Spacer bar wire clamp cover plate nut sealing machine
By designing a spacer bar clamp cover plate nut sealing machine, which uses motor drive and magnets to automatically grip the nuts, the problems of difficult and inefficient manual operation are solved, and the automated crimping and efficient fixing of nuts are realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU TIANNAN ELECTRIC POWER EQUIP
- Filing Date
- 2025-05-22
- Publication Date
- 2026-05-26
AI Technical Summary
When the wire clamp cover plate and the nut on the wire clamp cover plate are connected and fixed by crimping, manual operation is difficult and the effect is not good, especially when the demand is large.
A spacer bar clamp cover plate nut sealing machine was designed. The rotating plate driven by the motor moves the movable plate in the slide groove. Combined with the magnet, the nut is automatically gripped and automatically pressed by the movable rod. A baffle is provided to prevent the nut from falling off. The whole device is controlled by the control panel.
It enables automated gripping and crimping of nuts, improving the convenience and efficiency of operation, especially maintaining high work efficiency when demand is high, and preventing nuts from falling off.
Smart Images

Figure CN120244546B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of packaging machine technology, and more specifically, to a packaging machine for spacer bar wire clamps, cover plates, and nuts. Background Technology
[0002] Spacer bars are hardware installed on split conductors to fix the spacing between each split conductor, in order to prevent the conductors from whipping each other and to suppress wind vibration and secondary span oscillation. Spacer bars are generally installed in the middle of the span, with one spacer every 50 to 60 meters [1]. For two-split, four-split, six-split, and eight-split conductors, the vibration amplitude of the split conductors after installing spacer bars is compared with that without spacer bars. The vibration amplitude of the two-split conductor is reduced by 50%, and that of the four-split conductor is reduced by 87% and 90%, respectively.
[0003] A wire clamp cover is a connecting accessory used in power cables or communication lines, primarily for securing and protecting wires. Its design focuses on its shape; it's commonly used for power cable connections to ensure stable wire fixation, prevent loosening, and guarantee a secure connection. It's a common connecting accessory for power cables, specifically designed to secure wires and ensure safe transmission and stable operation.
[0004] The wire clamp cover plate and the nut on the wire clamp cover plate are usually connected and fixed by crimping. If it is operated manually, it is difficult to operate and the crimping effect is not good. When the demand is large, manual crimping is slow. Therefore, we provide a spacer bar wire clamp cover plate nut sealing machine. Summary of the Invention
[0005] The purpose of this invention is to provide a spacer bar wire clamp cover plate nut sealing machine to solve the problems mentioned in the background art above:
[0006] The wire clamp cover plate and the nut on the wire clamp cover plate are usually connected and fixed by crimping. If it is operated manually, it is difficult to operate and the crimping effect is not good. When the demand is large, manual crimping is slow.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A spacer bar clamp cover plate nut sealing machine includes a bottom mounting frame. A nut vibrating plate is fixedly connected to the top of the bottom mounting frame. A fixed plate is fixedly connected to the top of the nut vibrating plate. A sliding groove is formed inside the fixed plate. A movable plate is slidably connected inside the sliding groove. A horizontal groove is formed inside the fixed plate on the side near the movable plate. A vertical groove is formed inside the fixed plate on the side away from the movable plate. The vertical groove communicates with the horizontal groove. Both the vertical groove and the horizontal groove communicate with the sliding groove. An inclined groove is formed inside the movable plate. A movable rod is slidably connected inside the inclined groove. The movable rod passes through the inclined groove and extends into the interior of the horizontal groove. The movable rod is slidably connected to the horizontal groove. A through hole is formed inside the movable rod. An adjusting rod is slidably connected inside the through hole. A magnet is fixedly connected to the bottom of the adjusting rod.
[0009] Preferably, a motor is fixedly connected to one side of the fixed plate, the output shaft of the motor passes vertically through the fixed plate and extends to the other side of the fixed plate, the output shaft of the motor is rotatably connected to the fixed plate, a rotating plate is fixedly connected to the output end of the motor, a connecting plate is provided between the rotating plate and the movable plate, one end of the connecting plate is rotatably connected to the movable plate, and the other end of the connecting plate is rotatably connected to the rotating plate.
[0010] Preferably, a first limiting plate is fixedly connected to the outer end of the movable rod away from the adjusting rod, and a second limiting plate is sleeved on the outer side of the movable rod and located between the adjusting rod and the movable plate, and the second limiting plate is fixedly connected to the movable rod.
[0011] Preferably, the movable rod is internally threaded with a stud, which passes through the movable rod and extends into the through hole. The stud is used in conjunction with an adjusting rod, and a knob is fixedly connected to the outer end of the stud away from the adjusting rod.
[0012] Preferably, a limiting rod is slidably connected inside the movable rod, and the limiting rod is fixedly connected to the movable plate.
[0013] Preferably, a conveyor belt is fixedly connected inside the bottom mounting frame and below the nut vibratory plate, and a control panel is fixedly connected to the outside of the bottom mounting frame. The nut vibratory plate, motor and conveyor belt are all electrically connected to the control panel.
[0014] Preferably, a fixed seat is fixedly connected to the top of the bottom mounting frame and to one side of the conveyor belt. A threaded rod is detachably connected inside the fixed seat. An adjusting seat is sleeved on the outside of the threaded rod. The threaded rod is slidably connected to the adjusting seat. An adjusting nut is sleeved on the outside of the threaded rod. The adjusting nut is threadedly connected to the threaded rod.
[0015] Preferably, a baffle is fixedly connected to the outside of the movable plate, and the baffle has an L-shaped structure.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] The motor starts and drives the rotating plate to rotate. The rotating plate drives the movable plate to move back and forth in the groove on the fixed plate through the connecting plate. When the movable rod on the movable plate is in the horizontal groove, the magnet is slightly higher than the nut at the nut outlet of the nut vibratory plate. When the magnet is directly above the nut, it can attract the nut, thus automatically gripping the nut. Then the magnet leaves the nut vibratory plate. When the movable rod is in the vertical groove, due to the compression of the inclined groove, the movable rod moves downward as a whole. The movable rod drives the magnet and the nut attracted to the magnet to move downward through the adjusting rod until the nut is pressed into the wire clamp cover plate, thus realizing automatic crimping. Compared with manual operation, it is more convenient and faster, and can ensure work efficiency even with large demand. The movable plate is equipped with a baffle. When the magnet on the adjusting rod approaches the nut, the baffle also approaches the nut. The baffle is between two adjacent nuts. When the magnet attracts the previous nut, the baffle can block the two nuts in front and behind, preventing the next nut from following the previous nut due to magnetic force, thus avoiding the nut falling off. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 This is a schematic diagram of the structure of the fixing base of the present invention.
[0020] Figure 3 This is a schematic diagram of the connecting plate of the present invention.
[0021] Figure 4 This is a schematic diagram of the structure of the fixing plate of the present invention.
[0022] Figure 5 This is a schematic diagram of the structure of the movable plate of the present invention.
[0023] Figure 6 This is a schematic diagram of the transverse groove of the present invention.
[0024] The following are the labels in the diagram: 1. Bottom mounting bracket; 2. Nut vibratory plate; 3. Fixed plate; 4. Slide groove; 5. Movable plate; 6. Horizontal groove; 7. Vertical groove; 8. Inclined groove; 9. Movable rod; 10. Through hole; 11. Adjusting rod; 12. Magnet; 13. Motor; 14. Rotating plate; 15. Connecting plate; 16. First limit plate; 17. Second limit plate; 18. Stud; 19. Knob; 20. Limiting rod; 21. Conveyor belt; 22. Control panel; 23. Fixed seat; 24. Threaded rod; 25. Adjusting seat; 26. Adjusting nut; 27. Baffle. Detailed Implementation
[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] Please see Figures 1 to 6 A spacer bar clamping cover plate nut sealing machine includes a bottom mounting frame 1. A nut vibrating plate 2 is fixedly connected to the top of the bottom mounting frame 1. A fixed plate 3 is fixedly connected to the top of the nut vibrating plate 2. A sliding groove 4 is opened inside the fixed plate 3. A movable plate 5 is slidably connected inside the sliding groove 4. A horizontal groove 6 is opened on the side of the fixed plate 3 near the movable plate 5. A vertical groove 7 is opened on the side of the fixed plate 3 away from the movable plate 5. The vertical groove 7 communicates with the horizontal groove 6. The vertical groove 7 and the horizontal groove 6 form an L-shaped groove. Both the vertical groove 7 and the horizontal groove 6 communicate with the sliding groove 4. An inclined groove 8 is opened inside the movable plate 5. A movable rod 9 is slidably connected inside the inclined groove 8. The movable rod 9 passes through the inclined groove 8 and extends into the interior of the horizontal groove 6. The movable rod 9 is slidably connected to the horizontal groove 6. A through hole 10 is opened inside the movable rod 9. An adjusting rod 11 is slidably connected inside the through hole 10. A magnet 12 is fixedly connected to the bottom of the adjusting rod 11. The magnetic force of the magnet 12 is used to automatically grip the nut.
[0027] Furthermore, a motor 13 is fixedly connected to one side of the fixed plate 3. The output shaft of the motor 13 passes vertically through the fixed plate 3 and extends to the other side of the fixed plate 3. The output shaft of the motor 13 is rotatably connected to the fixed plate 3. A rotating plate 14 is fixedly connected to the output end of the motor 13. A connecting plate 15 is provided between the rotating plate 14 and the movable plate 5. One end of the connecting plate 15 is rotatably connected to the movable plate 5, and the other end of the connecting plate 15 is rotatably connected to the rotating plate 14. The motor 13 will directly drive the rotating plate 14 to rotate. When the rotating plate 14 rotates, it will drive the movable plate 5 to move back and forth in the slide groove 4 through the connecting plate 15.
[0028] Furthermore, a first limiting plate 16 is fixedly connected to the outer end of the movable rod 9 away from the adjusting rod 11. A second limiting plate 17 is sleeved on the outer side of the movable rod 9 and located between the adjusting rod 11 and the movable plate 5. The second limiting plate 17 is fixedly connected to the movable rod 9. The first limiting plate 16 is in contact with the fixed plate 3, and the second limiting plate 17 is in contact with the movable plate 5. The movable rod 9 is limited by the first limiting plate 16 and the second limiting plate 17, so that the movable rod 9 will not separate from the fixed plate 3 and the movable plate 5.
[0029] Furthermore, the movable rod 9 is internally threaded with a stud 18, which passes through the movable rod 9 and extends into the through hole 10. The stud 18 works in conjunction with the adjusting rod 11. A knob 19 is fixedly connected to the outer end of the stud 18 away from the adjusting rod 11. The adjusting rod 11 can slide within the through hole 10, thereby adjusting the position of the magnet 12 up and down. The knob 19 facilitates the rotation of the stud 18, and the stud 18 positions the adjusted adjusting rod 11.
[0030] Furthermore, the movable rod 9 is internally slidably connected to a limiting rod 20, which is fixedly connected to the movable plate 5. The limiting rod 20 is used to directly limit the movable rod 9. If the movable rod 9 is not limited, it may twist in the horizontal groove 6, vertical groove 7, or inclined groove 8. Once the movable rod 9 twists, the adjusting rod 11 and the magnet 12 on the adjusting rod 11 will not be able to maintain a vertical state, which will affect the magnet 12's gripping of the nut and also affect the crimping.
[0031] Furthermore, a conveyor belt 21 is fixedly connected inside the bottom mounting frame 1 and below the nut vibratory plate 2, and a control panel 22 is fixedly connected to the outside of the bottom mounting frame 1. The nut vibratory plate 2, motor 13 and conveyor belt 21 are all electrically connected to the control panel 22. The electrical equipment is powered by an external power supply. If it is 220V AC mains power, the control panel 22 controls each electrical device. When the nut vibratory plate 2 is started, it can automatically sort and convey the nuts. The conveyor belt 21 automatically conveys the rotary line clamp cover plate. When the motor 13 is started, it can drive the magnet 12 to move, and use the magnet 12 to automatically grab and press the nuts on the nut vibratory plate 2.
[0032] Furthermore, a fixed seat 23 is fixedly connected to the top of the bottom mounting frame 1 and to one side of the conveyor belt 21. A threaded rod 24 is detachably connected inside the fixed seat 23. An adjusting seat 25 is sleeved on the outside of the threaded rod 24. The threaded rod 24 and the adjusting seat 25 are slidably connected. An adjusting nut 26 is sleeved on the outside of the threaded rod 24. The adjusting nut 26 is threadedly connected to the threaded rod 24. Through holes 10 are opened at the four corners of the fixed seat 23 and the adjusting seat 25. The threaded rod 24 can pass through these through holes 10 and, together with the adjusting nut 26, fix the threaded rod 24 to the fixed seat 23 and the adjusting seat 25. By adjusting the height of the adjusting seat 25, the upper surface of the adjusting seat 25 can fit against the lower surface of the discharge port of the nut vibrating plate 2, and fix the discharge port of the nut vibrating plate 2 to the adjusting seat 25, so that the adjusting seat 25 can support the discharge port of the nut vibrating plate 2 and ensure stability.
[0033] Furthermore, a baffle 27 is fixedly connected to the outside of the movable plate 5. The baffle 27 has an L-shaped structure. When the magnet 12 on the adjusting rod 11 approaches the nut, the baffle 27 will also approach the nut. The baffle 27 is between two adjacent nuts. When the magnet 12 attracts the previous nut, the baffle 27 can block between the two nuts, preventing the next nut from following the previous nut due to magnetic force, thereby avoiding the nut from falling off.
[0034] The invention operates as follows: When using this spacer bar wire clamp cover plate nut sealing machine, the wire clamp cover plate is automatically conveyed via conveyor belt 21. Nuts compatible with the wire clamp cover plate are poured into the nut vibratory plate 2. The nut vibratory plate 2 automatically sorts and conveys the nuts. Motor 13 starts, driving rotating plate 14 to rotate. Rotating plate 14, via connecting plate 15, drives movable plate 5 to move back and forth within the sliding groove 4 on fixed plate 3. When movable rod 9 on movable plate 5 is located within transverse groove 6, magnet 12 is slightly higher than the nut at the discharge port of nut vibratory plate 2. When magnet 12 is directly above the nut, it can attract the nut, thus automatically gripping it. Then, magnet 12 leaves the nut vibrating plate 2. When the movable rod 9 is in the vertical groove 7, it moves downward as a whole due to the squeezing of the inclined groove 8. The movable rod 9 drives magnet 12 and the nut attracted to magnet 12 to move downward through the adjusting rod 11 until the nut is pressed into the wire clamp cover plate, thus realizing automatic crimping. Compared with manual operation, it is more convenient and faster, and can ensure work efficiency even when there is a large demand.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spacer rod clamp cover plate nut packaging machine, comprising a bottom mounting frame (1), the top of the bottom mounting frame (1) is fixedly connected with a nut vibrating disc (2), characterized in that: The top of the nut vibrating plate (2) is fixedly connected to a fixed plate (3). The fixed plate (3) has a sliding groove (4) inside. The sliding groove (4) is slidably connected to a movable plate (5). The fixed plate (3) has a horizontal groove (6) on the side close to the movable plate (5) inside. The fixed plate (3) has a vertical groove (7) on the side away from the movable plate (5) inside. The vertical groove (7) communicates with the horizontal groove (6). Both the vertical groove (7) and the horizontal groove (6) communicate with the sliding groove (4). The movable plate (5) has an inclined groove (8) inside. The inclined groove (8) is slidably connected to a movable rod (9). The movable rod (9) passes through the inclined groove (8) and extends into the interior of the horizontal groove (6). The movable rod (9) is slidably connected to the horizontal groove (6). The movable rod (9) has a through hole (10) inside. The through hole (10) is slidably connected to an adjusting rod (11). The bottom of the adjusting rod (11) is fixedly connected to a magnet (12).
2. The spacer bar wire clamp cover plate nut sealing machine according to claim 1, characterized in that: A motor (13) is fixedly connected to one side of the fixed plate (3). The output shaft of the motor (13) passes vertically through the fixed plate (3) and extends to the other side of the fixed plate (3). The output shaft of the motor (13) is rotatably connected to the fixed plate (3). A rotating plate (14) is fixedly connected to the output end of the motor (13). A connecting plate (15) is provided between the rotating plate (14) and the movable plate (5). One end of the connecting plate (15) is rotatably connected to the movable plate (5), and the other end of the connecting plate (15) is rotatably connected to the rotating plate (14).
3. The spacer bar wire clamp cover plate nut sealing machine according to claim 1, characterized in that: A first limiting plate (16) is fixedly connected to the outer end of the movable rod (9) away from the adjusting rod (11). A second limiting plate (17) is sleeved on the outer side of the movable rod (9) and between the adjusting rod (11) and the movable plate (5). The second limiting plate (17) is fixedly connected to the movable rod (9).
4. The spacer bar wire clamp cover plate nut sealing machine according to claim 1, characterized in that: The movable rod (9) is internally threaded with a stud (18), which passes through the movable rod (9) and extends into the through hole (10). The stud (18) is used in conjunction with the adjusting rod (11), and a knob (19) is fixedly connected to the outer end of the stud (18) away from the adjusting rod (11).
5. The spacer bar wire clamp cover plate nut sealing machine according to claim 1, characterized in that: The movable rod (9) is internally connected to a limiting rod (20), and the limiting rod (20) is fixedly connected to the movable plate (5).
6. The spacer bar wire clamp cover plate nut sealing machine according to claim 2, characterized in that: A conveyor belt (21) is fixedly connected inside the bottom mounting bracket (1) and below the nut vibrating plate (2). A control panel (22) is fixedly connected to the outside of the bottom mounting bracket (1). The nut vibrating plate (2), the motor (13) and the conveyor belt (21) are all electrically connected to the control panel (22).
7. The spacer bar wire clamp cover plate nut sealing machine according to claim 6, characterized in that: A fixed seat (23) is fixedly connected to the top of the bottom mounting bracket (1) and to one side of the conveyor belt (21). A threaded rod (24) is detachably connected inside the fixed seat (23). An adjusting seat (25) is sleeved on the outside of the threaded rod (24). The threaded rod (24) is slidably connected to the adjusting seat (25). An adjusting nut (26) is sleeved on the outside of the threaded rod (24). The adjusting nut (26) is threadedly connected to the threaded rod (24).
8. The spacer bar wire clamp cover plate nut sealing machine according to claim 1, characterized in that: The movable plate (5) is fixedly connected to a baffle (27), which is an L-shaped structure.