Rotary filter element cooling and shaping device and operation method thereof
The filter element cooling is solved by the clamping assembly of the rotary cooling shaping device, and the problem of space occupation and cost increase caused by mold dependence is solved, and an efficient and efficient filter element cooling process is achieved.
Patent Information
- Application Number
- CN202510612689.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-07-04
AI Technical Summary
The existing air-conditioning filter element cooling methods rely on molds or conveyor belts, resulting in an increase in the number of molds or an expansion of equipment length, taking up a large space, reducing the speed of replacing filter element models and increasing costs.
The rotating cooling and shaping device is adopted to rotate circumferentially through the vertically arranged clamping components, clamping and cooling the filter element, avoiding dependence on linear production lines, reducing the number of molds, and saving space.
It realizes efficient cooling of the filter element in a smaller space, reduces mold occupation, improves the speed of replacing the filter element model, and saves costs.
Smart Images

Figure CN120245283A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of air conditioner filter production, and particularly relates to a rotary filter cooling and shaping device and an operation method thereof. Background Art
[0002] The air conditioner filter includes a filter element body, a long side and a short side arranged on the outer periphery of the filter element body. In the prior art, after applying hot melt adhesive to the outer periphery of the filter element body, a hemming device is used to cooperate with the filter element installed on the mold to bond the corresponding long side and short side. Some of the filters have flanges that fit the upper end surface of the filter element body on the long side or short side. Due to the nature of the hot melt adhesive, it is in a fluid state when in the hot melt state and in a solid state when cooled to room temperature. Therefore, the air conditioner filter is cooled after applying the hot melt adhesive to fix the long side and short side on the outside of the filter element body. However, in the prior art, after the long side and short side of the air conditioner filter are bonded, there are two cooling methods: one is to cool and shape on the mold, and the other is to cool and shape on the conveyor belt. The above cooling methods have certain defects. Cooling and shaping on the mold increases the number of molds, reduces the speed of changing models, and increases costs. When cooling and shaping on the conveyor belt, it increases the length of the equipment and requires a large floor area. To solve at least one of the above technical problems, it is necessary to develop a horizontal rotary filter cooling and shaping device. Summary of the Invention
[0003] The purpose of the present invention is to provide a rotary filter cooling and shaping device and an operation method thereof to solve the above technical problems. It is vertically arranged and rotates. After the clamping component clamps the filter element after hemming, cooling operation is carried out during the cyclic rotation process. After the cooling operation is completed, the filter element after hemming is placed again, and such cyclic operation is carried out. Since it is cooled in a rotary manner and does not rely on a linear production line, less space is required. Since it does not rely on a mold for cooling, the problem of mold occupation can be effectively reduced, the number of molds required is small, so the speed of changing the filter element model is increased and costs are saved.
[0004] To achieve the above invention purpose, the technical solutions adopted by the present invention are as follows:
[0005] A rotary filter element cooling and shaping device includes a clamping component for clamping the filter element and a first driving device for circumferentially and circularly rotating the clamping component to cool the filter element. The radial direction of the circumferential circular rotation of the clamping component is arranged in the same vertical plane. It is vertically arranged and rotates. After the clamping component clamps the filter element that has been edge-attached, cooling operation is carried out during the circular rotation process. After the cooling operation is completed, the edge-attached filter element is placed again. Such a circular operation is carried out. Since it is cooled in a rotary manner and does not rely on a linear production line, less space is required; since it does not rely on a mold for cooling, the problem of mold occupation can be effectively reduced, the number of molds required is less, thereby improving the speed of changing the filter element model and saving costs.
[0006] Preferably, the clamping component includes a first clamping component, a second clamping component, a third clamping component, and a fourth clamping component that are sequentially arranged circumferentially and rotate synchronously. The first clamping component, the second clamping component, the third clamping component, and the fourth clamping component are circumferentially equidistantly arranged and are all connected to the first driving device. Through the first clamping component, the second clamping component, the third clamping component, and the fourth clamping component arranged sequentially circumferentially, after a single clamping component clamps the filter element to be cooled, cooling is carried out by rotation. After the cooling is completed, the cooled filter element is removed. In this way, the operations of clamping and cooling the filter element are completed during the rotation of multiple clamping components. Less space is required and cooling does not rely on a mold.
[0007] Preferably, the first clamping component, the second clamping component, the third clamping component, and the fourth clamping component each include a clamping module and a second driving device for driving the clamping module to complete the clamping or releasing action. One end of the second driving device is connected to the first driving device; the clamping module is driven by the second driving device, thereby controlling the space size between the clamping modules to control the operation of clamping or releasing the filter element.
[0008] Preferably, the clamping module includes a left clamping plate and a right clamping plate arranged opposite to the left clamping plate. Both the left clamping plate and the right clamping plate are connected to the second driving device. The relative distance between the left clamping plate and the right clamping plate is controlled by the second driving device, thereby controlling the operation of clamping or releasing the filter element.
[0009] Preferably, a first support plate is arranged below the left clamping plate, and / or a second support plate is arranged below the right clamping plate. The first support plate and the second support plate are provided to avoid the problem that the lower end face of the filter element drops without corresponding support during the process of clamping the filter element.
[0010] Preferably, the first support plate alternately arranges first protrusions and first grooves;
[0011] The second support plate alternately arranges second protrusions and second grooves;
[0012] The first protrusion is arranged facing the second groove body, and the second protrusion is arranged facing the first groove body. While reducing the overall weight, when it is necessary to clamp a smaller filter element, they can be mutually engaged, so that when clamping a larger or smaller filter element, the bottom of the same filter element has a supporting surface.
[0013] Preferably, a first pressing plate cylinder is arranged on the side of the left clamping plate away from the right clamping plate, and the movable end of the first pressing plate cylinder is connected to a first upper pressing strip;
[0014] A second pressing plate cylinder is arranged on the side of the right clamping plate away from the left clamping plate, and the movable end of the second pressing plate cylinder is connected to a second upper pressing strip. One or more first pressing plate cylinders and second pressing plate cylinders are arranged, and the arrangement directions of the first pressing plate cylinder and the second pressing plate cylinder are both perpendicular to the first supporting plate or the second supporting plate. Along the radial direction when the clamping assembly rotates, the first supporting plate and the first upper pressing strip are arranged in sequence, and the second supporting plate and the second upper pressing strip are arranged in sequence. By controlling the lifting of the first upper pressing strip with the first pressing plate cylinder and the lifting of the second upper pressing strip with the second pressing plate cylinder, the flanging attached to the upper end of the filter element is pressed, and at the same time, the upper end of the filter element is limited, avoiding the problem that the filter element falls off during the rotation of the clamping assembly.
[0015] Preferably, one side of the first upper pressing strip is arranged close to the left clamping plate, and the other side of the first upper pressing strip faces the right clamping plate;
[0016] One side of the second upper pressing strip is arranged close to the right clamping plate, and the other side of the second upper pressing strip faces the left clamping plate. The first upper pressing strip and the second upper pressing strip are arranged between the left clamping plate and the right clamping plate, facilitating the pressing operation on the filter element placed between the left clamping plate and the right clamping plate.
[0017] Preferably, a first positioning cylinder is arranged on the left clamping plate, and the movable end of the first positioning cylinder can penetrate the left clamping plate and face the right clamping plate;
[0018] A second positioning cylinder is arranged on the right clamping plate, and the movable end of the second positioning cylinder penetrates the right clamping plate and faces the left clamping plate. The first positioning cylinder and the second positioning cylinder are arranged. After the left clamping plate and the right clamping plate release the clamping of the filter element, the movable ends of the first positioning cylinder and the second positioning cylinder extend out to keep the position of the filter element, avoiding deviation under the action of hot melt adhesive or friction and being driven by the left clamping plate and / or the right clamping plate, so that the filter element cannot be removed at a specific position; it is convenient for the subsequent external clamping device to remove the cooled filter element at a specific position, reducing the operation difficulty.
[0019] Preferably, one or more first positioning cylinders and second positioning cylinders are arranged. They can be symmetrically grouped for synchronous telescopic operation.
[0020] Preferably, the second driving device includes a first clamping plate cylinder and a second clamping plate cylinder. The movable end of the first clamping plate cylinder is connected to the left clamping plate, and the movable end of the second clamping plate cylinder is connected to the right clamping plate;
[0021] Both the first clamping plate cylinder and the second clamping plate cylinder are connected to the first driving device. The movable end of the first clamping plate cylinder is arranged towards the right clamping plate; the movable end of the second clamping plate cylinder is arranged towards the left clamping plate; one or more of the first clamping plate cylinder and the second clamping plate cylinder are provided. The first driving device drives the first clamping plate cylinder and the second clamping plate cylinder to rotate, thereby driving the clamping module to perform a rotating operation, facilitating the clamping of the filter element and the cooling operation; and by the telescoping of the movable ends of the first clamping plate cylinder and the second clamping plate cylinder, the relative movement or the reverse movement of the left clamping plate and the right clamping plate is controlled, thereby controlling the clamping or releasing action of the filter element.
[0022] Preferably, the first driving device is connected to a rotating shaft, the rotating shaft is connected to a first rotating disk and a second rotating disk, there is a gap between the first rotating disk and the second rotating disk, and the left clamping plate and the right clamping plate are arranged between the first rotating disk and the second rotating disk;
[0023] The first clamping plate cylinder is connected to the first rotating disk;
[0024] The second clamping plate cylinder is connected to the second rotating disk. The first driving device is a pneumatic or electric driving device, and in this technical solution, it is specifically a motor; the first rotating disk and the second rotating disk are arranged in parallel, and the radial direction of the first rotating disk is perpendicular to the rotating shaft; the first positioning cylinder is connected to the first rotating disk; the second positioning cylinder is connected to the second rotating disk. The moving directions of the left clamping plate and the right clamping plate are parallel to the rotating shaft, that is, perpendicular to the first rotating disk or the second rotating disk. The rotating shaft drives the first rotating disk and the second rotating disk to rotate synchronously; thereby driving a single group of the first clamping plate cylinder and the second clamping plate cylinder to rotate, and the single group of the left clamping plate and the right clamping plate rotate synchronously, so as to perform a rotating cooling operation after clamping the filter element to be cooled. The space required for cooling the filter element during this rotating method is small, avoiding the problem of the large space required for the cooling operation in the linear transmission process.
[0025] An operation method, for the rotating type filter element cooling and shaping device, the clamping component clamps the filter element and rotates circumferentially for one week to cool the filter element, wherein the radial direction of the rotation of the clamping component is arranged in the same vertical plane.
[0026] Preferably, a working station one, a working station two, a working station three, and a working station four are sequentially defined in the circumferential rotation direction, wherein the working station one is arranged above in the vertical direction;
[0027] The clamping component at Station 1 clamps the placed filter element to be cooled. The clamping component rotates circumferentially in a cycle to cool the filter element. After the circumferential rotation of the clamping component, when it rotates back to Station 1 again, the clamping of the cooled filter element is released, the cooled filter element is removed, and a filter element to be cooled is re-placed, and so on in a cycle.
[0028] Preferably, in the initial state, Station 1, Station 2, Station 3, and Station 4 respectively correspond to the first clamping component, the second clamping component, the third clamping component, and the fourth clamping component.
[0029] When the first clamping component rotates to Station 1, the clamping of the cooled filter element is released, the cooled filter element is removed, and the re-placed filter element to be cooled is clamped.
[0030] The first clamping component that has completed the clamping operation rotates to Station 2, and the second clamping component synchronously rotates to Station 1 to release the clamping of the cooled filter element, remove the cooled filter element, and clamp the re-placed filter element to be cooled.
[0031] The second clamping component that has completed the clamping operation rotates to Station 2, and the third clamping component synchronously rotates to Station 1 to release the clamping of the cooled filter element, remove the cooled filter element, and clamp the re-placed filter element to be cooled.
[0032] The third clamping component that has completed the clamping operation rotates to Station 2, and the fourth clamping component synchronously rotates to Station 1 to release the clamping of the cooled filter element, remove the cooled filter element, and clamp the re-placed filter element to be cooled.
[0033] The fourth clamping component that has completed the clamping operation rotates to Station 2, and the first clamping component synchronously rotates to Station 1, forming a cooled filter element. The clamping of the cooled filter element is released, the cooled filter element is removed from Station 1, and the placed filter element to be cooled is re-clamped.
[0034] Cooling operation is carried out in such a circumferential cyclic rotation.
[0035] Preferably, during the process of releasing the clamping of the cooled filter element, the movable ends of the first clamping plate cylinder and the second clamping plate cylinder move away from each other, thereby driving the left clamping plate and the right clamping plate to move away from each other to release the clamping of the filter element.
[0036] The movable ends of the first positioning cylinder and the second positioning cylinder both extend and respectively abut against both sides of the filter element.
[0037] Preferably, the extension amounts of the movable ends of the first positioning cylinder and the second positioning cylinder are constant. In this technical solution, the constant extension amounts of the first positioning cylinder and the second positioning cylinder keep the distance between the movable end of the first positioning cylinder and the movable end of the second positioning cylinder at 50 cm, which can be specifically adjusted according to the size of the filter element and the position to be positioned.
[0038] Preferably, during the process of clamping the placed filter element to be cooled, the left clamping plate and the right clamping plate move towards each other to clamp the filter element, and the movable ends of the first positioning cylinder and the second positioning cylinder both contract.
[0039] Preferably, during the process of clamping the placed filter element to be cooled, the first support plate and the second support plate move towards each other; the first upper pressing strip moves towards the first support plate, and the second upper pressing strip moves towards the second support plate to press the upper end of the filter element.
[0040] This application has achieved beneficial technical effects:
[0041] The clamping component of the present invention is vertically arranged and rotates. After the clamping component clamps the filter element that has been edge-attached, the cooling operation is carried out during the cyclic rotation process. After the cooling operation is completed, the edge-attached filter element is placed again, and such cyclic operation is carried out. Since it is a rotary cooling method, it does not rely on a linear production line and requires less space; since it does not rely on a mold for cooling, the problem of mold occupation can be effectively reduced, the number of molds required is less, thereby improving the speed of changing the filter element model and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 Shown is the installation structure schematic diagram of the rotary cooling and shaping device;
[0043] Figure 2 Shown is the first schematic diagram of the structure of the rotary cooling and shaping device;
[0044] Figure 3 Shown is the second schematic diagram of the structure of the rotary cooling and shaping device;
[0045] Figure 4 Shown is the third schematic diagram of the structure of the rotary cooling and shaping device;
[0046] Figure 5 Shown is the schematic diagram of the station layout;
[0047] Figure 6 Shown is the schematic structural flow diagram of the clamping to releasing action of the clamping module.
[0048] REFERENCE MARKS
[0049] 50 - First driving device; 51 - First clamping component; 52 - Second clamping component; 53 - Third clamping component; 54 - Fourth clamping component; 55 - Clamping module; 56 - Second driving device; 551 - Left clamping plate; 552 - Right clamping plate; 553 - First support plate; 554 - Second support plate; 5531 - First protrusion; 5532 - First groove; 5541 - Second protrusion; 5542 - Second groove; 5511 - First pressing plate cylinder; 5512 - First upper pressing strip; 5521 - Second pressing plate cylinder; 5522 - Second upper pressing strip; 555 - First positioning cylinder; 556 - Second positioning cylinder; 561 - First clamping plate cylinder; 562 - Second clamping plate cylinder; 500 - Rotating shaft; 501 - First rotating disk; 502 - Second rotating disk. Detailed implementation manners
[0050] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific implementation manners of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative efforts, and other implementation manners can also be obtained.
[0051] The technical solutions of the present invention will be introduced in detail below with specific embodiments.
[0052] Refer to Figures 1 to 6 As shown, a rotary filter element cooling and shaping device includes a clamping component for clamping the filter element and a first driving device 50 for circumferentially and circularly rotating the clamping component to cool the filter element. The radial direction of the circumferential and circular rotation of the clamping component is arranged in the same vertical plane. Vertically arranged and rotating, after the clamping component clamps the filter element that has been edge-attached, cooling operation is carried out during the circular rotation process. After the cooling operation is completed, the edge-attached filter element is placed again. Such a circular operation is carried out. Since it is cooled in a rotary manner and does not rely on a linear production line, less space is required; since it does not rely on a mold for cooling, the problem of mold occupancy can be effectively reduced, the number of molds required is less, thereby improving the speed of changing the filter element model and saving costs.
[0053] The clamping assembly includes a first clamping assembly 51, a second clamping assembly 52, a third clamping assembly 53, and a fourth clamping assembly 54 that are sequentially arranged circumferentially and rotate synchronously. The first clamping assembly 51, the second clamping assembly 52, the third clamping assembly 53, and the fourth clamping assembly 54 are arranged at equal intervals circumferentially and are all connected to the first driving device 50. Through the first clamping assembly 51, the second clamping assembly 2, the third clamping assembly 53, and the fourth clamping assembly 54 that are sequentially arranged circumferentially, after a single clamping assembly clamps the filter element to be cooled, it is cooled by rotation. After cooling is completed, the cooled filter element is removed. In this way, the operations of clamping and cooling the filter element are completed during the rotation of multiple clamping assemblies, requiring less space and not relying on a mold for cooling.
[0054] The first clamping assembly 51, the second clamping assembly 52, the third clamping assembly 53, and the fourth clamping assembly 54 each include a clamping module 55 and a second driving device 56 that drives the clamping module 55 to complete the clamping or releasing action. One end of the second driving device 56 is connected to the first driving device; the clamping module is driven by the second driving device 56, thereby controlling the space size between the clamping modules 55 to control the operation of clamping or releasing the filter element.
[0055] The clamping module 55 includes a left clamping plate 551 and a right clamping plate 552 arranged opposite to the left clamping plate 551. The left clamping plate 551 and the right clamping plate 552 are both connected to the second driving device 56. The relative distance between the left clamping plate 551 and the right clamping plate 552 is controlled by the second driving device 56, thereby controlling the operation of clamping or releasing the filter element.
[0056] A first support plate 553 is arranged below the left clamping plate 551, and / or a second support plate 554 is arranged below the right clamping plate 552. By providing the first support plate 553 and the second support plate 554, the problem of the lower end face of the filter element falling without corresponding support during the process of clamping the filter element is avoided.
[0057] The first support plate 553 is alternately provided with first protrusions 5531 and first grooves 5532;
[0058] The second support plate 554 is alternately provided with second protrusions 5541 and second grooves 5542;
[0059] The first protrusion 5531 is arranged opposite to the second groove 5542, and the second protrusion 5541 is arranged opposite to the first groove 5532. While reducing the overall weight, they can be mutually engaged when clamping a smaller filter element, so that the bottom of the same filter element has a support surface whether it is a larger filter element or a smaller filter element.
[0060] On the side of the left clamping plate 551 away from the right clamping plate 552, a first pressing plate cylinder 5511 is provided, and the movable end of the first pressing plate cylinder 5511 is connected to a first upper pressing strip 5512;
[0061] On the side of the right clamping plate 552 away from the left clamping plate 551, a second pressing plate cylinder 5521 is provided, and the movable end of the second pressing plate cylinder 5521 is connected to a second upper pressing strip 5522. One or more first pressing plate cylinders 5511 and second pressing plate cylinders 5521 are provided, and the installation directions of the first pressing plate cylinder 5511 and the second pressing plate cylinder 5521 are both perpendicular to the first support plate 553 or the second support plate 554. Along the radial direction when the clamping component rotates, the first support plate 553 and the first upper pressing strip 5512 are arranged in sequence, and the second support plate 554 and the second upper pressing strip 5522 are arranged in sequence. By controlling the lifting of the first upper pressing strip 5512 with the first pressing plate cylinder 5511 and controlling the lifting of the second upper pressing strip 5522 with the second pressing plate cylinder 5521, the flanging attached to the upper end of the filter element is pressed, and at the same time, the upper end of the filter element is limited, avoiding the problem that the filter element falls off during the rotation of the clamping component.
[0062] One side of the first upper pressing strip 5512 is close to the left clamping plate 551, and the other side of the first upper pressing strip 5512 faces the right clamping plate 552;
[0063] One side of the second upper pressing strip 5522 is close to the right clamping plate 552, and the other side of the second upper pressing strip 5522 faces the left clamping plate 551. The first upper pressing strip 5512 and the second upper pressing strip 5522 are arranged between the left clamping plate 551 and the right clamping plate 552, facilitating the pressing operation of the filter element placed between the left clamping plate 551 and the right clamping plate 552.
[0064] The left clamping plate 551 is provided with a first positioning cylinder 555, and the movable end of the first positioning cylinder 555 can penetrate the left clamping plate 551 and face the right clamping plate 552;
[0065] The right clamping plate 552 is provided with a second positioning cylinder 556, and the movable end of the second positioning cylinder 556 penetrates the right clamping plate 552 and faces the left clamping plate 551. The first positioning cylinder 555 and the second positioning cylinder 556 are provided. After the left clamping plate 551 and the right clamping plate 552 release the clamping of the filter element, the movable ends of the first positioning cylinder 555 and the second positioning cylinder 556 extend, keeping the position of the filter element, avoiding deviation under the influence of the hot melt adhesive or friction force driven by the left clamping plate 551 and / or the right clamping plate 552, and being unable to remove the filter element at a specific position; facilitating the subsequent external clamping device to remove the cooled filter element at a specific position and reducing the operation difficulty.
[0066] One or more of the first positioning cylinders 555 and the second positioning cylinders 556 are provided. They can be symmetrically grouped for convenient synchronous telescopic operation.
[0067] The second driving device 56 includes a first clamping plate cylinder 561 and a second clamping plate cylinder 562. The movable end of the first clamping plate cylinder 561 is connected to the left clamping plate 551, and the movable end of the second clamping plate cylinder 562 is connected to the right clamping plate 552.
[0068] Both the first clamping plate cylinder 561 and the second clamping plate cylinder 562 are connected to the first driving device 50. The movable end of the first clamping plate cylinder 561 is arranged towards the right clamping plate 552; the movable end of the second clamping plate cylinder 562 is arranged towards the left clamping plate 551; one or more of the first clamping plate cylinder 561 and the second clamping plate cylinder 562 are provided. The first driving device 50 drives the first clamping plate cylinder 561 and the second clamping plate cylinder 562 to rotate, thereby driving the clamping module to rotate, facilitating the clamping of the filter element and the cooling operation; and by the telescopic movement of the movable end of the first clamping plate cylinder 561 and the movable end of the second clamping plate cylinder 562, the relative movement or separation movement of the left clamping plate 551 and the right clamping plate 552 is controlled, thereby controlling the clamping or releasing action of the filter element.
[0069] The first driving device 50 is connected to a rotating shaft 500. The rotating shaft 500 is connected to a first rotating disk 501 and a second rotating disk 502. There is a gap between the first rotating disk 501 and the second rotating disk 502. The left clamping plate 551 and the right clamping plate 552 are arranged between the first rotating disk 501 and the second rotating disk 502.
[0070] The first clamping plate cylinder 561 is connected to the first rotating disk 501.
[0071] The second clamping plate cylinder 562 is connected to the second rotating disk 502. The first driving device 50 is a pneumatic or electric driving device, and in this technical solution, it is specifically a motor; the first rotating disk 501 and the second rotating disk 502 are arranged in parallel, and the radial direction of the first rotating disk 501 is perpendicular to the rotating shaft 500; the first positioning cylinder 555 is connected to the first rotating disk 501 and its movable end penetrates through the first rotating disk 501; the second positioning cylinder 556 is connected to the second rotating disk 502 and its movable end penetrates through the second rotating disk 502. The moving directions of the left clamping plate 551 and the right clamping plate 552 are parallel to the rotating shaft, that is, perpendicular to the first rotating disk 501 or the second rotating disk 502. The first rotating disk 501 and the second rotating disk 502 are driven by the rotating shaft 500 to rotate synchronously; thereby driving the single-group first clamping plate cylinder 561 and the second clamping plate cylinder 562 to rotate, and the single-group left clamping plate 551 and right clamping plate 552 rotate synchronously, so as to perform a rotating cooling operation after clamping the filter element to be cooled. The space required for cooling the filter element during this rotating method is small, avoiding the problem of the large space required for the cooling operation in the linear transmission process.
[0072] An operation method includes the rotating type filter element cooling and shaping device described above. The clamping component clamps the filter element and rotates circumferentially for one week to cool the filter element, and the radial direction of the rotation of the clamping component is arranged in the same vertical plane.
[0073] A working station one, a working station two, a working station three, and a working station four are sequentially defined and arranged in the circumferential rotation direction, and the working station one is arranged above in the vertical direction;
[0074] In the working station one, the clamping component clamps the filter element to be cooled placed therein, and the clamping component rotates circumferentially in a cycle to cool the filter element. After the clamping component rotates circumferentially and then rotates back to the working station one again, the clamping of the cooled filter element is released, the cooled filter element is removed, and a filter element to be cooled is re-placed, and so on in a cycle.
[0075] In the initial state, the working station one, the working station two, the working station three, and the working station four respectively correspond to the first clamping component 51, the second clamping component 52, the third clamping component 53, and the fourth clamping component 54,
[0076] When the first clamping component 51 rotates to the working station one, the clamping of the cooled filter element is released, the cooled filter element is removed, and a filter element to be cooled that is re-placed is clamped;
[0077] The first clamping component 51 that has completed the clamping operation rotates to the working station two, and the second clamping component 52 synchronously rotates to the working station one to release the clamping of the cooled filter element, remove the cooled filter element, and clamp a filter element to be cooled that is re-placed;
[0078] The second clamping component 52 that has completed the clamping operation rotates to station two, and the third clamping component 53 rotates synchronously to station one to release the clamping of the cooled filter element, remove the cooled filter element, and clamp the newly placed filter element to be cooled.
[0079] The third clamping component 53 that has completed the clamping operation rotates to station two, and the fourth clamping component 54 rotates synchronously to station one to release the clamping of the cooled filter element, remove the cooled filter element, and clamp the newly placed filter element to be cooled.
[0080] The fourth clamping component 54 that has completed the clamping operation rotates to station two, and the first clamping component 51 rotates synchronously to station one to form a cooled filter element, release the clamping of the cooled filter element, remove the cooled filter element from station one, and re-clamp the placed filter element to be cooled.
[0081] Cooling operations are carried out in such a circumferential cyclic rotation.
[0082] During the process of releasing the clamping of the cooled filter element, the movable ends of the first clamping plate cylinder 561 and the second clamping plate cylinder 562 move away from each other, thereby driving the left clamping plate 551 and the right clamping plate 552 to move away from each other to release the clamping of the filter element.
[0083] The movable ends of the first positioning cylinder 555 and the second positioning cylinder 556 both extend and respectively abut against both sides of the filter element.
[0084] The extension amounts of the movable ends of the first positioning cylinder 555 and the second positioning cylinder 556 are constant. In this technical solution, the extension amounts of the first positioning cylinder 555 and the second positioning cylinder 556 are kept constant to maintain a distance of 50 cm between the movable end of the first positioning cylinder 555 and the movable end of the second positioning cylinder 556, which can be specifically adjusted according to the size of the filter element and the position where positioning is required.
[0085] During the process of clamping the placed filter element to be cooled, the left clamping plate 551 and the right clamping plate 552 move towards each other to clamp the filter element, and the movable ends of the first positioning cylinder 555 and the second positioning cylinder 556 both contract.
[0086] During the process of clamping the placed filter element to be cooled, the first support plate 553 and the second support plate 554 move towards each other; the first upper pressing strip 5512 moves towards the first support plate 553, and the second upper pressing strip 5522 moves towards the second support plate 554 to press the upper end of the filter element.
[0087] The rotary filter element cooling and shaping device further includes a shaping frame; both ends of the rotating shaft are respectively movably connected to the shaping frame, so that the rotating shaft is horizontally arranged.
[0088] To Figure 2Based on the perspective, Figure 5 is the schematic diagram of the corresponding workstation layout;
[0089] The left clamping plate is provided with a groove to avoid interfering with the movement of the first upper pressing strip; the right clamping plate is provided with a groove to avoid interfering with the movement of the first upper pressing strip;
[0090] It also includes a touch screen for inputting working parameters;
[0091] The rotary filter element cooling and shaping device has 4 workstations. After the touch screen outputs the parameters of the product model, the pneumatic or electric device on the workstation drives the lead screw, that is, the rotating shaft rotates to drive the left clamping plate and the right clamping plate to automatically adjust to the appropriate positions. The left clamping plate, the right clamping plate, the first upper pressing strip and the second upper pressing strip at workstation one are in the open state. When the edge pasting machine pastes the product and rotates to the appropriate position, it is clamped by the external clamping plate and transferred to the upper part of workstation one. The first clamping plate cylinder and the second clamping plate cylinder at workstation one act to clamp the product, and the first pressing plate cylinder and the second pressing plate cylinder act to press the product. After the product is fixed, the pneumatic or electric device drives the first rotating disk and the second rotating disk to rotate synchronously by 90 degrees and rotate to workstation two. At this time, when the product at the original workstation four rotates to the position of workstation one, the first pressing plate cylinder and the second pressing plate cylinder act to open the pressing plate, the first positioning cylinder and the second positioning cylinder extend, the first clamping plate cylinder and the second clamping plate cylinder act to open the clamping plate, the first positioning cylinder and the second positioning cylinder then retract, and the external clamping plate clamps the product out of the rotary filter element cooling and shaping device and puts it into the trimming machine for trimming. At the same time, the external clamping plate puts the product pasted by the edge pasting machine back into the clamping component at workstation one again, and repeats this action.
[0092] The technical features of the above-mentioned embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0093] The above-mentioned embodiments only express several implementation manners of the present invention. The description is relatively specific and detailed, but it cannot be understood as a limitation to the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the invention patent should be subject to the appended claims.
[0094] The above has elaborated in detail on the embodiments of a rotary filter element cooling and shaping device and its operation method provided by the present invention. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the core idea of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A rotary filter element cooling and shaping device, characterized in that It includes a shaping frame, a clamping component for clamping the filter element, and a first driving device (50) for circumferentially and cyclically rotating the clamping component to cool the filter element. The radial direction of the circumferential cyclic rotation of the clamping component is arranged in the same vertical plane. The clamping component includes a first clamping component (51), a second clamping component (52), a third clamping component (53), and a fourth clamping component (54) that are sequentially arranged circumferentially and rotate synchronously. The first clamping component (51), the second clamping component (52), the third clamping component (53), and the fourth clamping component (54) all include a clamping module (55) and a second driving device (56) for driving the clamping module (55) to complete the clamping or releasing action. The clamping module (55) includes a left clamping plate (551) and a right clamping plate (552) arranged opposite to the left clamping plate (551). The left clamping plate (551) and the right clamping plate (552) are both connected to the second driving device (56).
2. The rotary filter element cooling and shaping device according to claim 1, wherein A first support plate (553) is arranged below the left clamping plate (551), and / or a second support plate (554) is arranged below the right clamping plate (552).
3. The rotary filter element cooling and shaping device according to claim 1, characterized in that, A first pressing plate cylinder (5511) is arranged on the side of the left clamping plate (551) away from the right clamping plate (552), and the movable end of the first pressing plate cylinder (5511) is connected to a first upper pressing strip (5512). A second pressing plate cylinder (5521) is arranged on the side of the right clamping plate (552) away from the left clamping plate (551), and the movable end of the second pressing plate cylinder (5521) is connected to a second upper pressing strip (5522).
4. The rotational filter element cooling and shaping device according to claim 1, characterized in that A first positioning cylinder (555) is arranged on the left clamping plate (551), and the movable end of the first positioning cylinder (555) can penetrate the left clamping plate (551) and be arranged towards the right clamping plate (552). A second positioning cylinder (556) is arranged on the right clamping plate (552), and the movable end of the second positioning cylinder (556) penetrates the right clamping plate (552) and is arranged towards the left clamping plate (551).
5. The rotational filter element cooling and shaping device according to claim 1, characterized in that, The second driving device (56) includes a first clamping plate cylinder (561) and a second clamping plate cylinder (562). The movable end of the first clamping plate cylinder (561) is connected to the left clamping plate (551), and the movable end of the second clamping plate cylinder (562) is connected to the right clamping plate (552). The first clamping plate cylinder (561) and the second clamping plate cylinder (562) are both connected to the first driving device (50).
6. The rotational filter element cooling and shaping device according to claim 5, wherein, The first driving device (50) is connected to a rotating shaft (500). The rotating shaft (500) is connected to a first rotating disk (501) and a second rotating disk (502). There is a gap between the first rotating disk (501) and the second rotating disk (502). The left clamping plate (551) and the right clamping plate (552) are arranged between the first rotating disk (501) and the second rotating disk (502). The first clamping plate cylinder (561) is connected to the first rotating disk (501). The second clamping plate cylinder (562) is connected to the second rotating disk (502).
7. A working method, comprising the rotary filter element cooling and shaping device according to any one of claims 1 to 6, characterized in that, The clamping component clamps the filter element and rotates circumferentially for one week to cool the filter element. The radial direction of the rotation of the clamping component is arranged in the same vertical plane.
8. The operation method according to claim 7, wherein Station 1, Station 2, Station 3, and Station 4 are defined and arranged in sequence in the circumferential rotation direction, where Station 1 is arranged above in the vertical direction; The clamping component in Station 1 clamps the placed filter element to be cooled. The clamping component rotates circumferentially in a cycle to cool the filter element. After the clamping component rotates circumferentially and then rotates back to Station 1 again, the clamping of the cooled filter element is released, the cooled filter element is removed, and a filter element to be cooled is re-placed, and so on in a cycle.
9. The operation method according to claim 8, wherein In the initial state, Station 1, Station 2, Station 3, and Station 4 respectively correspond to the first clamping component (51), the second clamping component (52), the third clamping component (53), and the fourth clamping component (54). When the first clamping component (51) rotates to Station 1, the clamping of the cooled filter element is released, the cooled filter element is removed, and a re-placed filter element to be cooled is clamped. The first clamping component (51) that has completed the clamping operation rotates to Station 2, and the second clamping component (52) synchronously rotates to Station 1 to release the clamping of the cooled filter element, remove the cooled filter element, and clamp a re-placed filter element to be cooled. The second clamping component (52) that has completed the clamping operation rotates to Station 2, and the third clamping component (53) synchronously rotates to Station 1 to release the clamping of the cooled filter element, remove the cooled filter element, and clamp a re-placed filter element to be cooled. The third clamping component (53) that has completed the clamping operation rotates to Station 2, and the fourth clamping component (54) synchronously rotates to Station 1 to release the clamping of the cooled filter element, remove the cooled filter element, and clamp a re-placed filter element to be cooled. The fourth clamping component (54) that has completed the clamping operation rotates to Station 2, and the first clamping component (51) synchronously rotates to Station 1, forming a cooled filter element. The clamping of the cooled filter element is released, the cooled filter element is removed from Station 1, and a placed filter element to be cooled is re-clamped. In this way, the cooling operation is carried out in a circumferential cycle rotation.
10. The operation method according to claim 9, characterized in that, During the process of releasing the clamping of the cooled filter element, the movable end of the first clamping plate cylinder (561) and the movable end of the second clamping plate cylinder (562) move away from each other, thereby driving the left clamping plate (551) and the right clamping plate (552) to move away from each other to release the clamping of the filter element. The movable ends of the first positioning cylinder (555) and the second positioning cylinder (556) both extend and respectively abut against both sides of the filter element.