 41 is suitable for three-spoke handwheel valves. By coaxially rotating the inner and outer clamping devices of the drive head, an adjustable "V"-shaped clamping structure is realized, ensuring a rigid connection between the drive head and the valve handwheel, and improving the stability of the equipment during the valve opening and closing process.
[0053] A first motor 16 is fixedly installed in the operating handle 1, and a controller for controlling the first motor 16 is installed on the operating handle 1. The operating handle 1 is held and the first motor 16 is controlled to start by the controller. It is easy to use and suitable for direct operation in the well, which greatly reduces labor intensity.
[0054] Example 2
[0055] Reference Figure 4-11 , the long distance valve opening and closing head docked at the bottom of the mounting plate 14 is used for opening and closing the downhole valve and the vertical hand wheel.
[0056] The long-distance valve opening and closing head includes a telescopic arm 2 that is docked and installed at the bottom of the mounting plate 14. A telescopic shaft 17 that extends and retracts with the telescopic arm 2 is installed in the telescopic arm 2. The telescopic arm 2 includes a sleeve and a telescopic rod 31. The telescopic rod 31 is slidably installed in the sleeve. The lower end of the telescopic rod 31 is fixedly connected to the U-shaped frame 4, and the upper end of the telescopic shaft 17 is rotatably connected to the bottom of the mounting plate 14. The telescopic end of the telescopic shaft 17 passes through the telescopic rod 31 and is rotatably connected to it. The bottom of the sleeve is threadedly connected with a bolt 3 for locking the position of the telescopic rod 31. The telescopic arm 2 can be extended or retracted according to the valve depth, and the telescopic rod 31 is pulled out of the sleeve. The position is locked by the bolt 3, and the telescopic shaft 17 is synchronously extended and retracted, with strong versatility.
[0057] The telescopic end of the telescopic arm 2 is fixedly installed with a U-shaped frame 4, one side of the U-shaped frame 4 is fixedly connected to a transmission cylinder 5, and the other side of the U-shaped frame 4 is rotatably connected to a cylinder cover 8 mounted on the transmission cylinder 5. The outer wall of the cylinder cover 8 is fixedly sleeved with a ring gear 9, and the side wall of the U-shaped frame 4 is fixedly installed with a second motor 7. The output end of the second motor 7 is fixed with a first gear 6 that meshes with the ring gear 9. Starting the second motor 7 drives the first gear 6 to rotate, and then drives the cylinder cover 8 to rotate 90° through the ring gear 9, so that the transmission box 23, the arc slide 10 and the arc opening and closing plate 12 can be turned to one side, and the second bevel gear 20 is rotated to one side of the first bevel gear 18 to adapt to the opening and closing of the vertical handwheel.
[0058] A transmission box 23 is fixed to the bottom of the cylinder cover 8, and an arc-shaped slide 10 is fixedly connected to one side of the transmission box 23. An arc-shaped opening and closing plate 12 that can slide back and forth circumferentially is installed in the arc-shaped slide 10. A plurality of limit rods 11 that can be inserted into the valve handwheel are installed at the bottom of the arc-shaped opening and closing plate 12. A telescopic component that can control the intermittent extension and retraction of the plurality of limit rods 11 is installed in the arc-shaped opening and closing plate 12. The telescopic assembly includes multiple circular cavities opened in the arc-shaped opening and closing plate 12. The upper end of the limit rod 11 extends into the corresponding circular cavity and is elastically connected to a spring 27. The side wall of the arc-shaped opening and closing plate 12 is provided with an arc-shaped groove 28. Trigger switches 30 are installed at both ends of the arc-shaped groove 28. The inner wall of the arc-shaped slide 10 is fixed with a trigger plate 29 extending into the arc-shaped groove 28. The trigger plate 29 cooperates with the trigger switches 30 at both ends. The trigger switches 30 at both ends are electrically connected to the multiple springs 27. The trigger switch 30 at one end controls the multiple springs 27 to retract when powered on, and the trigger switch 30 at the other end controls the multiple springs 27 to reset when powered off.
[0059] During the reciprocating rotation of the arc-shaped opening and closing plate 12, after rotating clockwise to the extreme position, the trigger plate 29 contacts the trigger switch 30 at the corresponding end, and multiple springs 27 are energized to shrink, thereby shrinking multiple limit rods 11, which does not affect the reverse reset process of the arc-shaped opening and closing plate 12. After resetting to the extreme position, the trigger plate 29 contacts the trigger switch 30 at the other end, the spring 27 is de-energized, and the limit rod 11 is extended and inserted into the handwheel again, which can drive the handwheel to rotate within a certain range again, and reciprocate multiple times to achieve continuous rotation of the handwheel.
[0060] It also includes a driving mechanism that can drive the arc-shaped opening and closing plate 12 to slide reciprocatingly in the circumferential direction. The driving mechanism includes a first transmission assembly installed in the transmission cylinder 5, and also includes a second transmission assembly installed in the transmission box 23. The first transmission assembly includes a first transmission shaft 19 that is longitudinally rotatably connected to the transmission cylinder 5. The telescopic end of the telescopic shaft 17 extends into the transmission cylinder 5. The rear end of the first transmission shaft 19 is connected to the extended end of the telescopic shaft 17 through a bevel gear pair 24. The front end of the first transmission shaft 19 is fixed with a first bevel gear 18, and the bottom of the cylinder cover 8 is rotatably connected to the second transmission shaft 22. The upper end of the second transmission shaft 22 is fixed with a second bevel gear 20 that meshes with the first bevel gear 18. The side wall of the transmission cylinder 5 is provided with a second bevel gear 20 that meshes with the first bevel gear 18. The moving shaft 22 passes through the arc-shaped opening 21, and the second transmission assembly includes an arc-shaped rack 13 fixedly connected to the top of the arc-shaped opening and closing plate 12. The lower end of the second transmission shaft 22 extends into the transmission box 23 and is fixed with a second gear 25. One side of the second gear 25 extends into the arc-shaped slide 10 and meshes with the arc-shaped rack 13. The starting motor 16 drives the telescopic shaft 17 to rotate, and drives the first transmission shaft 19 to rotate through the bevel gear pair 24, and then drives the first bevel gear 18 to rotate, and then drives the second transmission shaft 22 to rotate through the second bevel gear 20, and drives the arc-shaped rack 13 to rotate through the second gear 25, and then drives the arc-shaped opening and closing plate 12 to rotate. Multiple limit rods 11 push multiple radial rods on the handwheel, thereby driving the handwheel to rotate.
[0061] The operator stands at the wellhead, holds the operating handle 1, and extends the telescopic arm 2 into the well. If the handwheel of the valve is in a horizontal state, the arc-shaped opening and closing plate 12 is at the bottom, and multiple limit rods 11 are inserted into the handwheel. The starting motor 16 drives the telescopic shaft 17 to rotate, and drives the first transmission shaft 19 to rotate through the bevel gear pair 24, and then drives the first bevel gear 18 to rotate, and then drives the second transmission shaft 22 to rotate through the second bevel gear 20, and drives the arc-shaped rack 13 to rotate through the second gear 25, and then drives the arc-shaped opening and closing plate 12 to rotate. The multiple limit rods 11 push the multiple radial rods on the handwheel, thereby driving the handwheel to rotate.
[0062] When the cam 29 is in the process of reciprocating rotation, the cam 29 contacts the trigger switch 30 at the corresponding end, energizing the springs 27 to contract and thereby contract the limit rods 11 without affecting the reverse reset process of the cam opening and closing plate 12. After resetting to the limit position, the cam 29 contacts the trigger switch 30 at the other end, the spring 27 is de-energized, the limit rod 11 is extended and inserted into the hand wheel again, and the hand wheel can be driven to rotate a certain range again, and reciprocate multiple times to realize continuous rotation of the hand wheel. This function is not only suitable for horizontal hand wheels, but also for vertical hand wheels with no operating space. It only needs to start the second motor 7 to drive the first gear 6 to rotate, and then drive the barrel cover 8 to rotate 90° through the gear ring 9, so that the transmission box 23, the arc slide 10 and the arc opening and closing plate 12 can be rotated to one side, and the second bevel gear 20 rotates to one side of the first bevel gear 18 to adapt to the opening and closing of the vertical hand wheel.
[0063] Example 3
[0064] Reference Figure 10 and Figure 12 In this embodiment, the lower end of the second transmission shaft 22 extends to the bottom of the transmission box 23 and is provided with a docking hole 26. A docking joint 32 is threadedly connected to the docking hole 26. A turntable 33 is fixed to the lower end of the docking joint 32. A plurality of push rods 34 that can be inserted into the valve handwheel are fixed to the circumferential bottom of the turntable 33.
[0065] If the handwheel needs to be opened and closed quickly, the turntable 33 can be installed, and the docking joint 32 can be screwed into the docking hole 26 to dock with the second transmission shaft 22. The multiple push rods 34 at the bottom of the turntable 33 are inserted into the handwheel and cooperate with the radial rods to continuously rotate the handwheel to achieve quick opening and closing.
[0066] Example 4
[0067] Reference Figure 13 In this embodiment, an electric push rod 35 is fixed to the bottom of the mounting plate 14, and a lifting ring 36 mounted on the telescopic arm 2 is fixed to the telescopic end of the electric push rod 35. An umbrella-shaped support assembly 37 is installed between the bottom of the lifting ring 36 and the telescopic arm 2, and multiple support points of the umbrella-shaped support assembly 37 are all installed with a support seat 15.
[0068] The umbrella-shaped support assembly 37 is composed of multiple outer support rods and multiple inner support rods. The tops of the multiple outer support rods are rotatably connected to the lifting ring 36, and the support seat 15 is installed at the lower end of the corresponding outer support rod. The upper ends of the multiple inner support rods are rotatably connected to the slider, and the slider is slidably installed on the outer support rod. The lower end of the inner support rod is rotatably connected to the bottom of the sleeve.
[0069] Before opening and closing the valve, the electric push rod 35 can be started to drive the lifting ring 36 to descend, and then the umbrella-shaped support assembly 37 can be opened, so that the multiple seats 15 can contact the well wall, supporting the entire device, freeing both hands, reducing work intensity, and making opening and closing more stable.
[0070] The present invention also establishes a GIS supervision platform, including a GIS supervision platform, a torque detection module, a Beidou positioning module, a data transmission module and a relay platform. The torque detection module, the Beidou positioning module and the data transmission module are all built into the operating handle 1. The torque detection module is used to detect the output torque of the first motor 16, the Beidou positioning module is used to locate the valve position, and the data transmission module is used to remotely upload the torque detection data and position information to the relay platform. The GIS supervision platform supervises multiple relay platforms.
[0071] During operation, the Beidou positioning module locates the valve position, and the torque detection module measures the valve opening and closing torque. During emergency valve operation, the turbine head was found to be rusted and difficult to rotate. Using torque information, the internal corrosion state of the turbine head was analyzed, and the difficulty of the valve opening and closing process was displayed in the form of a torque continuity curve, providing maintenance advice. The GIS system uses valve position to expand opening and closing records and historical torque curves. Data is directly uploaded to the platform for unified monitoring.
[0072] Establish a database to display valve number, position, historical operation times, voltage and current, time, average torque, number of revolutions and other data of each operation; display torque, voltage and current and other data in the form of curve graphs.
[0073] like Figure 15 As shown in the figure, the overall system framework consists of the infrastructure layer, data layer, service and platform layer, application layer, and guarantee mechanism. The platform is based on components and adopts SOA as the overall architectural concept, and can be flexibly customized according to needs.
[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A downhole valve opening and closing drive device, comprising an operating handle (1), characterized in that: The bottom of the operating handle (1) is fixedly mounted with a mounting plate (14), the side wall of the mounting plate (14) is mounted with a reaction arm (38), and the bottom of the mounting plate (14) can be respectively docked with: Three-jaw chuck (39), tightening action on the valve shaft, suitable for opening and closing ball valves and butterfly valves without handwheels; The plum blossom-shaped drive disc (40) is suitable for opening and closing ball valves and butterfly valves; A multifunctional adapter (41) for opening and closing a variety of valves; Long-distance valve opening and closing heads, used for opening and closing downhole valves and vertical hand wheels; The long-distance valve opening and closing head comprises a telescopic arm (2) docked and mounted on the bottom of a mounting plate (14); a telescopic shaft (17) that is telescopic and telescopic with the telescopic arm (2) is mounted in the telescopic arm (2); a U-shaped frame (4) is fixedly mounted on the telescopic end of the telescopic arm (2); a transmission cylinder (5) is fixedly connected to one side of the U-shaped frame (4); a cylinder cover (8) that is sleeved on the transmission cylinder (5) is rotatably connected to the other side of the U-shaped frame (4); a transmission box (23) is fixed to the bottom of the cylinder cover (8); a curved slideway (10) is fixedly connected to one side of the transmission box (23); a curved opening and closing plate (12) that can slide back and forth circumferentially is mounted in the curved slideway (10); a plurality of limit rods (11) that can be inserted into the valve handwheel are mounted at the bottom of the curved opening and closing plate (12); a telescopic assembly that can control the intermittent extension and contraction of the plurality of limit rods (11) is mounted in the curved opening and closing plate (12); A first motor (16) is fixedly installed in the operating handle (1), an output end of the first motor (16) is fixedly connected to the upper end of the telescopic shaft (17), and a controller for controlling the first motor (16) is installed on the operating handle (1); The telescopic assembly includes a plurality of circular cavities opened in the arc-shaped opening and closing plate (12), the upper end of the limit rod (11) extends into the corresponding circular cavity and is elastically connected to a spring (27), the side wall of the arc-shaped opening and closing plate (12) is provided with an arc-shaped groove (28), and trigger switches (30) are installed in both ends of the arc-shaped groove (28), and the inner wall of the arc-shaped slideway (10) is fixed with a trigger plate (29) extending into the arc-shaped groove (28), and the trigger plate (29) cooperates with the trigger switches (30) at both ends, and the trigger switches (30) at both ends are electrically connected to the plurality of springs (27), and the trigger switch (30) at one end controls the plurality of springs (27) to retract when energized, and the trigger switch (30) at the other end controls the plurality of springs (27) to reset when de-energized.
2. The downhole valve opening and closing drive device according to claim 1, characterized in that: The telescopic arm (2) comprises a sleeve and a telescopic rod (31), wherein the telescopic rod (31) is slidably mounted in the sleeve, the lower end of the telescopic rod (31) is fixedly connected to the U-shaped frame (4), the upper end of the telescopic shaft (17) is rotatably connected to the bottom of the mounting plate (14), the telescopic end of the telescopic shaft (17) passes through the telescopic rod (31) and is rotatably connected thereto, and the bottom of the sleeve is threadedly connected to a bolt (3) for locking the position of the telescopic rod (31).
3. The downhole valve opening and closing drive device according to claim 1, characterized in that: The outer wall of the cylinder cover (8) is fixedly sleeved with a gear ring (9), the side wall of the U-shaped frame (4) is fixedly mounted with a second motor (7), and the output end of the second motor (7) is fixed with a first gear (6) meshing with the gear ring (9).
4. The downhole valve opening and closing drive device according to claim 1, characterized in that: It also includes a driving mechanism capable of driving the arc-shaped opening and closing plate (12) to slide reciprocatingly in the circumferential direction, wherein the driving mechanism includes a first transmission assembly installed in the transmission cylinder (5) and a second transmission assembly installed in the transmission box (23).
5. The downhole valve opening and closing drive device according to claim 4, characterized in that: The first transmission assembly includes a first transmission shaft (19) longitudinally rotatably connected to the transmission cylinder (5), the telescopic end of the telescopic shaft (17) extends into the transmission cylinder (5), the rear end of the first transmission shaft (19) and the extended end of the telescopic shaft (17) are connected to each other through a bevel gear pair (24), the front end of the first transmission shaft (19) is fixed with a first bevel gear (18), the bottom of the cylinder cover (8) is rotatably connected to the second transmission shaft (22), and the upper end of the second transmission shaft (22) is fixed. A second bevel gear (20) is provided which is meshed with the first bevel gear (18); a side wall of the transmission cylinder (5) is provided with an arcuate opening (21) for a second transmission shaft (22) to pass through; the second transmission assembly includes an arcuate rack (13) fixedly connected to the top of the arcuate opening and closing plate (12); the lower end of the second transmission shaft (22) extends into the transmission box (23) and is fixed with a second gear (25); one side of the second gear (25) extends into the arcuate slideway (10) and is meshed with the arcuate rack (13).
6. The downhole valve opening and closing drive device according to claim 5, characterized in that: The lower end of the second transmission shaft (22) extends to the bottom of the transmission box (23) and is provided with a docking hole (26). A docking joint (32) is connected to the inner thread of the docking hole (26). A turntable (33) is fixed to the lower end of the docking joint (32). A plurality of push rods (34) that can be inserted into the valve handwheel are fixed to the circumferential bottom of the turntable (33).
7. The downhole valve opening and closing drive device according to claim 1, characterized in that: An electric push rod (35) is fixed to the bottom of the mounting plate (14), a lifting ring (36) sleeved on the telescopic arm (2) is fixed to the telescopic end of the electric push rod (35), an umbrella-shaped support assembly (37) is installed between the bottom of the lifting ring (36) and the telescopic arm (2), and multiple support points of the umbrella-shaped support assembly (37) are all installed with a stop (15).
8. A monitoring system for a downhole valve opening and closing drive device, based on the downhole valve opening and closing drive device according to any one of claims 1 to 7, characterized in that: The invention comprises a GIS supervision platform, a torque detection module, a Beidou positioning module, a data transmission module and a relay platform. The torque detection module, the Beidou positioning module and the data transmission module are all built into the operating handle (1). The torque detection module is used to detect the output torque of the first motor (16). The Beidou positioning module is used to locate the valve position. The data transmission module is used to remotely upload the torque detection data and the position information to the relay platform. The GIS supervision platform supervises multiple relay platforms and can display the data graphically.
Citation Information
Patent Citations
Adjustable downhole valve opening and closing device
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