Vulcanizing device for solid tire

Abstract

The invention relates to the technical field of rubber processing, and discloses a vulcanizing device for a solid tire, the vulcanizing device comprises a supporting assembly, the supporting assembly comprises a base, a supporting rod is fixedly mounted at the top of the base, and a supporting plate is fixedly mounted at the top of the supporting rod. Heat conduction oil is poured into the heat conduction oil tank, the protective cover is installed on the top of the heat conduction oil tank, at the moment, a heat conduction machine is started, heat can be transferred into the heat conduction oil in the heat conduction oil tank through heat conduction pieces, and heating is completed; uniform heat distribution can ensure that rubber materials at all parts of the tire can fully react with a vulcanizing agent under the same temperature condition in the vulcanizing process, and the phenomenon of non-uniform vulcanization caused by local temperature difference is avoided, so that the overall quality of the tire is improved; for example, the wear resistance, the aging resistance, the mechanical property and the like of the tire can be improved.

Description

Technical Field

[0001] The present invention relates to the technical field of rubber processing, and particularly relates to a vulcanization device for solid tires. Background Art

[0002] With the development of the logistics industry, solid tires are frequently used in equipment such as forklifts in the logistics industry. In order to meet the high-efficiency and stable operation requirements of the logistics industry, high-quality solid tires need to be produced. Such a vulcanization device can accurately control the vulcanization process during the production of solid tires, thereby improving the quality of the tires to meet the long-term and high-intensity use requirements of logistics equipment. However, there are still many defects in the actual use of the vulcanization device. For example, the existing vulcanization device may have uneven heating, resulting in uneven vulcanization of the tires. At the same time, the existing vulcanization device may lack effective buffer protection during the movement of moving parts. Therefore, a vulcanization device for solid tires needs to be designed. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides a vulcanization device for solid tires.

[0004] The present invention is implemented by the following technical solutions: A vulcanization device for solid tires includes a support assembly. The support assembly includes a base. A support rod is fixedly installed at the top of the base. A support plate is fixedly installed at the top of the support rod. First connecting plates are fixedly installed on both sides of the support plate. It further includes: A heat conduction assembly. The heat conduction assembly includes a heat conduction machine. A heat conduction plate is fixedly installed at the output end of the heat conduction machine. A vulcanization assembly. The vulcanization assembly includes a slide rail. A mounting plate is fixedly installed at the top of the slide rail. A buffer assembly. The buffer assembly includes a second connecting plate. A first telescopic rod is fixedly installed at the bottom of the second connecting plate.

[0005] As a further improvement of the above solution, a heat conduction machine is fixedly installed at the top of the base. A heat conduction oil tank is fixedly installed at the top of the heat conduction machine. The heat conduction plate is arranged inside the heat conduction oil tank. A fixed mold is arranged inside the heat conduction oil tank. A protective cover is sleeved on the top of the heat conduction oil tank.

[0006] Through the above technical solutions, the heat conduction plate and the fixed mold are arranged inside the heat conduction oil tank, so that the heat generated by the heat conduction machine can be efficiently transferred to the heat conduction oil in the heat conduction oil tank through the heat conduction plate, and then the fixed mold is uniformly heated, which helps to improve the heat uniformity during the vulcanization of the tires, avoid uneven vulcanization of the tires caused by local overheating or overcooling, and thus improve the quality of the tires.

[0007] As a further improvement of the above solution, a slide rail is fixedly installed on the top of the support plate, an installation plate is fixedly installed on the top of the slide rail, and an electric screw rod is fixedly installed inside the installation plate.

[0008] Through the above technical solution, the installation plate provides a fixed installation position for the electric screw rod, ensuring that the electric screw rod can operate stably and maintain precise control when driving other components to move.

[0009] As a further improvement of the above solution, a moving seat is threadedly installed on the outer surface of the electric screw rod, and moving seats matching the slide rail are provided at both ends of the moving seat.

[0010] Through the above technical solution, the linearity and stability of the moving seat during movement are ensured. The slide rail provides a guiding function for the moving seat, preventing the moving seat from shifting during movement, and further improving the accuracy of the docking between the movable mold and the fixed mold.

[0011] As a further improvement of the above solution, a vulcanizer main body is fixedly installed on the inner wall of the moving seat, an output end of the vulcanizer main body is fixedly installed with a movable mold, and the movable mold corresponds to the fixed mold.

[0012] As a further improvement of the above solution, second connecting plates are fixedly installed on both sides of the installation plate, a first telescopic rod is fixedly installed at the bottom of the second connecting plate, a first buffer spring is sleeved on the outer surface of the first telescopic rod, and the first telescopic rod is arranged inside the moving seat.

[0013] Through the above technical solution, the presence of the first buffer spring and the first telescopic rod can make the movement of the moving seat smoother, avoiding violent vibrations of the moving seat and its connecting components caused by sudden impact forces, thereby protecting the structural integrity of these components and ensuring the relative position stability between the movable mold and the fixed mold during the vulcanization process.

[0014] As a further improvement of the above solution, a second telescopic rod is fixedly installed at the bottom of the moving seat, a second buffer spring is sleeved on the outer surface of the second telescopic rod, and one end of the second telescopic rod away from the moving seat is fixedly installed on the top of the first connecting plate.

[0015] Through the above technical solution, the presence of the double-sided buffer structure further improves the buffer performance of the entire device during the lifting process. The impact forces received during both the ascending and descending processes can be effectively buffered, reducing the risk of wear and damage between components, and at the same time improving the working stability of the entire vulcanization device to ensure the smooth progress of the vulcanization process.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: In the present invention, heat-conducting oil is poured into a heat-conducting oil tank, and a protective cover is installed on the top of the heat-conducting oil tank. At this time, by starting the heat-conducting machine, heat will be transferred to the heat-conducting oil inside the heat-conducting oil tank through heat-conducting fins to complete heating. Since a fixed mold is provided inside the heat-conducting oil tank, uniform heating of the fixed mold can be achieved. The uniform heat distribution can ensure that the rubber materials at various parts of the tire can fully react with the vulcanizing agent under the same temperature conditions during the vulcanization process, avoiding uneven vulcanization caused by local temperature differences, thereby improving the overall quality of the tire. For example, it can improve the wear resistance, anti-aging property, and mechanical properties of the tire, etc.

[0017] In the present invention, through the drive adjustment of the electric screw rod, the moving seat is driven to descend. At this time, since the movable mold corresponds to the fixed mold, it can be moved into the fixed mold, and the vulcanization treatment of the solid tire is completed by the vulcanizing machine main body. During the lifting process, through the contraction of the second telescopic rod and the first telescopic rod, and by using the first buffer spring and the second buffer spring on their surfaces, a buffering effect can be achieved on the moving seat during the lifting process, which can protect the moving seat and its connected components from the impact of sudden impact forces, reduce the risk of wear and damage between components. At the same time, the moving seat is slidably installed in the slide rail, ensuring that the moving seat can be adjusted horizontally up and down, enabling the movable mold and the fixed mold to be accurately docked, improving the working precision and stability of the entire vulcanization device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the internal structure of the heat-conducting component of the present invention; Figure 3 is a schematic diagram of the structure of the vulcanization component of the present invention; Figure 4 is a schematic diagram of the structure of the buffer component of the present invention.

[0019] MAIN SYMBOL DESCRIPTION: 1. Support component; 101. Base; 102. Support rod; 103. Support plate; 104. First connecting plate; 2. Heat-conducting component; 201. Heat-conducting machine; 202. Heat-conducting oil tank; 203. Heat-conducting fin; 204. Fixed mold; 205. Protective cover; 3. Vulcanization component; 301. Slide rail; 302. Mounting plate; 303. Electric screw rod; 304. Moving seat; 305. Vulcanizing machine main body; 306. Movable mold; 4. Buffer component; 401. Second connecting plate; 402. First telescopic rod; 403. First buffer spring; 404. Second telescopic rod; 405. Second buffer spring. DETAILED DESCRIPTION OF THE INVENTION

[0020] Next, in combination with the accompanying drawings and specific embodiments, the present invention will be further described. It should be noted that, on the premise of non-conflict, any combination can be formed among the following-described embodiments or technical features to form a new embodiment. Embodiment

[0021] Please combine Figures 1-4 , a vulcanization device for solid tires in this embodiment includes a support assembly 1. The support assembly 1 includes a base 101. A support rod 102 is fixedly installed on the top of the base 101. A support plate 103 is fixedly installed on the top of the support rod 102. First connecting plates 104 are fixedly installed on both sides of the support plate 103. It further includes: A heat conduction assembly 2. The heat conduction assembly 2 includes a heat conduction machine 201. A heat conduction plate 203 is fixedly installed at the output end of the heat conduction machine 201; A vulcanization assembly 3. The vulcanization assembly 3 includes a slide rail 301. A mounting plate 302 is fixedly installed on the top of the slide rail 301; A buffer assembly 4. The buffer assembly 4 includes a second connecting plate 401. A first telescopic rod 402 is fixedly installed at the bottom of the second connecting plate 401.

[0022] A heat conduction machine 201 is fixedly installed on the top of the base 101. A heat conduction oil tank 202 is fixedly installed on the top of the heat conduction machine 201. The heat conduction plate 203 is arranged inside the heat conduction oil tank 202. A fixed mold 204 is arranged inside the heat conduction oil tank 202. A protective cover 205 is sleeved on the top of the heat conduction oil tank 202.

[0023] By pouring heat conduction oil into the heat conduction oil tank 202 and installing the protective cover 205 on the top of the heat conduction oil tank 202, at this time, by starting the heat conduction machine 201, the heat will be transferred to the heat conduction oil inside the heat conduction oil tank 202 through the heat conduction plate 203 to complete heating. Since the fixed mold 204 is arranged inside the heat conduction oil tank 202, uniform heating of the fixed mold 204 can be realized.

[0024] A slide rail 301 is fixedly installed on the top of the support plate 103. A mounting plate 302 is fixedly installed on the top of the slide rail 301. An electric screw rod 303 is fixedly installed inside the mounting plate 302.

[0025] A moving seat 304 is threadedly installed on the outer surface of the electric screw rod 303. Both ends of the moving seat 304 are provided with moving seats matching the slide rail 301.

[0026] A vulcanization machine main body 305 is fixedly installed on the inner wall of the moving seat 304. An active mold 306 is fixedly installed at the output end of the vulcanization machine main body 305. The active mold 306 corresponds to the fixed mold 204.

[0027] By the drive adjustment of the electric screw 303, the moving seat 304 is driven to descend. At this time, since the movable mold 306 corresponds to the fixed mold 204, it can be moved into the fixed mold 204. At the same time, the moving seat 304 is slidably installed in the slide rail 301, ensuring that the moving seat 304 can be adjusted horizontally up and down.

[0028] Both sides of the mounting plate 302 are fixedly installed with second connecting plates 401. The bottom of the second connecting plate 401 is fixedly installed with a first telescopic rod 402. The outer surface of the first telescopic rod 402 is sleeved with a first buffer spring 403. The first telescopic rod 402 is arranged inside the moving seat 304.

[0029] The bottom of the moving seat 304 is fixedly installed with a second telescopic rod 404. The outer surface of the second telescopic rod 404 is sleeved with a second buffer spring 405. One end of the second telescopic rod 404 away from the moving seat 304 is fixedly installed on the top of the first connecting plate 104.

[0030] During the lifting process, through the contraction of the second telescopic rod 404 and the first telescopic rod 402, and by using the first buffer spring 403 and the second buffer spring 405 on their surfaces, a buffering effect can be achieved on the moving seat 304 during the lifting process, protecting the moving seat 304 and its connected components from sudden impact forces, and reducing the risk of wear and damage between components.

[0031] The implementation principle of a vulcanizing device for solid tires in the embodiment of this application is as follows: Pour heat-conducting oil into the heat-conducting oil tank 202, and install the protective cover 205 on the top of the heat-conducting oil tank 202. At this time, by starting the heat-conducting machine 201, the heat will be transferred to the heat-conducting oil inside the heat-conducting oil tank 202 through the heat-conducting sheet 203 to complete the heating. Since the fixed mold 204 is arranged inside the heat-conducting oil tank 202, uniform heating of the fixed mold 204 can be realized. The uniform heat distribution can ensure that the rubber materials at all parts of the tire can fully react with the vulcanizing agent under the same temperature conditions during the vulcanization process, avoiding uneven vulcanization caused by local temperature differences, thereby improving the overall quality of the tire, such as enhancing the wear resistance, anti-aging property, and mechanical properties of the tire, etc.; The base 101 is provided through the support component 1 to support the heat conduction component 2. At the same time, with the support of the support rod 102, the support plate 103 is installed. The support plate 103 can not only limit and fix the fixed mold 204, but also install the vulcanization component 3 to ensure that when the vulcanization component 3 is adjusted, the movable mold 306 and the fixed mold 204 can be accurately docked. The mounting plate 302 can install the electric screw 303. At the same time, buffer components 4 are fixedly installed on both sides of the mounting plate 302, and the bottom of the second buffer spring 405 is arranged on the top of the first connecting plate 104. The first telescopic rod 402 is installed at the second connecting plate 401 to ensure that the entire buffer component 4 can connect the mounting plate 302 and the support plate 103, improving the overall buffer performance of the support component 1; Driven by the electric screw 303, the moving seat 304 is driven to descend. At this time, since the movable mold 306 corresponds to the fixed mold 204, it can be moved into the fixed mold 204, and the vulcanization of the solid tire is completed by the vulcanizer main body 305. During the lifting process, through the contraction of the second telescopic rod 404 and the first telescopic rod 402, and using the first buffer spring 403 and the second buffer spring 405 on their surfaces, the moving seat 304 can be buffered during the lifting process, protecting the moving seat 304 and its connected components from sudden impact forces, reducing the risk of wear and damage between components. At the same time, the moving seat 304 is slidably installed in the slide rail 301, ensuring that the moving seat 304 can be adjusted horizontally up and down, enabling the movable mold 306 and the fixed mold 204 to be accurately docked, and improving the working accuracy and stability of the entire vulcanization device.

[0032] The above embodiments are only the preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantive changes and substitutions made by those skilled in the art based on the present invention belong to the scope of protection required by the present invention.

Claims

1. A vulcanization device for solid tires, comprising a support assembly (1), the support assembly (1) comprising a base (101), a support rod (102) being fixedly mounted on the top of the base (101), a support plate (103) being fixedly mounted on the top of the support rod (102), first connecting plates (104) being fixedly mounted on both sides of the support plate (103), characterized in that: Also includes: A heat conducting component (2), the heat conducting component (2) comprising a heat conducting machine (201), a heat conducting sheet (203) being fixedly mounted on an output end of the heat conducting machine (201); A vulcanization assembly (3), the vulcanization assembly (3) comprising a slide rail (301), a mounting plate (302) being fixedly mounted on the top of the slide rail (301); A buffer assembly (4), the buffer assembly (4) comprising a second connecting plate (401), a first telescopic rod (402) being fixedly mounted on the bottom of the second connecting plate (401).

2. A vulcanizing device for solid tires according to claim 1, characterized in that: A heat transfer machine (201) is fixedly mounted on the top of the base (101), a heat transfer oil tank (202) is fixedly mounted on the top of the heat transfer machine (201), the heat transfer sheet (203) is arranged inside the heat transfer oil tank (202), a fixed mold (204) is arranged inside the heat transfer oil tank (202), and a protective cover (205) is sleeved on the top of the heat transfer oil tank (202).

3. A vulcanizing device for solid tires according to claim 1, characterized in that: A slide rail (301) is fixedly mounted on the top of the support plate (103), a mounting plate (302) is fixedly mounted on the top of the slide rail (301), and an electric screw rod (303) is fixedly mounted inside the mounting plate (302).

4. A vulcanizing device for solid tires as claimed in claim 3, characterized in that: A movable seat (304) is threadedly mounted on the outer surface of the electric screw rod (303), and movable seats matching the slide rail (301) are arranged at both ends of the movable seat (304).

5. A vulcanizing device for solid tires as claimed in claim 4, characterized in that: A vulcanizing machine mainframe (305) is fixedly mounted on the inner wall of the movable seat (304), and a movable mold (306) is fixedly mounted on the output end of the vulcanizing machine mainframe (305), wherein the movable mold (306) corresponds to the fixed mold (204).

6. A vulcanizing device for solid tires according to claim 1, characterized in that: Second connecting plates (401) are fixedly mounted on both sides of the mounting plate (302), a first telescopic rod (402) is fixedly mounted on the bottom of the second connecting plate (401), a first buffer spring (403) is sleeved on the outer surface of the first telescopic rod (402), and the first telescopic rod (402) is arranged inside the movable seat (304).

7. A vulcanizing device for solid tires as claimed in claim 6, characterized in that: A second telescopic rod (404) is fixedly mounted on the bottom of the movable seat (304), a second buffer spring (405) is sleeved on the outer surface of the second telescopic rod (404), and one end of the second telescopic rod (404) away from the movable seat (304) is fixedly mounted on the top of the first connecting plate (104).

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